Background technology: tire is one of vitals of various Motor vehicles such as automobile, and the quality of its performance can directly influence the performance of vehicle.Along with the fast development of transport by road, more strictnesses and harsh requirement are proposed vehicle tyre.These functional requirements can reduce the following aspects basically: security, control stability, travelling, riding comfort and energy saving economy etc.
China's " the Seventh Five-Year Plan " planning has stipulated that clearly automotive industry is the mainstay industry in the national economic development, causes the tire industry of China also to need correspondingly accelerated development.Domestic tire industry with abroad compare, no matter from kind to gap is all bigger qualitatively.The tire industry of China development at present is to be center and model change to improve the quality of products, and the trend of regeneration product is radial-ply tyreization, tubelessization and flattening.
The car range that Aeolus-Citron Automobile Company Ltd is produced, wheel adopts more advanced free from inflatable inner tube radial, though the tubeless radial has lot of advantages, but its hardness height, the process that the tyre and rim that this hardness is high is assembled together is the comparison difficulty, so necessary brushing one deck oilness is good in assembling process, and to rubber for tire and the good lubricant of wheel rim paint face adaptability.Otherwise, not only production efficiency be can influence, and tyre surface infringement and rim deformation easily caused, influence the work-ing life of tire, in the time of seriously even can have influence on running safety.Domestic still do not have the sale of this tire assembling lubricant agent special at present, though Aeolus-Citron Automobile Company Ltd uses the tire assembling lubricant of French import can satisfy matching requirements always, the source of goods is difficult to tissue, and procurement cycle is long, and the import lubricant costs an arm and a leg.
Summary of the invention: the present invention is in order to solve the problem of tubeless radial hardness height, assembling difficulty, a kind of tire assembling lubricating fluid has been proposed, it is characterized in that, described tire assembling lubricating fluid is to add thickening material, tensio-active agent, several additives of sterilant to mix in the aqueous solutions of polymers of fatty compounds and derivative thereof, and thickening material is selected acrylate copolymer, propylene glycol alginate for use; Tensio-active agent is selected alkylphenol polyoxyethylene, Oleum Cocois alkylolamide for use; Sterilant is selected three red oil, 2-bromo-2-nitro propylene glycol, mould inhibitor CY-1 for use; Its component weight percent content is:
Component concentration
The aqueous solutions of polymers 85~87% of fatty compounds and derivative thereof
Thickening material 12~13%
Tensio-active agent 0.5~1%
Sterilant 0.5~1%
This tire assembling lubricating fluid, in application process, the oilness of product is good, saves time, laborsaving, can satisfy the requirement of tubeless radial assembly technology fully.Good to rubber for tire and wheel rim paint face adaptability, after the brushing, colourless, the no cracked and obscission of the lubricant film that is become.
Embodiment: tire assembling lubricating fluid is that the aqueous solution adds additives such as thickening material, tensio-active agent and sterilant and mixes in the aqueous solutions of polymers of fatty compounds and derivative thereof, and wherein the aqueous solutions of polymers of fatty compounds and derivative thereof comprises polyoxyethylene glycol, polyvinyl alcohol, polyacrylamide etc.; Thickening material is acrylate copolymer, propylene glycol alginate, and wherein acrylate copolymer comprises sodium polyacrylate, calcium polyacrylate (CPA), polyacrylic acid; Tensio-active agent is alkylphenol polyoxyethylene, Oleum Cocois alkylolamide, and wherein the Oleum Cocois alkylolamide comprises mixture (6501), the dodecanolyacylamine phosphoric acid ester (6503) of dodecyl diglycollic amide, dodecyl diglycollic amide and diethanolamine; Sterilant can be selected three red oil, 2-bromo-2-nitro propylene glycol, mould inhibitor CY-1 for use.
Because viscosity and lubricity have certain relation, select the experimental result statistics of thickening material to see Table 1 thickening material solubility experiment result:
Table 1 thickening material solubility experiment result
Title | Monomer show | Dissolution process | Select the result for use |
Gelatin | Faint yellow translucent, little band glossy thin slice has special odor | Be not soluble in cold water | Frowziness and not to be soluble in cold water all inapplicable |
Carrageenin | Off-white powder, little glossy, no stink | In cold water, be difficult for molten | It is inapplicable not to be soluble in cold water |
Sodium starch glycolate | White powder, no stink | Under brute force stirs, soluble in water | But the solution instability that generates after leaving standstill, has flocks |
Propylene glycol alginate | The white fine powder end, almost tasteless | The long-time stirring could be dissolved | Big production technique can't realize |
Pectin | Pale yellow powder, frowziness slightly | Water-soluble | Viscosity is lower |
Acrylate copolymer | White powder, no stink | Be soluble in cold water | But thickening |
According to above-mentioned experimental data, thickening material can be selected acrylate copolymer, propylene glycol alginate for use, and selecting thickening material is the best results of acrylate copolymer; Be that example is carried out concentration selection experiment below with the acrylate copolymer, the results are shown in Table 2:
The concentration selection result of table 2 acrylate copolymer
Addition | 1% | 3% | 5% | 7% |
Viscosity results mm
2/s
| 47.27 | 51.24 | 68.13 | 92.62 |
Addition | 9% | 11% | 13% | 15% |
Viscosity results mm
2/s
| 121.37 | 156.24 | 185.32 | 201.52 |
According to above-mentioned testing data, the add-on that can determine the thickening material acrylate copolymer is 13%, and soltion viscosity is 185.32mm
2/ s.
Then tensio-active agent is selected, the experimental result statistics sees Table 3:
Table 3 tensio-active agent selection result
Kind | Intermiscibility with other component | Spreadability |
Alkylphenol polyoxyethylene | Intermiscibility is better | Spreadability is good, and film forming is transparent |
Fatty alcohol-polyoxyethylene ether | Need heating for dissolving | |
Alizarin assistant | Dissolving back solution muddiness | |
Petroleum sodium sulfonate | The dissolving back influences the solution transparency | |
Calcium mahogany sulfonate | Need heating for dissolving | |
Silicone emulsion 211 | Dissolving back solution muddiness | |
The Oleum Cocois alkylolamide | Intermiscibility is good | Spreadability is good, and film forming is transparent |
Draw from the experimental data of table 3, tensio-active agent can be selected alkylphenol polyoxyethylene, Oleum Cocois alkylolamide, selects Oleum Cocois alkylolamide best results.
At last sterilant is selected, experiment statistics the results are shown in Table 4:
The experiment of table 4 Screening of Fungicide
Title material | Every milliliter of total number of bacterial colony of mother liquor (individual/ml) | Add behind the sterilant every milliliter of total number of bacterial colony (individual/ml) | Intermiscibility with prescription | The prescription pH value |
Imidurea | Greater than 10
7 | Less than 10
6 | The serious layering of solution | 8.0 |
Nipagin esters | Greater than 10
7 | Less than 10
6 | Floss is arranged in the solution | 7.0 |
Three red oil | Greater than 10
7 | Less than 10
5 | Stable | 7.5 |
2-bromo-2-nitro propylene glycol | Greater than 10
7 | Less than 10
5 | Stable | 9.5 |
Mould inhibitor CY-1 | Greater than 10
7 | Less than 10
5 | Stable | 9.0 |
Can draw from the experimental data of table 4, sterilant can be selected three red oil, 2-bromo-2-nitro propylene glycol and mould inhibitor CY-1 for use, and wherein three red oily pH values are weakly alkaline, best results.
By above-mentioned experiment, draw optimum formula and be: select for use and add acrylate copolymer, Oleum Cocois alkylolamide, three red oily several additives in the aqueous solutions of polymers of fatty compounds and derivative thereof, its component weight percent content is:
Component concentration
The aqueous solutions of polymers 85~87% of fatty compounds and derivative thereof
Acrylate copolymer 12~13%
Oleum Cocois alkylolamide 0.5~1%
Three red oil 0.5~1%
This tire assembling lubricating fluid is to add additive to mix in the aqueous solutions of polymers of fatty compounds and derivative thereof, therefore, at first the polymer formulation with fatty compounds and derivative thereof becomes 0.5% the aqueous solution, after the dissolving evenly, again the additive order is added, it is dispersed in the base soln, and concrete blending process as shown in Figure 1.The blending process process is, at first with the polymer dissolution of 0.5% fatty compounds and derivative thereof in water, dissolution process roughly needs 5-7 days, treat that dissolving evenly, there is not block in the solution, after transparent, add thickening material acrylate copolymer, tensio-active agent Oleum Cocois alkylolamide, sterilant three red oil successively, stir, make tire assembling lubricating fluid of the present invention, the product that makes by this technology is the yellow transparent thick liquid, and is nontoxic, non-stimulated, do not have " three wastes " in the process for preparation and pollute, the every performance index of the product that makes see Table 5:
Table 5 tire assembling lubricant product technology standard
File | Technical characteristic | Results expression | Requirement |
Minimum | Maximum |
D15 1666 | PH value | PH | 7 | 9 |
D69 1572 | Stability in storage | Evaluation | No noted phase separation phenomena |
D60 1566 | At 1.2meq/l, 4.5meq/l, the stability in the hard water of 8meq/l | Evaluation | 4,4,4 | 5,5,5 |
D27 5144 | Paint contamination property (wheel and vehicle body) | Evaluation | 0 | 0 |
| Elastomeric adaptability soaked 22 hours in 70 ℃ after | | | |
D45 1290 | The variation of DIDC hardness | Degree | -7 | +2 |
D41 1099 | The variation of stretch breaking strength | % | -10 | +10 |
D41 1099 | The variation of elongation when breaking | % | -15 | +15 |
D47 1098 | The variation of volume | % | 0 | +4 |
Increase experiment | Weightless situation under 35 ± 2 ℃ of temperature | | 5 | 15 |
Increase experiment | Tearaway load | | | |
--static state, after contact one minute | N | | 10 |
--static state, after contact ten minutes | N | | 20 |