CN1294640C - Dielectric cavity priority double mosaic producing process - Google Patents
Dielectric cavity priority double mosaic producing process Download PDFInfo
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- CN1294640C CN1294640C CNB031565352A CN03156535A CN1294640C CN 1294640 C CN1294640 C CN 1294640C CN B031565352 A CNB031565352 A CN B031565352A CN 03156535 A CN03156535 A CN 03156535A CN 1294640 C CN1294640 C CN 1294640C
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- interlayer hole
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- joint filling
- dielectric layer
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Abstract
The present invention provides a dielectric cavity priority double mosaic producing process which comprises the following steps: a semiconductor substrate is offered, a conductive structure is formed on the semiconductor substrate, and a dielectric layer is arranged on the semiconductor substrate, wherein the dielectric layer comprises a dielectric layer opening, and part of the conductive structure is exposed; gap filling polymer materials (GFP) are filled in the dielectric layer opening, and a gap filling polymer layer is formed on the dielectric layer; the gap filling polymer layer is backwards etched by the preset depth so that the surface of the gap filling polymer layer is lower than that of the dielectric layer, and a groove is formed. Thereby, the side walls of the dielectric layer opening are partially exposed; a method of processing the surface is carried out to change the characteristic of the side walls of the dielectric layer opening and the surface of the gap filling high molecular layer, and any physical action or chemical action between the light resistance of dark ultraviolet light (DUV) subsequently filled in the groove and the side walls of the dielectric layer opening or the surface of the gap filling high molecular layer can be avoided.
Description
Technical field
The invention relates to a kind of dual damascene (dual damascene) processing procedure, refer to preferential (via-first) double-insert process of a kind of interlayer hole especially, the DUV photoresist in the time of can solving definition irrigation canals and ditches pattern residues in the problem in the interlayer hole.
Background technology
Copper dual-damascene (dual damascene) technology collocation dielectric layer with low dielectric constant be present known to for high integration, (high-speed) logical integrated circuit chip manufacturing and at the metal interconnect solution of the deep-submicron below 0.18 micron (deep sub-micro) manufacture of semiconductor the best at a high speed.This is because copper has low-resistance value (than aluminium low 30%) and preferable anti-electricity causes the characteristic of moving (electromigration resistance), the RC that advanced low-k materials then can help to reduce between the plain conductor postpones (RC delay), hence one can see that, and copper metal double-insert interconnect technology seems in integrated circuit manufacture process and becomes more and more important.At present, double-insert process has preferential (trench-first) dual damascene of so-called irrigation canals and ditches, preferential (via-first) dual damascene of interlayer hole, part interlayer hole (partial-via) dual damascene basically, and aims at selection such as (self-aligned) dual damascene voluntarily.Wherein, preferential (via-first) dual damascene of interlayer hole briefly promptly is to utilize little shadow of multiple tracks and etching step, and the definition interlayer hole defines irrigation canals and ditches in the interlayer hole top subsequently more earlier, constitutes the dual-damascene structure of one.
See also Fig. 1 to Fig. 5, Fig. 1 to Fig. 5 is preferential (via-first) double-insert process of known interlayer hole.As shown in Figure 1, known method at first provides semiconductor substrate 100, has conductive structure 111 and 112 on it, and for example copper is inlayed lead, is formed in bottom or the component layer 101.Then; deposition forms protective coating (capping layer) 115 on the semiconductor-based end 100 in regular turn; its composition is generally silicon nitride; be covered in the exposed surface of this conductive structure 111 and 112; an and storehouse dielectric layer 120; it generally includes one first dielectric layer 121, one second dielectric layer 123, and a etching stopping layer 122 between first dielectric layer 121 and second dielectric layer 123.On first dielectric layer 121, can deposit a silicon oxynitride (SiNO) subsequently again and stop layer 130.Then, stop to form on the layer 130 a DUV photoresist layer 140 in silicon oxynitride, and define interlayer hole perforate 141 and 142 in a DUV photoresist layer 140, suppose that wherein interlayer hole perforate 141 is independent (isolated) interlayer hole pattern, that is it there is no other interlayer hole pattern around contiguous and is defined, and interlayer hole perforate 142 is intensive (dense) interlayer hole pattern.Then; carry out an etch process; with a DUV photoresist layer 140 is etch shield; via the interlayer hole perforate 141 and 142 in the DUV photoresist layer 140 in regular turn the etching silicon oxynitride stop the layer 130, storehouse dielectric layer 120; up to protective coating 115, so to form interlayer hole 151 and 152.
As shown in Figure 2, after removing a DUV photoresist layer 140, on the semiconductor-based end 100, be coated with a joint filling macromolecule layer 201 immediately, and fill up interlayer hole 151 and 152.Joint filling macromolecule layer 201 generally is made of the i-line photoresist.The coating class of joint filling macromolecule layer 201 is like general photoresist coating process, thereafter and in addition baking hardening.As shown in Figure 3, then carry out an etch-back processing procedure, joint filling macromolecule layer 201 is etched back to a desired depth, make the surface of joint filling macromolecule layer 201 be lower than silicon oxynitride and stop layer 130, form groove 301 and 302.As shown in Figure 4, known method then directly is coated with the 2nd DUV photoresist layer 401 on the semiconductor-based end 100, and fills up groove 301 and 302.
See also Fig. 5 and Fig. 6, wherein Fig. 6 is the top view of Fig. 5, and Fig. 5 is the section of Fig. 6 along AA ' tangent line.Then carry out an exposure manufacture process, utilize a definition that the light shield of irrigation canals and ditches pattern is arranged, being light source with DUV exposes irrigation canals and ditches pattern (not shown) respectively at the top of groove 301 and 302.Subsequently, utilize developer solution that the photoresist that is exposed to the sun is removed, respectively at the top formation irrigation canals and ditches 411 and 412 of groove 301 and 302.Yet, developer solution (being generally hydrophily) is when carrying out the photoresist developing of independence (isolated) interlayer hole 151 upper grooves 301, it is residual 511 often can't to clean the photoresist that takes place fully as shown in Figure 5, and it can cause the generation of little irrigation canals and ditches (micro-trenching) or short hedge (fence) phenomenon.This may be because the surface of joint filling macromolecule layer 201 is repellency (hydrophobic), adds that capillarity causes due to the bottom of independent interlayer hole 151 upper grooves 301 of the difficult contact of developer solution.
Summary of the invention
Therefore, main purpose of the present invention is to provide a kind of dual damascene interconnect processing procedure, can avoid the generation of little irrigation canals and ditches (micro-trenching) or short hedge (fence) phenomenon.
For reaching above-mentioned purpose, the invention provides the preferential double-insert process of a kind of interlayer hole, comprise the following step: the semiconductor substrate is provided, is formed with conductive structure and dielectric layer on it and is located on this semiconductor-based end, wherein this dielectric layer includes an interlayer hole perforate, exposes this conductive structure of part; In this interlayer hole perforate, fill up joint filling macromolecular material (GFP), and form a joint filling macromolecule layer on this dielectric layer; This joint filling macromolecule layer one desired depth of etch-back makes the surface of this joint filling macromolecule layer be lower than the surface of this dielectric layer, forms groove, exposes the sidewall of this interlayer hole perforate of part whereby; And carry out surface treatment means, in order to the characteristic on the surface of the sidewall that changes this interlayer hole perforate and this joint filling macromolecule layer, avoid the sidewall of follow-up deep UV (DUV) photoresist of inserting this groove and this interlayer hole perforate whereby or any physics or chemical action take place with the surface of this joint filling macromolecule layer.
According to above-mentioned purpose, the invention provides the preferential double-insert process of a kind of interlayer hole, include the following step: provide the semiconductor substrate, being formed with a conductive structure and a dielectric layer on it was located on this semiconductor-based end, wherein this dielectric layer includes an interlayer hole perforate, exposes this conductive structure of part; In this interlayer hole perforate, fill up a joint filling macromolecular material, and form a joint filling macromolecule layer on this dielectric layer; This joint filling macromolecule layer one desired depth of etch-back makes the surface of this joint filling macromolecule layer be lower than the surface of this dielectric layer, forms a groove, exposes the sidewall of this interlayer hole perforate of part whereby; Carry out surface treatment means, in order to the characteristic on the surface of the sidewall of this interlayer hole perforate of homogenization and this joint filling macromolecule layer; In this groove, insert deep UV (DUV) photoresist, and on this dielectric layer, form a photoresist layer; Carry out a micro-photographing process, in this photoresist layer, to form a ditch channel opening that is positioned in this interlayer hole perforate; And be etch shield with this photoresist layer, via this this dielectric layer of ditch channel opening etching and this joint filling macromolecule layer.Wherein this joint filling macromolecular material is constituted by the i-line photoresist.These surface treatment means are the surfaces that contact sidewall and this joint filling macromolecule layer of this interlayer hole perforate with the living radical that this joint filling macromolecular material is had a low rate of etch.
Description of drawings
Fig. 1 to Fig. 5 is preferential (via-first) double-insert process of known interlayer hole;
Fig. 6 is the top view of Fig. 5;
Fig. 7 to Figure 11 is the method schematic diagram according to the present invention's first preferred embodiment;
Figure 12 and Figure 13 are the method schematic diagram according to the present invention's second preferred embodiment.
Symbol description:
100~semiconductor-based the end
101~bottom or component layer
111,112~conductive structure
115~protective coating
120~storehouse dielectric layer
121~the first dielectric layers
122~etching stopping layer
123~the second dielectric layers
130~silicon oxynitride stops layer
140~the one DUV photoresist layers
141,142~interlayer hole perforate
151,152~interlayer hole
201~joint filling macromolecule layer
301,302~groove
401~the 2nd DUV photoresist layers
411,412~irrigation canals and ditches perforate
511~photoresist is residual
700~semiconductor-based the end
711,712~conductive structure
715~protective coating
720~storehouse dielectric layer
721~the first dielectric layers
722~etching stopping layer
723~the second dielectric layers
730~silicon oxynitride stops layer
740~the one DUV photoresist layers
741,742~interlayer hole perforate
751,752~interlayer hole
801~joint filling macromolecule layer
901,902~groove
911,912~interlayer hole sidewall
1001~the 2nd DUV photoresist layers
1011,1012~irrigation canals and ditches perforate
1201~macromolecule membrane
Embodiment
See also Fig. 7 to Figure 11, Fig. 7 to Figure 11 is according to preferential (via-first) double-insert process generalized section of the interlayer hole of the present invention's first preferred embodiment.Shown in figure seven, the inventive method at first provides semiconductor substrate 700, has conductive structure 711 and 712 on it, and for example copper is inlayed lead.Then; deposition forms protective coating (cappinglayer) 715 on the semiconductor-based end 700 in regular turn; its composition is generally silicon nitride; be covered in the exposed surface of this conductive structure 711 and 712; an and storehouse dielectric layer 720; it generally includes one first dielectric layer 721, one second dielectric layer 723, and a etching stopping layer 722 between first dielectric layer 721 and second dielectric layer 723.The dielectric constant of first and second dielectric layer is preferable less than 3, and its selection has FLARE
TM, SiLK
TM, arylene ether polymer (poly (arylene ether) polymer), parylene compounds, polyimide (polyimide) be macromolecule, fluoridize polyimide (fluorinated polyimide), HSQ, BCB, fluorine silex glass (FSG), silicon dioxide, porous silica glass (nanoporous silica) or Teflon or the like, but be not limited to above-mentioned listed composition.On first dielectric layer 721, can select to deposit a silicon oxynitride (SiNO) subsequently usually again and stop layer 730.Then, stop to form on the layer 730 a DUV photoresist layer 740 in silicon oxynitride, and define interlayer hole perforate 741 and 742 in a DUV photoresist layer 740, suppose that wherein interlayer hole perforate 741 is independent (isolated) interlayer hole pattern, that is it there is no other interlayer hole pattern around contiguous and is defined, and interlayer hole perforate 742 is intensive (dense) interlayer hole pattern, that is still has other interlayer hole pattern to be defined around its vicinity.Then; carry out an etch process; with a DUV photoresist layer 740 is etch shield; via the interlayer hole perforate 741 and 742 in the DUV photoresist layer 740 in regular turn the etching silicon oxynitride stop the layer 730, storehouse dielectric layer 720; up to protective coating 715, so to form interlayer hole 751 and 752. Interlayer hole 751 and 752 average pore size are about about 0.1 to 0.2 micron.
As shown in Figure 8, removing a DUV photoresist layer 740 backs (utilizing the oxygen ashing method), on the semiconductor-based end 700, be coated with a joint filling macromolecule layer 801 immediately, and fill up interlayer hole 751 and 752.Joint filling macromolecule layer 801 generally is made of the i-line photoresist, for example contain novolak resin, polystyrene resins (poly hydroxystyrene, PHS) or acrylate (acrylate) class or the like i-line photoresist composition.The coating class of joint filling macromolecule layer 801 is like general photoresist coating process, thereafter and in addition baking hardening.As shown in Figure 9, then carry out an etch-back processing procedure, joint filling macromolecule layer 801 is etched back to a desired depth, make the surface of joint filling macromolecule layer 801 be lower than silicon oxynitride and stop layer 730, form groove 901 and 902.Groove 901 and 902 be respectively by the sidewall 911 of the part interlayer hole perforate 751 that exposes and 752 and 912 and the surface institute of joint filling macromolecule layer 801 constituted.Subsequently, carry out surface treatment means, the interlayer hole perforate 751 that exposes in order to change and the characteristic on 752 sidewalls and joint filling macromolecule layer 801 surfaces are avoided the sidewall 911 and 912 or with the surface of joint filling macromolecule layer 801 any physics or chemical action take place of follow-up deep UV (DUV) photoresist of inserting groove 901 and 902 and interlayer hole perforate whereby.
According to first preferred embodiment of the present invention, these surface treatment means are (to be preferably the living radical that is less than or equal to 100 dust per minutes (/min) rate of etch) joint filling polymer material layer 801 is had a low rate of etch, for example oxygen radical (oxygen radical) or superoxide radical (superoxide radical), the sidewall 911 of contact interlayer hole perforate and 912 and the surface of joint filling macromolecule layer 801.By utilizing the sidewall 911 and 912 and the surface of joint filling macromolecule layer 801 that the joint filling macromolecular material is had the interlayer hole perforate that the living radical contact of low rate of etch exposes, can make the surface of joint filling macromolecule layer 801 become hydrophily (hydrophilic) surface or make the sidewall 911 and 912 of the interlayer hole perforate that exposes form most hydrogen-oxygen keys, can make follow-up hydrophily developer solution be goed deep into groove 901 and 902 removing DUV photoresists whereby with the surface of joint filling macromolecule layer 801.Be noted that the present invention emphasizes with the sidewall 911 of the living radical contact interlayer hole perforate that joint filling polymer material layer 801 had a low rate of etch and 912 and the surface of joint filling macromolecule layer 801, in other words, it is used and not only is defined in oxygen radical or the superoxide radical of being lifted, and other possible free radical source comprises ozone (O
3), hydrogen peroxide (H
2O
2), and any can be through decomposing to produce the material that contains oxygen (but nonnitrogenous) of free radical, for example carbon monoxide, carbon dioxide etc.In addition, these surface treatment means can dry type or wet method (no matter embathe or wash) carry out.
As shown in figure 10, the inventive method then directly is coated with the 2nd DUV photoresist layer 1001 on the semiconductor-based end 700, and fills up groove 901 and 902.
As shown in figure 11, then carry out an exposure manufacture process, utilize a definition that the light shield (not shown) of irrigation canals and ditches pattern is arranged, being light source with DUV exposes irrigation canals and ditches pattern (not shown) respectively at the top of groove 901 and 902.Subsequently, utilize developer solution that the photoresist that is exposed to the sun is removed, respectively at the top formation irrigation canals and ditches 1011 and 1012 of groove 901 and 902.As shown in figure 11, known method institute issuable photoresist is residual does not exist.
See also Figure 12 and Figure 13, Figure 12 and Figure 13 are according to the preferential double-insert process generalized section of the interlayer hole of the present invention's second preferred embodiment.As shown in figure 12, after removing a DUV photoresist layer 740, on the semiconductor-based end 700, be coated with a joint filling macromolecule layer 801 immediately, and fill up interlayer hole 751 and 752.Then carry out an etch-back processing procedure, joint filling macromolecule layer 801 is etched back to a desired depth, make the surface of joint filling macromolecule layer 801 be lower than silicon oxynitride and stop layer, form groove 901 and 902.Groove 901 and 902 be respectively by the sidewall 911 of the part interlayer hole perforate 751 that exposes and 752 and 912 and the surface institute of joint filling macromolecule layer 801 constituted.Subsequently, carry out surface treatment means, the interlayer hole perforate 751 that exposes in order to homogenization and the characteristic on 752 sidewalls and joint filling macromolecule layer 801 surfaces are avoided the sidewall 911 and 912 or with the surface of joint filling macromolecule layer 801 any physics or chemical action take place of follow-up deep UV (DUV) photoresist of inserting groove 901 and 902 and interlayer hole perforate whereby.
According to second preferred embodiment of the present invention, these surface treatment means be in the sidewall 911 of interlayer hole perforate and 912 with the surface of joint filling macromolecule layer 801 on formation one all thick macromolecule membrane 1201.Macromolecule membrane 1201 can utilize CHF
3/ H
2, CF
4/ CHF
3Or other similar plasma that can form the hydrocarbon film of macromolecule is combined to form, and its thickness is about 50 dusts (angstrom) between 150 dusts.
Claims (14)
1. preferential double-insert process of interlayer hole includes the following step:
The semiconductor substrate is provided, is formed with a conductive structure and a dielectric layer on it and is located on this semiconductor-based end, wherein this dielectric layer includes an interlayer hole perforate, exposes this conductive structure of part;
In this interlayer hole perforate, fill up a joint filling macromolecular material, and form a joint filling macromolecule layer on this dielectric layer;
This joint filling macromolecule layer one desired depth of etch-back makes the surface of this joint filling macromolecule layer be lower than the surface of this dielectric layer, forms a groove, exposes the sidewall of this interlayer hole perforate of part whereby;
Carry out the surface treatment that a usefulness living radical contacts the surface of the sidewall of this interlayer hole perforate and this joint filling macromolecule layer, in order to the characteristic photoresist on the surface of the sidewall that changes this interlayer hole perforate and this joint filling macromolecule layer; And
After finishing this surface treatment, coating one deep UV photoresist on this semiconductor-based end, be used in this interlayer hole perforate, defining an irrigation canals and ditches pattern, this deep UV photoresist is inserted this groove, and contact with sidewall through this surface-treated this interlayer hole perforate, wherein this surface treatment can be avoided the sidewall of the follow-up deep UV photoresist of inserting this groove and this interlayer hole perforate or have an effect with the surface of this joint filling macromolecule layer.
2. the preferential double-insert process of interlayer hole according to claim 1, wherein this joint filling macromolecular material is constituted by the i-line photoresist.
3. the preferential double-insert process of interlayer hole according to claim 1, wherein the dielectric constant of this dielectric layer is less than 3.
4. the preferential double-insert process of interlayer hole according to claim 1 wherein has one to stop layer in addition on this dielectric layer.
5. the preferential double-insert process of interlayer hole according to claim 4, wherein this stop the layer being constituted by silicon oxynitride.
6. the preferential double-insert process of interlayer hole according to claim 1, wherein this living radical has a rate of etch that is less than or equal to 100 dust per minutes for this joint filling macromolecular material.
7. the preferential double-insert process of interlayer hole according to claim 6, wherein this living radical includes oxygen radical and superoxide radical.
8. the preferential double-insert process of interlayer hole according to claim 6, wherein use the living radical that this joint filling macromolecular material is had low rate of etch to contact the surface of sidewall and this joint filling macromolecule layer of this interlayer hole perforate, make the surface of this joint filling macromolecule layer become hydrophilic surface.
9. preferential double-insert process of interlayer hole includes the following step:
The semiconductor substrate is provided, is formed with a conductive structure and a dielectric layer on it and is located on this semiconductor-based end, wherein this dielectric layer includes an interlayer hole perforate, exposes this conductive structure of part;
In this interlayer hole perforate, fill up a joint filling macromolecular material, and form a joint filling macromolecule layer on this dielectric layer;
This joint filling macromolecule layer one desired depth of etch-back makes the surface of this joint filling macromolecule layer be lower than the surface of this dielectric layer, forms a groove, exposes the sidewall of this interlayer hole perforate of part whereby;
Form a macromolecule membrane in the sidewall of this interlayer hole perforate and the surface of this joint filling macromolecule layer;
Coating one photoresist layer on this macromolecule membrane, and this photoresist layer is inserted in this groove;
Carry out a micro-photographing process, in this photoresist layer, to form a ditch channel opening that is positioned in this interlayer hole perforate; And
With this photoresist layer is etch shield, via this this dielectric layer of ditch channel opening etching and this joint filling macromolecule layer.
10. the preferential double-insert process of interlayer hole according to claim 9, wherein this joint filling macromolecular material is constituted by the i-line photoresist.
11. the preferential double-insert process of interlayer hole according to claim 9, wherein the dielectric constant of this dielectric layer is less than 3.
12. the preferential double-insert process of interlayer hole according to claim 9 wherein has one to stop layer in addition on this dielectric layer.
13. the preferential double-insert process of interlayer hole according to claim 12, wherein this macromolecule membrane is to utilize CHF
3/ H
2Or CF
4/ CHF
3Plasma forms.
14. the preferential double-insert process of interlayer hole according to claim 12, wherein the thickness of this macromolecule membrane is 50 dust to 150 dusts.
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CNB031565352A CN1294640C (en) | 2003-09-03 | 2003-09-03 | Dielectric cavity priority double mosaic producing process |
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CNB031565352A CN1294640C (en) | 2003-09-03 | 2003-09-03 | Dielectric cavity priority double mosaic producing process |
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CN1294640C true CN1294640C (en) | 2007-01-10 |
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CN106001004A (en) * | 2016-07-08 | 2016-10-12 | 北京睿昱达科技有限公司 | Glow discharge plasma photovoltaic panel cleaning device and photovoltaic panel cleaning method |
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CN100420001C (en) * | 2005-05-27 | 2008-09-17 | 中芯国际集成电路制造(上海)有限公司 | Method for improving CMP process window of deep slot DRAM tungsten metal bit line |
US7645701B2 (en) * | 2007-05-21 | 2010-01-12 | International Business Machines Corporation | Silicon-on-insulator structures for through via in silicon carriers |
CN101971301B (en) * | 2008-03-11 | 2014-11-19 | 朗姆研究公司 | Line width roughness improvement with noble gas plasma |
CN110391230B (en) * | 2018-04-16 | 2021-09-03 | 华邦电子股份有限公司 | Memory device and method of manufacturing the same |
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US6579791B1 (en) * | 2002-02-12 | 2003-06-17 | Taiwan Semiconductor Manufacturing Company | Method to form dual damascene structure |
CN1431687A (en) * | 2002-01-07 | 2003-07-23 | 联华电子股份有限公司 | Method for removing photoresistive layer in mfg. process of inserting metals |
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2003
- 2003-09-03 CN CNB031565352A patent/CN1294640C/en not_active Expired - Lifetime
Patent Citations (4)
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US6432814B1 (en) * | 2000-11-30 | 2002-08-13 | Agere Systems Guardian Corp. | Method of manufacturing an interconnect structure having a passivation layer for preventing subsequent processing reactions |
CN1404137A (en) * | 2001-07-16 | 2003-03-19 | 联华电子股份有限公司 | Double-embedding wet cleaning process without formed protrusion |
CN1431687A (en) * | 2002-01-07 | 2003-07-23 | 联华电子股份有限公司 | Method for removing photoresistive layer in mfg. process of inserting metals |
US6579791B1 (en) * | 2002-02-12 | 2003-06-17 | Taiwan Semiconductor Manufacturing Company | Method to form dual damascene structure |
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