CN1190572C - 船舶内部区域衬板及用于它的防火、隔音板及防火门 - Google Patents
船舶内部区域衬板及用于它的防火、隔音板及防火门 Download PDFInfo
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Abstract
本发明涉及用于船舶内部区域衬板的防火、隔音板及其应用,还涉及一种用该防火、隔音板建造的船舶内部区域衬板。本发明的防火、隔音板包括分别由两层玻璃布构成的两个外层、由一层密度低的玻璃布构成的可视表面层、用矿纤绝缘材料构成的内层和用浸渗并充满粘合材料的高密度矿纤材料构成的插入内层中的加强件,各层之间用粘合材料连接。该板满足严格的隔音要求、在极度受力下强度高,而且重量轻,并且其也是阻燃的。
Description
技术领域
本发明涉及一种用于船舶内部区域衬板的防火、隔音板及其应用,还涉及一种用该防火、隔音板建造的船舶内部区域衬板。
背景技术
为了减轻船身的重量(提高载运量)和符合对现代客轮的相对严格的规定,减轻用于建造船舱区域的材料的重量变得越来越重要。
在当今极端激烈的国际的工业行业竞争的环境下,为了减少船舶建造总时间,预制的船舱区部件的使用不断地增加。
需要满足越来越严格的使旅客和船员舒适的隔音规范以及越来越严格的使海上生命安全(SOLAS)的防火规定。
各种公布
a)美国专利US3098062涉及一种分层型的衬板,其包括一由金属纤维构成的内部的刚性部件和至少一石膏表层构成。该纤维部件由一纸层覆盖,该纸层提供一良好表面用于最终的外层覆盖(例如具有颜色)。石膏层在火灾中的强度是有限的并且该表层是软的和易碎的。
b)比利时公布第886.016涉及一种绝热铸造覆盖层的生产方法,其由氧化镁和氯化镁组成。这种混合物可以与一种加固材料结合。单是该申请中没有提到关于这种材料的许多细部情况,如当应用这种材料时,各种构造的强度是怎样得到保证的,以及如何实现隔音和防火功能。
c)专利申请WO97/21884涉及一种衬板,其由一层或两层隔绝层构成。
这种防火粘合材料包含:
-氯化镁
-硫化镁(见此页倒数第5行至倒数第1行)
-氧化镁
-硅酸钠
有时所述防火材料的基本成分是至少达到47%的氯化镁,以及有时衬板的防火材料的基本成分是达到48.3%的氧化镁。
在生产期间、运输期间和安装在船上后,当板碰巧处于相对湿度增加的条件下,再加上低环境温度,硫化镁的使用会带来很多问题。
衬板的内部加强件由相同的粘合材料构成,导致噪音传递和不能满足严格的隔音规范。
该公布也仅仅涉及一种地板和墙的连接,未做详细描述,导致不能了解一个完整的系统的防火性能,该完整的系统指一种具有衬板、分隔墙、顶棚和门的完整的结构。
发明内容
本专利的目的是提供阻燃的绝缘板,当相互间适当地连接时,其组成一复合式的最终结构,该最终结构也是阻燃的,其满足严格的隔音要求、极度受力时强度高,且重量轻。
为实现本发明目的所采用的技术方案如下:
用于船舶内部区域衬板的防火、隔音板,其结构的特征在于:有两个外层,分别在船板两侧,它们中的每个外层包括两层玻璃布,所述两层玻璃布通过粘合材料连接起来,另外一层玻璃布,其密度比上面所述的玻璃布的密度低,其被安装在板的外表面,安装后该层对于用板做衬板的区域保持可见,该层用相同的粘合材料与其它层连接,一用矿物纤维做成的绝缘材料的内层,其用相同的粘合材料层与上述表层连接,加强部件,其被插入到内层部件中并连接两外层,其由较高密度的矿物纤维的绝缘材料组成,其浸入到一种粘合材料中并且其内充满该粘合材料,在无需高隔音要求的情形下,加强材料可以用其它适当材料替换。
一种如上所述的防火、隔音板的应用,其被用于建造船舶船仓区的防火门。
一种用于船舶船仓区的防火门,其特征在于包括如上所述的防火、隔音板。
如上所述的防火、隔音板的应用,用该防火、隔音板制造用于船舶内部区域的防火、隔音衬板。
一种用于船舶内部区域的完整的防火、隔音衬板,其特征在于该衬板用如上所述的防火、隔音板以及确保该衬板的防火、隔音性的附件和零配件制成。
专利效果
实现本专利的效果,首先知道板的分层和内部结构、板的连接以及船舱区部分的最终结构的预制、运输和安装,例如边衬板、隔墙、顶棚、门、整个船舱房间、卫生区,该板与连接件组合。
本专利涉及各种类型的用于覆盖防火和隔音材料层的船舶内部区域的板的结构,该专利抑制多层材料的镁含量。
下面具体的特征构成本专利的独创性:
a)化学组成(组分特定的百分比/不存在硫氧化镁)和粘合材料的生产方式。
b)板层的内部结构、连接和加固。
c)这些板的装配方法,预制、运输方法和船舱区不同部分的安装方法,将这些方法组合起来成为组合的方法,以便使得,在这些板在船舶上安装和调整后,它们能:
1)满足严格的隔音规范。
2)满足严格的防火规范。
3)在最恶劣的条件下当海上船舶处于极度受力期间,确保这些材料的强度以及由它们构成的区域的强度。
4)与传统板相比较,确保重量减轻。
板的分层和内部结构
这通过安装作为支撑的各层玻璃布、作为绝缘材料的一层或多层矿物纤维和多层粘合材料来实现,其包含适当百分比的氧化镁、氯化镁、硅酸钠,由此在固化后,取得了理想的耐火强度。
附图说明
图1是一简单的板的多层结构的示意图;
图2是25mm的顶棚板的示意图;
图3是25mm的衬板的示意图;
图4示出25mm的衬板的截面;
图5和6分别示出转的转角;
图7示出墙和顶棚板的连接;
图8和9示出50mm的隔墙板;
图10和11示出用本发明防火隔音板制造的门。
具体实施方式
在图1中,表示出一简单的板的多层结构。为了在固化后从模型中拿出时,实现完全平滑的板表面,层1由低密度玻璃布构成。
层2和层3由较高密度玻璃布构成。层4由矿物纤维构成。矿物纤维带与板的小尺寸并排安装。为了提高压缩强度和满足严格的隔音要求,浸渍并充满粘合材料的高密度矿物纤维带7以一定的距离、平行于板的高尺寸且垂直于表面平面。
层5和层6由与层2和3相似的玻璃布构成。
所述的层与多层粘合材料组合在一起,构成一系统,该系统具有良好的防火和隔音效果并且重量轻。
粘合材料的组分
MgO-MgCl2的镁混合物用作板的粘合结构材料,通过增加硅酸钠来提高该混合物的性能。
为了制备粘合材料,使用下面的原材料:
1、氧化镁(MgO),纯度91-95%。
2、氯化镁(MgCl2),纯度47%。
3、硅酸钠(SiO2∶Na2O)
4、水
应用期间该粘合材料的组分如下:
1、氧化镁(MgO) 33.33%。
2、氯化镁(MgCl2) 24.24%。
3、水玻璃 2.02%
4、水 40.40%
组分中所示的氧化镁是混合物的基本组分,使该混合物具有良好的防火效果。
氯化镁增加该混合物固化后的硬度和提高其防火性,而水玻璃作为粘合物。
使用的氧化镁是通过煅烧Evoias或Vavdou Halkidikis的菱镁矿得到。
所述的粘合材料特别适合于使用冷压技术制造的板。
图1:25mm的衬板
2.5mm的正面,由3层玻璃纤维加强板即层1-3构成的复合板。
中间部分是20mm的矿物棉,型号为“防火石棉板160”(RockwoolFire Slab160)即层4。
2.5mm的背面,由2层玻璃纤维加强板即层5-6构成的复合板。
用“船用石棉板200”(Rockwool Marine Slab200)对该板内部加强,其彼此间隔300mm模压在表面组分之间。
图2:25mm的顶棚板
顶棚板是用与图1中相同的结构层制成。这些板用镀锌型钢(80×20mm)连接在一起,其用“船用石棉板160”(“Rockwool MarineSlab 160”)填充,板用螺栓固定在镀锌钢顶面支撑(80×40mm)。
图3:25mm的衬板
这些板通过单独一块板(80×20mm)连接在一起,其由两侧覆盖2.5mm玻璃纤维加强板的“船用石棉板160”(“Rockwool Marine Slab160”)组成。
图4:25mm的衬板截面
25mm的衬板通过一在底部的25×25×25×1mm的镀锌型钢连接件安装在甲板上。
图5和6:现成的制造好的转角
特殊制作的各种尺寸和形状的板与标准的衬板结合。
图7:墙和顶棚板的连接
为了连接墙和顶棚板,使用一安装在墙板上的镀锌型钢。通过螺栓,用一内部镀锌型钢加强的顶棚板被拧紧在其最后的位置。
图8:50mm的隔墙板
50mm厚的B-30级隔墙板,由“石棉防火板110”(“Rockwool FireSlab 110”)型号的矿物棉制成,使用“船用石棉板200”(“RockwoolMarine Slab 200”)石棉防火板110被沿着边缘加强。该矿物棉用由玻璃纤维加强板构成的2.5mm的复合板(和图1的分层结构相同)覆盖在其两面上。
这些板通过40×2mm镀锌钢条被连接在一起。
图9:50mm隔墙板
用船用石棉板200(“Rockwool Marine Slab 200”)对该50mm隔墙板内部加强,这些船用石棉板被模压在表面组分中,相互间隔300mm远。
图10:A-60等级单扇合页铰接门
该门扇用船用石棉板160(“Rockwool Marine Slab 160”)制成,船用石棉板160在两面上和中间都用由玻璃纤维加强板构成的2,5mm复合板覆盖。
用20mm宽船用石棉板200(“Rockwool Marine Slab 200”)使该门扇内部被加强,船用石棉板200被模压(emboss)在表面复合板之间,各船用石棉板相互间隔300mm远。
内部加强型钢边缘和外部钢包边。
3mm“Z”形低碳钢门框。
门总厚度:46mm。
图11:B-30等级单门扇合页门
该门扇用船用石棉板160(“Roclwool Marine Slab 160”)制造,船用石棉板160在两面和中间用由玻璃纤维加强板构成的2.5mm复合板覆盖。
用20mm宽的船用石棉板200(“Rockwool Marine Slab 200”)对该门扇内部加强,船用石棉板被压在表面复合板之间,各船用石棉板相互间隔300mm远。
内部加强型钢边缘和外部钢包边。
1.5mm型钢制成的门框。
门总厚度:33mm
部分附图标记说明
8-钢顶棚支撑件
9-顶棚连接部件
10-板
11-板
12-连接部件
13-连接成的板
14-板
15-连接钉
16-转角
17-转角
18-墙板
19-顶棚板
20-如图1的层结构
21-镀锌钢40×2
22-绝缘材料
23-加强绝缘材料
24-根据图1的结构层
25-各加强件之间的距离
26-钢质舱壁
27-具有根据图1的结构层的门扇
28-具有根据图1的结构层的门扇
29-客舱墙板
30-钢甲板
Claims (7)
1.用于船舶内部区域衬板的防火、隔音板,其结构的特征在于:
-有两个外层,分别在船板两侧,它们中的每个外层包括两层玻璃布(2,3),(5,6),所述两层玻璃布通过粘含材料连接起来,
-另外一层玻璃布(1),其密度比上面所述的玻璃布的密度低,其被安装在板的外表面,安装后该层对于用板做衬板的区域保持可见,该层用相同的粘合材料与其它层连接,
-一用矿物纤维做成的绝缘材料的内层(4),其用相同的粘合材料层与上述表层连接,
-加强部件,其被插入到内层部件中并连接两外层,其由较高密度的矿物纤维(7)的绝缘材料组成,其浸入到一种粘合材料中并且其内充满该粘合材料,在无需高隔音要求的情形下,加强材料可以用其它适当材料替换。
2.如权利要求1中所述的防火、隔音板,其特征在于所述粘合材料具有下列组成成分:
纯度为91-95%的氧化镁MgO 33.33%,
纯度为47%的氯化镁MgCl2 24.24%,
硅酸钠SiO2∶Na2O 2.02%
水 40.40%
3.如权利要求1或2所述的防火、隔音板,其特征在于所述加强材料为由更高密度的玻璃纤维构成的带(7)的形式,
玻璃纤维被浸入到粘合材料内并充满该粘合材料,而且带(7)被安装成平行于板的高度方向,垂直于其表面平面,用多层粘合材料,连接到板的外层(1,2,3,5,6)。
4.如权利要求1或2所述的防火、隔音板,其特征在于,该板的厚度为25mm。
5.如权利要求1或2所述的防火、隔音板,其特征在于,该板的厚度为50mm。
6.一种用于船舶船仓区的防火门,其特征在于,包括如权利要求1所述的防火、隔音板。
7.一种用于船舶内部区域的完整的防火、隔音衬板,其特征在于,该衬板用权利要求1所述的防火、隔音板以及确保该衬板的防火、隔音性的附件和零配件制成。
Applications Claiming Priority (2)
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GR20000100186 | 2000-06-01 | ||
GR20000100186A GR1003563B (el) | 2000-06-01 | 2000-06-01 | Συστημα πυρανθεκτικων και ηχομονωτικων πετασματων για επενδυση εσωτερικων χωρων πλοιων |
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CN1380923A CN1380923A (zh) | 2002-11-20 |
CN1190572C true CN1190572C (zh) | 2005-02-23 |
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CN01801556.5A Expired - Fee Related CN1190572C (zh) | 2000-06-01 | 2001-05-11 | 船舶内部区域衬板及用于它的防火、隔音板及防火门 |
Country Status (13)
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US (1) | US20020182959A1 (zh) |
EP (1) | EP1287216B1 (zh) |
JP (1) | JP3872755B2 (zh) |
CN (1) | CN1190572C (zh) |
AT (1) | ATE373751T1 (zh) |
AU (1) | AU779805B2 (zh) |
CA (1) | CA2376241A1 (zh) |
CY (1) | CY1107824T1 (zh) |
DE (1) | DE60130552T2 (zh) |
ES (1) | ES2293987T3 (zh) |
GR (1) | GR1003563B (zh) |
NO (1) | NO20020483D0 (zh) |
WO (1) | WO2001096683A1 (zh) |
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US20060070321A1 (en) * | 2004-09-29 | 2006-04-06 | R E P Technologies Ltd. | Fire-resistant panel and method of manufacture |
CN100390368C (zh) * | 2005-04-14 | 2008-05-28 | 贵阳铝镁设计研究院 | 装配式钢筋混凝土厂房柱脚的绝缘方法及构造 |
KR100809820B1 (ko) * | 2005-12-19 | 2008-03-04 | 비엔스틸라 주식회사 | 요철부를 구비한 금속 판부재를 이용한 선박용 패널 |
EA023651B9 (ru) * | 2009-05-12 | 2016-10-31 | Роквул Интернешнл А/С | Звукоизолирующий элемент и способ изготовления звукоизолирующего элемента |
DE202010009565U1 (de) * | 2010-06-25 | 2010-09-09 | H & K Teckentrup Kg | Schallschutztür |
CN103600809B (zh) * | 2013-10-30 | 2016-08-17 | 江苏科技大学 | 一种减振降噪船体结构柔性夹层板 |
CN105369965A (zh) * | 2014-08-12 | 2016-03-02 | 廖树汉 | 虫蚁不食保温隔音千度不燃的铜瓷板复合草板 |
CN107000811B (zh) * | 2014-11-12 | 2019-03-08 | Cetena股份公司-船舶技术研究中心 | 用于将非结构舱壁连接至船结构的组件及安装该组件的方法 |
EP3411291A1 (en) * | 2016-02-11 | 2018-12-12 | PE Composites Limited | Marine cabin and wall or ceiling element therefor |
CN112125636A (zh) * | 2020-08-25 | 2020-12-25 | 河南天欧新材料科技有限公司 | 一种防火材料浸渍液及其制备防火保温板的方法 |
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US3098062A (en) | 1960-07-05 | 1963-07-16 | Phillips Petroleum Co | Production of polymers of propylene |
US4352694A (en) * | 1980-07-18 | 1982-10-05 | Norcem A.S. | Process of producing sorel cement |
BE886016A (nl) | 1980-11-04 | 1981-05-04 | Vuzdugan Stefan F | Werkwijze voor het vervaardigen van vuurbestendige gietwaren alsmede voor het onbrandbaar maken van allerlei stoffen en produkten |
US4647496A (en) * | 1984-02-27 | 1987-03-03 | Georgia-Pacific Corporation | Use of fibrous mat-faced gypsum board in exterior finishing systems for buildings |
DE3624736A1 (de) * | 1986-07-22 | 1988-01-28 | Gruenzweig Hartmann Glasfaser | Brandschutzdaemmung auf mineralfaserbasis sowie verfahren zur herstellung der brandschutzdaemmung |
FR2671817A1 (fr) * | 1991-01-18 | 1992-07-24 | Saint Gobain Isover | Panneau resistant au feu, a base de fibres minerales. |
FI956010A (fi) | 1995-12-14 | 1997-06-15 | Firmo Ltd Oy | Verhouslevy ja menetelmä sen valmistamiseksi |
DE19546979A1 (de) * | 1995-12-15 | 1997-07-03 | Gruenzweig & Hartmann | Temperaturbeständiges Mineralwolleprodukt |
CH691605A5 (de) * | 1996-12-05 | 2001-08-31 | Isolatio Ag | Dämmplatte zur akustischen und/oder thermischen Isolierung von Gebäuden. |
NO975108A (no) * | 1997-11-06 | 1998-12-14 | Bjoerdal Geir Petter | Varmemotstandsdyktige paneler |
US6182407B1 (en) * | 1998-12-24 | 2001-02-06 | Johns Manville International, Inc. | Gypsum board/intumescent material fire barrier wall |
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2000
- 2000-06-01 GR GR20000100186A patent/GR1003563B/el unknown
-
2001
- 2001-05-11 ES ES01929875T patent/ES2293987T3/es not_active Expired - Lifetime
- 2001-05-11 WO PCT/GR2001/000023 patent/WO2001096683A1/en active IP Right Grant
- 2001-05-11 US US10/048,270 patent/US20020182959A1/en not_active Abandoned
- 2001-05-11 CN CN01801556.5A patent/CN1190572C/zh not_active Expired - Fee Related
- 2001-05-11 AT AT01929875T patent/ATE373751T1/de not_active IP Right Cessation
- 2001-05-11 EP EP01929875A patent/EP1287216B1/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
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EP1287216B1 (en) | 2007-09-19 |
NO20020483L (no) | 2002-01-30 |
CA2376241A1 (en) | 2001-12-20 |
CY1107824T1 (el) | 2013-06-19 |
AU8147901A (en) | 2001-12-24 |
DE60130552D1 (de) | 2007-10-31 |
GR1003563B (el) | 2001-03-22 |
NO20020483D0 (no) | 2002-01-30 |
WO2001096683A1 (en) | 2001-12-20 |
DE60130552T2 (de) | 2008-06-26 |
CN1380923A (zh) | 2002-11-20 |
EP1287216A1 (en) | 2003-03-05 |
JP2004503431A (ja) | 2004-02-05 |
ATE373751T1 (de) | 2007-10-15 |
US20020182959A1 (en) | 2002-12-05 |
JP3872755B2 (ja) | 2007-01-24 |
AU779805B2 (en) | 2005-02-10 |
ES2293987T3 (es) | 2008-04-01 |
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