CN1286479A

CN1286479A - Pellet variable resistor

Info

Publication number: CN1286479A
Application number: CN00123617A
Authority: CN
Inventors: 大内利之
Original assignee: Alps Electric Co Ltd
Current assignee: Teikoku Communication Equipment Co., Ltd.
Priority date: 1999-09-01
Filing date: 2000-08-31
Publication date: 2001-03-07
Anticipated expiration: 2020-08-31
Also published as: KR100352996B1; CN1506982A; CN1158677C; KR20010030197A; TW457496B

Abstract

The present invention relates to a chip-type variable resistor which shows itself a thin wall shape at the top end of the side plate 6b formed by folding upward the bottom plate 6a by means of the molten welding intermediate terminal 6. And, a sliding member 7 may be constituted of a metal material, the edge part of the hole 7a of the bottom wall 7b will be made to cut into an outer peripheral surface of the eyelet part 6c and the sliding member 7 is rotatably arranged.

Description

Pellet variable resistor

The present invention relates to be specially adapted to sheet (the チ Star プ) variable resistance that in stereo set etc., uses.

Below with reference to Fig. 9 to Figure 13, to propose by the applicant, belong to a kind of pellet variable resistor of the prior art and describe.What Fig. 9 to Figure 13 represented is pellet variable resistor of the prior art, wherein Fig. 9 is its exploded perspective view, Figure 10 is its profile, the amplification oblique drawing that Figure 11 uses for its major part of expression, the amplification profile that Figure 12 uses for its major part of expression, the profile when Figure 13 is installed in pellet variable resistor on the tellite for expression.

Extremely shown in Figure 13 as Fig. 9, insulated substrate 31 can be by material such as potteries, and can by the mode of forming by a firing be made into rectangular shaped substantially, be approximately 2 millimeters (mm) square minimal type parts, this insulated substrate 31 can have be arranged on the central part place, be through to the following 31b hole 31d place, rounded shape by top 31a, be arranged on the 31e of invaginated type portion at top 31a place according to the mode that surrounds hole 31d, and by the outstanding a pair of jut 31f in side 31c place.

Resistive element 32 can be by the making such as cream pastes of cermet class, and can be formed on the top 31a place of insulated substrate 31 by modes such as printings, be locate around the 31e of invaginated type portion, be circular-arc parts substantially.

Pair of electrodes 33 can be made of silver and the molten solution of glass, the cardinal principle rectangular shaped, and can be set in place the jut 31f place at 31a place above insulated substrate 31 by modes such as printings, and be connected with the both side ends of resistive element 32.

Terminal 34 can be by material such as sheet metals, and has the base plate 34a of rectangular shaped substantially, and with base plate 34a a pair of

foot section

34b, 34c perpendicular, that constitute towards the top warpage respectively from two lateral margins adjacent to each other.

Base plate 34a on the terminal 34 can connect with the following 31b that is positioned at insulated substrate 31, the bight of

foot section

34b, 34c and insulated substrate 31 is perpendicular, and along two side 31c configurations adjacent to each other, and the top ends of

foot section

34b, 34c 31a side warpage above insulated substrate 31, thereby terminal 34 can be installed on the insulated substrate 31.

And the welding that can utilize 9 pairs of electrodes 33 of welding material part and terminal 34 to implement is connected to each other them, be fixed together.

Intermediate terminal 36 has the base plate 36a that is rectangle substantially, the side plate 36b that forms towards the top cutting by the place, end of base plate 36a, and the central portion place by being formed on base plate 36a towards top enforcement stretch process, be the lockhole shape 36c of portion cylindraceous.

The base plate 36a on the intermediate terminal 36 and the following 31b of insulated substrate 31 connect, the lockhole shape 36c of portion runs through among the hole 31d that is inserted on the insulated substrate 31, and side plate 36b extends towards the direction of top 31a along the notch at the 31c place, side that is arranged on insulated substrate 31.

Sliding members 37 can be by material such as sheet metals, and can form discoideus portion by the stretch process mode, sliding members 37 have comprise bottom wall portion 37b that porose 37a is set, be bowl-shape cylindrical portion 37c, by the part upper side end place warpage upper side that form, that be configured in cylindrical portion 37c of cylindrical portion 37c, include the screwdriver turn that is cross operating portion 37e with groove 37d, and by the outside perimembranous of cylindrical portion 37c extend towards the below be provided with, be the sliding part 37f of U font substantially.

Cylindrical portion 37c on this sliding members 37 can be as shown in figure 12, be configured in the place, inside of the 31e of invaginated type portion on the insulated substrate 31, the lockhole shape 36c of portion on the intermediate terminal 36 runs through among the hole 31d that is inserted in insulated substrate 31, thereby the top ends that can make the lockhole shape 36c of portion runs through among the hole 37a that is inserted in sliding members 37, and the top ends 36d of the lockhole shape 36c of portion is implemented riveted joint connect, can also utilize smooth top ends 36d that the bottom wall portion 37b on the sliding members 37 is squeezed to insulated substrate 31 places, and then sliding members 37 is remained on the insulated substrate 31 rotatably.

At this moment, base plate 36a on the intermediate terminal 36 and the following 31b on the insulated substrate 31 connect, simultaneously, sliding part 37f on the sliding members 37 can be connected with resistive element 32 elasticity at the top 31a place that is arranged on insulated substrate 31, so with respect to the rotation of sliding members 37, sliding part 37f will slide on resistive element 32.

Below the manner of execution with pellet variable resistor that this structure constitutes is described.To be inserted into screwdriver turn groove 37d (referring to Figure 12) as the screwdriver 38 of functional unit, and when operating portion 37e is rotated, cylindrical portion 37c and sliding part 37f will rotate simultaneously, and sliding part 37f is slided on resistive element 32, thereby can realize the adjustment to resistance value.

Below with reference to Figure 13, the mounting means that this pellet variable resistor of the prior art is mounted on the printed circuit wiring substrate is described.If for instance, printed circuit wiring substrate 20 can be by the making such as synthetic resin material that are added with glass, and forming tabular, at least one surface on printed circuit wiring substrate 20 also is formed with needed conduction graphics circuitry (not shown).Aforesaid pellet variable resistor is arranged on the conduction of this printed circuit wiring substrate 20 with on the graphics circuitry (not shown).

At this moment, can be coated in predetermined conduction with on the graphics circuitry with melting molten welding material, and according to the mode that is connected with this molten molten welding material, the terminal 34 of mounting pellet variable resistor and intermediate terminal 36.

Subsequently can be in this state, there is the printed circuit wiring substrate 20 of pellet variable resistor to be sent in the molten molten soldering furnace mounting, so that the conduction on the terminal on the pellet variable resistor 34, intermediate terminal 36 and the printed circuit wiring substrate 20 is implemented to be welded to connect with graphics circuitry.

At this moment, molten molten welding material becomes makes terminal 34, intermediate terminal 36 and the scolding tin part 13 that is connected respectively with graphics circuitry of conducting electricity, and by swimming the solder splashes 42 that and exist in scolding tin part 13 places.

And, when solder splashes 42 is formed on position especially little, that be positioned at 36 of terminal 34 and intermediate terminals, gap, can makes both conductings and it can not be used as variable resistance.

This pellet variable resistor is in aforesaid three molten molten welding positions, and the side plate 36b on the intermediate terminal 36 is positioned at the position of the contact-making surface (zone that sliding members 37f can touch when sliding) of 32 of the most close resistive elements.Therefore, when this side plate 36b is implemented to melt molten welding, solder flux in the molten molten welding material may be under capillary effect, cross and the clearance portion of 31 of insulated substrates and arriving on the top 31a, so that can invade the contact-making surface place to the resistive element 32, so may produce the loose contact phenomenon.

Make the further main cause of deterioration of this loose contact phenomenon, also comprise the position of sliding part 37f when dispatching from the factory.This pellet variable resistor normally is temporarily fixed at the rotation mid point with sliding members 37, in other words is exactly, and this pellet variable resistor normally is temporarily fixed at arcuate midway point with sliding part 37f, implements to dispatch from the factory towards the proximal most position place of side plate 36b.Assembling operation is implemented easily, and this is operating personnel's requirement, and from user's easiness, in assembling and adjustment operation subsequently, it also is efficient beginning from this position, and the two is consistent.Therefore, normally with pair of terminal 34 and the intermediate terminal 36 conduction graphics circuitry places of lift-launch on printed circuit wiring substrate 20, under the state of implementing molten molten welding, be installed on the printed circuit wiring substrate 20, so when middle terminal 36 is implemented to melt molten welding, its solder flux may be invaded the contact-making surface place to the resistive element 32, in worst occasion even may cover the surface of covering sliding part 37f fully, thereby cause the disconnection fully of circuit.

This intrusion of solder flux can cause quality bad, adopting the molten molten soldering furnace production method of producing in batches (to be coated with and to apply molten molten welding material, put into to molten molten soldering furnace enforcement heating) time, perhaps can be by the coating amount of molten molten welding material being implemented the mode of control, prevent the appearance of this phenomenon, yet when adopting the manual work mode coating to melt molten welding material, owing to be difficult to molten molten welding material amount is implemented control, so be easy to generate this phenomenon especially.

In recent years along with technical development, and pellet variable resistor has been proposed the requirement of further miniaturization, slimming, need to produce about 2 millimeters pellet variable resistors that (mm) is square, even, the problems referred to above are become more obviously change so adopt molten molten soldering furnace production method.In other words be exactly, for the very little pellet variable resistor of size, because the distance between resistive element 32 and side plate 36b will further be dwindled, even so the coating amount of molten molten welding material is implemented control accurately, also can produce solder flux and invade, thereby can make that the ratio that the poor flow phenomenon occurs is quite high to resistive element 32 lip-deep problems.Therefore, when very little pellet variable resistor is installed on the printed circuit wiring substrate 20 with size by molten molten welding manner, no matter be to adopt molten molten soldering furnace production method or adopt the handwork production method, all need to seek and to prevent that solder flux from invading to resistive element 32 lip-deep technical solutions.

And, this pellet variable resistor of the prior art, be under state, to implement to install with terminal 34 and intermediate terminal 36 lift-launch 31b below insulated substrate 31, so for small-sized pellet variable resistor, have solder splashes 42 and can make the smaller at interval terminal 34 and the problem of intermediate terminal 36 conductings.

The present invention is exactly the invention that addresses the above problem usefulness, one object of the present invention just provides a kind of when the printed circuit wiring substrate is implemented to be welded to connect, even for the pellet variable resistor that requires further miniaturization, slimming, also can make the solder flux that melts in the molten welding material can not arrive the pellet variable resistor on resistive element surface.

And in a kind of most preferred embodiment of the present invention, the present invention also provides a kind of can preventing to produce the pellet variable resistor that conducting connects between terminal owing to solder splashes makes.

And, pellet variable resistor of the prior art, be by the lockhole shape 36c of portion being implemented riveted joint and utilizing smooth top ends 36d, sliding members 37 extruding are installed on the insulated substrate 31, so the frictional force that top ends 36d and sliding members are 37 is smaller, thereby also have the big inadequately problem of rotating torque of screwdriver 38, and then also have after implementing once adjustment, sliding members 37 may produce the problem that move the position.

And, boring ratio on the lockhole shape 36c of portion is less, so the amount that the top ends of screwdriver 38 is inserted is smaller, and then make screwdriver 38 also smaller with the dynamics that combines between groove 37d with the screwdriver turn, therefore also have when using screwdriver 38 to implement to rotate, screwdriver 38 may by and the screwdriver turn with deviating from the bonding state between groove 37d, thereby make the problem of adjusting the operation trouble.

Therefore, another object of the present invention just provides a kind of rotating torque that can increase screwdriver, and then can make easy, the reliable pellet variable resistor of adjustment operation.

A kind of pellet variable resistor as first solution that addresses the above problem usefulness, can include and be formed with through hole at the central portion place, locate to be formed with the insulated substrate of resistive element in the above, be configured in the top of described insulated substrate, the sliding members that can on described resistive element, slide, and can mode that insert in the through hole be fixed on this sliding members implements to connect by running through, the intermediate terminal that constitutes by metallic plate, and described intermediate terminal can be by base plate, the outside of described insulated substrate along its side towards above the side plate of warpage constitute, the top ends of this side plate is thin wall shape, up the interval between increase and described side.

And, as a kind of pellet variable resistor of second solution that addresses the above problem usefulness, can also make described side plate be the thinner wall section of taper towards its top ends.

And, as a kind of pellet variable resistor of the 3rd solution that addresses the above problem usefulness, can also make the upper end of described side plate be positioned at top low position than described insulated substrate.

And, a kind of pellet variable resistor as the 4th solution that addresses the above problem usefulness, can also be provided with for the through hole on the described sliding members at described intermediate terminal place and run through the lockhole shape portion that inserts usefulness rotationally, base plate on the described intermediate terminal has the flange part that is arranged on described lockhole shape portion place, and connect the connecting portion that this flange part and described side plate are used, also be provided with the thickness thinner wall section thinner than described connecting portion at described flange part place.

And, as a kind of pellet variable resistor of the 5th solution that addresses the above problem usefulness, the thinner wall section on the described flange part is formed by hitting processing mode.

And, as a kind of pellet variable resistor of the 6th solution that addresses the above problem usefulness, described entire flange portion is constituted by described thinner wall section.

And, as a kind of pellet variable resistor of the 7th solution that addresses the above problem usefulness, can also be provided with insulation film in the surface of described thinner wall section.

And, a kind of pellet variable resistor as the 8th solution that addresses the above problem usefulness, be provided with the recess that the described flange part that receives on the described intermediate terminal and described connecting portion are used below can also be on described insulated substrate, and the surface that can make described thinner wall section is positioned at the position than the following more close the female portion inside on the described insulated substrate, and described intermediate terminal is installed on the described insulated substrate.

And, a kind of pellet variable resistor as the 9th solution that addresses the above problem usefulness, can include and be formed with through hole at the central portion place, locate to be formed with the insulated substrate of resistive element in the above, be configured in the top of described insulated substrate, the sliding members that can on described resistive element, slide, and described sliding members is installed in rotation on the lockhole shape portion that uses on the described insulated substrate, and described sliding members has and is bowl-shape substantially, comprise the cylindrical portion that porose bottom wall portion is set, and the operating portion that has screwdriver turn usefulness groove, described sliding members can be by making than making the harder metal material of lockhole shape portion, described lockhole shape portion is inserted into the place, described hole on the described bottom wall portion, the edge part at place, described hole is embedded in the lateral surface of described lockhole shape portion, thereby can implement to install to sliding members by rotary way.

And, a kind of pellet variable resistor as the tenth solution that addresses the above problem usefulness, can also be provided with the skewed portion that makes top ends more roomy at the top ends place in the described lockhole shape portion, and can make the edge part at the place, described hole that is positioned on the described bottom wall portion be embedded in the lateral surface of this skewed portion.

And, as a kind of pellet variable resistor of the 11 solution that addresses the above problem usefulness, can also make root on described skewed be positioned at the position of the following side on the more close described insulated substrate in position that connects than described bottom wall portion and described insulated substrate.

And, as a kind of pellet variable resistor of the 12 solution that addresses the above problem usefulness, can also be provided with the space of inserting usefulness with instrument at the inner peripheral surface place of the skewed portion in the described lockhole shape portion for adjusting.

And, as a kind of pellet variable resistor of the 13 solution that addresses the above problem usefulness, can also make root on described skewed be positioned at the position of the following side on the more close described insulated substrate in position that connects than described bottom wall portion and described insulated substrate.

And, a kind of pellet variable resistor as the 14 solution that addresses the above problem usefulness, can also make described lockhole shape portion in axial direction by the upper portion of described operating portion to the length between the top of described skewed portion, the ratio of formation is along long to the length between the top of described skewed portion with the outermost perimembranous of groove by described screwdriver turn on the direction of quadrature mutually with described axial direction.

And, as a kind of pellet variable resistor of the 15 solution that addresses the above problem usefulness, described lockhole shape portion and intermediate terminal are formed as one.

The exploded perspective view that Fig. 1 uses for expression a kind of pellet variable resistor constructed according to the invention.

The oblique view that Fig. 2 uses for expression a kind of pellet variable resistor constructed according to the invention.

The plane graph that Fig. 3 uses for expression a kind of pellet variable resistor constructed according to the invention.

The end view that Fig. 4 uses for expression a kind of pellet variable resistor constructed according to the invention.

The following view that Fig. 5 uses for expression a kind of pellet variable resistor constructed according to the invention.

Profile when Fig. 6 cuts open for the line 6-6 of expression in Fig. 3.

The amplification profile that Fig. 7 uses for the major part of expression a kind of pellet variable resistor constructed according to the invention.

Profile when Fig. 8 is installed in pellet variable resistor constructed according to the invention on the tellite for expression.

The exploded perspective view that Fig. 9 uses for expression a kind of pellet variable resistor of the prior art.

The profile that Figure 10 uses for expression a kind of pellet variable resistor of the prior art.

The amplification oblique drawing that Figure 11 uses for the major part of expression a kind of pellet variable resistor of the prior art.

The amplification profile that Figure 12 uses for the major part of expression a kind of pellet variable resistor of the prior art.

Profile when Figure 13 is installed in a kind of pellet variable resistor of the prior art on the tellite for expression.

Extremely shown in Figure 8 as Fig. 1, insulated substrate 1 can be by material such as potteries, and can by the mode of forming by a firing be made into rectangular shaped substantially, be approximately 2 millimeters (mm) square minimal type parts, this insulated substrate 1 can have be arranged on the central part place, be through to the following 1b through hole 1d place, rounded shape by top 1a, by the outstanding a pair of jut 1f in side 1c place, be arranged on the recess 1g that jut 1f locates below, and comprise through hole 1d, be arranged on the following 1b recess 1h place, rectangular shaped.

Resistive element 2 is by the making such as cream pastes of cermet class, and can be formed on the top 1a place of insulated substrate 1 by modes such as printings, be locate around the through hole 1d, be circular-arc parts substantially.

Pair of electrodes 3 is orthogonal, and is configured in the vicinity, bight that is formed by the side 1c on the insulated substrate adjacent to each other 1.Electrode 3 can be made of the material of silver and the molten solution of glass etc., the cardinal principle rectangular shaped, and can be set in place the jut 1f place at 1a place above insulated substrate 1, so that be connected by modes such as printings with the both side ends of resistive element 2.

Terminal 4 can be by material such as sheet metals, and has the base plate 4a of rectangular shaped substantially, and with base plate 4a quadrature, that constitute towards the top warpage respectively by two lateral edge adjacent to each other mutually a pair of

foot section

4b, 4c.

Base plate 4a on the terminal 4 can connect with the following 1b that is positioned at the recess 1g place on the insulated substrate 1,

foot section

4b, 4c are at the place, bight of insulated substrate 1 phase quadrature, and can be along two side 1c configurations adjacent to each other, and the top ends of

foot section

4b, 4c on insulated substrate 1 above the 1a side be formed with warpage, thereby terminal 4 can be installed on the insulated substrate 1.

And the welding that can utilize 9 pairs of electrodes 3 of welding material and terminal 4 to implement is connected to each other them, be fixed together.

Intermediate terminal 6 can be by soft, the sheet metal of steel etc. is made, and can have the base plate 6a that is rectangle substantially, the side plate 6b that forms is cut at place, an end by base plate 6a towards the top, and be formed on the central portion place of base plate 6a by implement stretch process towards the top, be the lockhole shape 6c of portion cylindraceous, and can also have at base plate 6a place by thinner wall section that processing mode forms constitutes by hitting, the flange part 6e of cardinal principle rectangular shaped, and be connected with this flange part 6e, extend to side plate 6b place always, the connecting portion 6f that thickness is thicker than flange part 6e.

For this form of implementation, can make top ends as shown in Figure 6 by the processing mode of the top ends of side plate 6b being implemented hit towards incline direction, forming the thinner wall section that is taper, adopt this constituted mode towards the Ban Mianchu relative with side 1c.Just can make the clearance portion (the size A among Fig. 6) between itself and side 1c, wideer than in the prior art example.And, can also make the aspect ratio of side plate 6b lower, so, the distance of 2 of side plate 6b and resistive elements is increased even in vertical direction as the top 1a of electrical impedance parts.

Flange part 6e on the intermediate terminal 6 and connecting portion 6f can be set in place the place, inside of the recess 1h at 1b place below insulated substrate 1, and connect with following 1b, the lockhole shape 6c of portion runs through among the hole 1d that is inserted on the insulated substrate 1, and side plate 6b can extend towards the direction of top 1a along the notch at the 1c place, side that is arranged on insulated substrate 1.

Sliding members 7 can be made by hardness ratio intermediate terminal 6 sheet metal harder, stainless steel etc., and can form discoideus portion by the stretch process mode, sliding members 7 can have comprise bottom wall portion 7b that porose 7a is set, be bowl-shape cylindrical portion 7c, by the part upper side end place warpage upper side that form, that be configured in cylindrical portion 7c of cylindrical portion 7c, include the screwdriver turn that is cross operating portion 7e with groove 7d, and by the outside perimembranous of cylindrical portion 7c extend towards the below be provided with, be the sliding part 7f of U font substantially.

Cylindrical portion 7c on this sliding members 7 is configured in the top 1a place of insulated substrate 1, and can be at the lockhole shape 6c of portion on the intermediate terminal 6 under the state that runs through among the hole 1d that inserts insulated substrate 1, the top ends of the lockhole shape 6c of portion is run through among the hole 7a that is inserted in sliding members 7.

Top ends on the lockhole shape 6c of portion is extruded expansion according to the mode that is formed with skewed 6g, and sliding members 7 remains on insulated substrate 1 place rotationally by the riveted joint mode, and sliding members 7 is connected with intermediate terminal 6.

As skewed the 6g that passes through on the lockhole shape 6c of portion, can be as shown in Figure 7 when sliding members 7 is installed in insulated substrate 1 place, be positioned at the edge part at the 7a place, hole of bottom wall portion 7b, will be embedded in the lateral surface of skewed the 6g that constitutes by its hardness ratio sliding members 7 soft materials.

Root 6h on skewed 6g is positioned at the position of the following 1b side of the more close insulated substrate 1 in position that connects than bottom wall portion 7b and insulated substrate 1, it is bigger and deep that the upper portion of the hole 6j of the lockhole shape 6c of portion forms, and the lockhole shape 6c of portion is in axial direction by the top length L 1 between the top 6k of skewed 6g of operating portion 7e, the ratio that forms is along long to the length L between the top 6k of skewed 6g 2 with the outermost perimembranous of groove 7d by the screwdriver turn on the direction of quadrature mutually with axial direction, so screwdriver 8 is realized the good binding engagement for the screwdriver turn with groove 7d.

And at this moment, be positioned at the thinner wall section at the flange part 6e place on the intermediate terminal 6, be configured within the recess 1h of insulated substrate 1, and the surface of thinner wall section can be more recessed towards the inboard of recess 1h than the following 1b of insulated substrate 1.

By the insulation film 10 that insulating material etc. constitutes, can be formed on the surface of flange part 6e and the inner place, hole of the lockhole shape 6c of portion.

This insulation film 10 can form according to the lip-deep mode that is formed on following 1b at least in the recess 1h inside of insulated substrate 1, and also can be provided with insulation film 10 at the intermediate terminal 6 part places near terminal 4.

And this insulation film 10 also can be formed on the whole surface of flange part 6e.In the present embodiment, the 6e of entire flange portion is thinner wall section, yet also can be only with the part outside perimembranous of flange part 6e, and particularly the part near terminal 4 is set to thinner wall section.

Below the manner of execution with pellet variable resistor that this structure constitutes is described.When being inserted into screwdriver turn groove 7d as the screwdriver 8 of functional unit, when operating portion 7e is rotated, cylindrical portion 7c and sliding part 7f will rotate simultaneously, and sliding part 7f is slided on resistive element 2, thereby can realize the adjustment to impedance value.

When this adjustment of enforcement is operated, the edge part that is positioned at the 7a place, hole on the bottom wall portion 7b will be embedded in the lateral surface of skewed 6g, so the rotating torque of screwdriver 8 will be bigger, and owing to be provided with skewed 6g, so it is bigger and deep that the upper portion of the hole 6j of the lockhole shape 6c of portion can form, thereby it is deep to make that screwdriver 8 can insert, and then can make screwdriver 8 and screwdriver turn use the combination degree between groove 7d deep, and because length L 1 is bigger than length L 2, so what the screwdriver 8 that connects with top 6k can not insert is deep, and then can make screwdriver 8 and screwdriver turn with maintaining the good binding degree between groove 7d.

Below the mounting means that this pellet variable resistor constructed according to the invention is mounted on the printed circuit wiring substrate is described based on Fig. 8.If for instance, printed circuit wiring substrate 20 can be had the making such as synthetic resin material of glass by adding, and form tabular, at least one surface on printed circuit wiring substrate 20 also is formed with needed conduction graphics circuitry (not shown).Aforesaid pellet variable resistor can be arranged on the conduction of this printed circuit wiring substrate 20 with on the graphics circuitry (not shown).

At this moment, can be coated in predetermined conduction with on the graphics circuitry, and, the terminal 4 and the intermediate terminal 6 of pellet variable resistor be implemented to carry according to the mode that is connected with this molten molten welding material with melting molten welding material (not shown).

Subsequently can be in this state, the printed circuit wiring substrate 20 that is equipped with pellet variable resistor is sent in the molten molten soldering furnace, so that the conduction on the terminal on the pellet variable resistor 4, intermediate terminal 6 and the printed circuit wiring substrate 20 is implemented to be welded to connect with graphics circuitry.

At this moment, molten molten welding material becomes makes terminal 4, intermediate terminal 6 and the scolding tin part 13 that is connected respectively with graphics circuitry of conducting electricity, and by swimming the solder splashes that and exist in scolding tin part 13 places.

Yet,,, therefore can prevent the conducting of terminal 4 and intermediate terminal 6 so 4 of thinner wall section on intermediate terminal 6 and terminals will can not be attached with solder splashes owing to be provided with insulation film 10.

And, in aforesaid embodiment, also insulation film 10 can be set, for this occasion, can between below the connecting portion 6f of the heavy section on the intermediate terminal 6 and terminal 4, carry the conduction graphics circuitry, and make flange part 6e float next state from the surface of printed circuit wiring substrate 20 as thinner wall section, thus also can reduce attached to the solder splashes on the thinner wall section of flange part 6e, prevent the conducting of 6 of terminal 4 and intermediate terminals.

And, can also be provided with recess 1h at insulated substrate 1 place, and the flange part 6e on the intermediate terminal 6 and connecting portion 6f are arranged on the place, inside of recess 1h, so can make a part of insulated substrate 1 between thinner wall section on the flange part 6e and terminal 4, may further prevent conducting attached to the solder splashes of 4 of the thinner wall section on the intermediate terminal 6 and terminals thereby can further reduce in

terminal

4 and 6 generations of intermediate terminal.

And in the above-described embodiments, what adopt is the method that increases gap between side plate 6b and side 1c, yet be positioned at top ends place on the side plate 6b with the plate face of side 1c opposite side, can not make by hitting processing mode yet, but make the thinner of its formation by its top ends being implemented modes such as cutting, and can make it not be tapered shape, but be step shape.And, when the aspect ratio of side plate 6b is hanged down, be difficult to form fixing, all more sufficient bead fillet of connection, so preferably make its height more than 0.4 millimeter (mm).

Here, side plate 6b also not necessarily will roll over to get and meet at right angles.Angle from the gap between increase and side 1c, adopt the scheme of shallow angle warpage more favourable, yet from another angle, this will make external shape bigger, be difficult to implement to control, thereby have the problem that is tangled when taking out by the conveyer belt place by automatic secure mounting arrangements.Therefore, its warpage angle preferably is positioned at the scope that can not produce foregoing problems, such as can be taken as the right angle substantially.

And in aforesaid embodiment, the lockhole shape 6c of portion is set to one with intermediate terminal 6, yet the lockhole shape 6c of portion also can form respectively with intermediate terminal 6.

And in the present embodiment, be provided with the operating portion 7e of screwdriver turn with groove 7d, by sheet material being implemented warpage and form as one, yet also the screwdriver turn can be set directly at cylindrical portion 7c place with groove 7d with cylindrical portion 7c.

According to aforesaid explanation as can be known, the relatively thinner mode that a kind of pellet variable resistor of the present invention can form by the top ends wall thickness that makes the side plate 6b on the intermediate terminal 6 that is positioned at the most close resistive element 2 places increases the gap between the side 1c on itself and the insulated substrate 1.Adopt this constituted mode, can prevent that just when side plate 6b was implemented to melt molten welding, the solder flux in the molten molten welding material was crossed clearance portion under capillary effect, and arrives on the top 1a.Therefore, the solder flux in the molten molten welding material will be difficult to invade the contact-making surface to the resistive element 2, thereby can reduce owing to the appearance that is attached with the loose contact phenomenon that solder flux produces.And, if 1a is low above making the ratio that the top ends on the side plate 6b is provided with, can also further increases distance vertically between resistive element 2 and side plate 6b, thereby can further improve the effect that prevents that solder flux from adhering to.And in the present invention, the shape of side plate 6b as mentioned above, so second terminal 6 is implemented easily towards the assembling at insulated substrate 1 place.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, flange part 6e place on intermediate terminal 6 can also be provided with the thickness thinner wall section thinner than connecting portion 6f, so can make flange part 6e as thinner wall section be the state that floats on the surface by printed circuit wiring substrate 20, thereby can reduce solder splashes to the adhering to of the thinner wall section on the flange part 6e, prevent to produce the conducting phenomenon at

terminal

4 and 6 of intermediate terminals.

And in a kind of pellet variable resistor aforesaid, constructed according to the invention, the thinner wall section on the flange part 6e forms by hitting processing mode, thus can adopt simple mode to implement processing, thus have good productivity ratio.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, the 6e of entire flange portion is constituted by thinner wall section, thereby can also prevent appearance better in the conducting phenomenon of

terminal

4 and 6 generations of intermediate terminal.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, can also be formed with insulation film 10, so can further prevent appearance in the conducting phenomenon of

terminal

4 and 6 generations of intermediate terminal in the surface of thinner wall section.

And, aforesaid, in a kind of pellet variable resistor constructed according to the invention, the 1b place is provided with the recess 1h that the flange part 6e that receives on the intermediate terminal 6 and connecting portion 6f use below can also be on insulated substrate 1, and the surface that can make thinner wall section is positioned at the position than the inside of the more close recess 1h of following 1b on the insulated substrate 1, so for intermediate terminal 6 is mounted on the insulated substrate 1, can also be in the thinner wall section on the

flange part

6e and 4 parts that are formed with insulated substrate 1 of terminal, therefore thinner wall section and 4 of the terminals on intermediate terminal 6 will can not be attached with solder splashes, and then can prevent from better to produce the conducting phenomenon at

terminal

4 and 6 of intermediate terminals.

And, aforesaid, in a kind of pellet variable resistor constructed according to the invention, sliding members 7 can also be by making than making the harder metal material of the lockhole shape 6c of portion, so when the 7a place, hole that the lockhole shape 6c of portion is inserted on the bottom wall portion 7b, the edge part that is positioned at the 7a place, hole on the bottom wall portion 7b will be embedded in the lateral surface of the lockhole shape 6c of portion, therefore can implement to install to sliding members 7 rotationally, and the frictional force between increase sliding members 7 and the lockhole shape 6c of portion, and then can provide a kind of pellet variable resistor that can increase the rotating torque of screwdriver 8.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, top ends place on the lockhole shape 6c of portion can also be provided with skewed more roomy 6g, and the edge part at the 7a place, hole on the bottom wall portion 7b can be embedded in the lateral surface of this skewed 6g, so the present invention can also provide a kind of pellet variable resistor that can easily increase rotating torque.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, root 6h on skewed 6g can be positioned at the position of the following 1b side on the more close insulated substrate 1 in position that connects than bottom wall portion 7b and insulated substrate 1, so can make the edge part at the 7a place, hole that is positioned on the bottom wall portion 7b can be embedded in the lateral surface of this skewed 6g more reliably, so the present invention can also provide a kind of pellet variable resistor that can easily increase rotating torque.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, can also be provided with the clearance portion of inserting usefulness for screwdriver 8 at the inner peripheral surface place of skewed 6g, and it is bigger and deep that the upper portion that can make the hole 6j on the lockhole shape 6c of portion forms, thereby can make screwdriver 8 can more in depth implement to insert, make screwdriver 8 and screwdriver turn more firm, and then can provide a kind of pellet variable resistor that can implement to adjust operation easier, reliably with combination degree between groove 7d.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, root 6h on skewed 6g can be positioned at the position of the following 1b side on the more close insulated substrate 1 in position that connects than bottom wall portion 7b and insulated substrate 1, so can make screwdriver 8 can more in depth implement to insert, thereby provide a kind of pellet variable resistor that can implement to adjust operation easier, reliably.

And, aforesaid, in a kind of pellet variable resistor constructed according to the invention, can also make the lockhole shape 6c of portion in axial direction by the upper portion of operating portion 7e to the length L 1 between the top 6k of skewed 6g, the ratio that forms is along long to the length L between the top 6k of skewed 6g 2 with the outermost perimembranous of groove 7d by the screwdriver turn on the direction of quadrature mutually with axial direction, so can make screwdriver 8 can more in depth implement to insert, make screwdriver 8 and screwdriver turn more firm with combination degree between groove 7d, so can provide a kind of can be easier, implement to adjust the pellet variable resistor of operation reliably.

And, in a kind of pellet variable resistor aforesaid, constructed according to the invention, lockhole shape 6c of portion and intermediate terminal 6 are formed as one, a kind ofly can reduce part count, the good pellet variable resistor of productivity thereby can also provide.

Claims

1. pellet variable resistor, it is characterized in that including and be formed with through hole at the central portion place, locate to be formed with the insulated substrate of resistive element in the above, be configured in the top of described insulated substrate, the sliding members that can on described resistive element, slide, and by running through the mode inserted in the through hole be fixed on this sliding members implements to connect, the intermediate terminal that constitutes by metallic plate, and described intermediate terminal is by base plate, the outside of described insulated substrate along its side towards above the side plate of warpage constitute, the top ends of this side plate is thin wall shape, and by the gap between its top increase and described side.

2. pellet variable resistor as claimed in claim 1 is characterized in that described side plate is the thinner wall section of taper towards its top ends place.

3. pellet variable resistor as claimed in claim 1, the top ends that it is characterized in that described side plate is positioned at the top low position than described insulated substrate.

4. pellet variable resistor as claimed in claim 1, it is characterized in that also being provided with the through hole that supplies on the described sliding members at described intermediate terminal place runs through the lockhole shape portion that inserts usefulness rotationally, base plate on the described intermediate terminal is by the flange part that is arranged on described lockhole shape portion place, and connect the connecting portion that this flange part and described side plate use and constitute, also be provided with the thickness thinner wall section thinner than described connecting portion at described flange part place.

5. pellet variable resistor as claimed in claim 4 is characterized in that the thinner wall section on the described flange part forms by hitting processing mode.

6. pellet variable resistor as claimed in claim 4 is characterized in that described entire flange portion constitutes by described thinner wall section.

7. pellet variable resistor as claimed in claim 4 is characterized in that being provided with insulation film in the surface of described thinner wall section.

8. pellet variable resistor as claimed in claim 4, the place is provided with the recess that the described flange part that receives on the described intermediate terminal and described connecting portion are used below it is characterized in that on described insulated substrate, and the surface of described thinner wall section is positioned at the position than the following more close the female portion inside on the described insulated substrate, and described intermediate terminal is installed on the described insulated substrate.

9. pellet variable resistor, it is characterized in that including and be formed with through hole at the central portion place, locate to be formed with the insulated substrate of resistive element in the above, be configured in locating above of described insulated substrate, the sliding members that can on described resistive element, slide, and described sliding members is installed in rotation on the lockhole shape portion that uses on the described insulated substrate, and described sliding members has and is bowl-shape substantially, comprise the cylindrical portion that porose bottom wall portion is set, and the operating portion that is provided with screwdriver turn usefulness groove, described sliding members is by making than making the harder metal material of lockhole shape portion, described lockhole shape portion is inserted into the place, described hole on the described bottom wall portion, the edge part that is positioned at the place, described hole on the described bottom wall portion is embedded in the lateral surface of described lockhole shape portion, thereby by rotary way sliding members is implemented to install.

10. pellet variable resistor as claimed in claim 9, it is characterized in that the top ends place in described lockhole shape portion is provided with the skewed portion that makes top ends more roomy, and the edge part that is positioned at the place, described hole on the described bottom wall portion is embedded in the lateral surface of this skewed portion.

11. pellet variable resistor as claimed in claim 10 is characterized in that root on described skewed is positioned at the position of the following side on the more close described insulated substrate in position that connects than described bottom wall portion and described insulated substrate.

12. pellet variable resistor as claimed in claim 9 is characterized in that the inner peripheral surface place of the skewed portion in described lockhole shape portion also is provided with the spatial portion that inserts usefulness with instrument for adjusting.

13. pellet variable resistor as claimed in claim 12 is characterized in that root on described skewed is positioned at the position of the following side on the more close described insulated substrate in position that connects than described bottom wall portion and described insulated substrate.

14. pellet variable resistor as claimed in claim 12, it is characterized in that described lockhole shape portion in axial direction by the upper portion of described operating portion to the length between the top of described skewed portion, the ratio of formation is along long to the length between the top of described skewed portion with the outermost perimembranous of groove by described screwdriver turn on the direction of quadrature mutually with described axial direction.

15. pellet variable resistor as claimed in claim 12 is characterized in that described lockhole shape portion and intermediate terminal form as one.