CN1243054A - Mfg. method for paper-mud product - Google Patents
Mfg. method for paper-mud product Download PDFInfo
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- CN1243054A CN1243054A CN 98110984 CN98110984A CN1243054A CN 1243054 A CN1243054 A CN 1243054A CN 98110984 CN98110984 CN 98110984 CN 98110984 A CN98110984 A CN 98110984A CN 1243054 A CN1243054 A CN 1243054A
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Abstract
The production method of paper mud product includes the following steps: preparing mud 100 portions by using water and earth powder according to the mass ratio of 1 : 1 and mixing them; using paper pulp 5-20 portions, glue powder 1-40 portions, water 20-80 portions and water glass 0.1-0.8 portions, fully stirring and mixing, then injecting into the dried gypsum mould and standing still for a period to make said material stick to the inner side of the gypsum mould slowly, then taking the semifinished product out and finishing, then making steaming and heating treatment, drying or baking until the moulded product is dewatered and hardened. The present invention can be used to produce paper mud product which possesses good gypsum moulding effect, is hard and not easy to breake, low in cost, and simple in preparation.
Description
The present invention relates to a kind of manufacture method that is made into the paper-mud product of animals and plants handicraft or various containers.
The existing processes bibelot generally has glassware, crystal product, ceramic, gypsum etc., and these all are fragile articles, and accidentally falling on the ground will be damaged, also has matter measured, but the cost height.How to make that a kind of cost is low, moulding well again not the handicraft of cracky be a long-term indeterminable difficult problem.
Purpose of the present invention provides the not manufacture method of breakable paper-mud product of a kind of low cost of manufacture, finished product with regard to being at above-mentioned prior art present situation.
The object of the present invention is achieved like this: get 100 parts in the mud that reconciled into by 1: 1 water and silt by mass ratio, 5~20 parts of paper pulp, 1~40 part of rubber powder, an amount of 0.1~0.8 part of 20~80 parts in water and waterglass, fully stir mixed evenly to the gruel flow-like as the slip casting thing, this slip casting thing is injected in the dry gypsum mold, allow the slip casting thing in mould, stay for some time, make it sticking at leisure inboard of inhaling at gypsum, then the fifth wheel in the mould is poured out, again the article shaped in the mould take out semi-finished product, then to the semi-finished product place under repair, and in steaming container handling under the state of semi-finished product humidity, carry out steaming and handle, its temperature is controlled between 60 °~90 °, at last the article shaped of steaming is put into drying box or dry indoor little fire is slowly dried, until article shaped dehydration hardening.Described semi-finished product are repaired operation for repairing burr, jewel hole, repairing hole etc.
Manufacture method of the present invention can produce the paper-mud product with gypsum molding effect and hard not cracky, cost is low, moulding good, simple for production, be aided with subsequent techniques such as flocking again and can produce lifelike different vegeto-animal model, also can be used for making the container of different shape as bibelot or accumulator tank.
Description of drawings:
Fig. 1 for keep mud, when the paper pulp amount of getting is constant, the graph of a relation of the amount of getting of water and rubber powder and manufactured goods quality.
Fig. 2 for keep mud, when the rubber powder amount of getting is constant, the graph of a relation of the amount of getting of water and paper pulp and manufactured goods quality.
Fig. 3 is when keeping mud, rubber powder, water and the paper pulp amount of getting constant, the graph of a relation of the amount of getting of waterglass and manufactured goods quality.
Below the present invention is described in further detail.
One, choosing of material:
Material is divided into main material and auxiliary material, and main material comprises: clay, paper pulp and rubber powder, and auxiliary material package is drawn together: water and waterglass;
1. clay and paper pulp: be the main body of article shaped, paper pulp can adopt the fibre of corrugated paper mould assembling after machinery, rinsing are handled, and clay adopts silt superfine behind mechanical treatment, with Jiangsu, Yixing produce for good;
2. rubber powder: overlap with polyethylene acetic acid synthetic resin by vinyl acetate synthetic resin and to form, have water-soluble, powerful viscosity and stable chemical property through saponification.
3. water and waterglass: water is increase mixed slurry relative mobile with the main effect that waterglass is play.
Two, basic proportioning:
As used be silt, then ratio range be native relatively: paper pulp: rubber powder: water=50: (5~20): (1~40): (50~110) add 0.1~0.8 part of waterglass again;
As used be the mud that reconciles into by 1: 1 water and silt in advance, its relative ratio range so, mud: paper pulp: rubber powder: water=100: (5~20): (1~40): (20~80) add 0.1~0.8 part of waterglass again.
Three, the operating process of most preferred embodiment:
1. paper pulp: little beater tub is put in the old paper mould assembling of rinsing stirred, it is standby to be stirred to thick congee shape.
2. mud: silt and water are put in the beater tub in 1: 1 ratio, added little water glass, stir, it is standby to be stirred to pasty state.
3. press optimal proportion: (mud: paper pulp: rubber powder: water=100: 15: 4: 40), put into beater tub one by one, it is an amount of to add waterglass, fully stirs to mix evenly to the gruel flow-like, and it is standby that this mixture will be made the slip casting thing.
4. the slip casting thing is injected in the dry gypsum mold, allow the slip casting thing rest on a period of time in the mould, make it sticking at leisure inboard of inhaling at gypsum, need about 8 minutes approximately, concrete by article shaped thickness and decide, then the fifth wheel in the mould is poured out---(fifth wheel is recyclable to be used again)---again the taking-up of the article shaped in the mould semi-finished product.
5. semi-finished product can be put into just now in the container of boiling water and carry out the steaming processing through repairing burr, jewel hole, repair repairings back such as hole (can not allow semi-finished product drying), its temperature must be controlled between 60 °~90 °, can not cross low or too high, cross that low then rubber powder is just inoperative, cause the article shaped cracky and scrap, too highly then can cause the article shaped distortion and scrap.
6. at last the article shaped of steaming is put into drying box or hothouse, slowly dry with little fire, till article shaped dehydration hardening, so far whole technology is promptly all finished.
In in above-mentioned, large and small beater tub, steaming handle iron container and drying box etc., can design voluntarily by the size of output and decide.
Use this process, except that the decoration bibelot of producing vegeto-animal model, accumulator tank, also can make various containers and other article, its application is more extensive.
Four, other embodiment and effect thereof
As shown in Figure 1, get 100 parts in mud, 15 parts of paper pulp, 0.4 part of waterglass, keep their amount of getting constant, change the amount of getting of water and rubber powder then, make last article shaped by the aforesaid operations process, its effect contrast is:
I segment, rubber powder get<1 part, can moulding, but very soft be with crisp, once pressing brokenly weak effect;
II segment, rubber powder are got 1~3 part, the energy moulding, but the sticking suction time is short, and the thickness of wayward moulding also is difficult for repaired biscuit, and effect is general;
III segment, rubber powder are got 3~6 parts, the energy moulding, and the sticking suction time is suitable, and is also more suitable to control thickness, and also be easy to repairing badly, is the best section;
IV segment, rubber powder are got 6~40 parts, the energy moulding, and the sticking suction time is long, and productivity ratio is lower, and cost is higher, and effect is general;
V segment, rubber powder are got 40~60 parts, are difficult to moulding, the sticking overlong time of inhaling, and productivity ratio is extremely low, weak effect.
The desirable in practice above-mentioned II of the present invention, III, IV segment are implemented.
As shown in Figure 2, get 100 parts in mud, 4 parts of rubber powders, 0.4 part of waterglass, keep their amount of getting constant, change the amount of getting of water and paper pulp then, make last article shaped by the aforesaid operations process, its effect contrast is:
The I segment is got paper pulp<5 part, can make article shaped, but article shaped has crackle, weak effect;
The II segment is got 5~20 parts of paper pulp, can make article shaped, easy repaired biscuit, and can guarantee the quality of article shaped, effective;
The III segment is got 20~30 parts of paper pulp, can make article shaped, but is difficult for repairing bad, and should cause overfall difficulty, weak effect.
The desirable in practice above-mentioned II segment of the present invention is implemented.
As shown in Figure 3, get 15 parts of paper pulp, 100 parts in mud, 4 parts of rubber powders, 40 parts in water, keep their amount of getting constant, change the amount of getting of waterglass then, make last article shaped by the aforesaid operations process, its effect contrast is:
The I segment, water intaking glass<0.1 part can make article shaped, but slip casting concentration is thick, is difficult for overfall, and article shaped is yielding, weak effect.
The II segment, 0.1~0.8 part in water intaking glass can be made article shaped, and slip casting concentration is suitable, and the overfall ratio is easier to, and article shaped is also relatively good, and is effective.
The III segment, 0.8~1 part in water intaking glass can make article shaped, but slip casting concentration is rarer, and the sticking suction time is shorter, the thickness of wayward article shaped, and article shaped is easy to crack, weak effect.
The desirable in practice above-mentioned II segment of the present invention is implemented.
Claims (2)
1. the manufacture method of a paper-mud product, it is characterized in that getting 100 parts in the mud that reconciles into by 1: 1 water and silt by mass ratio, 5~20 parts of paper pulp, 1~40 part of rubber powder, an amount of 0.1~0.8 part of 20~80 parts in water and waterglass, fully stir mixed evenly to the gruel flow-like as the slip casting thing, this slip casting thing is injected in the dry gypsum mold, allow the slip casting thing in mould, stay for some time, make it sticking at leisure inboard of inhaling at gypsum, then the fifth wheel in the mould is poured out, again the article shaped in the mould take out semi-finished product, then to the semi-finished product place under repair, and in steaming container handling under the state of semi-finished product humidity, carry out steaming and handle, its temperature is controlled between 60 °~90 °, at last the article shaped of steaming is put into drying box or dry indoor little fire is slowly dried, until article shaped dehydration hardening.
2. the manufacture method of paper-mud product as claimed in claim 1 is characterized in that described semi-finished product repairing operation is for repairing burr, jewel hole, repairing hole etc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 98110984 CN1243054A (en) | 1998-07-26 | 1998-07-26 | Mfg. method for paper-mud product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 98110984 CN1243054A (en) | 1998-07-26 | 1998-07-26 | Mfg. method for paper-mud product |
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CN1243054A true CN1243054A (en) | 2000-02-02 |
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CN 98110984 Pending CN1243054A (en) | 1998-07-26 | 1998-07-26 | Mfg. method for paper-mud product |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105696424A (en) * | 2016-03-14 | 2016-06-22 | 谢蕊玲 | Imitating stone manufacturing technology and product thereof |
CN109020484A (en) * | 2018-09-12 | 2018-12-18 | 湖南师范大学 | A kind of processing method of ceramic raw material |
-
1998
- 1998-07-26 CN CN 98110984 patent/CN1243054A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105696424A (en) * | 2016-03-14 | 2016-06-22 | 谢蕊玲 | Imitating stone manufacturing technology and product thereof |
CN105696424B (en) * | 2016-03-14 | 2018-01-12 | 谢蕊玲 | Imitative stone manufacture craft and products thereof |
CN109020484A (en) * | 2018-09-12 | 2018-12-18 | 湖南师范大学 | A kind of processing method of ceramic raw material |
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