CN1232702C - Concrete colour embossing ground floor technology - Google Patents
Concrete colour embossing ground floor technology Download PDFInfo
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- CN1232702C CN1232702C CN 03150760 CN03150760A CN1232702C CN 1232702 C CN1232702 C CN 1232702C CN 03150760 CN03150760 CN 03150760 CN 03150760 A CN03150760 A CN 03150760A CN 1232702 C CN1232702 C CN 1232702C
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Abstract
The present invention relates to a concrete color embossing ground leveling technology which mainly comprises the following steps: A) concrete surface leveling: the concrete needs to be leveled to a required level according to a required slope degree before bleeding occurrence after being poured and vibrated; B) color ground curing agent treatment; C) color mould-removing powder treatment: a construction surface is uniformly spread with color mould-removing powder; D) embossing construction work procedure: a first block of embossing template is arrayed from an edge, textures on the embossing template are pressed and printed on the surface of the concrete, and the template is tamped and pressed; E) mould-removing powder clearing treatment; F) transparent stone protective agent brushing. The present invention has the advantages of strong wear resistance, high compressive strength, no high-low rough phenomenon generation, no accumulated water in rainy days, no powder dust generation, waterproof performance, slip resistance, antifouling performance, corrosion prevention, long service life, time saving, labor saving, construction cost reduction and easy cleaning; furthermore, slope grounds with various angles can be manufactured.
Description
Technical field
The present invention relates to a kind of embossing job practices, mainly is a kind ofly to adopt whole pressing mold and the colored embossing method for constructing terrace of the concrete of moulding.
Background technology
The coloured cement terrace always is to give earlier making, and the surface is mixed (mixing) and advanced certain pigment, and a piece ground is pieced together to get up then, is used for laying sidewalk, square, parking lot etc.These traditional job practices weak points are: (1) is damaged easily, and (2) produce and are uneven easy ponding of (3) rainy day, (4) easily play dust, generation is to second environmental pollution, and (5) easily adsorb materials such as greasy, spot, chewing gum, (6) easily long weeds, moss, (7) dull coloring, figure lack to change, and (8) construction takes a lot of work, time-consuming, and (9) domatic ground is difficult to lay, (10) lack application life, (11) are difficult to cleaning.
Summary of the invention
The objective of the invention is in order to overcome above-mentioned deficiency, and provide a kind of concrete colored embossing method for constructing terrace.
The technical solution adopted for the present invention to solve the technical problems.The colored embossing method for constructing terrace of this concrete mainly comprises the steps:
A), the concrete surface levelling: after concreting, shake are smash, should be before bleeding occurs on request gradient levelling to requiring absolute altitude;
B), first pass colour ground curing compound is handled: concrete surface does not have bleeding by the time, the dry powder color curing compound evenly is sprinkling upon concrete surface, need guarantee that concrete surface is enough moist, promptly moisture content makes colored curing compound by fully moistening between 3%-8%; After the curing compound quilt was fully moistening, color began to deepen, and will spread the surperficial floating of curing compound with the iron trowel, fully combines with concrete, and the first pass consumption is about 40%~50% of total consumption;
C), second time colour ground curing compound handled: when smearing the concrete surface that spreads the chromatic colour curing compound at trowel, also having the more shallow place of too much bleeding or color, evenly spread the colored curing compound of one deck again, the direction of shedding for second time should be vertical with primary direction, and second time consumption is about 30% of total consumption;
D), the 3rd time colour ground curing compound handled: when second time colored curing compound smeared evenly and after fully moistening, the place that the depth is irregular or be difficult to cover appears in the part, then carry out dusting for the third time again, this time the dusting direction is repaired according to the actual depth situation in surface, and use the careful trowel of iron trowel even again, the 3rd time consumption is about 20%~30% of total consumption;
E), colored separating powder is handled: colored separating powder is evenly shed on the surface of construction, with whole surface coverage, also goes up some separating powders on the surface of mould simultaneously;
F), embossing working procedure: since an edge, discharge first embossing template, the texture on the embossing template is stamped in concrete surface, ram pressuring template, and put all the other templates successively; Figure on the embossing template and literal are formed by the polyurethane resin cast through design, play the effect of the emulation decorative pattern that extrudes various different textures.
G), removing separating powder handles: after at least 48 hours, the separating powder surface is remaining with clear water washes out, and the cutting concrete extension joint is scrubbed whole surface then;
H), brush transparent stone protecting agent: separating powder is removed and is finished, and waits the concrete bone dry after 24 hours, the transparent stone protecting agent of brushing on whole surface.
Described colored curing compound is mainly made by the combination of following weight proportion raw material: silica 50-60%, portland cement 30-40%, iron oxide pigment 2-10%, silicate of soda 1-5%.Form firm top layer, play wear-resisting (750g/500r) g, withstand voltage effect.Owing to adopt natural mineral matter pigment, that the color of formation has is sun-proof, antiultraviolet and advantage such as fugitive color not.
Described colored separating powder is mainly made by the combination of following weight proportion raw material: iron oxide pigment 5-20% of all kinds, all the other are the waterproof powder.Effect: mould separates with basic unit in knockout course, increases the gradation of substrate surface simultaneously, enriches the texture of stone material.
Described stone protecting agent is mainly made colourless transparent liquid, acrylic acid silicones 10-30%, dimethylbenzene 70-90% by the combination of following weight proportion raw material.Effect: handle the surface that can be penetrated into stone material dearly through unique prescription, play waterproof, antifouling, grease proofing.Possess simultaneously gas permeability again, allow passing through of air and water vapour, thereby reduce weathering, prolong the life-span of base material.Its hardness, abrasion resistance, anti-corrosive properties also are higher than general protective agent, make the ground of brushing durable in use, are rich in gloss.
Advantage of the present invention is: (1) abrasion resistance is strong, compressive strength is high, (2) can not produce the phenomenon that is uneven, (3) rainy day ponding not, (4) can not play dust, (5) waterproof, anti-skidding, antifouling, anticorrosion, (6) not long weeds, moss, (7) various, the rich color of figure, (8) can do the domatic ground of various angles, (9) long service life, (10) time and labour saving, reduction construction cost, (11) are cleaning easily.
The specific embodiment:
Below in conjunction with embodiment the present invention is further described.
Embodiment 1: in the colored embossing method for constructing terrace of this concrete, requirement to base concrete: concrete crushing strength should be at least at C30, slump is less than 95MM, the concrete vapor content is less than 3%, to improve concrete freeze proof anti-melting property, should when guaranteeing concrete workability, reduce concrete slump as far as possible.The concrete thickness of building wants consistent; When construction, must not in concrete, add water again.
Main construction method comprises the steps:
1, concrete surface levelling
After concreting, shake are smash, should be before bleeding occurs on request gradient levelling to requiring absolute altitude.Before beginning to spread the colour ground curing compound, adjacent domain should be hidden with newspaper or plastic paper, in case contaminated during construction.
2, colour ground curing compound---first pass
If concrete surface has too much bleeding, the available water band is caught up with bleeding, or waits certain hour (deciding on the climatic environment temperature), in case concrete surface does not have bleeding, with hand the dry powder color curing compound evenly is sprinkling upon concrete surface.Should begin to spread colored curing compound from the place that concrete is easier to do, as the position by brick wall and concrete wall, large-area construction should be carried out to the edge in the middle of the scope of operation.Need guarantee that concrete surface is enough moist, makes colored curing compound by fully moistening, to guarantee that enough adhesion strengths and density are arranged between colored curing compound and the concrete.After the curing compound quilt was fully moistening, color began to deepen, and will spread the surperficial floating of curing compound with the iron trowel, fully combines with concrete, did not smear but want excessive trowel, coming on the color belt on basis.The first pass consumption is about 40%~50% of total consumption.
3, colour ground curing compound---second time
When smearing the concrete surface that spreads the chromatic colour curing compound,, evenly spread the colored curing compound of one deck again if also have too much bleeding or the more shallow place of color at trowel.The direction of shedding for second time should be vertical with primary direction.Simultaneously, should as concrete initial setting time etc., carry out suitable adjustment according to the situation of different job sites.Second time consumption is about 30% of total consumption.
4, colour ground curing compound---the 3rd time
When second time colored curing compound smeared evenly and after fully moistening, it is irregular or be difficult to cover (as light series curing agent) depth also to occur as the local area, then carry out dusting for the third time again, this time the dusting direction can be carried out with a definite target in view, mainly repair, and use the careful trowel of iron trowel even again according to the actual depth situation in surface.The 3rd time consumption is about 20%~30% of total consumption.
5, colored separating powder
It is the same to shed the colour ground curing compound as described above, evenly sheds colored separating powder on the surface of construction, with whole surface coverage.Simultaneously also go up some separating powders on the surface of mould.
6, embossing construction
Since an edge, discharge first template, the constructor stands on the pressuring template evenly weight transmitting to concrete surface with tamper or people.Texture on the template is stamped in concrete surface, then with second pressuring template near the edge that is placed on first pressuring template, as previously mentioned, ram pressuring template.When pressuring template all is placed on the concrete, first pressuring template picked up, be placed on the limit of last piece pressuring template, repeat the above pressure order of ramming, up to the embossed of finishing whole surface.The end face that should guarantee all templates during pressing mold flushes, and is unified with the degree of depth that guarantees the impression texture; During the demoulding, should vertically pick up, then can damage the texture and the jointing that have impressed.In the embossing process as run into obstruction such as wall column, when hard template is inapplicable, should adopt soft pressuring template, texturizing method is still with aforementioned.Ditch as impression is sewed with when unnatural, repairs with pointer.
7, remove separating powder
After at least 48 hours, the separating powder surface is remaining with clear water washes out.Use the hand held, electric concrete cutting machine, the cutting concrete extension joint, then, with soft nylon flat brush or the whole surface of nylon unenhanced broom band washing brush.This process will be removed unnecessary separating powder, and the color of the ground curing compound of expectation is embodied, and also make bag texture be rich in level simultaneously.After cleaning is finished, make the surface fully dry, and stamp sealing silica gel at the place, shrinkage joint.
8, brush transparent stone protecting agent
Separating powder is removed and is finished, and waits the concrete bone dry after 24 hours, with transparent stone protecting agents of brushing such as cylinder, brush or spray guns.
Described colored curing compound is mainly made by the combination of following weight proportion raw material: silica 50%, portland cement 40%, iron oxide pigment 5%, silicate of soda 5%.
Described colored separating powder is mainly made by the combination of following weight proportion raw material: iron oxide pigment 10% of all kinds, all the other are the waterproof powder.
Described stone protecting agent is mainly made colourless transparent liquid, acrylic acid silicones 30%, dimethylbenzene 70% by the combination of following weight proportion raw material.
Embodiment 2: described job practices is identical with embodiment 1,
Described colored curing compound is mainly made by the combination of following weight proportion raw material: silica 60%, portland cement 30%, iron oxide pigment 7%, silicate of soda 3%.
Described colored separating powder is mainly made by the combination of following weight proportion raw material: iron oxide pigment 15% of all kinds, all the other are the waterproof powder.
Described stone protecting agent is mainly made colourless transparent liquid, acrylic acid silicones 15%, dimethylbenzene 85% by the combination of following weight proportion raw material.
Claims (5)
1, the colored embossing method for constructing terrace of a kind of concrete is characterized in that, adopts monobloc cast, mainly comprises the steps:
A), the concrete surface levelling: after concreting, shake are smash, should be before bleeding occurs on request gradient levelling to requiring absolute altitude;
B), first pass colour ground curing compound is handled: concrete surface does not have bleeding by the time, the dry powder color curing compound evenly is sprinkling upon concrete surface, need guarantee that concrete surface is enough moist, promptly moisture content makes colored curing compound by fully moistening between 3%-8%; After the curing compound quilt was fully moistening, color began to deepen, and will spread the surperficial floating of curing compound with the iron trowel, fully combines with concrete, and the first pass consumption is about 40%~50% of total consumption;
C), second time colour ground curing compound handled: when smearing the concrete surface that spreads the chromatic colour curing compound at trowel, also having the more shallow place of too much bleeding or color, evenly spread the colored curing compound of one deck again, the direction of shedding for second time should be vertical with primary direction, and second time consumption is about 30% of total consumption;
D), the 3rd time colour ground curing compound handled: when second time colored curing compound smeared evenly and after fully moistening, the place that the depth is irregular or be difficult to cover appears in the part, then carry out dusting for the third time again, this time the dusting direction is repaired according to the actual depth situation in surface, and use the careful trowel of iron trowel even again, the 3rd time consumption is about 20%~30% of total consumption;
E), colored separating powder is handled: colored separating powder is evenly shed on the surface of construction, with whole surface coverage, also goes up some separating powders on the surface of mould simultaneously;
F), embossing working procedure: since an edge, discharge first embossing template, the texture on the embossing template is stamped in concrete surface, ram pressuring template, and put all the other templates successively;
G), removing separating powder handles: after at least 48 hours, the separating powder surface is remaining with clear water washes out, and the cutting concrete extension joint is scrubbed whole surface then;
H), brush transparent stone protecting agent: separating powder is removed and is finished, and waits the concrete bone dry after 24 hours, the transparent stone protecting agent of brushing on whole surface.
2, the colored embossing method for constructing terrace of concrete according to claim 1, it is characterized in that before first pass colour ground curing compound treatment process, the bleeding that increases concrete surface is handled: if concrete surface has too much bleeding, the water band is caught up with bleeding, or waits for natural air drying.
3, the colored embossing method for constructing terrace of concrete according to claim 1 is characterized in that described colored curing compound mainly made by the combination of following weight proportion raw material: silica 50-60%, portland cement 30-40%, iron oxide pigment 2-10%, silicate of soda 1-5%.
4, the colored embossing method for constructing terrace of concrete according to claim 1, it is characterized in that described colored separating powder mainly made by the combination of following weight proportion raw material: iron oxide pigment 5-20% of all kinds, all the other are the waterproof powder.
5, the colored embossing method for constructing terrace of concrete according to claim 1 is characterized in that described stone protecting agent mainly made by the combination of following weight proportion raw material: acrylic acid silicones 10-30%, dimethylbenzene 70-90%.
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CN 03150760 CN1232702C (en) | 2003-09-04 | 2003-09-04 | Concrete colour embossing ground floor technology |
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2003
- 2003-09-04 CN CN 03150760 patent/CN1232702C/en not_active Expired - Fee Related
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