CN107498893A - The method that composite produces cinerary casket - Google Patents
The method that composite produces cinerary casket Download PDFInfo
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- CN107498893A CN107498893A CN201710705205.3A CN201710705205A CN107498893A CN 107498893 A CN107498893 A CN 107498893A CN 201710705205 A CN201710705205 A CN 201710705205A CN 107498893 A CN107498893 A CN 107498893A
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- mould
- cinerary casket
- composite
- lid
- box body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
- B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G17/00—Coffins; Funeral wrappings; Funeral urns
- A61G17/007—Coffins; Funeral wrappings; Funeral urns characterised by the construction material used, e.g. biodegradable material; Use of several materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G17/00—Coffins; Funeral wrappings; Funeral urns
- A61G17/08—Urns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/06—Elements
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention belongs to cinerary casket manufacturing field, specially a kind of method of composite production cinerary casket.Using glass fiber reinforced plastics composite material, carbon fibre composite in this method, traditional bodiless lacquer material, the composites such as magnesia magnesium chloride material, GRC materials carry out the preparation of cinerary casket, its production technology is that designed cinerary casket is fabricated to mould, it is placed in required composite by the formula rate number of plies in mould, the product of shaping is removed from the molds after solidification, polishing japanning and obtain designed cinerary casket, the cinerary casket intensity prepared is high, corrosion-resistant, humidity, it is indeformable, do not ftracture, be nontoxic, be green, be durable in use.The cinerary casket materials of this method production are few, cost is low, green.
Description
Technical field
The invention belongs to cinerary casket manufacturing field, specially a kind of method of composite production cinerary casket.
Background technology
The material of modern production cinerary casket has:Timber, building stones, ceramic material, macromolecule resin material, metal material etc.,
The cinerary casket of these materials production all has disadvantages that:Time-consuming, cost is high, is particularly produced with unsaturated polyester resin
Jade, parian cinerary casket, produced using mould casting craft, due to requiring to reach certain intensity so that cinerary casket
Side plate is thicker, causes to take material, quality is heavy;The cinerary casket produced with building stones is not only time-consuming and heavier;With pottery
The cinerary casket of porcelain production is frangible.Most of cinerary casket all uses timber on the market, permanent in order to keep corrosion-resistant humidity to use,
High-grade timber must be used, and high-grade timber price is expensive and rare, low side timber is not suitable with moist rugged environment again, and
A large amount of requirements that sustainable development has been not suitable with using timber;Annual death toll is up to 10,000,000 in recent years in China, and they are right
Wood type is still in the first choice of cinerary casket;One cinerary casket of national regulation cannot be greater than 4kg using the weight of timber, if one
Individual cinerary casket at least uses 4kg timber(Bottom line)If there are 800 million peoples to use timber cinerary casket, then will consume within 1 year
Take about 32000 tons of timber, if things go on like this, the harm to ecology can not despise!Nowadays social progress, development in science and technology, matter of living
The raising of amount must be mutually harmonious with ecological protection.
The content of the invention
The present invention is exactly to be directed to the deficiencies in the prior art and defect, there is provided a kind of composite production cinerary casket
Method.This method can make cinerary casket of composite, such as using glass fiber reinforced plastics composite material, carbon fibre composite, tradition
Bodiless lacquer material, magnesia magnesium chloride material, GRC materials etc..Prepare high intensity, corrosion-resistant, humidity, indeformable, no
Ftracture, be nontoxic, green, long-lived cinerary casket, or even can be dropped with rice paste to produce with paper as needed
The cinerary casket of solution.
In order to realize above goal of the invention, concrete technical scheme of the invention is as follows:
A kind of technique that cinerary casket is produced with composite, it comprises the following steps:Prepare production flat cinerary casket or
The cinerary casket for having pin is designed to two parts of box body and lid, then designed part is fabricated to mould, and mould selects after making
It is placed in mould and is solidified by the formula rate number of plies with composite, the composite of shaping is taken from mould after solidification
Go out, polishing japanning obtains product.
Described composite includes glass fiber reinforced plastics composite material, carbon fibre composite, traditional bodiless lacquer material, oxidation
Magnesium magnesium chloride material, GRC materials etc. meets material, these materials be respectively provided with high intensity, corrosion-resistant, humidity, it is indeformable, do not open
The advantages of splitting, be nontoxic, be green, be durable in use.
Preferably, in production by the structure fabrication of cinerary casket into mould:Square, rectangular cinerary casket makes composition
One bottom plate mould of body, four side plate moulds, a die for cover plate, or be fabricated to split a bottom plate mould and it is symmetrical or
Asymmetric multiaspect side plate mould, a die for cover plate, or be made split multiaspect mould symmetrically or non-symmetrically and one
Die for cover plate, or it is fabricated to the bottom plate mould, a Quad Sides board mold, a die for cover plate of split;Circular, oval
Shape or special-shaped cinerary casket are fabricated to a bottom plate mould of split, a circular edges board mold, a die for cover plate, or are fabricated to
One bottom plate mould of split and multiaspect semicircle side plate mould symmetrically or non-symmetrically, a die for cover plate make split
Multiaspect semicircle mould and a die for cover plate symmetrically or non-symmetrically;Lid is fabricated to tow sides mould, being designed with pin
The cinerary casket of sample is fabricated with the mould of pin shape;Or cinerary casket is fabricated to a box body mould and a lid mould, or handle
Lid is fabricated to the lid that can cover a box body mould, or split is made symmetrically or non-symmetrically in the lid that can cover box body
Multiaspect lid mould.Mould is placed in mould after making from composite by the formula rate number of plies, shaping after solidification
Composite is removed from the molds, and polishing japanning obtains designed product.
Composite is placed in the mould of split by the formula rate number of plies, each panel that shaping is taken out after solidification is bonded into
Box body, the lid of entirety, polishing box body, lid, japanning obtain designed product.
Further, when composite is uncured, its each Split mold is formed into overall box body mould, beaten after solidification
Mold takes out the overall box body of shaping, lid, and polishing japanning obtains designed product.
Preferably, the box body mould of split is assembled into overall box body mould, composite is pressed into formula rate layer
Number is placed in lid mould and overall box body mould, and box body, lid are taken out after solidification, and polishing japanning obtains designed production
Product.
Preferably, composite is placed in the mould of each split by the formula rate number of plies, put it into vacuum bag,
Negative pressure is vacuumized, each split panel of shaping is taken out after solidification, is assembled into box body, lid, polishing japanning obtains designed production
Product.
Preferably, each Split mold is assembled integral box body mould, composite-material formula is placed in than the row number of plies
In overall box body mould and lid mould, put it into vacuum bag, vacuumize negative pressure, box lid, polishing are taken out after solidification
Japanning obtains designed product.
Preferably, reinforcing material is layered in ready mould by the number of plies, put it into vacuum bag, good seal is true
Empty bag, one feed pipe of device on vacuum bag, an exhaust tube, feed pipe is put into deployed bonding agent, exhaust tube
Vavuum pump is connected, vacuumizes negative pressure, bonding agent is pumped into the reinforcing material completed, after infiltration to be reinforced, closes air pump,
Feed pipe, exhaust tube are closed, the part of formation is taken out after solidification, finishing polishing japanning obtains designed product.
Preferably, before composite is placed in mould, one layer of bonding agent is first sprayed in mould, to overcome bubble
The pinprick hole formed.Unsaturated polyester resin or epoxy resin, cement mortar, raw lacquer, magnesia magnesium chloride can be selected in bonding agent.
The positive effect of the present invention is embodied in:
(One), using composite make cinerary casket, it have high intensity, corrosion-resistant, humidity, it is indeformable, do not ftracture, nothing
The advantages of poison is harmless, green, durable in use, alternative various traditional materials.
(Two), the lid that is produced box body can be covered, cinerary casket surface does not have seam.
Embodiment:
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiment to this hair
It is bright to be described in further detail, but the scope that this should not be interpreted as to the above-mentioned theme of the present invention is only limitted to following embodiments.
Embodiment 1:
Cinerary casket material requested is prepared, by seasonal adjustment formula:
Spring, autumn formula:In terms of resin quality 100%, potassium peroxide ethyl ketone(Curing agent)1%-2%, cobalt naphthenate(Promote
Agent)1%-3%;
Summer is formulated:In terms of resin quality 100%, potassium peroxide ethyl ketone(Curing agent)0.5%-1%, cobalt naphthenate(Accelerator)
0.2%-0.5%;
Winter is formulated:In terms of resin quality 100%, potassium peroxide ethyl ketone(Curing agent)1%-4%, cobalt naphthenate(Accelerator)2%-
.5%。
Its specific preparation technology is as follows:Mould for producing cinerary casket is ready to, made of unsaturated polyester resin viscous
Agent is connect, glass fabric makees reinforcing material(Fiberglass)For production material.According to actual temperature and humidity come allotment ratio, otherwise
Occurring that product glues hand or do not solidified, proportioning is too high to occur slight crack etc., is alternately brushed with four layers of glass-fiber-fabric in Split mold,
Each split side plate is taken out after solidification, each side plate of box body is bonded into box body, the tow sides plate of lid is bonded into lid, or handle
The Split mold for being painted with composite assembles integral box body mould, after solidification, obtains overall box body, or split
Box body mould is assembled into overall box body mould, then the bonding agent and glass-fiber-fabric brushing mixed up in the mould of entirety, solidification
The overall box body shaped afterwards, polishing box cover, japanning, the product designed.The glass fibre reinforced plastic cinerary casket produced resists
Pressure is more than 100 kilograms.
Embodiment 2:
Mould for producing cinerary casket is ready to, by the use of epoxy resin as bonding agent, carbon fiber is as reinforcing material(Carbon is fine
Tie up product), epoxy resin and curing agent are tuned into bonding agent in proportion, in parts by weight, 100 parts of epoxy resin, ethylenediamine(Gu
Agent)12 parts, acetone(Diluent)10 parts.By design bonding agent and carbon fiber(Three layers)Brush in Split mold, by it
It is put into vacuum bag, vacuumizes negative pressure, extract bubble out, compresses composite, each split panel is taken out after solidification, is bonded into box body
And lid, or the integral box body mould of the Split mold for being equipped with composite assembling is put into vacuum bag and vacuumizes negative pressure,
After solidification, overall box body is obtained;Or the box body mould of split is assembled into overall box body mould, carbon fiber is placed in box body
In mould and tow sides lid mould, each vacuum bag is respectively put into, dispose a feed pipe on vacuum bag, an exhaust tube,
Exhaust tube connects vavuum pump, and feed pipe is put into the bonding agent mixed up, vacuumized, and produces negative pressure, by bonding agent suction paving again
In the mould of carbon fiber, after carbon fiber infiltration, aspiration pump is closed, closes exhaust tube, feed pipe, the box of shaping is taken out after solidification
Body, takes out tow sides cover plate, and bonding tow sides cover plate polishing box cover, japanning, obtains designed production into lid
Product.The compressive resistance of carbon-fibre reinforced epoxy resin cinerary casket reaches more than 200 kilograms.
Embodiment three:
Mould for producing cinerary casket is ready to, makees reinforcing material by the use of cement as bonding agent, fiberglass gridding cloth
(GRC)For production material, cement and water are adjusted and make cement mortar, its formula is in parts by weight:100 parts of cement, 70 parts of river sand, water
40 parts, one layer of cement mortar is first sprayed with concrete-gun in mould to eliminate bubble caused by cement mortar, then glass fiber reticular cloth(Five
Layer)With cement mortar brushing in mould, according to circumstances, Split mold can be used, or be assembled into unitary mould to produce, cement mortar is done
Gu box cover is taken out after, designed product is obtained after japanning of polishing.GRC composite compressive resistances reach over 80 kg.
Example IV:
Mould for producing cinerary casket is ready to, by the use of natural lacquer as bonding agent, burlap is as reinforcing material(Bodiless lacquer
Equipment material), natural lacquer and watt powder or various powders are reconciled into pasty state bonding agent, watt powder content is natural lacquer volume
1.5 times, then one layer of bonding agent is brushed in each Split mold, one layer of burlap is repaved, then one layer of bonding agent is brushed on burlap, repave one
Layer burlap, so repeats 3-5 layers, treats that it dries in the shade, and the material of shaping is taken out after solid, and assembling is bonded into box body and can cover box body
Lid, the firmware of upper cartridge body and lid is installed, japanning of polishing, obtains designed cinerary casket.Or the box body mould split
Tool assembles integral box body mould, the lid mould of split is assembled into overall lid mould, the bonding agent mixed up with
Burlap brushes 3-5 layers in the box cover mould of entirety repeatedly, and overall box cover is taken out after drying in the shade, and installs upper cartridge body and box
The firmware of lid, japanning of polishing, lid is covered on box body with fixation, obtains designed product.This method can be produced
The cinerary casket of variously-shaped pattern, just as a non-jointed complete art work, burlap strengthens natural raw lacquer cinerary casket
Compressive resistance is more than 50 kilograms.
Claims (10)
1. a kind of technique that cinerary casket is produced with composite, utilize glass fiber reinforced plastics composite material, carbon fibre composite, tradition
Bodiless lacquer material, magnesia magnesium chloride material and the GRC strengths of materials are high, corrosion-resistant, humidity, it is indeformable, do not ftracture, be nontoxic
The advantages of harmless, green, durable in use, produces cinerary casket, it is characterised in that:Prepare production flat cinerary casket or
The cinerary casket for having pin is designed to two parts of box body and lid, then designed part is fabricated to mould, and mould selects after making
It is placed in mould and is solidified by the formula rate number of plies with composite, the composite of shaping is taken from mould after solidification
Go out, polishing japanning obtains product.
2. the technique of cinerary casket is produced with composite according to claim 1, it is characterised in that:Cinerary casket to be square or
It is rectangular, it is necessary to be fabricated to a bottom plate mould of split, four side plate moulds, a die for cover plate, or be fabricated to split
A bottom plate mould and multiaspect side plate mould and a die for cover plate symmetrically or non-symmetrically, or be made the symmetrical of split or
Asymmetric multiaspect mould and a die for cover plate, or it is fabricated to a bottom plate mould of split, Quad Sides board mold, one
Individual die for cover plate;Cinerary casket is circular, oval or abnormity, it is necessary to be fabricated to a bottom plate mould of split, a circle
Side plate mould, a die for cover plate, or it is fabricated to a bottom plate mould of split and multiaspect semicircle side symmetrically or non-symmetrically
Board mold, a die for cover plate or the multiaspect semicircle mould and a die for cover plate symmetrically or non-symmetrically that make split;Lid
Tow sides mould is fabricated to, the cinerary casket for being designed with pin sample is fabricated with the mould of pin shape;Or cinerary casket is fabricated to one
Individual box body mould and a lid mould, or lid is fabricated to the lid that can cover a box body mould, or box can be covered
The multiaspect lid mould symmetrically or non-symmetrically of split is made in the lid of body.
3. the technique for producing cinerary casket with composite according to claim 1, it is characterised in that:Composite by formula
The ratio number of plies is placed in the mould of split, and each panel that shaping is taken out after solidification bonds integral box body, lid, box of polishing
Body, lid, japanning obtain designed product.
4. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:It is not solid in composite
During change, its each Split mold is formed into overall box body mould, mould is opened after solidification and takes out the overall box body of shaping, lid,
Polishing japanning obtains designed product.
5. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:The box body mould of split
Tool assembles integral box body mould, and composite is placed in into lid mould and overall box body mould by the formula rate number of plies
It is interior, box body, lid are taken out after solidification, polishing japanning obtains designed product.
6. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:Composite by matching somebody with somebody
The square ratio number of plies is placed in the mould of each split, is put it into vacuum bag, vacuumizes negative pressure, each point that shaping is taken out after solidification
Honorable plate, is assembled into box body, lid, and polishing japanning obtains designed product.
7. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:Each Split mold group
Overall box body mould is dressed up, composite-material formula is placed in overall box body mould and lid mould than the row number of plies, by it
It is put into vacuum bag, vacuumizes negative pressure, box lid is taken out after solidification, polishing japanning obtains designed product.
8. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:Reinforcing material is pressed layer
Number is layered in ready mould, is put it into vacuum bag, good seal vacuum bag, one feed pipe of device on vacuum bag,
One exhaust tube, feed pipe is put into deployed bonding agent, exhaust tube connection vavuum pump, negative pressure is vacuumized, by bonding agent
It is pumped into the reinforcing material completed, after infiltration to be reinforced, closes air pump, close feed pipe, exhaust tube, shape is taken out after solidification
Into part, finishing polishing japanning obtains designed product.
9. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:Composite is placed in
Before in mould, one layer of bonding agent is first sprayed in mould, with the pinprick hole for overcoming bubble to be formed.
10. the technique according to claim 1 for producing cinerary casket with composite, it is characterised in that:The lid produced
Box body can be covered, cinerary casket surface does not have seam.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109895314A (en) * | 2019-03-26 | 2019-06-18 | 陈鼎华 | Fiber answers the manufacturing method and mold of material cinerary casket or cinerary urn protection structure |
CN111362620A (en) * | 2020-02-29 | 2020-07-03 | 四川拜赛特高新科技有限公司 | Basalt fiber cinerary casket and preparation method thereof |
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