CN1365329A - Method and device for positioning and levelling bearings for assembing the floor and for other installation components in vehicles, in particular, in rail vehicles for transporting passengers - Google Patents

Method and device for positioning and levelling bearings for assembing the floor and for other installation components in vehicles, in particular, in rail vehicles for transporting passengers Download PDF

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Publication number
CN1365329A
CN1365329A CN00810452A CN00810452A CN1365329A CN 1365329 A CN1365329 A CN 1365329A CN 00810452 A CN00810452 A CN 00810452A CN 00810452 A CN00810452 A CN 00810452A CN 1365329 A CN1365329 A CN 1365329A
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CN
China
Prior art keywords
bearing
reference plane
levelling
bearings
floor
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Granted
Application number
CN00810452A
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Chinese (zh)
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CN1211237C (en
Inventor
霍尔格·马滕斯
格拉尔德·埃勒
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BOMBAADER TRANSPORT AG
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BOMBAADER TRANSPORT AG
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Publication of CN1365329A publication Critical patent/CN1365329A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • B61D17/10Floors

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Automatic Assembly (AREA)
  • Escalators And Moving Walkways (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention aims to improve the positioning and levelling of bearings and installation components for subsequent floor construction in such a way, that the positioning process is simplified, whilst increasing the accuracy and simultaneously compensating for deviations in the shell assembly. To achieve this, a virtual reference plane (BE), formed by a reference frame (8) is mounted onto a bearing or reference surface (7) section by section, across the width of the vehicle. Said reference frame is used to locate the bearings (15, 16) in their exact position and to determine the level of their height (HN), in relation to the reference plane (BE). Their deviation is compensated by compensation elements (14) and the reference frame (8) is then placed in the next section. Bearing or reference surfaces (7) are mounted onto the longitudinal side-members (1) or side walls which run in the longitudinal direction of the vehicle. A reference frame (8) consisting of longitudinal struts (2, 3) and transverse struts (4, 5, 6) which extends over the sub-floor is fixed to said bearing or reference surfaces. The longitudinal struts and transverse struts (2, 3, 4, 5, 6) are configured as measuring rules for positioning the bearings (15, 16), as stops for said bearings in their final position and as a reference plane (BE) for determining the level of their height (HN).

Description

Be used for the location of bearing of floor panel structure and other inside components and the method and apparatus of levelling in vehicle, the especially rail vehicles for transporting passengers
The present invention relates to be used in vehicle, the especially rail vehicles for transporting passengers location of the bearings on the bottom surface such as underframe, switch box at floor panel structure and other inside components such as seat and the method for levelling, wherein bearing is aimed at mutually in a row longitudinally with horizontal direction and is fixed on the floor by the chassis side rail supporting.
The invention still further relates to and be used for floor panel structure and the location of the bearing of other inside components on the bottom surface and the device of levelling in vehicle, the especially rail vehicles for transporting passengers, have die bed plate, the chassis side rail of laying floor, and sidewall in the above that bearing longitudinally is set with horizontal direction in the above.
The floor that is used for rail vehicles for transporting passengers by the elastic support transom of known a kind of vibration damping of DE4441209C1 and sound insulation, do not have wood covering in particular for the double casing of constructing, segmentation wherein is set between floor and compartment underframe adopts bonding each elasticity intermediary element transverse to the compartment underframe in the segmentation mode of constructing.
Described elastic connection element comprises on the one hand and is in the formed body that limits its longitudinal extension perpendicular to the compartment underframe, by the sidewall profiled member in compartment, this profiled member has a shape resilient sleeper-bearing fixed thereon sealedly in the above, and comprise on the other hand one below same direction segmentation be fixed on elastic binding material layer on the compartment underframe.The bridge plate that embeds formed body is as the floor optional feature, for example the bearing of mounting, fixed link, partition and weather protective bulkhead.
Be positioned at the elasticity spacing lath on the left side and the right of elastic binding material, the plane that it not only is based upon the spacing of bonding needs between formed body and the compartment underframe but also forms a levelling for the bonded assembly floor panel structure in the longitudinal direction setting of compartment underframe.
The floor underframe part of one one-tenth ladder configuration is bonded on the bottom surface between two gateways.This part is prefabricated and be positioned at predetermined floor area later on and by means of the levelling of elasticity spacing lath in the compartment manufacturing.Floor underframe part is made of longitudinal and cross beam, and it is holding mounting.
Same in this known solutions a rubber system resilient sleeper-bearing on the floor and be bearing between the formed body on the spacing lath, this resilient sleeper-bearing has towards the protuberance on floor and groove, for the difference of compensate for height error must make this resilient sleeper-bearing be of different sizes.
Because the structural deviation that occurs in floor area in skeleton, the floor level error of putting bearing point from bearing is different, thereby the compensation one by one of these errors is needed very high expense.
In addition, the shortcoming of this known systems is, underframe part in floor must be retained in the vehicle and must be very accurately along the horizontal direction positioning support.The application of jointing material also expends and costliness.
Therefore the plane of a levelling of using for the floor panel structure that connects, the compensation of in installation, the out-of-flat in compartment being carried out be complicated and install expend very big.
In addition, by the known a kind of method that is used on the major part of the train that a module type structure is made, locating optional feature and support element of DE 196 12 580 C1, wherein for example on the underframe module of short distance train, should major part form by each one-piece unit according to size datum system with palp size datum point.These size datum points at first are equipped with passive catadioptre also subsequently according to size datum point pre-determined bit one laser projecting apparatus.
Same this known systems still has above-mentioned shortcoming, because this scheme is not considered levelling mounting plane and compensation skeleton error.
Under the situation of this prior art, the objective of the invention is to, for the bonded assembly floor panel structure is improved the location and the levelling of bearing and inside components in this wise, promptly under high precision, simplify the location of bearing and inside components and can save time and be convenient to simultaneously to compensate the skeleton deviation with installing and obtain the wheel chair access reference plane of the levelling that floor panel structure uses.
The method of the feature with claim 1 of this purpose by starting described type and reach by device according to claim 4.Favourable structure can be learnt by dependent claims.
Utilize method of the present invention can be accurately, simply, save time and bearing and inside components are positioned desired location on the bottom surface of train with being convenient to install.By the locating surface set on the chassis side rail of carriage body construction or reference plane is the predetermined accurate reference plane of gage frame of the present invention, and wherein locating surface or reference plane extend on the unmodified height level along the compartment total length.Gage frame becomes the grapple formula to be bearing on the locating surface and perpendicular to longitudinal direction with the crossbeam of its each end to cross over the bottom surface in both sides.The longitudinal and cross beam of guaranteeing gage frame whereby occupies a position of determining to the bottom surface and we can say as scale and can accurately calibrate bearing or the inside components to be installed with levelling.Its special advantage is also to have determined the height level of longitudinal and cross beam with respect to the bottom surface, thereby can be determined by the horizontal surface that gage frame is crossed over each its height level of bearing who locatees in advance.Therefore determined the Vertical surveyors' staff of each bearing, this needs, so that obtain the reference plane of a levelling for the bonded assembly floor panel structure.
The altimetric compensation of the error difference of being determined by the horizontal surface of this imagination, the elastic compensating member that has the thickness that is suitable for this deviate by insertion from the bearing to the bearing is realized, thereby be can be the reference plane that floor panel structure forms levelling undoubtedly.Therefore the advantage of utilizing the present invention to obtain is, can shorten the set-up time, reduce the altimetric compensation one by one that manufacturing cost also can be carried out different errors along car length and width.Therefore wooden or aluminum floor can not have step ground and is laid on fully along on the bearing of a reference plane levelling.
Below by means of description of drawings one embodiment of the present of invention.Wherein:
Fig. 1 illustrates the birds-eye view of the device of the present invention between two gateways of packing into;
Fig. 2 illustrates along the section of Fig. 1 center line B-B intercepting, and wherein each beam design becomes grapple and is installed on the locating surface;
Fig. 3 illustrates the section along Fig. 1 center line B-B intercepting, and wherein each beam design becomes grapple and catches the bottom surface of chassis side rail.
Fig. 1 is illustrated in the device of the present invention that is installed between two gateways on the compartment chassis side rail that is provided with locating surface 7.Its crossbeam 4,5 and 6 by longeron 2,3 and moulding constitutes and forms a gage frame 8.Locating surface 7 extends by the compartment total length along chassis side rail 1.The crossbeam 4 of end becomes the grapple formula to be bearing on the locating surface 7 and the overall with of crossing over the bottom surface, compartment 9 that is made of the die bed plate with each end of 6.L clamps fixed-type 13 the elastic forming filler rod 12 (seeing Fig. 2 and 3) that fixedly has embedding along the longitudinal direction in the security strip 11 of die bed plate 10 upper process.Fixed compensation member on each fixed-type 13.Moulding filler rod 12, fixed-type 13 and compensation member 14 formation bearings 15.These bearings longitudinally L and laterally the direction of Q on the bottom surface, form straight-though arrangement.Longeron 2 is vertically parallel in chassis side rail 1 extension with 6 with crossbeam 4,5 with 3.Locating surface 7 is positioned at the bottom surface by Fig. 2, and more than 9 enough height level place, make gage frame 8 with respect to the bottom surface not only longitudinally L and laterally Q direction and also the distance H between locating surface 7 and the bottom surface 9 occupied an exactly determined reference plane BE.Bearing 15 is along locating mutually and levelling at longitudinal direction L spacing A on request as the longeron 2 and 3 of scale and baffle plate simultaneously.Bearing 15 is realized by means of crossbeam 4,5 and 6 along the location of horizontal direction Q. After being positioned on the die bed plate 10, bearing 15 occupies an accurate position.Reference plane BE from gage frame 8 determines its height level HN and definite skeleton deviation delta H from reference plane BE for each bearing 15 then.According to the deviation delta H that determines elastic compensating member 14 shapes are fixed on each fixed-type 13 sealedly.Compensation member 14 has different thickness for this reason and is made by rubber.
Other inside components such as seat chassis or switch box are bearing on the elastic support 16 of altimetric compensation, its position and height level equally by means of longeron 2 or 3 and crossbeam 4,5 and 6 determine and fixing.
Therefore the bearing 16 that bearing 15 that floor panel structure is used and other inside components are used reaches an accurate height of calibration mutually, and it reaches the reference plane BE that is determined by gage frame 8.
Bearing 15 and 16 levelling piecewise, for example from the gateway center to the gateway center, in the compartment, carry out, because the compartment amount of deflection is very little and can ignore along the compartment longitudinal direction.This forms the reference plane BE of an accurate levelling for floor panel structure and does not have step ground and integrate.
A flexible program shown in Fig. 3, promptly the crossbeam 4 and 6 of end catch chassis side rail 1 below.Reference plane 7 is set in the bottom surface of chassis side rail 1 in this case.
List of numerals
1 longitudinal beam
2,3 longerons
4,5,6 crossbeams
7 locating surfaces or reference plane
8 gage frame
9 bottom surfaces
10 die bed plates
11 security strips
12 elastic forming filler rods
13 fixed-type
14 compensation member
The bearing of 15 floor panel structures
16 other the bearings of inside components
The spacing of A bearing
The BE reference plane
The distance of H locating surface bottom surface or reference plane bottom surface
The HN height level
Δ H skeleton deviation
The L longitudinal direction
The Q horizontal direction

Claims (7)

1. be used for the location of the bearing on the bottom surface such as underframe, switch box at floor panel structure and other inside components such as seat and the method for levelling in vehicle, the especially rail vehicles for transporting passengers, wherein the bearing of floor panel structure is aimed at mutually in a row and longitudinally is fixed on the die bed plate that is supported by chassis side rail with horizontal direction, it is characterized in that, by a locating surface or reference plane (7) reference plane (BE) of an imagination is launched with the form piecewise of gage frame (8) width along vehicle, utilize accurately positioning support (15 of this gage frame (8); The bearing (15 of position 16) and definite each location; 16) with respect to the height level (HN) of reference plane (BE), and its deviation from reference plane (BE) is compensated by compensation member (14), and next gage frame (8) is installed on the horizontal surface of bearing (15,16) with its nearest part.
2. in accordance with the method for claim 1, it is characterized in that the Rubber Parts of employing different-thickness is member (14) by way of compensation.
3. in accordance with the method for claim 1, it is characterized in that gage frame (8) is preferably launched between two gateways.
4. vehicle, especially be used for floor panel structure and other the inside components such as the underframe at seat in the rail vehicles for transporting passengers, the location of the bearing on the bottom surface such as switch box and the device of levelling, so that realize the described method of claim 1, has the rigidity die bed plate that bearing longitudinally is set with horizontal direction in the above, and chassis side rail and sidewall, it is characterized in that, on chassis side rail (1) or sidewall, set locating surface or the reference plane (7) that extends along the longitudinal direction of car direction, dispose one thereon by longeron (2,3) and crossbeam (4,5,6) gage frame (8) of the leap bottom surface of Gou Chenging, wherein vertical, crossbeam (2,3,4,5,6) be designed to Position Scale and bearing (15; 16) at the baffle plate of position location and be designed for determining bearing (15; 16) height level's (HN) reference plane (BE).
5. according to the described device of claim 4, it is characterized in that the end of the crossbeam of end (4,6) is designed to grapple and is installed on the locating surface (7).
6. according to the described device of claim 4, it is characterized in that the end of the crossbeam of end (4,6) is designed to grapple and grabs below chassis side rail (1).
7. according to the described device of claim 3, it is characterized in that longitudinal and transverse beam (2,3,4,5,6) is respectively equipped with one and measures scale.
CNB008104522A 1999-06-09 2000-06-06 Method and device for positioning and levelling bearings for assembing the floor and for other installation components in vehicles, in particular, in rail vehicles for transporting passengers Expired - Fee Related CN1211237C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19927005A DE19927005C1 (en) 1999-06-09 1999-06-09 Method and device for positioning and leveling supports for floor construction and for other built-in parts in vehicles, in particular rail vehicles for the transportation of people
DE19927005.8 1999-06-09

Publications (2)

Publication Number Publication Date
CN1365329A true CN1365329A (en) 2002-08-21
CN1211237C CN1211237C (en) 2005-07-20

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CNB008104522A Expired - Fee Related CN1211237C (en) 1999-06-09 2000-06-06 Method and device for positioning and levelling bearings for assembing the floor and for other installation components in vehicles, in particular, in rail vehicles for transporting passengers

Country Status (9)

Country Link
EP (1) EP1189794B1 (en)
JP (1) JP2003502209A (en)
CN (1) CN1211237C (en)
AT (1) ATE275493T1 (en)
CA (1) CA2374475A1 (en)
CZ (1) CZ20014419A3 (en)
DE (2) DE19927005C1 (en)
ES (1) ES2228546T3 (en)
WO (1) WO2000076824A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012083639A1 (en) * 2010-12-23 2012-06-28 唐山轨道客车有限责任公司 Detecting device and method for assembly position of vehicle body side walls
TWI408069B (en) * 2009-12-22 2013-09-11 Kawasaki Heavy Ind Ltd Construction of Railway Vehicles
CN105216809A (en) * 2015-10-10 2016-01-06 南车青岛四方机车车辆股份有限公司 A kind of technique for sticking of floor of railway vehicle
CN106240590A (en) * 2016-08-08 2016-12-21 中车株洲电力机车有限公司 Detection device
CN107406085A (en) * 2015-03-20 2017-11-28 川崎重工业株式会社 Rail truck
CN110466551A (en) * 2019-09-03 2019-11-19 中车青岛四方机车车辆股份有限公司 A kind of floor mounting method of rail vehicle

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10122815B4 (en) * 2001-05-11 2006-02-02 Dwa Deutsche Waggonbau Gmbh Method for laying a floor in means of transport, in particular in rail vehicles, and floor for means of transport
DE102014013724A1 (en) 2014-09-22 2016-03-24 Andreas Enders Method for staking boreholes of a vehicle
CN112009573B (en) * 2020-08-28 2021-12-17 东风商用车有限公司 Method for leveling inner decorative bottom plate of cab

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4216606B4 (en) * 1992-05-20 2004-09-23 Dwa Deutsche Waggonbau Gmbh Process for manufacturing and expanding rail vehicle car bodies
DE9306322U1 (en) * 1993-04-27 1994-09-08 Linke-Hofmann-Busch Waggon-Fahrzeug-Maschinen Gmbh, 38239 Salzgitter Soundproofing support element for vehicles, in particular rail vehicles
DE4441290C1 (en) * 1994-11-21 1996-04-04 Aeg Schienenfahrzeuge Oscillation and sound=dampening connection element for passenger carriages
DE19542358A1 (en) * 1995-11-14 1997-05-15 Abb Patent Gmbh Floor for vehicles
DE19612580C1 (en) * 1996-03-29 1997-09-18 Deutsche Waggonbau Ag Method for positioning attachments and extensions on the large sections of a modular rail vehicle

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI408069B (en) * 2009-12-22 2013-09-11 Kawasaki Heavy Ind Ltd Construction of Railway Vehicles
WO2012083639A1 (en) * 2010-12-23 2012-06-28 唐山轨道客车有限责任公司 Detecting device and method for assembly position of vehicle body side walls
CN107406085A (en) * 2015-03-20 2017-11-28 川崎重工业株式会社 Rail truck
CN107406085B (en) * 2015-03-20 2019-04-16 川崎重工业株式会社 Rail truck
CN105216809A (en) * 2015-10-10 2016-01-06 南车青岛四方机车车辆股份有限公司 A kind of technique for sticking of floor of railway vehicle
CN105216809B (en) * 2015-10-10 2017-10-03 中车青岛四方机车车辆股份有限公司 A kind of technique for sticking of floor of railway vehicle
CN106240590A (en) * 2016-08-08 2016-12-21 中车株洲电力机车有限公司 Detection device
CN110466551A (en) * 2019-09-03 2019-11-19 中车青岛四方机车车辆股份有限公司 A kind of floor mounting method of rail vehicle

Also Published As

Publication number Publication date
ES2228546T3 (en) 2005-04-16
EP1189794B1 (en) 2004-09-08
EP1189794A1 (en) 2002-03-27
DE50007695D1 (en) 2004-10-14
CN1211237C (en) 2005-07-20
WO2000076824A1 (en) 2000-12-21
JP2003502209A (en) 2003-01-21
CZ20014419A3 (en) 2002-05-15
ATE275493T1 (en) 2004-09-15
CA2374475A1 (en) 2000-12-21
DE19927005C1 (en) 2001-01-25

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