CN1208505C - Bamboo fiber and its making process - Google Patents
Bamboo fiber and its making process Download PDFInfo
- Publication number
- CN1208505C CN1208505C CN02111380.7A CN02111380A CN1208505C CN 1208505 C CN1208505 C CN 1208505C CN 02111380 A CN02111380 A CN 02111380A CN 1208505 C CN1208505 C CN 1208505C
- Authority
- CN
- China
- Prior art keywords
- bamboo
- bamboo fibre
- fibre
- bamboo fiber
- softening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 75
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 75
- 241001330002 Bambuseae Species 0.000 title claims abstract description 75
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 75
- 239000011425 bamboo Substances 0.000 title claims abstract description 75
- 239000000835 fiber Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 45
- 230000008569 process Effects 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000004902 Softening Agent Substances 0.000 claims description 8
- 238000009835 boiling Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 238000010411 cooking Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000012805 post-processing Methods 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 229920000742 Cotton Polymers 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 206010019345 Heat stroke Diseases 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000002265 prevention Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 244000025254 Cannabis sativa Species 0.000 abstract 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 abstract 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 abstract 1
- 235000009120 camo Nutrition 0.000 abstract 1
- 235000005607 chanvre indien Nutrition 0.000 abstract 1
- 238000001816 cooling Methods 0.000 abstract 1
- 239000011487 hemp Substances 0.000 abstract 1
- 230000007935 neutral effect Effects 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 5
- 238000009987 spinning Methods 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/50—Obtaining fibres from other specified vegetable matter, e.g. peat, Spanish moss
Abstract
The present invention relates to a processing technology for preparing bamboo fiber with the average fineness of about 1687 gong'an and adopting fascicle bamboo as a raw material. The processing technology aims to provide a raw material of a garment material capable of substituting for cotton, chemical fiber, hemp and silk. The manufacturing process is composed of the procedures of pretreatment of bamboo fiber, decomposition of bamboo fiber, forming of bamboo fiber, after treatment of bamboo fiber, etc. In the processing technology, the adopted degumming softener with a natural formula is neutral in pH value and does not have environmental pollution. A bamboo fiber garment material produced by the processing technology has the advantages of good flexibility, high ventilation property and ultraviolet ray resistance. The bamboo fiber garment material has the specific effects of cooling and heatstroke prevention of natural bamboo, and is a new generation of garment materials with low price, fine quality and superior cost performance.
Description
Technical field
The present invention relates to the bamboo product manufacture field, especially relate to bamboo fibre product and manufacture method thereof.
Background technology
In apparel industry, chemical fibre is made lining and is very scraped with its surface at present, and advantages such as low price have alternative cotton, bast fibre spinning quasi-tradition lining trend greatly.But the back to nature that rises in this and the world today's scope is pursued the consumption tide of health care and is runed counter to.If in natural plants, develop a kind of fiber product, both had cotton spinning series products comfortable ventilating, bibulous characteristics have softly very the scraping of chemical fiber plus material, refrigerant smooth again, and low-cost advantage bring a revolution will for garment sector's lining manufacturing.Existingly in the prior art using the report that the mao bamboon softening technology is made bamboo fibre, mainly is to make sheet material with bamboo fibre to substitute timber and goods thereof, and its softening agent generally contains alkali, in the making environment is produced and pollutes.Because the pliability of mao bamboon material itself is not enough, very easily fractures behind the filament, so can not be used to make garment material.
Summary of the invention
The objective of the invention is to overcome the above deficiency of prior art and a kind of good folding resistance that has is provided, can replace cotton, the pure natural bamboo fibre goods and the manufacture method thereof of garment materials such as chemical fibre.
Purpose of the present invention realizes in the following manner: a kind of bamboo fibre, and about 1687 public of average finenesss, length is the natural length of length such as ring; Described bamboo fiber making method is: be made up of bamboo raw material pretreatment procedure, bamboo fibre decomposition process, bamboo fibre molding procedure and bamboo fibre postprocessing working procedures in regular turn.Wherein the bamboo fibre pretreatment procedure comprises material all in one piece, system bamboo chip, soaks operation, and the bamboo fibre decomposition process comprises boiling, washing, branch wire process and circulates three times successively and forms; The bamboo fibre molding procedure comprises boiling, divides silk, reduction, dehydration, softening process; The bamboo fibre postprocessing working procedures comprises operations such as drying, comb fibre, screening and check.
The present invention is owing to adopt the softening agent that comes unstuck that bamboo fibre is softened processing, and the pliability and the folding strength of the bamboo fibre product that makes improve greatly, and made bamboo fibre is amounted to number of times and reached more than 120,000 times, can substitute traditional chemical fibre, cotton spinning, garment material fully.The dress ornament of making thus has refrigerant, soft characteristics, and antibiotic property is strong, and reducing temperature of heatstroke prevention effect spy is good; Anti-ultraviolet function is strong, and light transmittance is 6/10000ths only, is significantly less than linings such as cotton, fiber crops, silk, helps protecting skin; Made lining has been preserved the natural characteristic of mao bamboon, and good permeability cleans convenient, easy airing.This manufacturing technique is pure physical technology, the production process non-environmental-pollution.
Description of drawings
Fig. 1 is a process flow chart of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described:
Embodiment 1:(as shown in Figure 1)
(1) material all in one piece operation: raw material bamboo debranching is saved, removes taper, is sawn into the fixed length thick bamboo tube;
(2) system bamboo chip operation: with hitting the bamboo machine or by hand thick bamboo tube being split into 2 centimetres of left and right sides width;
(3) soak operation: bamboo chip is immersed in the softening agent soak that comes unstuck, and the matched proportion density of come unstuck softening agent and water is 30%, soak time 4 hours.
(4) one cooking process: the bamboo chip that last operation was soaked is warmed to 150 ℃ together with soak in digester, and 5 kg/cm of pressurizeing simultaneously, are carried out desugar, degreasing, sterilization at 3 hours time;
(5) one washing steps: the bamboo chip of boiling is taken out, wash surperficial soak;
(6) one fens wire process: flatten bamboo chip with machine, the back decomposites crude fibre with moulding draw-wire machine, and the water flushing is come unstuck;
(7) two cooking process: bamboo fibre is put into digester, add in the soak, heat 120 ℃, 4 kg/cm of pressurizeing, 4 hours time;
(8) two washing steps: with (6) operation;
(9) two fens wire process: bamboo fibre is continued to resolve into than fine fibre, and the water flushing is come unstuck;
(10) three cooking process: bamboo fibre is put into digester, add in the soak, heat 100 ℃, 3 kg/cm of pressurizeing, 5 hours time;
(11) three washing steps: with (6) operation;
(12) three fens wire process: with (10) operation;
(13) four cooking process: add bleaching powder in soak, all the other require with (10) operation;
(14) four fens wire process: by hand bamboo fibre is continued to decompose about 1687 public of fineness, length is the former length of joint naturally;
(15) reduction operation: bamboo fibre is put into soak, add an amount of additive, to increase bamboo fibre intensity;
(16) dehydration procedure: the moisture content in the bamboo fibre is removed (common evaporation) with centrifugal vavuum pump;
(17) softening process: the pliability that bamboo fibre is further softened to plants such as fiber crops with common softening agent;
(18) drying process: with fiber drying, temperature 80-120 ℃, 30 minutes time, make moisture content be lower than 10% with the dedicated drying machine;
(19) comb fine operation: the bamboo fibre silk is made, is organized into to the bamboo fibre comb with the fine machine of comb;
(20) screening test operation: the bamboo fibre silk of drying is screened, remove staple fibre and bamboo powder, the bamboo fibre silk accounts for more than 95% of total amount, through the packing that is up to the standards, industrial lining bamboo fibre product.
Embodiment 2:
In embodiment 1, make the temperature in the operation (4) into 80 ℃, 3 kg/cm of pressurizeing, 5 hours time, all the other operations are with embodiment 1.
Use bamboo fibre of the present invention, be fit to beautifully to spin, bast fibre spinning, cotton spinning, also available above fiber blend, the thinnest bamboo fibre can reach 48 English and prop up, blending 80 English.Its pliability, intensity and sense next to the shin are not second to any other linings, and itself with the natural feature of mao bamboon as nice and cool, heatstroke prevention, gas permeability, anti-ultraviolet function, be better than common lining greatly, especially with low cost, draw materials conveniently, cleaning is easy, airing is fast.Therefore, the present invention brings a revolution can for the world clothing lining, makes the development of rag trade that bigger stage be arranged, the present invention and extension product extensive market thereof, and industrial prospect is very long-range.
Claims (3)
1. the bamboo fibre as garment material is characterized in that: about 1687 public of average finenesss, the natural length of length such as ring.
2. one kind is used to prepare the described bamboo fiber making method of claim 1, be made up of bamboo raw material pretreatment procedure, bamboo fibre decomposition process, bamboo fibre molding procedure and bamboo fibre postprocessing working procedures, it is characterized in that: the bamboo fibre pretreatment procedure is made up of material all in one piece, system bamboo chip, immersion operation successively; The bamboo fibre decomposition process is made up of for three times boiling, washing, each the operation circulation of branch silk successively; The bamboo fibre molding procedure is made up of boiling, branch silk, reduction, dehydration, softening process successively; The bamboo fibre postprocessing working procedures is made up of dry, comb fibre, screening and inspection process successively.
3. bamboo fiber making method according to claim 2 is characterized in that: it is that the bamboo chip through pretreatment procedure is immersed in the softening agent that comes unstuck that described bamboo chip soaks operation, and the matched proportion density of come unstuck softening agent and water is 30%, soak time 4 hours; Cooking process is that the bamboo chip that will soak is warmed to 80-150 ℃ together with soak, the 3-5 kg/cm of pressurizeing simultaneously, time 3-5 hour; Dividing wire process is the bamboo chip of boiling to be flattened the back decomposite bamboo fibre with moulding draw-wire machine, and the water flushing is come unstuck; The reduction operation is to add additive to increase fibre strength in through the bamboo fibre of bamboo fibre decomposition process; Softening process is will be further softening through the bamboo fibre that the front operation is handled with common softening agent.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02111380.7A CN1208505C (en) | 2002-04-10 | 2002-04-10 | Bamboo fiber and its making process |
| US10/510,877 US20070267159A1 (en) | 2002-04-10 | 2003-04-03 | Bamboo fibre and its manufacture |
| AU2003236085A AU2003236085A1 (en) | 2002-04-10 | 2003-04-03 | Bamboo fibre and its manufacture |
| PCT/CN2003/000234 WO2003089699A1 (en) | 2002-04-10 | 2003-04-03 | Bamboo fibre and its manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02111380.7A CN1208505C (en) | 2002-04-10 | 2002-04-10 | Bamboo fiber and its making process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1375578A CN1375578A (en) | 2002-10-23 |
| CN1208505C true CN1208505C (en) | 2005-06-29 |
Family
ID=4741530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN02111380.7A Expired - Fee Related CN1208505C (en) | 2002-04-10 | 2002-04-10 | Bamboo fiber and its making process |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20070267159A1 (en) |
| CN (1) | CN1208505C (en) |
| AU (1) | AU2003236085A1 (en) |
| WO (1) | WO2003089699A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100381620C (en) * | 2005-12-26 | 2008-04-16 | 苏州市利飞纺织品有限公司 | Preparation of original bamboo fiber by bioenzyme method |
| CN101210350B (en) * | 2007-12-25 | 2011-06-15 | 衢州净力竹炭科技有限公司 | Organic processing technique for bamboo fibre |
| CN102191607A (en) * | 2010-03-16 | 2011-09-21 | 铜陵市德力来纺纱有限责任公司 | Method for producing ultrathin bamboo fiber fabric |
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| CN100557106C (en) * | 2003-02-27 | 2009-11-04 | 株洲雪松麻业有限责任公司 | A kind of spinning that contains bamboo fiber and preparation method thereof |
| CN100420779C (en) * | 2003-11-17 | 2008-09-24 | 董卫星 | Bamboo cloth and its manufacturing process |
| CN100422396C (en) * | 2003-11-25 | 2008-10-01 | 长兴伟尔德进出口有限公司 | Method for making bamboo fiber |
| CN1600907B (en) * | 2004-10-13 | 2010-12-08 | 刘忆萍 | Preparation method for fabricating raw bamboo into spinnable bamboo fibers |
| US8277837B2 (en) | 2006-01-11 | 2012-10-02 | Entegrion, Inc. | Hemostatic textile |
| CN100503903C (en) * | 2007-08-17 | 2009-06-24 | 武汉科技学院 | Extraction method of bamboo shoot case fibre for spinning |
| DE102007055103A1 (en) * | 2007-11-16 | 2009-05-20 | Mischok, Jürgen | Process for the production of a natural fiber reinforced plastic |
| CN101845100B (en) * | 2010-06-17 | 2012-06-27 | 杨占平 | Method for manufacturing cellulose diacetate by using natural bamboo fiber as raw material |
| CN102959142B (en) * | 2011-03-21 | 2016-01-06 | 张毅 | The production technology of natural bamboo fibres |
| CN102206873B (en) * | 2011-06-17 | 2014-05-14 | 浙江农林大学 | Process for producing hemp-like bamboo fibers |
| CN102514270A (en) * | 2011-11-24 | 2012-06-27 | 常熟市福嘉丽织造有限公司 | Novel wear-resisting anti-ultraviolet fabric |
| CN102517642B (en) * | 2011-11-25 | 2014-07-30 | 浙江农林大学 | Non-pollution production method of bamboo fibers |
| CN102560695B (en) * | 2011-12-30 | 2016-09-28 | 湖南欧林雅服饰有限责任公司 | A kind of physical preparation method of natural bamboo fibres |
| EP2677073A1 (en) * | 2012-06-19 | 2013-12-25 | Spengler Technology UG | Bamboo fibres suitable for the production of non-wovens |
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| CN104859017A (en) * | 2015-06-01 | 2015-08-26 | 覃健林 | Method for processing low-cost high-quality bamboo strips |
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| CN106801355B (en) * | 2016-12-18 | 2018-07-31 | 福建神采新材料科技有限公司 | A kind of bamboo wood autoclaving technique reducing bamboo Kun losses |
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| US10926998B2 (en) * | 2018-11-30 | 2021-02-23 | Jiyang College Of Zhejiang A&F University | Pure bamboo fiber mattress and manufacturing method thereof |
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| US2026584A (en) * | 1935-01-11 | 1936-01-07 | Joseph A Manahan | Method of liberating fibers |
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| US4857145A (en) * | 1987-07-13 | 1989-08-15 | Process Evaluation And Development Corporation | Process for making a pulp from bamboo |
| JP2501513B2 (en) * | 1992-07-03 | 1996-05-29 | 株式会社アスク | Bamboo fiber manufacturing method |
| DE19831433A1 (en) * | 1998-07-06 | 2000-01-13 | Lothar Rauer | Method and arrangement for the extraction of natural fibers, in particular bamboo fibers, which serve the purpose of reinforcement |
| CN1185086C (en) * | 2001-02-19 | 2005-01-19 | 曹玉海 | Bamboo fibres and preparing process thereof |
| DE10115831A1 (en) * | 2001-03-31 | 2002-10-17 | Lothar Rauer | Recovery of bamboo fibers, for the reinforcement of an organic and/or mineral matrix, has one or more fiber reduction stages fed with heated and unheated air |
| TW490376B (en) * | 2001-07-27 | 2002-06-11 | Bing-Hung Chen | Method for processing bamboo fiber |
-
2002
- 2002-04-10 CN CN02111380.7A patent/CN1208505C/en not_active Expired - Fee Related
-
2003
- 2003-04-03 AU AU2003236085A patent/AU2003236085A1/en not_active Abandoned
- 2003-04-03 WO PCT/CN2003/000234 patent/WO2003089699A1/en active Application Filing
- 2003-04-03 US US10/510,877 patent/US20070267159A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100381620C (en) * | 2005-12-26 | 2008-04-16 | 苏州市利飞纺织品有限公司 | Preparation of original bamboo fiber by bioenzyme method |
| CN101210350B (en) * | 2007-12-25 | 2011-06-15 | 衢州净力竹炭科技有限公司 | Organic processing technique for bamboo fibre |
| CN102191607A (en) * | 2010-03-16 | 2011-09-21 | 铜陵市德力来纺纱有限责任公司 | Method for producing ultrathin bamboo fiber fabric |
| CN102191607B (en) * | 2010-03-16 | 2013-09-04 | 铜陵市德力来纺纱有限责任公司 | Method for producing ultrathin bamboo fiber fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1375578A (en) | 2002-10-23 |
| AU2003236085A1 (en) | 2003-11-03 |
| US20070267159A1 (en) | 2007-11-22 |
| WO2003089699A1 (en) | 2003-10-30 |
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