CN1211541C - Composite light plate guickly-assembled building system - Google Patents

Composite light plate guickly-assembled building system Download PDF

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Publication number
CN1211541C
CN1211541C CN 03148886 CN03148886A CN1211541C CN 1211541 C CN1211541 C CN 1211541C CN 03148886 CN03148886 CN 03148886 CN 03148886 A CN03148886 A CN 03148886A CN 1211541 C CN1211541 C CN 1211541C
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China
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welded
lightweight
steel
concrete slab
lightweight concrete
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CN 03148886
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CN1460757A (en
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朱恒杰
安保良
冯葆纯
陈玉梅
李成安
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Beijing Huali United High Tech Co ltd
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朱恒杰
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Abstract

The present invention relates to a composite light plate quick-assembled building system which comprises a wall body, a roof surface and a floor. The present invention is characterized in that the wall body is composed of lightweight shaped steel upright posts and lightweight concrete plates which are bonded, inlaid and welded among the upright posts. The roof surface comprises lightweight shaped steel beams welded on the upright posts, lightweight shaped steel purlin bars welded on the steel beams, and lightweight concrete plates welded on the purlin bars. The floor is composed of lightweight shaped steel beams welded on the upright posts, and lightweight concrete plates welded on the steel beams. In the present invention, because the steel beams are welded on the upright posts, the purlin bars are welded on the steel beams, the lightweight concrete plates are welded on the steel beams or the purlin bars, the whole building system can be firmly connected to a whole by adding the lightweight concrete plates welded on the upright posts which can be used as the wall body and can play the role of assistant support to the upright posts, and a house can have strong shock resistance. Because the steel beams and the upright posts are inlaid and buried in the wall body, when a fire hazard occurs, the lightweight concrete plates of good fireproof and heat resistance performance can protect the lightweight shaped steel upright posts, and the integration house can have good fireproof performance. The present invention can be widely used for manufacturing low layer or multilayer building construction of various steel structures, and is especially suitable for manufacturing villa type residential construction.

Description

A kind of prefabricated composite light-weight plate is the light steel of assembling house fast
Technical field
The present invention relates to a kind of building system, particularly assemble light steel house fast about a kind of prefabricated composite light-weight plate.
Technology Background
In the steel building system, wall body structure generally adopts two kinds of ways, and a kind of is traditional steel work, forms frame construction with i iron column and crossbeam, the fixing out-hung panel in the outside of crossbeam; Another kind is a lightgage steel joist covering type structure, adopt solid matter " C " shaped steel as wall skeleton, wear Thistle board at the skeleton nexine and make interior wall, make exterior wall, between column, fill out soft heat insulating materials such as rock wool, glass wool at outer plank, EPS plate, XPS plate, the calcium silicate board etc. of adopting of skeleton.These wall body structure body advantages are a lot, but also have some problems: 1, in traditional steel work, owing to the arranged outside crossbeam at column, again at crossbeam arranged outside out-hung panel, column takies the interior space in the indoor where there is light that is exposed at, and the house usable floor area reduces.2, above-mentioned each wall body structure deadlight and being connected of column and crossbeam generally are to adopt points such as screw, pulling rivet to connect, and shear behavior is relatively poor, only are applicable to one in the earthquake zone, two-layer structure.3, because the steel work column is exposed to indoorly, and not only outward appearance is ugly, in case and breaking out of fire, softening caving at high temperature very easily takes place in steel work; Even internal layer is provided with the wall body structure of Thistle board, under the baking of high temperature, explosion very easily takes place in gypsum plank, is folded in the soft heat insulating material between the inside and outside wallboard, can not stop flame to the heating of steel post with to the burning of exterior wall plank, polyphenyl plate, fireproof performance is bad.4, adopt the exterior wall of covering type structure, generally use Thistle board, wood shavings veneer, its waterproof, humidity resistance are poor, easy to crack, poor durability.
Summary of the invention
At the problems referred to above, the purpose of this invention is to provide a kind of saving space, good integrity, antidetonation, fire prevention, humidity resistance are good, and the prefabricated composite light-weight plate of long service life is the light steel of assembling house fast.
For achieving the above object, the present invention adopts following technology side
Case: a kind of prefabricated composite light-weight plate is the light steel of assembling house fast, it is characterized in that: this house is made of lightweight section column, junior beam, lightweight section purlin and lightweight concrete slab, described lightweight section column and bonding are inlayed and the described lightweight concrete slab that is welded between two adjacent lightweight section columns constitutes body of wall, are welded on the described junior beam on the described lightweight section column and are welded on the described lightweight section purlin on the described junior beam and the described lightweight concrete slab that is welded on the described novel steel purlin bar constitutes roof structure; The lightweight concrete slab that is welded on the described junior beam on the described lightweight section column and is welded on the described junior beam constitutes floor structure.
Described column adopts square steel pipe, and the lightweight concrete slab of inlaying and being welded between the described column that bonds is inside and outside two-layer, and the concrete slab that is connected with described column is provided with groove, and described groove is enclosed in around the described column.
Described column adopts light-duty " H " shaped steel or square steel pipe, described lightweight concrete slab is plugged in the groove of described " H " shaped steel; Or at the both sides of described square steel pipe welding some " U " type clamp, described lightweight concrete slab is plugged in the groove of described " U " type clamp, be cast with light weight concrete construction in the square space of described square steel pipe.
Paste in the inside of described column and be welded with lightweight concrete slab as interior wall.
Paste in the outside of described column and be welded with lightweight concrete slab as exterior wall.
Paste respectively and be welded with lightweight concrete slab at the innner and outer of described column face as inner, external wall.
Described lightweight concrete slab is made up of cage of reinforcement and the light weight concrete construction that is cast between the described cage of reinforcement, described cage of reinforcement comprises two reinforced surface nets that are arranged on top and bottom and is arranged on brace rod between described two veils, the setting triangular in shape of described brace rod, and it is online that its two ends are welded on described two sides respectively, is welded with the built-in fitting with adjacent panels or steel part welding around described two veils respectively.
Described lightweight concrete slab comprises that a steel encloses frame, and described steel encloses the neck-in up and down of frame, and in described crooked up and down edge, welds a steel mesh reinforcement respectively, encloses at described steel to be cast with light weight concrete construction in the frame.
Described lightweight concrete slab is by being cast with light weight concrete construction between two glasses enhancing veil that is arranged on top and bottom and the two glasses enhancing veil.
Be provided with the insulation central layer in the middle of the described lightweight concrete slab, the two sides of described insulation central layer is respectively arranged with the vertical dovetail groove that is connected with described light weight concrete construction.
Described lightweight concrete slab central longitudinal is to being arranged with some core-drawing holes in parallel.
The present invention is owing to adopt above technical scheme, it has the following advantages: 1, the present invention is owing to adopt light-duty " H " shaped steel or square steel pipe as column, the lightweight concrete slab that adopts lightweight is as ash wall body plate, roof panel and floor, therefore overall structure is in light weight, the cost of material is low, soundproof effect is good, installs quick and convenient.2, the present invention is because when making body of wall, lightweight concrete slab bonding is inlayed and be welded in the groove of lightweight section column " U " type clamp, therefore whole body of wall and column link into an integrated entity securely, not only globality is good especially, and thickness of wall body can be extremely thin, not only save the space, and all very smooth, attractive in appearance inside and outside the body of wall.3, the present invention is because when making roofing and floor, girder steel is welded on the column, purlin is welded on the girder steel, lightweight concrete slab is welded on girder steel or the steel purlin bar, adding bonding and inlaying the supplemental support effect that is welded on the column as the lightweight concrete slab column of body of wall, make whole building system connect into an integral body securely, make the house have stronger anti-seismic performance.4, the present invention is owing to connect lightweight concrete slab in the interior outer or interior outside of column, therefore can produce the body of wall of functions such as different insulations, heat insulation, sound insulation as required, particularly since be connected in the column or intermediate plate that the plate of outside is interior with being embedded in column between the air buffer that forms, further improved the insulation and the sound insulation property of body of wall.5, lightweight concrete slab of the present invention is owing to have good thermal resistance and fireproof performance, therefore, when breaking out of fire, the lightweight concrete slab that is embedded between the column can stop the softening of column to be caved in, the lightweight concrete slab that is provided with at the inner face of column particularly as wallboard, further stop the heating of the flame column of high temperature, thereby greatly improved the fire savety of building system.6, the present invention is owing to be provided with vertical transverse rows of brace rod between two reinforced surface nets in lightweight concrete slab, make cage of reinforcement all form an interconnected integral body at the plate body each point, no matter can promptly be delivered to whole plate body in that of plate body is stressed along skeleton, particularly brace rod adopts the triangle connected mode, make it not only can bear vertical force, but also can bear shearing force well; The present invention simultaneously is owing to be provided with built-in fitting around reinforced surface net, the plate after therefore being shaped can be welded to each other by built-in fitting with adjacent panels, column and girder steel etc. easily, and the globality of building and shock resistance are improved greatly.7, the present invention encloses frame owing to be provided with steel around lightweight concrete slab, therefore its globality is enclosed at steel under the effect of frame and has been obtained good reinforcement, even under than the large span situation, can bear bigger load as roof panel or floor, if the intermediate plate as body of wall uses, steel can also be enclosed frame and replace column and girder steel to use, install more convenient.8, therefore the present invention can produce the plate with better heat insulation function owing to be provided with one deck insulation central layer in the middle of plate; While is owing to two surfaces at the insulation central layer are provided with dovetail groove longitudinally, so it is not only more firm with combining of light weight concrete construction, and has improved the impact resistance of concrete pavement.9, the present invention since in the lightweight concrete slab central longitudinal to some through holes that be arranged in parallel, therefore can make body of wall have good performance of ventilating when using in relatively more hot place to reach heat insulating function preferably, can make things convenient for dark tubine line simultaneously.The present invention can be widely used in and make various steel houses, and villa formula building is more suitable especially for making.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is a wall section schematic diagram of the present invention
Fig. 3 is that the present invention adopts square steel pipe welding " U " type clamp to connect the lightweight concrete slab structural representation
Fig. 4 is square steel pipe of the present invention and two-layer lightweight concrete slab connection diagram
Fig. 5 is the lightweight concrete slab structural representation that the present invention has cage of reinforcement
Fig. 6 is that the present invention has the lightweight concrete slab structural representation that steel encloses frame
Fig. 7 is the lightweight concrete slab structural representation that the present invention has the insulation central layer
Fig. 8 is another embodiment that the present invention has the insulation central layer
Fig. 9 is the lightweight concrete slab structural representation that the present invention has core-drawing hole
Figure 10 is another embodiment that the present invention has core-drawing hole
The specific embodiment
As shown in Figure 1, building system of the present invention mainly comprises body of wall 1, roofing, floor.Body of wall 1 is made up of some lightweight section columns 4 and the lightweight concrete slab 5 that is embedded between the column 4, roofing 2 and floor 3 by the some junior beams 6 that weld together with column 4, be welded on the lightweight section purlin 7 on the girder steel 6 and be welded on the purlin 7 and form as the lightweight concrete slab 5 of roof panel 2 or floor 3.
As shown in Figure 2, the column 4 of body of wall 1 can adopt " H " shaped steel 8, when inlaying lightweight concrete slab 5, at first lightweight concrete slab 5 is coated in the grooves on two sides that bonding agent is plugged in " H " shaped steel 8, then the built-in fitting on the lightweight concrete slab 5 is welded on " H " shaped steel 8, thereby " H " shaped steel 8 and lightweight concrete slab 5 are linked together securely.Generally an integral slab that welds and bond together and form by several lightweight concrete slabs 5 between two columns 4.
As shown in Figure 3, column 4 can also adopt light-duty square steel pipe 9, is welded with some " U " type clamp 1O from top to bottom in the both sides of square steel pipe 9, in the groove of lightweight concrete slab 5 logical welding and bonding being embedded in " U " type clamp lO.
As shown in Figure 2, the lightweight concrete slab 5 of body of wall 1 can comprise three layers, promptly be embedded between the column 4 lightweight concrete slab 5 as intermediate plate 11, be fixed on column 4 the insides lightweight concrete slab 5 as inner wall panel 12 and the lightweight concrete slab that is fixed on column 4 outsides as side fascia 13.
As shown in Figure 4, body of wall 1 structure can also be taked alternate manner, such as, column 4 still adopts square steel pipe 9, each junction of inside and outside two-layer lightweight concrete slab 5 is set out groove, each groove is enclosed in around the square steel pipe 9, and by welding, be adhesively fixed on the square steel pipe 9.
As shown in Figure 5, the lightweight concrete slab 5 that each laminate of above-mentioned body of wall 1, roof panel 2 and floor 3 use can be made up of cage of reinforcement and the light weight concrete construction that is cast between the cage of reinforcement, cage of reinforcement comprises two reinforced surface nets 51 that are arranged on top and bottom, be arranged on the brace rod 52 between two reinforced surface nets 51, brace rod 52 triangular in shape being oppositely arranged, and its two ends are welded on respectively on two reinforced surface nets 51, around two reinforced surface nets 51, be welded with built-in fitting 53 respectively, between two reinforced surface nets 51, pour into a mould foam concrete 54 with template then.Like this, it is integrally welded to pass through built-in fitting 53 between adjacent roof panel 2, floor 3, intermediate plate 11, inner wall panel 12, the side fascia 13, and by cementing agent bonding is filled in the slit between the plate body.Built-in fitting 53 on the lightweight concrete slab 5 can also be used to light-duty steel part welding such as girder steel 6 or purlin 7 fixing.
As shown in Figure 6, above-mentioned lightweight concrete slab 5 also can adopt other frame mode, such as: it comprises that a steel encloses frame 55, steel encloses the neck-in up and down of frame 55, in crooked up and down edge, weld a steel mesh reinforcement 56 respectively, cast foam concrete 54 in steel encloses frame 56.The lightweight concrete slab 5 of this structure can be as span than roof panel 2 and floor 3 big or that carrying is bigger, if it is during as wallboard, then column 4 can be set, weld together and the steel of two adjacent lightweight concrete slabs 5 is enclosed frame 55, its structure is the spitting image of welding together the column of forming 4 by two " C " shaped steel.
For another example: lightweight concrete slab 5 form of structure are, at top and bottom the layer of glass fiber net are set respectively, pour into a mould foam concrete between two glass fiber nets, and its intensity is poor slightly, can be used as the little ash wall body plate of load-bearing.
As Fig. 7, shown in Figure 8, the centre of above-mentioned various lightweight concrete slabs 5 can be provided with one deck insulation central layer 57, and the two sides of insulation central layer 57 is respectively arranged with the vertical dovetail groove 58 that is connected with light weight concrete construction.The material of insulation central layer 57 can be polyphenylene heat insulation slab, polyurethane foam board, phenolic foam plate, also can be other heat insulating material.The plate body of this thermal-insulating type mainly is the intermediate plate 11 as body of wall, can also be as roof panel 2, and its insulation, sound insulation value are better.
As Fig. 9, shown in Figure 10, can be provided with some core-drawing holes 59 by parallel longitudinal in the middle of the lightweight concrete slab 5.This lightweight concrete slab 5 when being used for comparison sweltering heat regional, can be taken away the heat on the body of wall 1 by being arranged on the pore that lightweight concrete slab 5 tops and bottom are in communication with the outside.

Claims (10)

1, a kind of prefabricated composite light-weight plate assembles light steel house fast, it is characterized in that: this house is made of lightweight section column, junior beam, lightweight section purlin and lightweight concrete slab, described lightweight section column and bonding are inlayed and the described lightweight concrete slab that is welded between two adjacent lightweight section columns constitutes body of wall, are welded on the described junior beam on the described lightweight section column and are welded on the described lightweight section purlin on the described junior beam and the described lightweight concrete slab that is welded on the described lightweight section purlin constitutes roof structure; The lightweight concrete slab that is welded on the described junior beam on the described lightweight section column and is welded on the described junior beam constitutes floor structure.
2, prefabricated composite light-weight plate as claimed in claim 1 assembles light steel house fast, it is characterized in that: described column adopts square steel pipe, the lightweight concrete slab of inlaying and being welded between the described column that bonds is inside and outside two-layer, the concrete slab that is connected with described column is provided with groove, and described groove is enclosed in around the described column.
3, prefabricated composite light-weight plate as claimed in claim 1 assembles light steel house fast, it is characterized in that: described column adopts light-duty " H " shaped steel or square steel pipe, described lightweight concrete slab is plugged in the groove of described " H " shaped steel; Or at the both sides of described square steel pipe welding some " U " type clamp, described lightweight concrete slab is plugged in the groove of described " U " type clamp, be cast with light weight concrete construction in the square space of described square steel pipe.
4, the quick light steel of the assembling house of prefabricated composite light-weight plate as claimed in claim 3 is characterized in that: in the inside of described column paste weld lightweight concrete slab as interior wall is arranged.
5, the quick light steel of the assembling house of prefabricated composite light-weight plate as claimed in claim 3 is characterized in that: in the outside of described column paste weld lightweight concrete slab as exterior wall is arranged.
6, the quick light steel of the assembling house of prefabricated composite light-weight plate as claimed in claim 3 is characterized in that: the innner and outer of described column face respectively paste weld lightweight concrete slab as inner, external wall is arranged.
7, assemble light steel house fast as claim 1 or 2 or 3 or 4 or 5 or 6 described prefabricated composite light-weight plates, it is characterized in that: described lightweight concrete slab is made up of cage of reinforcement and the light weight concrete construction that is cast between the described cage of reinforcement, described cage of reinforcement comprises two reinforced surface nets that are arranged on top and bottom and is arranged on brace rod between described two veils, the setting triangular in shape of described brace rod, and it is online that its two ends are welded on described two sides respectively, is welded with the built-in fitting with adjacent panels or steel part welding around described two veils respectively.
8, assemble light steel house fast as claim 1 or 2 or 3 or 4 or 5 or 6 described prefabricated composite light-weight plates, it is characterized in that: described lightweight concrete slab comprises that a steel encloses frame, described steel encloses the neck-in up and down of frame, in described crooked up and down edge, weld a steel mesh reinforcement respectively, enclose at described steel and be cast with light weight concrete construction in the frame.
9, it is characterized in that in the light steel of assembling house fast as claim 1 or 2 or 3 or 4 or 5 or 6 described prefabricated composite light-weight plates: as described in be provided with the insulation central layer in the middle of the lightweight concrete slab, the two sides of described insulation central layer is respectively arranged with the vertical dovetail groove that is connected with described light weight concrete construction.
10, assemble light steel house fast as claim 1 or 2 or 3 or 4 or 5 or 6 described prefabricated composite light-weight plates, it is characterized in that: described lightweight concrete slab central longitudinal is to being arranged with some core-drawing holes in parallel.
CN 03148886 2003-06-16 2003-06-16 Composite light plate guickly-assembled building system Expired - Lifetime CN1211541C (en)

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CN1211541C true CN1211541C (en) 2005-07-20

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JP3782817B1 (en) * 2004-11-25 2006-06-07 新日本製鐵株式会社 Structural type and construction method of steel house
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WO2010020088A1 (en) * 2008-08-19 2010-02-25 Zhu Hengjie Assembled house make up of steel frame and light concrete panel
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CN108517957A (en) * 2018-06-05 2018-09-11 北京海东蓝涛洁净工程技术有限公司 A kind of light body steel-concrete building structure and preparation method thereof
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