CN119530552B - A high-efficiency aluminum ash separation device - Google Patents

A high-efficiency aluminum ash separation device

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Publication number
CN119530552B
CN119530552B CN202411719095.2A CN202411719095A CN119530552B CN 119530552 B CN119530552 B CN 119530552B CN 202411719095 A CN202411719095 A CN 202411719095A CN 119530552 B CN119530552 B CN 119530552B
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China
Prior art keywords
wall
aluminum ash
aluminum
fixedly connected
electric telescopic
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CN202411719095.2A
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Chinese (zh)
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CN119530552A (en
Inventor
郦永志
应晓威
胡康康
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Fujian Huangyuan Metal Co ltd
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Fujian Huangyuan Metal Co ltd
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Priority to CN202411719095.2A priority Critical patent/CN119530552B/en
Publication of CN119530552A publication Critical patent/CN119530552A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/06Obtaining aluminium refining
    • C22B21/066Treatment of circulating aluminium, e.g. by filtration
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明涉及了一种铝灰高效分离设备,涉及铝灰分离技术领域,包括分离主体,所述分离主体外壁的一侧开设有进料口。本发明通过在分离主体内壁顶部的一端设置滑槽,启动滑槽内壁一端设置的电动丝杆,使电动丝杆带动其外壁设置的第一电机进行移动,当第一电机移动至加热仓顶部时,启动第一电动伸缩杆,使限位推块带动收集盒没入铝水中,启动第一电机,使第一电动伸缩杆带动收集盒在铝水表面缓慢转动,将铝水表面漂浮的铝灰进行收集,随后闭合第一电动伸缩杆,使收集盒脱离铝水,进一步解决了传统铝灰高效分离设备在使用过程中,往往需要人工将铝水表面附着的铝灰进行收集,不仅费时费力,而且难以大批量的进行收集,从而造成工作效率低下的问题。

This invention relates to a high-efficiency aluminum ash separation device, belonging to the field of aluminum ash separation technology. It includes a separation body with a feed inlet on one side of its outer wall. The invention utilizes a chute at one end of the top of the inner wall of the separation body. Activating an electric screw at one end of the chute's inner wall moves a first motor located on its outer wall. When the first motor reaches the top of the heating chamber, it activates a first electric telescopic rod, causing a limit pusher to submerge a collection box in molten aluminum. Activating the first motor again causes the first electric telescopic rod to slowly rotate the collection box on the surface of the molten aluminum, collecting the aluminum ash floating on the surface. Then, the first electric telescopic rod closes, detaching the collection box from the molten aluminum. This invention further solves the problem of low efficiency in traditional high-efficiency aluminum ash separation devices, which often require manual collection of aluminum ash adhering to the surface of the molten aluminum, a process that is time-consuming, labor-intensive, and difficult to perform in large quantities.

Description

High-efficient splitter of aluminium ash
Technical Field
The invention relates to the technical field of aluminum ash, in particular to high-efficiency aluminum ash separation equipment.
Background
Aluminum ash separation refers to the process of recovering metallic aluminum and other valuable components from aluminum ash. Aluminum ash is typically produced during the smelting, casting or reprocessing of aluminum and contains incompletely reacted metallic aluminum, aluminum oxide, aluminum nitride, fluoride salts, chloride salts, and the like. The main purpose of separating aluminum ash is to recover metallic aluminum while reducing environmental pollution and waste disposal costs.
The following problems exist in the prior art:
1. In the use process of the existing high-efficiency aluminum ash separation equipment, the aluminum ash attached to the surface of the aluminum water is often required to be collected manually, so that time and labor are wasted, and the aluminum ash is difficult to collect in a large batch, so that the problem of low working efficiency is caused;
2. In the use process of the existing aluminum ash high-efficiency separation equipment, because the mass of aluminum ash is larger than that of aluminum water, aluminum ash particles are accumulated in a separation bin after separation, and excessive aluminum ash accumulation is caused in the long time, so that the problem of cleaning aluminum ash sediments at regular time is caused;
3. In the use process of the existing aluminum ash high-efficiency separation equipment, because part of aluminum water is easily wrapped and clamped by the aluminum ash when the aluminum ash is cleaned, aluminum ash particles are difficult to quickly separate from the wrapped and clamped aluminum water when the aluminum ash is separated subsequently, and therefore the problem of low aluminum ash separation efficiency is caused.
Disclosure of Invention
The invention provides high-efficiency aluminum ash separation equipment for solving the problems in the background technology.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides an aluminium ash high-efficient splitter, includes the separation main part, the feed inlet has been seted up to one side of separation main part outer wall, the one end fixedly connected with heating storehouse of separation main part inner wall bottom, the one end fixedly connected with separation storehouse of separation main part inner wall far away from the heating storehouse, the center department fixedly connected with fluid-discharge tube of heating storehouse and separation storehouse inner wall bottom;
the bottom of the outer wall of the separation main body is fixedly connected with a supporting bottom plate, and the center of the top of the supporting bottom plate is fixedly connected with a drainage groove;
The utility model discloses a separation main part, including separating main part inner wall, electric screw, first motor's output fixedly connected with electric telescopic handle, spacing ejector pad is rotated to the output of first electric telescopic handle, one side fixedly connected with of spacing ejector pad outer wall collects the box.
The technical scheme of the invention is further improved in that a second motor is fixedly connected to one side, close to the sliding groove, of the top of the inner wall of the separation main body, and the output end of the second motor is fixedly connected with a heat-insulating top seat.
The technical scheme of the invention is further improved in that a second electric telescopic rod is fixedly connected to the center of the inner wall of the heat insulation top seat, and the output end of the second electric telescopic rod is rotatably connected with a stirring frame.
The technical scheme of the invention is further improved in that empty slots are formed in the left side and the right side of the inner wall of the stirring frame, and a sieve plate is fixedly connected to the center of the inner wall of the stirring frame.
The technical scheme of the invention is further improved in that one end, close to the second electric telescopic rod, of the inner wall of the heat insulation top seat is fixedly connected with a third electric telescopic rod, and the output end of the third electric telescopic rod is rotationally connected with one side of the outer wall of the stirring frame.
The technical scheme of the invention is further improved in that a discharge pipe is fixedly connected to the middle of one side of the outer wall of the separation main body, and a discharge groove is formed in one side of the inner wall of the separation main body and one side of the outer wall of the separation bin.
The technical scheme of the invention is further improved in that the bottom of one side of the outer wall of the collecting box is fixedly connected with a lug, and the bottom of the inner wall of the collecting box is provided with a leakage groove.
The technical scheme of the invention is further improved in that a heat-resistant baffle is fixedly connected to the top of one side of the inner wall of the separation main body, the middle part of the inner wall of the heat-resistant baffle is in sliding connection with the outer wall of the first electric telescopic rod, and one end of the top of the heat-resistant baffle is in lap joint with the outer wall of the heat-resistant top seat.
The technical scheme of the invention is further improved in that the heat-resistant baffle plate and the heat-insulating top seat are both made of aluminum silicate.
The technical scheme of the invention is further improved in that one side of the outer wall of the heat-resistant baffle is fixedly connected with a stop block, and the outer wall of the stop block is overlapped with one side of the outer wall of the limit pushing block.
By adopting the technical scheme, compared with the prior art, the invention has the following technical progress:
1. The invention provides high-efficiency aluminum ash separating equipment, wherein a chute is arranged at one end of the top of the inner wall of a separating main body, an electric screw rod is arranged at one end of the inner wall of the chute, the electric screw rod drives a first motor arranged on the outer wall of the chute to move, when the first motor moves to the top of a heating bin, a first electric telescopic rod is started, the output end of the first motor is provided with a limiting push block, the limiting push block drives a collecting box to sink into aluminum water, at the moment, the first motor is started, the first electric telescopic rod drives the collecting box to slowly rotate on the aluminum water surface, aluminum ash floating on the aluminum water surface is collected, and then the first electric telescopic rod is closed, so that the collecting box is separated from the aluminum water, and the problems that in the use process of the traditional high-efficiency aluminum ash separating equipment, the aluminum ash attached to the aluminum water surface is usually needed to be collected manually, time and labor are wasted, and the collection of a large batch is difficult to be carried out, and the problem of low working efficiency is caused.
2. The invention provides high-efficiency aluminum ash separating equipment, wherein a stirring frame is arranged at the output end of a second electric telescopic rod, so that aluminum ash in a separating bin is stirred by the stirring frame, when the aluminum ash is secondarily heated until the aluminum ash is separated from aluminum water doped in the aluminum ash, a third electric telescopic rod is started, the output end of the third electric telescopic rod presses one side of the outer wall of the stirring frame, so that the stirring surface of the stirring frame is tilted, empty slots are arranged at two sides of the inner wall of the stirring frame, a sieve plate is arranged at the center of the inner wall, so that the empty slots at one side of the stirring frame are immersed in aluminum water, the sieve plate is positioned between aluminum water and aluminum ash floaters, the second electric telescopic rod and the third electric telescopic rod are started at the same time, the stirring frame keeps the current angle, rolls up and down in the separating bin, when the stirring frame rotates to one side of a slope plate, the stirring frame is positioned on the aluminum water level, aluminum ash particles attached to the section fall into the discharging groove along the inclined plane, the middle part of the outer wall of the separating main body is arranged along the middle part of the discharging pipe, the middle part of the inner wall of the separating main body is discharged from the aluminum ash floats, and the aluminum ash is further deposited in the separating bin, and the aluminum ash is deposited in the separating bin is further, so that the quality is high in the aluminum ash separating bin is required to be separated, and the aluminum ash is deposited in the aluminum ash separating bin is further long time, and the aluminum ash is separated.
3. The invention provides an aluminum ash high-efficiency separation device, wherein a lug is arranged at the bottom of one side of the outer wall of a collection box, when the collection box is immersed into the aluminum water liquid level, aluminum ash floating on the surface of aluminum water is continuously gathered by the lug, when the aluminum ash volume is higher than the lug, part of aluminum ash enters the collection box, when the collection box rotates for one circle, a first electric telescopic rod is started, the collection box descends again, aluminum ash accumulation matters accumulated outside the lug are collected, then the first electric telescopic rod is quickly closed, the collection box is separated from the surface of aluminum water, and residual aluminum water in the collection box is discharged along a drain chute arranged at the bottom of the inner wall of the collection box, so that the problem that the aluminum ash separation efficiency is low due to the fact that part of aluminum ash is easy to be clamped during the process of cleaning aluminum ash in the traditional aluminum ash high-efficiency separation device, aluminum ash particles are difficult to be quickly separated from the aluminum ash to be wrapped up in during the subsequent aluminum ash separation is further solved.
The foregoing summary is merely an overview of the present application, and may be implemented according to the text and the accompanying drawings in order to make it clear to a person skilled in the art that the present application may be implemented, and in order to make the above-mentioned objects and other objects, features and advantages of the present application more easily understood, the following description will be given with reference to the specific embodiments and the accompanying drawings of the present application.
Drawings
The drawings are only for purposes of illustrating the principles, implementations, applications, features, and effects of the present application and are not to be construed as limiting the application.
In the drawings of the specification:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a side cross-sectional view of the present invention;
FIG. 4 is a schematic view of the internal structure of the present invention;
FIG. 5 is a schematic diagram of a limiting push block according to the present invention;
FIG. 6 is a diagram showing the engagement of the limiting push block and the stopper according to the present invention;
FIG. 7 is a schematic view of a stirring frame according to the present invention;
fig. 8 is an enlarged schematic view of fig. 2a in accordance with the present invention.
Reference numerals referred to in the above drawings are explained as follows:
1. the device comprises a separation main body, a feeding hole, a heating bin, a separation bin, a 5-liquid discharge pipe, a 6-supporting bottom plate, a 7-drainage groove, a 8-sliding groove, a 9-electric screw rod, a 10-first motor, a 11-first electric telescopic rod, a 12-limiting push block, a 13-collecting box, a 14-second motor, a 15-heat-insulating top seat, a 16-second electric telescopic rod, a 17-stirring frame, a 18-sieve plate, a 19-third electric telescopic rod, a 20-liquid discharge pipe, a 21-liquid discharge groove, a 22-bump, a 23-heat-blocking baffle plate, a 24-stop block.
Detailed Description
In order to describe the possible application scenarios, technical principles, practical embodiments, and the like of the present application in detail, the following description is made with reference to the specific embodiments and the accompanying drawings. The embodiments described herein are only for more clearly illustrating the technical aspects of the present application, and thus are only exemplary and not intended to limit the scope of the present application.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of the phrase "in various places in the specification are not necessarily all referring to the same embodiment, nor are they particularly limited to independence or relevance from other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment may be combined in any manner to form a corresponding implementable technical solution.
Unless defined otherwise, technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application pertains, and the use of related terms herein is intended only to describe specific embodiments, not to limit the present application.
In the description of the present application, the term "and/or" is a representation for describing a logical relationship between objects, meaning that three relationships may exist, for example, a and/or B, meaning that there are a, B, and both a and B. In addition, the character "/" herein generally indicates that the front-to-back associated object is an "or" logical relationship.
In the present application, terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual number, order, or sequence of such entities or operations.
Without further limitation, the use of the terms "comprising," "including," "having," or other like open-ended terms in this application are intended to cover a non-exclusive inclusion, such that a process, method, or article of manufacture that comprises a list of elements does not include additional elements in the process, method, or article of manufacture, but may include other elements not expressly listed or inherent to such process, method, or article of manufacture.
In the present application, the expressions "greater than", "less than", "exceeding" and the like are understood to exclude the present number, and the expressions "above", "below", "within" and the like are understood to include the present number, as well as the expressions "examining the guideline" and the like. Furthermore, in the description of embodiments of the present application, the meaning of "a plurality of" is two or more (including two), and similarly, the expression "a plurality of" is also to be understood as such, for example, "a plurality of" and the like, unless specifically defined otherwise.
In the description of embodiments of the present application, spatially relative terms such as "center," "longitudinal," "transverse," "length," "width," "thickness," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counter-clockwise," "axial," "radial," "circumferential," etc., are used herein as a basis for the description of the embodiments or as a basis for the description of the embodiments, and are not intended to indicate or imply that the devices or components referred to must have a particular position, a particular orientation, or be configured or operated in a particular orientation and therefore should not be construed as limiting the embodiments of the present application.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," "affixed," "disposed," and the like as used in the description of embodiments of the application should be construed broadly. For example, the connection may be fixed connection, detachable connection or integrated connection, it may be direct connection or indirect connection through an intermediate medium, it may be a combination of two components, or an interaction relationship of two components, or communication between two structures. The specific meaning of the above terms in the embodiments of the present application can be understood by those skilled in the art to which the present application pertains according to circumstances.
Example 1
As shown in fig. 1-8, the invention provides an aluminum ash high-efficiency separation device, which comprises a separation main body 1, wherein a feed inlet 2 is formed in one side of the outer wall of the separation main body 1, one end of the bottom of the inner wall of the separation main body 1 is fixedly connected with a heating bin 3, one end of the inner wall of the separation main body 1, which is far away from the heating bin 3, is fixedly connected with a separation bin 4, the centers of the bottoms of the heating bin 3 and the inner wall of the separation bin 4 are fixedly connected with a liquid discharge pipe 5, the bottoms of the outer wall of the separation main body 1 are fixedly connected with a supporting bottom plate 6, the centers of the tops of the supporting bottom plate 6 are fixedly connected with a drainage groove 7, one end of the top of the inner wall of the separation main body 1 is provided with a chute 8, one end of the inner wall of the chute 8 is fixedly connected with an electric lead screw 9, the outer wall of the electric lead screw 9 is in threaded connection with a first motor 10, the output end of the first motor 10 is fixedly connected with a first electric telescopic rod 11, the output end of the first electric telescopic rod 11 is in turn connected with a limiting push block 12, and one side of the outer wall of the limiting push block 12 is fixedly connected with a collecting box 13.
In the embodiment, the material is injected along the feeding hole 2 arranged at one side of the outer wall of the separating main body 1, so that the material is stocked in the heating bin 3 arranged at one end of the bottom of the inner wall of the separating main body 1, the heating bin 3 is started to melt the material into aluminum water, at the moment, oxide aluminum ash floats on the surface of the aluminum water, the chute 8 is arranged at one end of the top of the inner wall of the separating main body 1, the electric screw rod 9 arranged at one end of the inner wall of the chute 8 is started, the electric screw rod 9 drives the first motor 10 arranged at the outer wall of the electric screw rod 9 to move, when the first motor 10 moves to the top of the heating bin 3, the first electric telescopic rod 11 arranged at the output end of the first motor 10 is started, the limiting push block 12 arranged at the output end of the first motor 10 is started to drive the collecting box 13 to slowly rotate on the surface of the aluminum water, the aluminum ash floating on the surface of the aluminum water is collected, then the first electric telescopic rod 11 is closed, the collecting box 13 is separated from aluminum water, the electric screw rod 9 is started again, the first motor 10 is driven to move to one end close to the separating bin 4, the stop block 24 is utilized to push the limiting push block 12, the angle of the limiting push block is changed, the opening of the collecting box 13 faces to the bottom, aluminum ash in the collecting box falls onto a slope plate arranged in the separating main body 1 along the opening, the aluminum ash enters the separating bin 4 along the slope plate to carry out secondary separation, after the aluminum ash in the heating bin 3 and the separating bin 4 are separated from aluminum water, a liquid discharge pipe 5 arranged in the center of the inner wall of the heating bin 3 and the separating bin 4 is opened, the aluminum water flows into a drainage groove 7 in the center of the top of the supporting bottom plate 6 along the liquid discharge pipe 5 to be collected, the problem that in the using process of the traditional aluminum ash high-efficiency separating equipment, the aluminum ash attached to the aluminum water is always required to be collected manually is solved, not only is time and labor consuming, but also is difficult to collect in large batches, thereby causing the problem of low working efficiency.
Example 2
On the basis of the embodiment 1, as shown in fig. 1-8, the invention provides a technical scheme that, preferably, one side, close to the chute 8, of the top of the inner wall of the separating main body 1 is fixedly connected with a second motor 14, the output end of the second motor 14 is fixedly connected with a heat insulation footstock 15, the center of the inner wall of the heat insulation footstock 15 is fixedly connected with a second electric telescopic rod 16, the output end of the second electric telescopic rod 16 is rotationally connected with a stirring frame 17, empty slots are formed in the left side and the right side of the inner wall of the stirring frame 17, the center of the inner wall of the stirring frame 17 is fixedly connected with a sieve plate 18, one end, close to the second electric telescopic rod 16, of the inner wall of the heat insulation footstock 15 is fixedly connected with a third electric telescopic rod 19, the output end of the third electric telescopic rod 19 is rotationally connected with one side of the outer wall of the stirring frame 17, the middle part of one side of the outer wall of the separating main body 1 is fixedly connected with a discharge pipe 20, and one side of the inner wall of the separating main body 1 and one side of the outer wall of the separating bin 4 are provided with a discharge groove 21.
In the embodiment, the second motor 14 is arranged at one side of the top of the inner wall of the separating main body 1, which is close to the chute 8, when aluminum ash enters the separating bin 4, the second motor 14 is started to drive the heat insulation top seat 15 arranged at the output end to slowly rotate, the second electric telescopic rod 16 and the third electric telescopic rod 19 are arranged at the center of the inner wall of the heat insulation top seat 15 and one end of the inner wall, as the heat insulation top seat 15 is made of aluminum silicate, the parts in the second electric telescopic rod 16 and the third electric telescopic rod 19 are protected by the heat insulation top seat 15, the stirring frame 17 is arranged at the output end of the second electric telescopic rod 16, the aluminum ash in the separating bin 4 is stirred by the stirring frame 17, when the aluminum ash is secondarily heated until the aluminum ash is separated from the aluminum ash doped in the aluminum ash, the third electric telescopic rod 19 is started, the output end of the third electric telescopic rod 19 is pressed on one side of the outer wall of the stirring frame 17, so that the stirring surface of the stirring frame 17 is tilted, through arranging empty slots on two sides of the inner wall of the stirring frame 17 and arranging a sieve plate 18 at the center of the inner wall, the empty slots on one side of the stirring frame 17 are immersed into aluminum water, the sieve plate 18 is positioned between the aluminum water and aluminum ash floaters, at the moment, the second electric telescopic rod 16 and the third electric telescopic rod 19 are started at the same time, the stirring frame 17 keeps the current angle, the stirring frame 17 rolls up and down in the separation bin 4, when the stirring frame 17 rotates to the slope plate side, the stirring frame 17 is positioned below the aluminum water level, when the stirring frame 17 rotates to the discharge groove 21, the stirring frame 17 is positioned on the aluminum water level, at the moment, aluminum ash particles attached to the section of the sieve plate 18 fall into the discharge groove 21 along the inclined plane, are discharged along a discharge pipe 20 arranged in the middle of one side of the outer wall of the separation main body 1, and the aluminum water is discharged along a discharge pipe 5 arranged at the center of the bottom of the inner wall of the separation bin 4, further solves the problems that aluminum ash particles are accumulated in a separation bin after separation due to the fact that the quality of aluminum ash is larger than that of aluminum water in the use process of the traditional high-efficiency aluminum ash separation equipment, and aluminum ash accumulation is too much over time, so that aluminum ash sediment is required to be cleaned regularly.
Example 3
On the basis of the embodiment 1, as shown in fig. 1-8, the invention provides a technical scheme that preferably, the bottom of one side of the outer wall of the collecting box 13 is fixedly connected with a lug 22, and the bottom of the inner wall of the collecting box 13 is provided with a leakage groove.
In this embodiment, through setting up the lug 22 in the bottom of collecting box 13 outer wall one side, when collecting box 13 submerges the aluminium water liquid level, receive the jam of lug 22, make the aluminium ash that floats on aluminium water surface constantly gather, when aluminium ash volume was high to cross lug 22, in part aluminium ash got into collecting box 13, when collecting box 13 round, start first electric telescopic handle 11, make collecting box 13 descend again, will pile up the aluminium ash deposit outside lug 22 and collect, then quick closed first electric telescopic handle 11, make collecting box 13 break away from aluminium water surface, and the aluminium water that remains in the collecting box 13 is discharged along the drain chute that sets up in collecting box 13 inner wall bottom, further solved traditional aluminium ash high-efficient separation equipment in the use, because when clearing up aluminium ash, aluminium ash is easily wrapped up in partial aluminium water, when leading to follow-up aluminium ash to separate, aluminium ash granule is difficult to with being wrapped up in this aluminium water fast separation, thereby cause aluminium ash separation inefficiency problem.
Example 4
On the basis of the embodiment 1, as shown in fig. 1-8, the invention provides a technical scheme that, preferably, the top of one side of the inner wall of the separation main body 1 is fixedly connected with a heat-blocking baffle 23, the middle part of the inner wall of the heat-blocking baffle 23 is slidably connected with the outer wall of the first electric telescopic rod 11, one end of the top of the heat-blocking baffle 23 is overlapped with the outer wall of the heat-insulating top seat 15, and the heat-blocking baffle 23 and the heat-insulating top seat 15 are made of aluminum silicate.
In this embodiment, through setting up the heat blocking baffle 23 at the top of separation main part 1 inner wall one side, because the material of heat blocking baffle 23 and thermal-insulated footstock 15 is the aluminium silicate with, thereby carry out thermal-insulated processing to the gliding first electric telescopic handle 11 of heat blocking baffle 23 inner wall, with the second motor 14 that thermal-insulated footstock 15 top set up, avoid separation main part 1 internal temperature too high, cause the problem that equipment internals take place to damage.
Example 5
On the basis of the embodiment 1, as shown in fig. 1-8, the invention provides a technical scheme that preferably, one side of the outer wall of the heat-resisting baffle 23 is fixedly connected with a stop block 24, and the outer wall of the stop block 24 is overlapped with one side of the outer wall of the limit push block 12.
In this embodiment, by arranging the stop block 24 on one side of the outer wall of the heat-blocking baffle 23, when the electric screw rod 9 drives the first motor 10 to move to one side of the separation bin 4, one end of the stop block 24 contacts with the outer wall of the limit push block 12, and along with the continuous movement of the first motor 10, the limit push block 12 deflects to one side along with the arc block arranged at one end of the stop block 24 until the output ends of the limit push block 12 and the first electric telescopic rod 11 form a 90-degree angle, so that the collection box 13 connected with the limit push block 12 deflects, the opening of the collection box is aligned with the slope plate arranged on the inner wall of the separation main body 1, and aluminum ash accumulated in the collection box 13 is discharged along the opening, so that the aluminum ash enters the separation bin 4 along the slope plate.
The working principle of the aluminum ash high-efficiency separation device is specifically described below.
As shown in fig. 1-8, by injecting the material along the feed inlet 2 arranged at one side of the outer wall of the separating main body 1, the material is accumulated in the heating bin 3 arranged at one end of the bottom of the inner wall of the separating main body 1, the heating bin 3 is started to melt the material into aluminum water, the surface of the aluminum water floats with oxide aluminum ash, the electric screw rod 9 arranged at one end of the inner wall of the separating main body 1 is started by arranging the chute 8 at one end of the inner wall of the chute 8, the electric screw rod 9 drives the first motor 10 arranged at the outer wall of the electric screw rod 9 to move, when the first motor 10 moves to the top of the heating bin 3, the first electric telescopic rod 11 arranged at the output end of the first motor 10 is started, the limiting push block 12 arranged at the output end of the first motor 10 drives the collecting box 13 to sink into the aluminum water, at the moment, the first electric telescopic rod 11 drives the collecting box 13 to slowly rotate on the aluminum water, through arranging the lug 22 at the bottom of one side of the outer wall of the collecting box 13, when the collecting box 13 is immersed into the aluminum water liquid surface, the aluminum ash floating on the aluminum water surface is continuously gathered by the lug 22, when the aluminum ash volume is higher than the lug 22, part of the aluminum ash enters the collecting box 13, when the collecting box 13 rotates for one circle, the first electric telescopic rod 11 is started to enable the collecting box 13 to descend again, the aluminum ash accumulation accumulated outside the lug 22 is collected, then the first electric telescopic rod 11 is quickly closed, the collecting box 13 is separated from the aluminum water surface, the residual aluminum water in the collecting box 13 is discharged along the drain groove arranged at the bottom of the inner wall of the collecting box 13, the problem that in the use process of the traditional aluminum ash high-efficiency separating device, because the aluminum ash is easy to clamp part of aluminum ash, aluminum ash particles are difficult to be quickly separated from the aluminum water wrapped in the collecting box is further solved, therefore, the problem of low aluminum ash separation efficiency is caused, the electric screw rod 9 is started again, the first motor 10 is driven to move to one end close to the separation bin 4, the heat-resistant baffle 23 is arranged at the top of one side of the inner wall of the separation main body 1, and as the heat-resistant baffle 23 and the heat-insulating footstock 15 are made of aluminum silicate, the first electric telescopic rod 11 sliding on the inner wall of the heat-resistant baffle 23 and the second motor 14 arranged at the top of the heat-insulating footstock 15 are subjected to heat-insulating treatment, so that the problem that the internal parts of the equipment are damaged due to overhigh temperature in the separation main body 1 is avoided, the stop block 24 is arranged at one side of the outer wall of the heat-resistant baffle 23, when the electric screw rod 9 drives the first motor 10 to move to one side of the separation bin 4, one end of the stop block 24 is contacted with the outer wall of the limit push block 12, and along with the continuous movement of the first motor 10, the limit pushing block 12 deflects to one side along the arc block arranged at one end of the stop block 24 until the limit pushing block 12 and the output end of the first electric telescopic rod 11 form an angle of 90 degrees, so that the collecting box 13 connected with the limit pushing block 12 deflects, the opening of the collecting box is aligned with the slope plate arranged on the inner wall of the separating main body 1, thereby discharging the aluminum ash accumulated in the collecting box 13 along the opening, the aluminum ash enters the separating bin 4 along the slope plate, the second motor 14 is arranged at one side of the top of the inner wall of the separating main body 1, which is close to the chute 8, when the aluminum ash enters the separating bin 4, the second motor 14 is started to drive the heat insulation top seat 15 arranged at the output end to slowly rotate, and the second electric telescopic rod 16 and the third electric telescopic rod 19 are arranged at the center of the inner wall of the heat insulation top seat 15 and one end of the inner wall, because the heat insulation top seat 15 is made of aluminum silicate, thereby utilize thermal-insulated footstock 15 to protect the part in second electric telescopic handle 16 and the third electric telescopic handle 19, through set up stirring frame 17 at the output of second electric telescopic handle 16, thereby utilize stirring frame 17 to stir the aluminium ash in the separation bin 4, when aluminium ash secondary heating, when aluminium ash and the aluminium-water separation doped therein, start third electric telescopic handle 19, make its output exert pressure on one side of stirring frame 17 outer wall, thereby make the stirring face perk of stirring frame 17, through set up the air channel in the both sides of stirring frame 17 inner wall, and set up screen plate 18 in the center department of inner wall, thereby make the air channel of stirring frame 17 one side submerge in the aluminium water, and screen plate 18 then be in between aluminium water and the aluminium ash floater, start second electric telescopic handle 16 and third electric telescopic handle 19 simultaneously this moment, make stirring frame 17 keep current angle, upper and lower in the separation bin 4, when stirring frame 17 rotates to sloping plate one side, stirring frame 17 is in aluminium water level, when stirring frame 17 rotates to material drain groove 21 department, the stirring face perk, through setting up the air channel in the both sides of stirring frame 17 inner wall, thereby the water drain down in the aluminium ash separation bin 18 is in the aluminium ash separation bin, thereby the aluminium ash is deposited in the water drain down the middle part is carried out to the aluminium dust separation bin 20 along the water, the dust is long time to the aluminium particle is deposited in the water drain down, the aluminium particle is in the main part is deposited in the water channel is in the aluminium material drain down the water, the aluminium particle separation bin is in the water well is in the water, thereby the water drain the bottom is in the aluminium material is in the water, the water drain hole is in the water, the water is in the water and the dust is in the dust hole of the dust is separated, the dust is separated is has the dust is separated, the dust is in the dust is has is in the dust water is has and the dust is has and the dust water is in the dust, and the dust is.
It should be noted that, although the foregoing embodiments have been described herein, the scope of the present invention is not limited thereby. Therefore, based on the innovative concepts of the present invention, alterations and modifications to the embodiments described herein, or equivalent structures or equivalent flow transformations made by the present description and drawings, apply the above technical solution, directly or indirectly, to other relevant technical fields, all of which are included in the scope of the invention.

Claims (10)

1.一种铝灰高效分离设备,包括分离主体(1),其特征在于:所述分离主体(1)外壁的一侧开设有进料口(2),所述分离主体(1)内壁底部的一端固定连接有加热仓(3),所述分离主体(1)内壁远离加热仓(3)的一端固定连接有分离仓(4),所述加热仓(3)与分离仓(4)内壁底部的中心处固定连接有排液管(5);1. A high-efficiency aluminum ash separation device, comprising a separation body (1), characterized in that: a feed inlet (2) is provided on one side of the outer wall of the separation body (1), a heating chamber (3) is fixedly connected to one end of the bottom of the inner wall of the separation body (1), a separation chamber (4) is fixedly connected to one end of the inner wall of the separation body (1) away from the heating chamber (3), and a drain pipe (5) is fixedly connected at the center of the bottom of the inner walls of the heating chamber (3) and the separation chamber (4); 所述分离主体(1)外壁的底部固定连接有支撑底板(6),所述支撑底板(6)顶部的中心处固定连接有引流槽(7);A support base plate (6) is fixedly connected to the bottom of the outer wall of the separation body (1), and a drainage groove (7) is fixedly connected to the center of the top of the support base plate (6). 所述分离主体(1)内壁顶部的一端开设有滑槽(8),所述滑槽(8)内壁的一端固定连接有电动丝杆(9),所述电动丝杆(9)的外壁螺纹连接有第一电机(10),所述第一电机(10)的输出端固定连接有第一电动伸缩杆(11),所述第一电动伸缩杆(11)的输出端转动连接有限位推块(12),所述限位推块(12)外壁的一侧固定连接有收集盒(13);A groove (8) is provided at one end of the top of the inner wall of the separation body (1). An electric screw (9) is fixedly connected to one end of the inner wall of the groove (8). A first motor (10) is threadedly connected to the outer wall of the electric screw (9). A first electric telescopic rod (11) is fixedly connected to the output end of the first motor (10). A limit push block (12) is rotatably connected to the output end of the first electric telescopic rod (11). A collection box (13) is fixedly connected to one side of the outer wall of the limit push block (12). 通过在收集盒外壁一侧的底部设置突块,当收集盒没入铝水液面时,受到突块的阻挡,使漂浮在铝水表面的铝灰不断聚集,当铝灰体积高过突块时,部分铝灰进入收集盒内,当收集盒旋转一圈时,启动第一电动伸缩杆,使收集盒再次下降,将堆积在突块外的铝灰堆积物进行收集,随后快速闭合第一电动伸缩杆,使收集盒脱离铝水表面,而收集盒内残存的铝水,顺着收集盒内壁底部设置的漏槽排出。By setting a protrusion at the bottom of one side of the outer wall of the collection box, when the collection box is submerged in the molten aluminum, the aluminum ash floating on the surface of the molten aluminum is blocked by the protrusion, causing the aluminum ash to continuously accumulate. When the volume of aluminum ash exceeds the protrusion, some of the aluminum ash enters the collection box. When the collection box rotates once, the first electric telescopic rod is activated, causing the collection box to descend again and collect the aluminum ash accumulated outside the protrusion. Then, the first electric telescopic rod is quickly closed, causing the collection box to detach from the surface of the molten aluminum, and the remaining molten aluminum in the collection box is discharged through the trough set at the bottom of the inner wall of the collection box. 2.根据权利要求1所述的一种铝灰高效分离设备,其特征在于:所述分离主体(1)内壁顶部靠近滑槽(8)的一侧固定连接有第二电机(14),所述第二电机(14)的输出端固定连接有隔热顶座(15)。2. The aluminum ash high-efficiency separation device according to claim 1, characterized in that: a second motor (14) is fixedly connected to the top of the inner wall of the separation body (1) near the slide groove (8), and a heat-insulating top seat (15) is fixedly connected to the output end of the second motor (14). 3.根据权利要求2所述的一种铝灰高效分离设备,其特征在于:所述隔热顶座(15)内壁的中心处固定连接有第二电动伸缩杆(16),所述第二电动伸缩杆(16)的输出端转动连接有搅拌架(17)。3. The aluminum ash high-efficiency separation equipment according to claim 2, characterized in that: a second electric telescopic rod (16) is fixedly connected at the center of the inner wall of the heat-insulating top seat (15), and a stirring rack (17) is rotatably connected to the output end of the second electric telescopic rod (16). 4.根据权利要求3所述的一种铝灰高效分离设备,其特征在于:所述搅拌架(17)内壁的左右两侧开设有空槽,所述搅拌架(17)内壁的中心处固定连接有筛板(18)。4. The aluminum ash high-efficiency separation equipment according to claim 3, characterized in that: the inner wall of the stirring rack (17) is provided with empty grooves on the left and right sides, and a sieve plate (18) is fixedly connected to the center of the inner wall of the stirring rack (17). 5.根据权利要求3所述的一种铝灰高效分离设备,其特征在于:所述隔热顶座(15)内壁靠近第二电动伸缩杆(16)的一端固定连接有第三电动伸缩杆(19),所述第三电动伸缩杆(19)的输出端与搅拌架(17)外壁的一侧转动连接。5. The aluminum ash high-efficiency separation equipment according to claim 3, characterized in that: a third electric telescopic rod (19) is fixedly connected to one end of the inner wall of the heat-insulating top seat (15) near the second electric telescopic rod (16), and the output end of the third electric telescopic rod (19) is rotatably connected to one side of the outer wall of the stirring rack (17). 6.根据权利要求1所述的一种铝灰高效分离设备,其特征在于:所述分离主体(1)外壁一侧的中部固定连接有排料管(20),所述分离主体(1)内壁一侧与分离仓(4)外壁的一侧开设有排料凹槽(21)。6. The aluminum ash high-efficiency separation equipment according to claim 1, characterized in that: a discharge pipe (20) is fixedly connected to the middle of one side of the outer wall of the separation body (1), and a discharge groove (21) is opened on one side of the inner wall of the separation body (1) and one side of the outer wall of the separation chamber (4). 7.根据权利要求1所述的一种铝灰高效分离设备,其特征在于:所述收集盒(13)外壁一侧的底部固定连接有突块(22),所述收集盒(13)内壁的底部开设有漏槽。7. The aluminum ash high-efficiency separation device according to claim 1, characterized in that: a protrusion (22) is fixedly connected to the bottom of one side of the outer wall of the collection box (13), and a trough is provided at the bottom of the inner wall of the collection box (13). 8.根据权利要求1所述的一种铝灰高效分离设备,其特征在于:所述分离主体(1)内壁一侧的顶部固定连接有阻热挡板(23),所述阻热挡板(23)内壁的中部与第一电动伸缩杆(11)的外壁滑动连接,所述阻热挡板(23)顶部的一端与隔热顶座(15)的外壁搭接。8. The aluminum ash high-efficiency separation device according to claim 1, characterized in that: a heat-insulating baffle (23) is fixedly connected to the top of one side of the inner wall of the separation body (1), the middle part of the inner wall of the heat-insulating baffle (23) is slidably connected to the outer wall of the first electric telescopic rod (11), and one end of the top of the heat-insulating baffle (23) overlaps with the outer wall of the heat-insulating top seat (15). 9.根据权利要求8所述的一种铝灰高效分离设备,其特征在于:所述阻热挡板(23)与隔热顶座(15)的材质均为硅酸铝。9. The aluminum ash high-efficiency separation device according to claim 8, characterized in that: the heat-insulating baffle (23) and the heat-insulating top seat (15) are both made of aluminum silicate. 10.根据权利要求8所述的一种铝灰高效分离设备,其特征在于:所述阻热挡板(23)外壁的一侧固定连接有挡块(24),所述挡块(24)的外壁与限位推块(12)外壁的一侧搭接。10. The aluminum ash high-efficiency separation device according to claim 8, characterized in that: a baffle (24) is fixedly connected to one side of the outer wall of the heat-insulating baffle (23), and the outer wall of the baffle (24) overlaps with one side of the outer wall of the limiting push block (12).
CN202411719095.2A 2024-11-28 2024-11-28 A high-efficiency aluminum ash separation device Active CN119530552B (en)

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CN216738482U (en) * 2021-12-09 2022-06-14 万载志成实业有限公司 Lead smelting drags for dross device
CN219010409U (en) * 2022-12-16 2023-05-12 山东舜捷资源综合利用有限公司 Aluminum ash separating device

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US20040060394A1 (en) * 2002-09-30 2004-04-01 David Jaye Method and apparatus for automatically removing zinc from galvanizing skimmings
CN220853158U (en) * 2023-09-28 2024-04-26 江南宏盛铝基合金新材料(云南)有限公司 Aluminum water surface residue removing tool

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN216738482U (en) * 2021-12-09 2022-06-14 万载志成实业有限公司 Lead smelting drags for dross device
CN219010409U (en) * 2022-12-16 2023-05-12 山东舜捷资源综合利用有限公司 Aluminum ash separating device

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Denomination of invention: An efficient separation device for aluminum ash

Granted publication date: 20251104

Pledgee: Agricultural Bank of China Limited Jiangle County sub branch

Pledgor: Fujian Huangyuan Metal Co.,Ltd.

Registration number: Y2025980061255