一种便于过滤废渣的油水分离装置An oil-water separation device that is convenient for filtering waste residue
技术领域technical field
本实用新型属于油水分离技术领域,具体是指一种便于过滤废渣的油水分离装置。The utility model belongs to the technical field of oil-water separation, in particular to an oil-water separation device which is convenient for filtering waste residues.
背景技术Background technique
油水分离主要是根据水和油的密度差或者化学性质不同,利用重力沉降原理或者其他物化反应去除杂质或完成油分和水分的分离。Oil-water separation is mainly based on the difference in density or chemical properties of water and oil, using the principle of gravity sedimentation or other physical and chemical reactions to remove impurities or complete the separation of oil and water.
现有的技术存在以下问题:原有的油水分离过程中,若原液中含有废渣等杂质,则对油水分离产生影响,会堵塞管道,原有的技术只使用简单的过滤网将杂质进行过滤,若杂质过多,则降低原液流经过滤网的速率。The existing technology has the following problems: in the original oil-water separation process, if the original liquid contains impurities such as waste residue, it will affect the oil-water separation and block the pipeline. The original technology only uses a simple filter screen to filter the impurities, If there are too many impurities, reduce the speed of the raw liquid flowing through the filter screen.
实用新型内容Utility model content
为解决上述现有难题,本实用新型提供了一种实用性高、操作简单、避免过滤网堵塞,避免油分凝固堵塞过滤网的便于过滤废渣的油水分离装置。In order to solve the above-mentioned existing problems, the utility model provides an oil-water separation device with high practicability, simple operation, avoiding clogging of the filter screen and preventing oil solidification from clogging the filter screen, which is convenient for filtering waste residues.
本实用新型采取的技术方案如下:本实用新型便于过滤废渣的油水分离装置,包括油水分离器本体、过滤箱、初过滤网、防堵清渣装置、进料管和废渣装载箱,所述油水分离器本体上壁设有进液口,所述油水分离器本体上壁设有固定架,所述过滤箱设于固定架上端,所述过滤箱下端设有排液管,所述排液管连通设于进液口处,油水分离器本体与过滤箱通过排液管连通,所述进料管连通设于过滤箱上端,所述初过滤网设于过滤箱内,所述初过滤网呈中间低两端高的弧形设置,所述初过滤网设于进料管下端,所述防堵清渣装置设于过滤箱内,防堵清渣装置设于初过滤网上方,所述废渣装载箱对称设于过滤箱两端,初过滤网对原液中的废渣进行过滤,废渣装载箱装载初过滤网过滤的废渣;所述防堵清渣装置包括液压杆、抬压辊、伸缩外套杆、伸缩杆、弹簧、固紧辊和清渣铲,所述液压杆固接设于过滤箱上壁,液压杆设于初过滤网中心处正上方, 所述抬压辊固接设于液压杆下端,所述伸缩外套杆对称铰接设于抬压辊的两侧,所述伸缩外套杆为一端开口的中空腔体设置,伸缩外套杆远离抬压辊的一端设有开口,所述伸缩杆滑动卡接设于伸缩外套杆内,所述弹簧设于伸缩外套杆内,弹簧设于伸缩外套杆内壁和伸缩杆之间,弹簧对伸缩杆施加弹性推力使得伸缩杆伸出伸缩外套杆内从而靠近初过滤网,所述固紧辊设于伸缩杆远离伸缩外套杆的一端,所述清渣铲设于固紧辊上,所述伸缩外套杆之间设有复位弹簧,复位弹簧带动抬压辊两侧的伸缩外套杆靠近复位,清渣铲与初过滤网触接,随着液压杆伸缩带动抬压辊上下移动,抬压辊带动伸缩外套杆上下移动,弹簧对伸缩杆始终施加推动力从而推动伸缩杆伸出伸缩外套杆带动固紧辊靠近触接初过滤网,固紧辊带动清渣铲紧密触接初过滤网,从而在液压杆伸长带动抬压辊下移时,抬压辊两侧伸缩外套杆向初过滤网两端转动并带动固紧辊和清渣铲沿初过滤网移动从而将初过滤网上堆积过滤的废渣铲除。The technical scheme adopted by the present invention is as follows: the oil-water separation device of the present invention is convenient for filtering waste residues, including an oil-water separator body, a filter box, a primary filter screen, an anti-blocking and cleaning device, a feeding pipe and a waste residue loading box. The upper wall of the separator body is provided with a liquid inlet, the upper wall of the oil-water separator body is provided with a fixing frame, the filter box is arranged on the upper end of the fixing frame, and the lower end of the filter box is provided with a drain pipe, and the drain pipe The connection is provided at the liquid inlet, the oil-water separator body is communicated with the filter box through the drain pipe, the feed pipe is communicated and arranged at the upper end of the filter box, and the primary filter screen is set in the filter box, and the primary filter screen is in the form of a drain. The middle low and high ends are arranged in an arc shape, the primary filter is set at the lower end of the feed pipe, the anti-blocking and slag-removing device is set in the filter box, and the anti-blocking and slag-clearing device is set above the primary filter. The loading box is symmetrically arranged at both ends of the filter box, and the primary filter screen filters the waste residue in the original solution, and the waste residue loading box is loaded with the waste residue filtered by the primary filter screen; , telescopic rod, spring, fixing roller and slag cleaning shovel, the hydraulic rod is fixedly connected to the upper wall of the filter box, the hydraulic rod is set just above the center of the primary filter screen, and the lifting and pressing roller is fixedly connected to the hydraulic rod At the lower end, the telescopic outer rod is symmetrically hinged on both sides of the lifting and pressing roller, the telescopic outer rod is a hollow cavity with an opening at one end, and the end of the telescopic outer rod away from the lifting and pressing roller is provided with an opening, and the telescopic rod slides The spring is set in the telescopic outer rod, the spring is set between the inner wall of the telescopic outer rod and the telescopic rod, and the spring exerts elastic thrust on the telescopic rod, so that the telescopic rod extends out of the telescopic outer rod and approaches the telescopic rod. For the primary filter screen, the fixing roller is located at the end of the telescopic rod away from the telescopic outer rod, the slag cleaning shovel is set on the clamping roller, and a return spring is arranged between the telescopic outer rod, and the return spring drives the lifting and pressing roller The telescopic jacket rods on both sides are close to reset, and the slag cleaning shovel is in contact with the primary filter screen. As the hydraulic rod expands and contracts, the lifting and pressing rollers move up and down, and the lifting and pressing rollers drive the telescopic jacket rods to move up and down. Push the telescopic rod out of the telescopic jacket rod to drive the fixing roller to come close to contact with the primary filter screen. The telescopic jacket rods on both sides rotate to both ends of the primary filter screen and drive the fixing roller and the slag cleaning shovel to move along the primary filter screen to remove the accumulated and filtered waste residue on the primary filter screen.
进一步地,所述过滤箱侧壁上设有清渣口,所述清渣口设于废渣装载箱和过滤箱之间,所述清渣口设于初过滤网的两端上方,清渣口便于清渣铲将初过滤网上的废渣铲除推移至废渣装载箱内。Further, a slag cleaning port is provided on the side wall of the filter box, the slag cleaning port is arranged between the waste slag loading box and the filter box, and the slag cleaning port is arranged above the two ends of the primary filter screen, and the slag cleaning port is provided. It is convenient for the slag cleaning shovel to remove the waste residue on the primary filter net and push it into the waste residue loading box.
进一步地,所述废渣装载箱侧壁设有与过滤箱连通的排液通孔,排液通孔处设有排液滤网,排液通孔设于初过滤网下方,排液滤网便于废渣装载箱内铲除的废渣与残留油水彻底分离。Further, the side wall of the waste residue loading box is provided with a drainage through hole communicating with the filter box. The waste residue removed in the waste residue loading box is completely separated from the residual oil and water.
进一步地,所述废渣装载箱底壁设有排渣管,所述排渣管上设有排渣阀,排渣管和排渣阀便于排出废渣装载箱内的废渣。Further, the bottom wall of the waste slag loading box is provided with a slag discharge pipe, and the slag discharge pipe is provided with a slag discharge valve, and the slag discharge pipe and the slag discharge valve are convenient for discharging the waste slag in the waste slag loading box.
进一步地,所述液压杆外侧设有保护腔,保护腔对液压杆起到防护作用,避免液压杆与油水原液直接接触,延长液压杆使用寿命。Further, the outer side of the hydraulic rod is provided with a protection cavity, and the protection cavity plays a protective role on the hydraulic rod, so as to avoid the direct contact between the hydraulic rod and the oil-water raw liquid, and prolong the service life of the hydraulic rod.
进一步地,所述过滤箱下端呈中间低两端高设置,所述排液管设于过滤箱 到油水分离器本体高度最小处,便于过滤箱内的液体在重力作用下全部排至油水分离器本体内进行油水分离。Further, the lower end of the filter box is arranged in the middle, low and both ends are high, and the drain pipe is arranged at the minimum height from the filter box to the oil-water separator body, so that the liquid in the filter box can be completely discharged to the oil-water separator under the action of gravity. Oil-water separation is carried out in the body.
进一步地,所述过滤箱内设有电热丝,所述电热丝设于过滤箱底壁和初过滤网之间,电热丝对过滤后的原液进行加热,避免油分凝固堵塞初过滤网,保证初过滤网过滤通畅。Further, an electric heating wire is arranged in the filter box, and the electric heating wire is arranged between the bottom wall of the filter box and the primary filter screen. The net filter is smooth.
进一步地,所述排液管管上设有排液阀。Further, a drain valve is provided on the drain pipe.
进一步地,所述过滤箱侧壁设有控制器,所述控制器与液压杆、电热丝电性连接。Further, a controller is provided on the side wall of the filter box, and the controller is electrically connected with the hydraulic rod and the electric heating wire.
采用上述结构本实用新型取得的有益效果如下:本方案便于过滤废渣的油水分离装置结构简单,设计合理,通过液压杆带动抬压辊上下移动从而带动伸缩外套杆上下移动,伸缩外套杆在受到压力时向初过滤网两端移动,同时弹簧推动伸缩杆伸出伸缩外套杆保证伸缩外套杆带动伸缩杆向初过滤网两端移动时,固紧辊和清渣铲紧触初过滤网从而将初过滤网上过滤的废渣清除至废渣装载箱内,保证初过滤网过滤通畅,电热丝对原液进行加热,避免油分凝固堵塞初过滤网,废渣装载箱和过滤箱之间设置排液滤网保证废渣装载箱内堆积废渣中的原液完全与废渣分离,提高后续油水分离效率。The beneficial effects of the utility model obtained by adopting the above structure are as follows: the oil-water separation device that is convenient for filtering waste residues has a simple structure and a reasonable design. At the same time, the spring pushes the telescopic rod to extend the telescopic outer rod to ensure that when the telescopic outer rod drives the telescopic rod to move to the two ends of the primary filter, the tightening roller and the slag cleaning shovel tightly touch the primary filter to remove the primary filter. The waste residue filtered on the filter screen is removed into the waste residue loading box to ensure smooth filtration of the primary filter screen. The electric heating wire heats the raw liquid to prevent the oil from solidifying and blocking the primary filter screen. A drain screen is set between the waste residue loading box and the filter box to ensure the loading of waste residue. The raw liquid in the accumulated waste residue in the box is completely separated from the waste residue, which improves the subsequent oil-water separation efficiency.
附图说明Description of drawings
图1为本实用新型便于过滤废渣的油水分离装置结构示意图;Fig. 1 is the structural representation of the oil-water separation device of the utility model that is convenient for filtering waste residue;
图2为本实用新型便于过滤废渣的油水分离装置使用状态示意图。FIG. 2 is a schematic diagram of the use state of the oil-water separation device of the present invention which is convenient for filtering waste residues.
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:1、油水分离器本体,2、过滤箱,3、初过滤网,4、防堵清渣装置,5、进料管,6、废渣装载箱,7、进液口,8、固定架,9、排液管,10、液压杆, 11、抬压辊,12、伸缩外套杆,13、伸缩杆,14、弹簧,15、固紧辊,16、清渣铲,17、复位弹簧,18、清渣口,19、排液通孔,20、排液滤网,21、排渣管,22、排渣阀,23、保护腔,24、电热丝,25、排液阀,26、控制器。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the accompanying drawings: 1, the oil-water separator body, 2, the filter box, 3, the primary filter screen, 4, the anti-blocking and slag cleaning device, 5, the feed pipe, 6, the waste residue loading box, 7, the liquid inlet, 8 , Fixing frame, 9, Drain pipe, 10, Hydraulic rod, 11, Lifting and pressing roller, 12, Telescopic jacket rod, 13, Telescopic rod, 14, Spring, 15, Fastening roller, 16, Slag cleaning shovel, 17, Return spring, 18, slag cleaning port, 19, discharge through hole, 20, discharge filter, 21, slag discharge pipe, 22, slag discharge valve, 23, protection cavity, 24, electric heating wire, 25, discharge valve , 26, the controller.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example; based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如图1和2所示,本实用新型便于过滤废渣的油水分离装置,包括油水分离器本体1、过滤箱2、初过滤网3、防堵清渣装置4、进料管5和废渣装载箱6,所述油水分离器本体1上壁设有进液口7,所述油水分离器本体1上壁设有固定架8,所述过滤箱2设于固定架8上端,所述过滤箱2下端设有排液管9,所述排液管9连通设于进液口7处,油水分离器本体1与过滤箱2通过排液管9连通,所述进料管5连通设于过滤箱2上端,所述初过滤网3设于过滤箱2内,所述初过滤网3呈中间低两端高的弧形设置,所述初过滤网3设于进料管5下端,所述防堵清渣装置4设于过滤箱2内,防堵清渣装置4设于初过滤网3上方,所述废渣装载箱6对称设于过滤箱2两端;所述防堵清渣装置4包括液压杆10、抬压辊11、伸缩外套杆12、伸缩杆13、弹簧14、固紧辊15和清渣铲16,所述液压杆10固接设于过滤箱2上壁,液压杆10设于初过滤网3中心处正上方,所述抬压辊11固接设于液压杆10下端,所述伸缩外套杆12对称铰接设于抬压辊11的两侧,所述伸缩外套杆12为一端开口的中空腔体设置,伸缩外套杆12远离抬压辊11的一端设有开口,所述伸缩杆13滑动卡接设于伸缩外 套杆12内,所述弹簧14设于伸缩外套杆12内,弹簧14设于伸缩外套杆12内壁和伸缩杆13之间,所述固紧辊15设于伸缩杆13远离伸缩外套杆12的一端,所述清渣铲16设于固紧辊15上,所述伸缩外套杆12之间设有复位弹簧17。As shown in Figures 1 and 2, the oil-water separation device of the present invention, which is convenient for filtering waste residues, includes an oil-water separator body 1, a filter box 2, a primary filter screen 3, an anti-blocking and cleaning device 4, a feeding pipe 5 and a waste residue loading box. 6. The upper wall of the oil-water separator body 1 is provided with a liquid inlet 7, the upper wall of the oil-water separator body 1 is provided with a fixing frame 8, the filter box 2 is arranged on the upper end of the fixing frame 8, and the filter box 2 The lower end is provided with a drain pipe 9, the drain pipe 9 is connected to the liquid inlet 7, the oil-water separator body 1 is communicated with the filter box 2 through the drain pipe 9, and the feed pipe 5 is connected to the filter box. 2. On the upper end, the primary filter screen 3 is arranged in the filter box 2, the primary filter screen 3 is arranged in an arc shape with a lower middle and high ends, and the primary filter screen 3 is arranged at the lower end of the feed pipe 5. The blocking and cleaning device 4 is arranged in the filter box 2, the anti-blocking and cleaning device 4 is arranged above the primary filter screen 3, and the waste residue loading box 6 is symmetrically arranged at both ends of the filter box 2; the anti-blocking and cleaning device 4 includes: The hydraulic rod 10, the lifting and pressing roller 11, the telescopic outer rod 12, the telescopic rod 13, the spring 14, the fixing roller 15 and the slag cleaning shovel 16, the hydraulic rod 10 is fixedly connected to the upper wall of the filter box 2, and the hydraulic rod 10 is provided with Just above the center of the primary filter screen 3, the lifting and pressing roller 11 is fixedly connected to the lower end of the hydraulic rod 10, and the telescopic outer rod 12 is symmetrically hinged on both sides of the lifting and pressing roller 11. The telescopic outer rod 12 is: A hollow cavity with an opening at one end is provided, an end of the telescopic outer rod 12 away from the lifting and pressing roller 11 is provided with an opening, the telescopic rod 13 is slidably clamped in the telescopic outer rod 12 , and the spring 14 is provided in the telescopic outer rod 12 , the spring 14 is arranged between the inner wall of the telescopic outer rod 12 and the telescopic rod 13, the fixing roller 15 is arranged at the end of the telescopic rod 13 away from the telescopic outer rod 12, the slag cleaning shovel 16 is arranged on the fixing roller 15, A return spring 17 is arranged between the telescopic outer rods 12 .
其中,所述过滤箱2侧壁上设有清渣口18,所述清渣口18设于废渣装载箱6和过滤箱2之间,所述清渣口18设于初过滤网3的两端上方,所述废渣装载箱6侧壁设有与过滤箱2连通的排液通孔19,排液通孔19处设有排液滤网20,所述废渣装载箱6底壁设有排渣管21,所述排渣管21上设有排渣阀22;所述液压杆10外侧设有保护腔23;所述过滤箱2下端呈中间低两端高设置,所述排液管9设于过滤箱2到油水分离器本体1高度最小处;所述过滤箱2内设有电热丝24,所述电热丝24设于过滤箱2底壁和初过滤网3之间;所述排液管9管上设有排液阀25,所述过滤箱2侧壁设有控制器26,所述控制器26与液压杆10、电热丝24电性连接。Wherein, a slag cleaning port 18 is provided on the side wall of the filter box 2 , the slag cleaning port 18 is arranged between the waste residue loading box 6 and the filter box 2 , and the slag cleaning port 18 is arranged on two sides of the primary filter screen 3 . Above the end, the side wall of the waste residue loading box 6 is provided with a drainage through hole 19 that communicates with the filter box 2, the drainage through hole 19 is provided with a drainage filter screen 20, and the bottom wall of the waste residue loading box 6 is provided with a drainage hole 19. The slag pipe 21 is provided with a slag discharge valve 22; the outer side of the hydraulic rod 10 is provided with a protection cavity 23; It is located at the minimum height from the filter box 2 to the oil-water separator body 1; the filter box 2 is provided with an electric heating wire 24, and the electric heating wire 24 is arranged between the bottom wall of the filter box 2 and the primary filter screen 3; the row The liquid pipe 9 is provided with a drain valve 25 , the side wall of the filter box 2 is provided with a controller 26 , and the controller 26 is electrically connected with the hydraulic rod 10 and the heating wire 24 .
具体使用时,将原液从进料管5排入,原液沿进料管5流动至初过滤网3上,原液中的杂质过滤在初过滤网3上,原液中的油水下流至过滤箱2底壁,控制器控制液压杆10周期性伸缩,初始状态时,液压杆10为收缩状态,液压杆10收缩在保护腔23内,避免与原液直接接触,此时抬压辊11两侧的伸缩外套杆12在复位弹簧17的作用下紧密靠近且设于初过滤网3的中心上方处,固紧辊15和清渣铲16在弹簧14的作用下紧密触接初过滤网3,且伸缩杆13在初过滤网3的限位作用下收缩在伸缩外套杆12内,液压杆10伸长时,带动抬压辊11下移,抬压辊11对伸缩外套杆12施加压力,在初过滤网3的限位作用下,抬压辊11两侧伸缩外套杆12向初过滤网3两端转动并带动固紧辊15和清渣铲16沿初过滤网3移动从而将初过滤网3上堆积过滤的废渣铲除至清渣口18,并从清渣口18铲除推移至废渣装载箱6内,废渣内残留的液体经排液滤网20排 至过滤箱2内,电热丝24对过滤后的原液进行加热避免油分凝固堵塞初过滤网3,保证初过滤网3排液通畅,进行过滤时,可打开排液阀25使得过滤后的原液直接经排液管9输送至油水分离器本体1的进液口7处,也可关闭排液阀25至过滤箱2内存储一定容量的过滤后的原液时再打开排液阀25集中进行油水分离,分离完毕后通过排渣阀22和排渣管21将废渣装载箱6内的废渣排出,方便快捷。During specific use, the raw liquid is discharged from the feeding pipe 5, the raw liquid flows along the feeding pipe 5 to the primary filter screen 3, the impurities in the raw liquid are filtered on the primary filter screen 3, and the oily water in the raw liquid flows to the bottom of the filter box 2. The controller controls the hydraulic rod 10 to expand and contract periodically. In the initial state, the hydraulic rod 10 is in a retracted state, and the hydraulic rod 10 shrinks in the protection chamber 23 to avoid direct contact with the raw liquid. The rod 12 is close to and located above the center of the primary filter screen 3 under the action of the return spring 17, the tightening roller 15 and the slag cleaning shovel 16 are in close contact with the primary filter screen 3 under the action of the spring 14, and the telescopic rod 13 Under the limiting action of the primary filter screen 3, it shrinks in the telescopic outer rod 12. When the hydraulic rod 10 is extended, it drives the lifting and pressing roller 11 to move down, and the lifting and pressing roller 11 exerts pressure on the telescopic outer rod 12. Under the limiting action of the lifting and pressing roller 11, the telescopic outer rods 12 on both sides of the lifting and pressing roller 11 rotate to both ends of the primary filter screen 3 and drive the fixing roller 15 and the slag cleaning shovel 16 to move along the primary filter screen 3, so as to filter the accumulation on the primary filter screen 3. The slag is removed to the slag cleaning port 18, and is removed from the slag cleaning port 18 and moved to the waste slag loading box 6. The liquid remaining in the waste slag is discharged into the filter box 2 through the drain screen 20. Heating is performed to prevent the oil from solidifying and blocking the primary filter screen 3, and to ensure the smooth drainage of the primary filter screen 3. When filtering, the drain valve 25 can be opened so that the filtered raw liquid is directly transported to the inlet of the oil-water separator body 1 through the drain pipe 9. At the liquid port 7, the drain valve 25 can also be closed until a certain volume of filtered raw liquid is stored in the filter box 2, and then the drain valve 25 can be opened to concentrate oil and water separation. It is convenient and quick to discharge the waste residue in the waste residue loading box 6 .
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.