CN221595338U - Automatic rewinding mechanism for optical cable reinforcing core - Google Patents
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Description
技术领域Technical Field
本实用新型涉及光缆生产技术领域,尤其涉及光缆加强芯自动化复绕机构。The utility model relates to the technical field of optical cable production, in particular to an automatic rewinding mechanism for an optical cable reinforcement core.
背景技术Background Art
光缆是为了满足光学、机械或环境的性能规范而制造的,它是利用置于包覆护套中的一根或多根光纤作为传输媒质并可以单独或成组使用的通信线缆组件,为了加强光缆的强度,需要在光缆内加入加强芯,加强芯常见的材质为FRP,即纤维增强复合材料,其具有抗拉强度高、高弹性模量等特点。Optical cables are manufactured to meet optical, mechanical or environmental performance specifications. They are communication cable assemblies that use one or more optical fibers placed in a sheath as transmission media and can be used individually or in groups. In order to increase the strength of the optical cable, a reinforcing core needs to be added to the cable. The common material of the reinforcing core is FRP, which is a fiber reinforced composite material. It has the characteristics of high tensile strength and high elastic modulus.
现有的光缆加强芯复绕装置,在进行自动复绕时,装置上通过布线结构对光缆进行布线缠绕,但是现有的布线结构只能实现简单的光缆布线,导致经常出现光缆集中缠绕在绞盘同一位置的现象,影响了光缆的收放工作,增加了工作人员的工作量。The existing optical cable reinforcement core rewinding device, when performing automatic rewinding, the optical cable is wired and wound through a wiring structure on the device, but the existing wiring structure can only realize simple optical cable wiring, resulting in the phenomenon that the optical cable is often concentrated and wound at the same position of the winch, which affects the retraction and release of the optical cable and increases the workload of the staff.
因此,有必要提供光缆加强芯自动化复绕机构解决上述技术问题。Therefore, it is necessary to provide an automated rewinding mechanism for an optical cable reinforcement core to solve the above technical problems.
实用新型内容Utility Model Content
本实用新型提供光缆加强芯自动化复绕机构,解决了现有的光缆加强芯复绕装置,只能实现简单的光缆布线,导致经常出现光缆集中缠绕在绞盘同一位置的现象,影响了光缆收放工作的问题。The utility model provides an automatic rewinding mechanism for an optical cable reinforcement core, which solves the problem that the existing optical cable reinforcement core rewinding device can only realize simple optical cable wiring, resulting in the phenomenon that the optical cables are often concentratedly wound at the same position of the capstan, affecting the work of retracting and releasing the optical cables.
为解决上述技术问题,本实用新型提供的光缆加强芯自动化复绕机构,包括:底板,所述底板上设置有支撑板、驱动机构和绕线盘,所述绕线盘上设置有上料装置,所述上料装置的输出端设置有光缆加强芯,所述支撑板上设置有第一电机,所述支撑板之间设置有往复丝杆和滑槽,所述第一电机的输出端连接有收线辊,所述收线辊与支撑板转动连接,所述收线辊的另一端设置有同步带,所述往复丝杆与同步带连接,所述往复丝杆上套接有穿线机构,所述穿线机构与滑槽滑动连接。In order to solve the above technical problems, the utility model provides an automatic rewinding mechanism for an optical cable reinforcement core, comprising: a base plate, a support plate, a driving mechanism and a winding drum are arranged on the base plate, a feeding device is arranged on the winding drum, an optical cable reinforcement core is arranged at the output end of the feeding device, a first motor is arranged on the support plate, a reciprocating screw rod and a slide groove are arranged between the support plates, a take-up roller is connected to the output end of the first motor, the take-up roller is rotatably connected to the support plate, a synchronous belt is arranged at the other end of the take-up roller, the reciprocating screw rod is connected to the synchronous belt, a threading mechanism is sleeved on the reciprocating screw rod, and the threading mechanism is slidably connected to the slide groove.
优选的,所述穿线机构包括移动块,所述移动块的上部设置有滑块,所述滑块与滑槽滑动连接,所述移动块的下部设置有进线槽,所述进线槽远离绕线盘的一端设置有出线导向套,所述移动块的内部设置有卡块,所述卡块与往复丝杆相匹配。Preferably, the threading mechanism includes a moving block, a slider is provided on the upper portion of the moving block, the slider is slidably connected to the slide groove, a wire feed groove is provided on the lower portion of the moving block, a wire outlet guide sleeve is provided on the end of the wire feed groove away from the winding disk, and a clamping block is provided inside the moving block, and the clamping block matches the reciprocating screw rod.
优选的,所述底板上设置有固定板,所述固定板上转动连接有导向轮,所述导向轮有两个,所述光缆加强芯复绕时穿过两个导向轮构成的空隙。Preferably, a fixing plate is provided on the bottom plate, and a guide wheel is rotatably connected to the fixing plate. There are two guide wheels, and the optical cable reinforcement core passes through a gap formed by the two guide wheels when being rewound.
优选的,所述驱动机构包括安装座,所述安装座上设置有第二电机和驱动齿轮,所述驱动齿轮与第二电机的输出端连接。Preferably, the driving mechanism comprises a mounting seat, on which a second motor and a driving gear are disposed, and the driving gear is connected to an output end of the second motor.
优选的,所述绕线盘包括固定座,所述固定座与底板固定连接,所述固定座上转动连接有绕线盘主体,所述绕线盘主体的外周设置有齿环,所述齿环与驱动齿轮啮合,所述绕线盘主体上开设有穿线孔。Preferably, the winding reel includes a fixed seat, which is fixedly connected to the base plate, and a winding reel body is rotatably connected to the fixed seat. A gear ring is provided on the outer periphery of the winding reel body, and the gear ring is meshed with a driving gear. A wire threading hole is opened on the winding reel body.
优选的,所述上料装置包括安装座,所述安装座上绕接有加强芯料卷,所述加强芯料卷的输出端即为光缆加强芯,所述光缆加强芯贯穿穿线孔。Preferably, the feeding device comprises a mounting seat, a reinforcing core material roll is wound around the mounting seat, the output end of the reinforcing core material roll is the optical cable reinforcing core, and the optical cable reinforcing core passes through the threading hole.
与相关技术相比较,本实用新型提供的光缆加强芯自动化复绕机构具有如下有益效果:Compared with the related art, the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model has the following beneficial effects:
本实用新型提供光缆加强芯自动化复绕机构,光缆加强芯复绕完成后,经过穿线机构再缠绕在收线辊上,而穿线机构始终沿往复丝杆往复移动,起到了对光缆缠绕时来回均匀布线的作用,防止光缆集中缠绕在收线辊的同一位置,影响光缆的收放工作。The utility model provides an automatic rewinding mechanism for the optical cable reinforcement core. After the optical cable reinforcement core is rewound, it is wound on the take-up roller through a threading mechanism, and the threading mechanism always moves back and forth along the reciprocating screw rod, which plays a role in evenly wiring the optical cable back and forth when winding it, and prevents the optical cable from being concentratedly wound on the same position of the take-up roller, which affects the retraction and release of the optical cable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的光缆加强芯自动化复绕机构的一种较佳实施例的结构示意图1;FIG1 is a structural schematic diagram 1 of a preferred embodiment of an automatic rewinding mechanism for an optical cable reinforcement core provided by the present invention;
图2为本实用新型提供的光缆加强芯自动化复绕机构的一种较佳实施例的结构示意图2;FIG2 is a structural schematic diagram 2 of a preferred embodiment of the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model;
图3为本实用新型中导向轮和绕线盘的工作示意图;FIG3 is a schematic diagram of the working of the guide wheel and the winding drum in the utility model;
图4为本实用新型中绕线盘和上料装置的工作示意图;FIG4 is a schematic diagram of the working of the winding drum and the feeding device in the utility model;
图5为本实用新型中穿线机构的结构示意图。FIG. 5 is a schematic structural diagram of the threading mechanism in the present invention.
图中标号:1、底板,2、支撑板,3、第一电机,4、收线辊,5、往复丝杆,6、同步带,7、滑槽,8、穿线机构,81、移动块,82、滑块,83、进线槽,84、出线导向套,85、卡块,9、固定板,10、导向轮,11、驱动机构,111、安装座,112、第二电机,113、驱动齿轮,12、绕线盘,121、固定座,122、绕线盘主体,123、齿环,124、穿线孔,13、上料装置,131、安装座,132、加强芯料卷,14、光缆加强芯。Numbers in the figure: 1. bottom plate, 2. support plate, 3. first motor, 4. take-up roller, 5. reciprocating screw, 6. synchronous belt, 7. slide groove, 8. threading mechanism, 81. moving block, 82. slider, 83. inlet groove, 84. outlet guide sleeve, 85. block, 9. fixed plate, 10. guide wheel, 11. driving mechanism, 111. mounting seat, 112. second motor, 113. driving gear, 12. winding drum, 121. fixed seat, 122. winding drum body, 123. gear ring, 124. threading hole, 13. feeding device, 131. mounting seat, 132. reinforcing core material roll, 14. optical cable reinforcing core.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施方式对本实用新型作进一步说明。The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
请结合参阅图1、图2、图3、图4和图5,其中,图1为本实用新型提供的光缆加强芯自动化复绕机构的一种较佳实施例的结构示意图1;图2为本实用新型提供的光缆加强芯自动化复绕机构的一种较佳实施例的结构示意图2;图3为本实用新型中导向轮和绕线盘的工作示意图;图4为本实用新型中绕线盘和上料装置的工作示意图;图5为本实用新型中穿线机构的结构示意图。Please refer to Figures 1, 2, 3, 4 and 5, wherein Figure 1 is a structural schematic diagram 1 of a preferred embodiment of the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model; Figure 2 is a structural schematic diagram 2 of a preferred embodiment of the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model; Figure 3 is a working schematic diagram of the guide wheel and the winding drum in the utility model; Figure 4 is a working schematic diagram of the winding drum and the feeding device in the utility model; and Figure 5 is a structural schematic diagram of the threading mechanism in the utility model.
光缆加强芯自动化复绕机构包括:底板1,所述底板1上设置有支撑板2、驱动机构11和绕线盘12,所述绕线盘12上设置有上料装置13,所述上料装置13的输出端设置有光缆加强芯14,所述支撑板2上设置有第一电机3,所述支撑板2之间设置有往复丝杆5和滑槽7,所述第一电机3的输出端连接有收线辊4,所述收线辊4与支撑板2转动连接,所述收线辊4的另一端设置有同步带6,所述往复丝杆5与同步带6连接,所述往复丝杆5上套接有穿线机构8,所述穿线机构8与滑槽7滑动连接。The automatic rewinding mechanism of the optical cable reinforcement core includes: a base plate 1, on which a support plate 2, a driving mechanism 11 and a winding drum 12 are arranged, on which a feeding device 13 is arranged, and an optical cable reinforcement core 14 is arranged at the output end of the feeding device 13, and a first motor 3 is arranged on the support plate 2, and a reciprocating screw rod 5 and a slide groove 7 are arranged between the support plates 2, and the output end of the first motor 3 is connected to a take-up roller 4, and the take-up roller 4 is rotatably connected to the support plate 2, and a synchronous belt 6 is arranged at the other end of the take-up roller 4, and the reciprocating screw rod 5 is connected to the synchronous belt 6, and a threading mechanism 8 is sleeved on the reciprocating screw rod 5, and the threading mechanism 8 is slidably connected to the slide groove 7.
往复丝杆5在同步带6的作用下和收线辊4同步转动;光缆加强芯14复绕完成后进入穿线机构8,再缠绕在收线辊4上,穿线机构8在第一电机3带动的往复丝杆5的作用下沿滑槽7作往复运动,使光缆加强芯14能够均匀的缠绕在收线辊4上,防止光缆集中缠绕在收线辊的同一位置,影响光缆收放。The reciprocating screw rod 5 rotates synchronously with the take-up roller 4 under the action of the synchronous belt 6; after the optical cable reinforcement core 14 is rewound, it enters the threading mechanism 8 and is then wound on the take-up roller 4. The threading mechanism 8 reciprocates along the slide groove 7 under the action of the reciprocating screw rod 5 driven by the first motor 3, so that the optical cable reinforcement core 14 can be evenly wound on the take-up roller 4, preventing the optical cable from being concentratedly wound on the same position of the take-up roller, affecting the retraction and release of the optical cable.
所述穿线机构8包括移动块81,所述移动块81的上部设置有滑块82,所述滑块82与滑槽7滑动连接,所述移动块81的下部设置有进线槽83,所述进线槽83远离绕线盘12的一端设置有出线导向套84,所述移动块81的内部设置有卡块85,所述卡块85与往复丝杆5相匹配。The threading mechanism 8 includes a moving block 81, a slider 82 is provided on the upper part of the moving block 81, and the slider 82 is slidably connected to the slide groove 7. A wire inlet groove 83 is provided at the lower part of the moving block 81, and a wire outlet guide sleeve 84 is provided at the end of the wire inlet groove 83 away from the winding disk 12. A clamping block 85 is provided inside the moving block 81, and the clamping block 85 matches the reciprocating screw rod 5.
穿线机构8通过卡块85在往复丝槽内受到的作用力在往复丝杆5上往复移动;光缆加强芯14从进线槽83进入穿线机构8,再从出线导向套84输出,出线导向套84呈弧形,防止光缆增强芯在端口处折弯,导致产品质量下降。The threading mechanism 8 moves back and forth on the reciprocating screw rod 5 through the force exerted on the clamping block 85 in the reciprocating wire groove; the optical cable reinforcement core 14 enters the threading mechanism 8 from the wire inlet groove 83, and then outputs from the wire outlet guide sleeve 84. The wire outlet guide sleeve 84 is arc-shaped to prevent the optical cable reinforcement core from bending at the port, which leads to a decrease in product quality.
所述底板1上设置有固定板9,所述固定板9上转动连接有导向轮10,所述导向轮10有两个,所述光缆加强芯14复绕时穿过两个导向轮10构成的空隙。The bottom plate 1 is provided with a fixing plate 9, and the fixing plate 9 is rotatably connected with a guide wheel 10, and there are two guide wheels 10. When the optical cable reinforcement core 14 is rewound, it passes through the gap formed by the two guide wheels 10.
导向轮10修正光缆加强芯14的运动轨迹,防止其产生偏移,影响缠绕效果。The guide wheel 10 corrects the movement trajectory of the optical cable reinforcement core 14 to prevent it from deviating and affecting the winding effect.
所述驱动机构11包括安装座111,所述安装座111上设置有第二电机112和驱动齿轮113,所述驱动齿轮113与第二电机112的输出端连接。The driving mechanism 11 includes a mounting seat 111 , on which a second motor 112 and a driving gear 113 are disposed. The driving gear 113 is connected to an output end of the second motor 112 .
第二电机112为驱动齿轮113提供动力。The second motor 112 provides power to the driving gear 113 .
所述绕线盘12包括固定座121,所述固定座121与底板1固定连接,所述固定座121上转动连接有绕线盘主体122,所述绕线盘主体122的外周设置有齿环123,所述齿环123与驱动齿轮113啮合,所述绕线盘主体122上开设有穿线孔124。The winding reel 12 includes a fixing seat 121, which is fixedly connected to the base plate 1, and a winding reel body 122 is rotatably connected to the fixing seat 121. A gear ring 123 is provided on the outer periphery of the winding reel body 122, and the gear ring 123 is meshed with the driving gear 113. A threading hole 124 is opened on the winding reel body 122.
驱动齿轮113转动时,带动与之啮合的齿环123转动,从而使绕线盘主体122也随之转动,进行光缆加强芯14的复绕工作。When the driving gear 113 rotates, the gear ring 123 meshing therewith is driven to rotate, so that the winding drum body 122 also rotates accordingly, and the optical cable reinforcement core 14 is rewound.
所述上料装置13包括安装座131,所述安装座131上绕接有加强芯料卷132,所述加强芯料卷132的输出端即为光缆加强芯14,所述光缆加强芯14贯穿穿线孔124。The feeding device 13 comprises a mounting seat 131 , on which a reinforcing core material roll 132 is wound. The output end of the reinforcing core material roll 132 is the optical cable reinforcing core 14 , and the optical cable reinforcing core 14 passes through the threading hole 124 .
加强芯料卷132开始放卷后,光缆加强芯14经过穿线孔124后进行复绕。After the reinforcing core material roll 132 begins to unwind, the optical cable reinforcing core 14 passes through the threading hole 124 and is rewound.
本实用新型提供的光缆加强芯自动化复绕机构的工作原理如下:The working principle of the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model is as follows:
往复丝杆5在同步带6的作用下和收线辊4同步转动;光缆加强芯14复绕完成后进入穿线机构8,再缠绕在收线辊4上,穿线机构8在第一电机3带动的往复丝杆5的作用下沿滑槽7作往复运动,使光缆加强芯14能够均匀的缠绕在收线辊4上,防止光缆集中缠绕在收线辊的同一位置,影响光缆收放。The reciprocating screw rod 5 rotates synchronously with the take-up roller 4 under the action of the synchronous belt 6; after the optical cable reinforcement core 14 is rewound, it enters the threading mechanism 8 and is then wound on the take-up roller 4. The threading mechanism 8 reciprocates along the slide groove 7 under the action of the reciprocating screw rod 5 driven by the first motor 3, so that the optical cable reinforcement core 14 can be evenly wound on the take-up roller 4, preventing the optical cable from being concentratedly wound on the same position of the take-up roller, affecting the retraction and release of the optical cable.
与相关技术相比较,本实用新型提供的光缆加强芯自动化复绕机构具有如下有益效果:Compared with the related art, the automatic rewinding mechanism for the optical cable reinforcement core provided by the utility model has the following beneficial effects:
光缆加强芯复绕完成后,经过穿线机构8再缠绕在收线辊4上,而穿线机构8始终沿往复丝杆5往复移动,起到了对光缆缠绕时来回均匀布线的作用,防止光缆集中缠绕在收线辊4的同一位置,影响光缆的收放工作。After the optical cable reinforcement core is rewound, it is wound on the take-up roller 4 through the threading mechanism 8, and the threading mechanism 8 always moves back and forth along the reciprocating screw rod 5, which plays a role in evenly wiring the optical cable back and forth when winding it, preventing the optical cable from being concentratedly wound on the same position of the take-up roller 4, affecting the retraction and release of the optical cable.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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| CN202323417100.8U CN221595338U (en) | 2023-12-15 | 2023-12-15 | Automatic rewinding mechanism for optical cable reinforcing core |
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