CN2331068Y - Power transformer high-tension coil automatic winding machine - Google Patents
Power transformer high-tension coil automatic winding machine Download PDFInfo
- Publication number
- CN2331068Y CN2331068Y CN97245515U CN97245515U CN2331068Y CN 2331068 Y CN2331068 Y CN 2331068Y CN 97245515 U CN97245515 U CN 97245515U CN 97245515 U CN97245515 U CN 97245515U CN 2331068 Y CN2331068 Y CN 2331068Y
- Authority
- CN
- China
- Prior art keywords
- wire
- arranging mechanism
- lead
- winding machine
- winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The utility model provides a power transformer high-tension coil automatic winding machine, which is composed of a computer control system, a host machine, a wire winding mechanism and a wire releasing mechanism. Under the control of the computer program, the host machine can make the slow start and stop, uniform speed running, uniform and precise wire winding, positive and reverse winding realized, and the constant tension in the process of winding can be ensured. The wire winding mechanism has the function of conducting wire alignment, and the wire releasing mechanism has the functions of reverse wire coils and automatic trace. Compared with the existing winding machine, the utility model has the advantages that artificial factors can be reduced, the labour intensity can be reduced, the quality of products can be improved, etc.
Description
The utility model belongs to automatic winding equipment, particularly a kind of power transformer high-tension coil automatic coil winding machine.
The overall structure of existing power transformer winding coil winding machine is made up of main spindle box, tailstock and support.The main shaft of main spindle box is in order to support by an end of coiling and to drive the coil revolution, main shaft gyration is by motor-driven, form step speed change through gear reduction, what main spindle box had is provided with counter machinery or electronics to measure and to show the revolution of main shaft gyration, owing to disturb or other reasons, count inaccurate or show malfunctioningly, and change artificial counting into.Therefore winding displacement is manual operations, does not have wire-arranging mechanism, lead on coil arrangement and tensioning by hand-guided, the skew of lead and bending can not be proofreaied and correct.Winding displacement is inhomogeneous or when exceeding requirement length, needs beat with rubber hammer, and the insulation of easy damaged lead influences the quality of coil; Can not oppositely wind the line, drum supports initiatively reversed turning and does not have with moving.
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of energy alignment lead that is applicable to the power transformer high-tension coil is provided, and the permanent tensile force of maintenance lead, has forward and reverse coiling, reduce human factor, reduce labour intensity, realize accurate winding displacement, the automatic winding equipment that improves the quality of products.
The utility model is realized in the following manner:
Power transformer high-tension coil automatic coil winding machine is made up of computer control system, main frame, wire-arranging mechanism and payingoff mechanism, and main frame comprises main spindle box, support, tailstock, stepping motor lead screw transmission system and main axis transmission system; Wire-arranging mechanism comprises base, guide roller assembly, alignment wheel assembly, adjustable hinge and pivoted arm; Payingoff mechanism comprises base, stepping motor lead screw transmission system, drum drive system and mobile chassis, of the present utility model being characterised in that:
(1) main axis transmission system of main frame is equipped with a variable frequency power supply, in order to driving and the control motor, and slows down by variable-speed bearing and to come the transmission main shaft revolution, reaches slow startup, stops and the purpose of stepless speed regulation; A rotary encoder that is used for accurately measuring main shaft gyration position and revolution also is housed in the main spindle box of main frame,, and will the results are shown on the screen by computer acquisition and deal with data; Main frame is by computer program, and control step motor ball-screw drive system comes mobile wire-arranging mechanism to realize accurate winding displacement;
(2) wire-arranging mechanism by the forward wire-arranging mechanism and oppositely wire-arranging mechanism form, be equipped with on the forward and reverse wire-arranging mechanism be used for clamping and lead wire make its accurately winding displacement the guide roller assembly with make lead by wire-arranging mechanism the time, all obtain the alignment wheel assembly of alignment at vertical, horizontal both direction;
(3) payingoff mechanism also is provided with stepping motor lead screw transmission system, and the lead that drum is emitted can be followed with moving of wire-arranging mechanism; The drum drive system is provided with magnetic powder brake and transducer, by program control lead tensile force, and keeps constant according to the surplus of wire gauge and drum upper conductor;
(4) computer control system is made up of industrial computer, application program, I/O plate, A/D and D/A plate, counter interface board, driving system of stepping motor control board, lead constant tension system control board, insulation harm detecting plate and lead bias correcting plate, according to input data and detected signal, carry out automatic winding and current state is shown in screen by program control.
(5) guide roller assembly is provided with two perpendicular clamping wheels of putting, and is used for realizing the rolling lead wire with the guardwire insulating barrier, and clamping is taken turns one of them and is fixed installation, and another is by its position of the removable adjustment of lead screw guide rails, to adapt to the lead of the different wire gauges of clamping.
(6) alignment wheel assembly is made up of two row's alignment wheels, and a row is fast pulley, and another row moves wheel and adjusts the position by knob, travelling gear and leading screw, to be adapted to the alignment of different wire gauge leads for moving wheel.
(7) draw drum drive system is equipped with motor, electromagnetic clutch and variable-speed bearing, by gear drive, is used to realize the drum reversed turning.
The utility model is owing to adopt advanced technologies such as computer control, variable frequency power supply, lead screw transmission system, tension control system, therefore can realize accurate counting, slowly start, stop main shaft, have permanent Tension Control, alignment lead function, realize even, accurate winding displacement, draw drum mechanism can be from motion tracking, easy to operate, thereby raise the efficiency, improve the quality of products, have good value for applications.
Description of drawings:
Fig. 1 is a power transformer high-tension coil automatic coil winding machine structural representation
Fig. 2 is the main frame schematic diagram
Fig. 3 is the wire-arranging mechanism schematic diagram
Fig. 4 is the payingoff mechanism schematic diagram
Fig. 5 is a guide roller modular construction schematic diagram
Fig. 6 is an alignment wheel assembly structural representation
Fig. 7 is a drum drive system structure schematic diagram
1 is computer control system among the figure, the 2nd, and main frame, the 3rd, wire-arranging mechanism, the 4th, payingoff mechanism, the 5th, variable-speed bearing, the 6th, rotary encoder, the 7th, motor, the 8th, main spindle box, the 9th, stepping motor lead screw transmission system, the 10th, support, the 11st, tailstock, 12 adjustable hinge, the 13rd, pivoted arm, 14, the 15th, alignment wheel assembly, 16 bases, 17 guide roller assemblies, the 18th, base, 19 stepping motor lead screw transmission systems, the 20th, drum drive system, 21 mobile chassis, the 22nd, lead screw guide rails, 23, the 24th, the clamping wheel, the 25th, travelling gear, the 26th, move wheel, the 27th, fast pulley, the 28th, leading screw, 29 magnetic powder brakes and transducer, the 30th, motor, the 31st, electromagnetic clutch, the 32nd, variable-speed bearing.
Below in conjunction with accompanying drawing the utility model is elaborated:
The installation of line mould is with fixing: transformer line mould is our factory's self-control, and the different model coil is equipped with the line mould of different sizes.After according to line mould mounting process the line module being installed, open the coil winding machine power supply, mobile wire-arranging mechanism 3 is to main spindle box 8 ends.Unclamp tailstock 11 base angle fixed screws, the handwheel of rotation tailstock bottom moves after making tailstock.Wire-arranging mechanism has two: forward wire-arranging mechanism and reverse wire-arranging mechanism are applied to forward winding displacement and reverse winding displacement respectively.Outwards adjust adjustable hinge 12 and pivoted arm 13 on the wire-arranging mechanism, the distance between positive and negative two creel stands is complementary with line mould size.Wire-arranging mechanism 3 is moved to main frame 2 ends.The line mould is suspended between main spindle box 8 and the tailstock 11, the chuck of line mould on main spindle box moved, adjust the angle of main shaft upper chuck simultaneously, make two supports in line mould end insert chuck, can not freely rotate, decide pinnacle lambda line mould centre bore on the chuck.Move forward the suitable position of tailstock to,, tailstock is fixed the base angle screw tightening.Adjust line mould free end, make tailstock centre alignment line mould centre bore, the tailstock rear portion handwheel that turns clockwise then makes top back-out forward, holds out against line mould central shaft, presses closer point with the side trigger locks.Start around insulation function, starter motor 7 by variable-speed bearing 5 and chuck, drives the rotation of line mould, insulation in the coiling.
Conductor mounting: drum is placed on the support, and tighten the screws compresses drum.Drum is suspended in midair to mobile chassis 21, promote drum, left end (Fig. 7) breach is stuck on the power transmission shaft, it is top to screw out the right, holds out against drum.If two-wire and around and lap wound, can settle two bobbin loaders simultaneously.Mobile wire-arranging mechanism rises around the position to coil, regulates adjustable hinge and pivoted arm on the wire-arranging mechanism, makes forward and reverse wire-arranging mechanism moderate to the distance of line mould, makes the outlet direction of guide roller assembly and the interior circle of line mould tangent simultaneously.Pull out lead from drum, pass alignment wheel assembly 14,15 and guide roller assembly 17, on the fixing online mould.Adjust the lead screw guide rails 22 on the guide roller assembly, make clamping wheel 23 move clamping wire to clamping wheel 24.Knob on the rotation alignment wheel assembly drives travelling gear 25 and leading screw 28, and mobile wheel 26 is moved, and clamps lead with fast pulley 27, plays the aligning effect.Mobile payingoff mechanism 4 makes it and parallel position corresponding with wire-arranging mechanism.Regulate the electric weight of control magnetic powder brake 29, tension force and wire gauge requirement are complementary.
The coiling of coil: the automatic winding program that starts computer, import used wire-arranging mechanism (forward or backwards), the total number of turns of institute's coiling, wire gauge, segments, intersegmental distance, inside and outside footpath of coil and loop length are imported every section every layer parameter such as the number of turn, coiling direction.Press beginning coiling button, the computer starting frequency converter, drive motors 7 transmits drive variable-speed bearing 5 and main shaft rotation by belt, drives the line mould by the chuck on the main shaft and rotates, and makes lead on the line mould.Meshing gear is housed on the main shaft, send the turn signal of main shaft to rotary encoder 6, rotary encoder is converted to a series of Gray code with turn signal and is input to main control computer, computer calculates the required mobile distance of wire-arranging mechanism according to this signal and wire gauge size, be converted to a certain number of pulsed drive stepping motor lead screw transmission system 9, wire-arranging mechanism is moved with the rotational synchronization of line mould, in this simultaneously, the stepping motor of payingoff mechanism mobile chassis 21 is given in the pulsing of same number, makes payingoff mechanism and wire-arranging mechanism synchronous.
Line falling: in the coil winding process, during as if the need line falling, can select the line falling function.At this moment, motor 7 drives main shafts and rotates, encoder record rotation information input computer, and computer drives wire-arranging mechanism and payingoff mechanism according to rotation information and moves with the rotational synchronization of line mould.The direction that direction that the line mould rotates during line falling and creel stand move is opposite fully during with automatic winding, and the total number of turns of coil reduces with winding process.Electromagnetic clutch 31 adhesives simultaneously, reversing motor 30 starts running, through clutch and the variable-speed bearing 32 with adhesive, makes the draw drum counter-rotating by gear drive, thereby lead is unrolled to drum keeping under the situation of certain tension force, and on the lead that puts down on the coil back-roll Return wire coil.After back-roll was finished, motor 30 shut down, and electromagnetic clutch unclamps, the state when recovering automatic winding.
Claims (4)
1. power transformer high-tension coil automatic coil winding machine, be made up of computer control system [1], main frame [2], wire-arranging mechanism [3] and payingoff mechanism [4], main frame [2] comprises main spindle box [8], support [10], tailstock [11], stepping motor lead screw transmission system [9] and main axis transmission system [5]; Wire-arranging mechanism [3] comprises base [16], adjustable hinge [12] and pivoted arm [13], and payingoff mechanism [4] comprises base [18], drum drive system [20] and mobile chassis [21], of the present utility model being characterised in that:
(1) main axis transmission system of main frame [2] is equipped with a variable frequency power supply that is used for drive controlling motor [7], and a rotary encoder [6] also is housed in the main spindle box of main frame;
(2) wire-arranging mechanism [3] by the forward wire-arranging mechanism and oppositely wire-arranging mechanism form, be equipped with on the forward and reverse wire-arranging mechanism be used for clamping and lead wire make its accurately winding displacement guide roller assembly [17] with make lead by wire-arranging mechanism to all obtain the alignment wheel assembly [14] [15] of alignment at vertical, horizontal both direction;
(3) payingoff mechanism [4] also is provided with stepping motor lead screw transmission system [19], and drum drive system [20] is provided with magnetic powder brake and transducer [29];
(4) computer control system [1] is made up of industrial computer, application program, I/O plate, A/D and D/A plate, counter interface board, driving system of stepping motor control board, lead constant tension system control board, insulation harm detecting plate and lead bias correcting plate.
2. automatic coil winding machine according to claim 1, it is characterized in that described guide roller assembly [17], be provided with two perpendicular clamping wheel [23], [24] of putting, clamping is taken turns one of them and is fixed installation, and another is by its position of the removable adjustment of lead screw guide rails [22].
3. automatic coil winding machine according to claim 1, it is characterized in that described alignment wheel assembly [14] [15], form that a row is fast pulley [27] by two row's alignment wheels, another row moves wheel and adjusts the position by knob, travelling gear [25] and leading screw [28] for moving wheel [26].
4. automatic coil winding machine according to claim 1 is characterized in that described draw drum drive system [20], and motor [30], electromagnetic clutch [31] and variable-speed bearing [32] also are housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97245515U CN2331068Y (en) | 1997-10-20 | 1997-10-20 | Power transformer high-tension coil automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97245515U CN2331068Y (en) | 1997-10-20 | 1997-10-20 | Power transformer high-tension coil automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2331068Y true CN2331068Y (en) | 1999-07-28 |
Family
ID=33953974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97245515U Expired - Fee Related CN2331068Y (en) | 1997-10-20 | 1997-10-20 | Power transformer high-tension coil automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2331068Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101752077A (en) * | 2010-02-10 | 2010-06-23 | 银河电气科技有限公司 | Winding method of coil of non-crystalline alloy power transformer and special winding mould device |
| CN103208891A (en) * | 2013-04-27 | 2013-07-17 | 西北工业大学 | Automatic winding device of motor coils |
| CN103730252A (en) * | 2014-01-01 | 2014-04-16 | 骆勇新 | Multifunctional numerical control filament winder |
| CN104016174A (en) * | 2014-06-13 | 2014-09-03 | 上海小松包装机械有限公司 | Automatic thin film tension control device |
| CN104935125A (en) * | 2015-06-12 | 2015-09-23 | 陕西宝成航空仪表有限责任公司 | Two-way annular winding machine |
| CN105895363A (en) * | 2016-05-30 | 2016-08-24 | 无锡市博锋科技有限公司 | Automatic wire-burning and wire-winding machine |
| CN106847498A (en) * | 2017-02-10 | 2017-06-13 | 国网山东省电力公司东营供电公司 | A kind of power transformer Winder |
| CN110211800A (en) * | 2019-05-09 | 2019-09-06 | 安阳凯地电磁技术有限公司 | A kind of electromagnet coil coil winding machine |
| CN111508701A (en) * | 2019-08-23 | 2020-08-07 | 宁波市鄞州恒通电器厂 | Annular computer winding and tape winding machine |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
-
1997
- 1997-10-20 CN CN97245515U patent/CN2331068Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101752077B (en) * | 2010-02-10 | 2013-03-13 | 银河电气科技有限公司 | Winding method of coil of non-crystalline alloy power transformer and special winding mould device |
| CN101752077A (en) * | 2010-02-10 | 2010-06-23 | 银河电气科技有限公司 | Winding method of coil of non-crystalline alloy power transformer and special winding mould device |
| CN103208891A (en) * | 2013-04-27 | 2013-07-17 | 西北工业大学 | Automatic winding device of motor coils |
| CN103208891B (en) * | 2013-04-27 | 2015-07-08 | 西北工业大学 | Automatic winding device of motor coils |
| CN103730252A (en) * | 2014-01-01 | 2014-04-16 | 骆勇新 | Multifunctional numerical control filament winder |
| CN103730252B (en) * | 2014-01-01 | 2016-03-16 | 骆勇新 | Multifunctional numerical control filament winder |
| CN104016174A (en) * | 2014-06-13 | 2014-09-03 | 上海小松包装机械有限公司 | Automatic thin film tension control device |
| CN104935125B (en) * | 2015-06-12 | 2017-09-29 | 陕西宝成航空仪表有限责任公司 | Two-way winding loop wire winder |
| CN104935125A (en) * | 2015-06-12 | 2015-09-23 | 陕西宝成航空仪表有限责任公司 | Two-way annular winding machine |
| CN105895363A (en) * | 2016-05-30 | 2016-08-24 | 无锡市博锋科技有限公司 | Automatic wire-burning and wire-winding machine |
| CN105895363B (en) * | 2016-05-30 | 2017-08-15 | 无锡市林楷精密工业有限公司 | It is automatic to burn wire winding |
| CN106847498A (en) * | 2017-02-10 | 2017-06-13 | 国网山东省电力公司东营供电公司 | A kind of power transformer Winder |
| CN106847498B (en) * | 2017-02-10 | 2018-07-06 | 国网山东省电力公司东营供电公司 | A kind of power transformer bobbin winder device |
| CN110211800A (en) * | 2019-05-09 | 2019-09-06 | 安阳凯地电磁技术有限公司 | A kind of electromagnet coil coil winding machine |
| CN110211800B (en) * | 2019-05-09 | 2024-02-13 | 安阳凯地磁力科技股份有限公司 | Electromagnet coil winding machine |
| CN111508701A (en) * | 2019-08-23 | 2020-08-07 | 宁波市鄞州恒通电器厂 | Annular computer winding and tape winding machine |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
| CN117476360B (en) * | 2023-11-29 | 2024-04-05 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN2331068Y (en) | Power transformer high-tension coil automatic winding machine | |
| CN101249911B (en) | Numerical control wire ranging device and method thereof | |
| CN2650301Y (en) | Intelligent wire coiling-uncoiling machine | |
| CN201616031U (en) | Coiled material tension measuring and controlling experimental device | |
| CN109534045A (en) | A kind of coil diameter calculation method and winding/unwinding device based on rotary inertia | |
| CN110271911B (en) | Superconducting coil winding equipment | |
| CN2153128Y (en) | Winding device for transformer coil | |
| CN200964309Y (en) | Precision row line control device | |
| CN2651913Y (en) | Horizontal automatic winding machine of electric power transformer | |
| CN101063879A (en) | Numerical control method for coiling or uncoiling and apparatus thereof | |
| CN108016937A (en) | Around the bobbin winder device of linear load | |
| CN218145114U (en) | Cable coiling device | |
| CN112141819A (en) | Vertical cabling horizontal wire storage method | |
| CN2579851Y (en) | Duoble rolling tube continuous winding device | |
| CN210594649U (en) | Superconducting coil winding equipment | |
| CN208790814U (en) | A kind of twin shaft electrification aluminium waste film gatherer device | |
| CN1086983C (en) | Intelligent all-digital constant-tension control method | |
| CN211712292U (en) | Wire rod coiling device | |
| CN209940126U (en) | Automatic wire arranging device based on encoder feedback | |
| CN213505275U (en) | Wire feeding device for signal wire production system | |
| CN221343344U (en) | Coiling mechanism is used in pencil production and processing | |
| CN220702867U (en) | Cable winding device | |
| CN220998739U (en) | Automatic cable storage machine | |
| CN219098384U (en) | Automatic detect uneven doubling winder of winding displacement | |
| CN213802391U (en) | Automatic lifting machine assisting in monitoring water quality section |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |