CN118225822A - Alloy component online detection system and detection method thereof - Google Patents

Alloy component online detection system and detection method thereof Download PDF

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Publication number
CN118225822A
CN118225822A CN202410356653.7A CN202410356653A CN118225822A CN 118225822 A CN118225822 A CN 118225822A CN 202410356653 A CN202410356653 A CN 202410356653A CN 118225822 A CN118225822 A CN 118225822A
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detection
sample
detected
linear
assembly
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韩晓朋
马银平
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Shenzhen Sense Instrument Co ltd
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Shenzhen Sense Instrument Co ltd
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Priority to CN202410356653.7A priority Critical patent/CN118225822A/en
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Abstract

The invention relates to an on-line detection system and a detection method of alloy components, comprising a jig, a circulating transportation assembly line and a detection mechanism; the invention has ingenious design and high degree of automatic online detection, and can rapidly drive a plurality of samples to be tested to move through a circulating transportation assembly line without manual feeding and discharging and carrying; according to the online detection system and the detection method, manual lofting detection is not needed one by one, so that the labor cost is saved, the sample to be detected is not damaged, 100% detection of the sample can be realized, the qualification rate of the factory sample is ensured, and the requirements on the use environment and the sample form are not strict.

Description

Alloy component online detection system and detection method thereof
Technical Field
The invention relates to the technical field of detection devices, in particular to an online detection system and a detection method for alloy components.
Background
The existing alloy component detection method mainly comprises a chemical method and a table instrument for detection, but the two existing detection modes have larger damage to samples, have severe requirements on the use environment and the sample form, and the detection method needs manual lofting detection one by one, thus being time-consuming and labor-consuming and having high labor cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing an on-line detection system and a detection method for alloy components aiming at the defects in the prior art.
The technical scheme adopted for solving the technical problems is as follows: an on-line detection system for alloy components comprises a jig for placing a sample to be detected, a collet for bearing the jig, a circulating transportation assembly line for transporting the collet, and a detection mechanism for detecting the alloy components of the sample to be detected on the circulating transportation assembly line; the detection mechanism comprises a control host, a visual detection module for photographing all the samples on the collet and sending photographing information to the control host, an X-ray fluorescence spectrometer for detecting and analyzing components of the samples, and an XYZ movement module for driving the X-ray fluorescence spectrometer to move above the samples to be detected; the control host machine receives the shooting data of the vision detection module, then numbers and positions each sample to be detected, and controls the XYZ moving module to drive the X-ray fluorescence spectrometer to sequentially move onto the sample to be detected according to positioning information; the X-ray fluorescence spectrometer detects that the content of alloy components in the sample to be detected is within a preset value, the sample is judged to be qualified, otherwise, the sample is judged to be unqualified; the control host machine marks the unqualified products with unqualified labels according to the detection result and reports the numbers of the unqualified products;
The invention relates to an on-line detection system and a detection method of alloy components, wherein the detection mechanism is positioned on a transportation path of a circulating transportation assembly line; the detection mechanism comprises a frame; a channel for the circulating transportation assembly line to pass through is arranged in the frame; the front end of the frame is provided with a feed inlet and a first lifting door module for opening or closing the feed inlet; the rear end of the frame is provided with a discharge hole and a second lifting door module for opening or closing the discharge hole; the first lifting door module and the second lifting door module are electrically connected with the control host and controlled by the control host;
the invention relates to an on-line detection system and a detection method of alloy components, wherein the circulating transportation assembly line comprises at least four groups of linear conveying components; the linear conveying components are sequentially connected end to form a closed loop; the running track of the circulating transportation assembly line is closed; a temporary storage position for placing the bottom support is formed at the joint of two adjacent linear conveying assemblies; at least a part of each two adjacent linear conveying assemblies is positioned in the temporary storage position; suspending the linear conveying assembly when the former linear conveying assembly moves the shoe to the temporary storage position, and conveying the shoe on the temporary storage position to the next linear conveying assembly direction by the current linear conveying assembly;
the invention relates to an on-line detection system and a detection method of alloy components, wherein a feeding level, a to-be-detected level, a detection level and a discharging level are sequentially arranged on a linear conveying assembly where a detection mechanism is positioned along the conveying direction of the linear conveying assembly; the detection position is positioned in the detection mechanism and corresponds to the visual detection module; the linear conveying assembly is provided with a first sensing assembly for sensing whether the bottom support is positioned on the loading level, a second sensing assembly for sensing whether the bottom support is positioned on the position to be measured and a third sensing assembly for sensing whether the bottom support is positioned on the unloading level;
The invention relates to an online detection system and a detection method of alloy components, wherein the online detection system further comprises a feeding robot and a discharging robot; the feeding robot carries the jig placed by the sample to be tested onto the bottom support in the feeding position; the blanking robot conveys the detected jig from the collet in the blanking position to a stock area;
The invention relates to an on-line detection system and a detection method of alloy components, wherein when the second induction component detects that a collet placement signal exists in the to-be-detected position, the control host controls the first lifting door module to ascend, and when the collet and the jig move to the detection position, the linear transmission component stops at present, and the control host controls the first lifting door module to descend; after the detection of the X-ray fluorescence spectrometer is finished, the control host controls the second lifting door module to lift, and the linear conveying assembly drives the bottom bracket to move towards the discharging position at present;
The invention relates to an on-line detection system and a detection method of alloy components, wherein when the first induction component detects that the loading level has a bottom bracket backflow placing signal, the linear transmission component stops at present; when the third sensing assembly detects that the blanking level has the collet placing signal; stopping the linear conveying assembly currently;
The invention relates to an on-line detection system and a detection method of alloy components, wherein the conveying surface of a linear conveying assembly is in a trapezoid structure;
The linear transport assembly includes a linear mount; a plurality of roll shafts which are rotationally connected with the linear mounting frame are uniformly distributed on the linear mounting frame along the length direction of the linear mounting frame; synchronous gears are fixedly arranged at the same ends of the plurality of roll shafts; the synchronous gears are in transmission connection through synchronous belts; the linear mounting frame is also provided with a driving motor for driving any one of the synchronous gears to rotate;
In another aspect, the present invention also provides an on-line detection method of alloy components, wherein the detection method includes the following steps:
Starting equipment, namely placing a jig for placing a sample to be tested on the collet, and driving the collet to move to a detection position in a detection mechanism by a circulating transportation assembly line;
The visual detection module photographs the jig on the detection position to obtain the position information of a plurality of samples to be detected on the jig;
After receiving the shooting data of the vision system, the control host numbers and positions each sample to be detected; controlling the XYZ moving module to drive the X-ray fluorescence spectrometer to move above the target sample according to the positioning information;
The X-ray fluorescence spectrometer emits primary X-rays towards a target sample through a high-voltage power supply, atoms of elements to be detected in the target sample absorb corresponding energy to form an excited state, and X-ray fluorescence is emitted outwards to release energy; after the detector in the X-ray fluorescence spectrometer detects X-ray fluorescence released by the target sample, corresponding signals are collected and transmitted to the data processing module in the X-ray fluorescence spectrometer, and the types and the contents of elements contained in the sample are obtained through data processing analysis;
The data processing module in the X-ray fluorescence spectrometer compares the detected element types and the content thereof with the conditions for judging whether the sample is qualified or not, if the element types and the content thereof are within the preset range of the qualified element types and the content thereof, the sample is judged to be qualified, otherwise, the sample is judged to be unqualified;
marking an unqualified label on the unqualified product according to the detection result by the control host, and reporting the number of the unqualified product;
after the detection is finished, the circulating transportation assembly line drives the collet and the jig to move out of the detection equipment, so as to prepare for the detection of the next sample to be detected.
The invention has the beneficial effects that: the invention has ingenious design and high degree of automatic online detection, can quickly drive a plurality of samples to be detected to move through a circulating transportation assembly line without manual feeding, discharging and carrying, and adopts the visual detection module to photograph the jig on the detection position, so as to acquire the position information of the plurality of samples to be detected on the jig, and can quickly acquire the position information of the plurality of samples to be detected; after receiving the shooting data of the vision system, the control host machine numbers and positions each sample to be detected, and controls the XYZ moving module to drive the X-ray fluorescence spectrometer to move to the position above the target sample according to the positioning information; the X-ray fluorescence spectrometer emits primary X-rays towards a target sample through a high-voltage power supply, atoms of elements to be detected in the target sample absorb corresponding energy to form an excited state, and X-ray fluorescence is emitted outwards to release energy; after the detector in the X-ray fluorescence spectrometer detects X-ray fluorescence released by the target sample, corresponding signals are collected and transmitted to the data processing module in the X-ray fluorescence spectrometer, and the types and the contents of elements contained in the sample are obtained through data processing analysis; the online detection system and the detection method do not need manual lofting detection one by one, so that the labor cost is saved, the sample to be detected is not damaged, 100% detection of the sample can be realized, the qualification rate of the factory sample is ensured, and the requirements on the use environment and the sample form are not strict.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, in which the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained by those skilled in the art without inventive effort:
FIG. 1 is a schematic diagram of an on-line detection system for alloy compositions according to a first embodiment of the present invention;
FIG. 2 is a schematic diagram of an on-line detection system for alloy compositions according to a first embodiment of the present invention;
FIG. 3 is a schematic diagram of an on-line detection system for alloy compositions according to a first embodiment of the present invention;
FIG. 4 is a schematic diagram showing an on-line detection system for alloy compositions according to the first embodiment of the present invention;
FIG. 5 is a schematic diagram of elemental energy release for a second embodiment of the invention;
FIG. 6 is a schematic diagram of an on-line detection method of alloy compositions according to a second embodiment of the present invention.
Detailed Description
The terms "first," "second," "third," and "fourth" and the like in the description and in the claims and drawings are used for distinguishing between different objects and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those listed steps or elements but may include other steps or elements not listed or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
"Plurality" means two or more. "and/or", describes an association relationship of an association object, and indicates that there may be three relationships, for example, a and/or B, and may indicate: a exists alone, A and B exist together, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship.
Moreover, the terms "upper, lower, front, rear, left, right, upper end, lower end, longitudinal" and the like that represent orientations are referred to with reference to the attitude position of the apparatus or device described in this scheme when in normal use.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the following description will be made in detail with reference to the technical solutions in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
Embodiment one:
An on-line detection system for alloy components according to a preferred embodiment of the present invention, as shown in fig. 1-2, comprises a jig 11 for placing one or more samples to be tested, a shoe 12 for carrying the jig 11, a circulating transportation line 100 for transporting the shoe 12, and a detection mechanism 200 for detecting alloy components of the samples to be tested on the circulating transportation line 100; the detection mechanism 200 comprises a control host 210, a visual detection module 220 for photographing all samples on the base 12 and sending photographing information to the control host 210, an X-ray fluorescence spectrometer 230 for detecting and analyzing components of the samples, and an XYZ movement module 240 for driving the X-ray fluorescence spectrometer 230 to move above the samples to be detected; it should be noted that, the control host 210 is a background computer in the prior art, and the vision detection module is a CCD camera in the prior art; the X-ray fluorescence spectrometer consists of a high-voltage power supply module, a ray source module, a detector module and a data processing module, wherein the detector module and the data processing module are core modules of the instrument. The data processing module is fluorescence spectrometer analysis software existing in the applicant, and is not described herein, and the invention does not relate to improvement of a computer program. The XYZ moving module 240 includes a Z-axis linear motor 241 driving the X-camera spectrometer 230 to move up and down along the Z-axis, an X-axis linear motor 242 driving the Z-axis linear motor 241 to move along the X-axis, and a Y-axis linear motor 243 driving the Z-axis linear motor 241 and the X-axis linear motor 242 to move along the Y-axis.
After receiving the shooting data of the visual detection module 220, the control host 210 numbers and positions each sample to be detected, and controls the XYZ movement module 240 to drive the X-ray fluorescence spectrometer 230 to sequentially move onto the sample to be detected according to the positioning information; the X-ray fluorescence spectrometer 230 detects that the content of the alloy component in the sample to be detected is within a preset value, and judges that the sample is a qualified product, otherwise, judges that the sample is a unqualified product; the control host 210 marks the unqualified products with unqualified labels according to the detection result and reports the numbers of the unqualified products, so that the follow-up staff can conveniently screen out the unqualified samples according to the unqualified labels or the numbers.
The invention has ingenious design and high degree of automatic online detection, can quickly drive a plurality of samples to be detected to move through a circulating transportation assembly line without manual feeding, discharging and carrying, and adopts the visual detection module to photograph the jig on the detection position, so as to acquire the position information of the plurality of samples to be detected on the jig, and can quickly acquire the position information of the plurality of samples to be detected; after receiving the shooting data of the vision system, the control host machine numbers and positions each sample to be detected, and controls the XYZ moving module to drive the X-ray fluorescence spectrometer to move to the position above the target sample according to the positioning information; the X-ray fluorescence spectrometer emits primary X-rays towards a target sample through a high-voltage power supply, atoms of elements to be detected in the target sample absorb corresponding energy to form an excited state, and X-ray fluorescence is emitted outwards to release energy; after the detector in the X-ray fluorescence spectrometer detects X-ray fluorescence released by the target sample, corresponding signals are collected and transmitted to the data processing module in the X-ray fluorescence spectrometer, and the types and the contents of elements contained in the sample are obtained through data processing analysis; the online detection system does not need manual lofting detection one by one, saves labor cost, can not cause any damage to the sample to be detected, can realize 100% detection of the sample, ensures the qualification rate of the factory sample, and has no strict requirements on the use environment and the sample form.
As shown in fig. 2, the detection mechanism 200 is located on the transport path of the endless transport line 100; the detection mechanism 200 includes a housing 201; a channel for the circulating transportation assembly line 100 to pass through is arranged in the frame 201; the front end of the frame 201 is provided with a feed inlet 202, and a first lifting door module 203 for opening or closing the feed inlet 202; the rear end of the frame 201 is provided with a discharge hole 204, and a second lifting door module 205 for opening or closing the discharge hole 204; the first lift gate module 203 and the second lift gate module 205 are electrically connected to and controlled by the control host 210. It is to be noted that, the first lifting door module 203 and the second lifting door module 205 each include a Z-axis sliding rail fixedly connected to the frame 201, a slider slidably connected to the Z-axis sliding rail, a movable door 2051 fixedly connected to the slider, and a moving assembly for driving the slider to move up and down along the Z-axis sliding rail; the moving assembly includes a rotating shaft 2052 disposed above the movable door 2051 and rotatably connected to the frame 201, and a rotating motor 2053 for driving the rotating shaft 2052 to axially rotate; a driving wheel 2054 is fixedly arranged on the rotating shaft 2052; the movable door 2051 is in transmission connection with a transmission wheel 2054 through a rope; when the movable door is used, the rotary motor rotates clockwise, the driving wheel rotates along with the rotary motor, and the winding rope drives the movable door to move upwards; and otherwise, the movable door is driven to move downwards. It should be noted that the first lifting door module and the second lifting door module may also be implemented as lifting structures in the prior art.
As shown in fig. 3, the endless transport line 100 includes at least four sets of linear conveyor assemblies 110; the multiple groups of linear conveying assemblies 110 are sequentially connected end to form a closed loop; the running track of the circulating transportation pipeline 100 is closed; the connection of two adjacent linear conveying components 110 forms a temporary storage position 101 for placing the bottom support 12; at least a portion of each of the adjacent linear transport assemblies 110 is located in the buffer 101; adjacent two sets of linear transport assemblies 110 are not transported simultaneously; suspending the operation of the shoe 12 by the former linear transfer device 110 to the temporary storage position 101 at the front end, and transporting the shoe 12 on the temporary storage position 101 by the current linear transfer device 100 towards the next linear transfer device 110; when the temporary storage position at the front end of the linear conveying component 110 is free of the base 12, the linear conveying component continues to move; in one embodiment, the temporary storage position 101 is provided with a bottom bracket stopper at the side facing the feeding material of the linear conveying assembly 110, so as to prevent the bottom bracket from being separated from the temporary storage position outwards due to the inertia of transportation; the safety and reliability are realized;
Further, the linear conveying assembly 110 where the detecting mechanism 200 is located is provided with a feeding level 102, a to-be-detected level 103, a detecting level 104 and a discharging level 105 in sequence along the conveying direction; the detection bit 104 is located in the detection mechanism 200 and corresponds to the visual detection module 220; the linear conveyor 110 is provided with a first sensor (not shown) for sensing whether the shoe 12 is located on the loading level 102, a second sensor (not shown) for sensing whether the shoe 12 is located on the position to be measured 103, and a third sensor (not shown) for sensing whether the shoe 12 is located on the unloading level 105; the first sensing assembly, the second sensing assembly and the third sensing assembly are all infrared sensors in the prior art, and the sensing is sensitive;
As shown in fig. 4, the online detection system further includes a loading robot 300 and a discharging robot 400; the feeding robot 300 carries the jig 11 for placing the sample to be tested onto the bottom support 12 in the feeding level 102; the blanking robot 400 conveys the detected jig 11 from the bottom support 12 in the blanking position 105 to the stock area 13; when the second sensing component (not shown) detects that the to-be-detected position 103 has the signal for placing the bottom bracket 12, the control host 210 controls the first lifting door module 203 to ascend, and when the bottom bracket 12 and the jig 11 move to the detection position 104, the current linear conveying component 110 stops, and the control host 210 controls the first lifting door module 203 to descend; after the detection of the X-ray fluorescence spectrometer 230 is completed, the control host 210 controls the second lifting door module 205 to lift, and the current linear conveying assembly 110 drives the bottom bracket 12 to move towards the discharging position 105; after the blanking robot carries the jig 11 on the blanking level 105 for blanking, the current linear conveying assembly 110 drives the bottom bracket 12 to move the next linear conveying assembly; when the linear conveying assembly moves to the temporary storage position 101, the current linear conveying assembly 110 stops running, and the next linear conveying assembly drives the bottom bracket 12 to run; until it moves to the loading level 102; when the first sensing component (not shown) detects that the loading level 102 has a signal for placing the shoe 12 in a back flow, the current linear conveying component 110 stops; when the third sensing component (not shown) detects that the blanking level 105 has a signal for placing the shoe 12; the linear conveying assembly 110 is stopped currently, so that the shoe recovery is completed, and the use is convenient.
Further, the linear transport assembly 110 has a trapezoidal structure. The linear transport assembly 110 includes a linear mount 111; in order to prevent the shoe 12 from sliding down during transportation, baffles (not shown) are further disposed on two opposite sides of the linear mounting frame 111, and a plurality of roller shafts 112 rotatably connected to the linear mounting frame 111 are uniformly distributed along the length direction of the linear mounting frame 111; the same ends of the plurality of roller shafts 112 are fixedly provided with synchronous gears 113; the plurality of synchronous gears 113 are in transmission connection through a synchronous belt (not shown in the figure); alternatively, the synchronous belt is a chain belt in the prior art, and the synchronous gear 113 is meshed with the synchronous belt; the linear mounting frame 111 is further provided with a driving motor 114 for driving any one of the synchronous gears 113 to rotate.
Embodiment two:
As shown in fig. 5 and 6, the atoms of any element are composed of nuclei and electrons moving around the nuclei, and the electrons outside the nuclei are layered according to the energy levels thereof to form different energy levels, so that one nucleus may have various energy level states. The lowest energy state is referred to as the ground state energy level, the remaining energy levels are referred to as the excited state energy levels, and the lowest energy excited state is referred to as the first excited state. Normally, the atoms are in the ground state and the extra-nuclear electrons move in their respective lowest energy orbitals. If a certain external energy, such as light energy, is supplied to the ground state atom, when the external light energy E is exactly equal to the energy level difference E between the ground state and a certain higher energy level in the ground state atom, the atom will absorb light of this characteristic wavelength, and the outer electrons transit from the ground state to the corresponding excited state, forming an atomic absorption spectrum. Electrons are in an excited state after they transition to a higher energy level, but the excited state electrons are unstable, and after a short period of time, the excited state electrons return to the ground state or other lower energy level and release the energy absorbed by the electrons as light, which process forms an atomic emission spectrum. The spectral energy and wavelength emitted by different elements are different, namely characteristic spectral lines, so that the energy or wavelength measurement of the spectral energy or wavelength can be used for knowing what element is emitted, and qualitative analysis of the element is performed. The line strength is related to the content of the element in the sample, so that the quantitative analysis of the element can be performed by measuring the strength of the element.
Based on the detection principle, the invention also provides an on-line detection method of the alloy component, wherein the detection method comprises the following steps:
Starting equipment, namely placing a jig for placing a sample to be tested on the collet, and driving the collet to move to a detection position in a detection mechanism by a circulating transportation assembly line;
The visual detection module photographs the jig on the detection position to obtain the position information of a plurality of samples to be detected on the jig;
After receiving the shooting data of the vision system, the control host numbers and positions each sample to be detected; controlling the XYZ moving module to drive the X-ray fluorescence spectrometer to move above the target sample according to the positioning information;
The X-ray fluorescence spectrometer emits primary X-rays towards a target sample through a high-voltage power supply, atoms of elements to be detected in the target sample absorb corresponding energy to form an excited state, and X-ray fluorescence is emitted outwards to release energy; after the detector in the X-ray fluorescence spectrometer detects X-ray fluorescence released by the target sample, corresponding signals are collected and transmitted to the data processing module in the X-ray fluorescence spectrometer, and the types and the contents of elements contained in the sample are obtained through data processing analysis;
The data processing module in the X-ray fluorescence spectrometer compares the detected element types and the content thereof with the conditions for judging whether the sample is qualified or not, if the element types and the content thereof are within the preset range of the qualified element types and the content thereof, the sample is judged to be qualified, otherwise, the sample is judged to be unqualified;
marking an unqualified label on the unqualified product according to the detection result by the control host, and reporting the number of the unqualified product;
after the detection is finished, the circulating transportation assembly line drives the collet and the jig to move out of the detection equipment, so as to prepare for the detection of the next sample to be detected.
The online detection method does not need manual lofting detection one by one, saves labor cost, can not cause any damage to the sample to be detected, can realize 100% detection of the sample, ensures the qualification rate of the factory sample, and has no strict requirements on the use environment and the sample form.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.

Claims (10)

1. The on-line detection system for the alloy components is characterized by comprising a jig for placing a sample to be detected, a collet for bearing the jig, a circulating transportation assembly line for transporting the collet, and a detection mechanism for detecting the alloy components of the sample to be detected on the circulating transportation assembly line; the detection mechanism comprises a control host, a visual detection module for photographing all the samples on the collet and sending photographing information to the control host, an X-ray fluorescence spectrometer for detecting and analyzing components of the samples, and an XYZ movement module for driving the X-ray fluorescence spectrometer to move above the samples to be detected; the control host machine receives the shooting data of the vision detection module, then numbers and positions each sample to be detected, and controls the XYZ moving module to drive the X-ray fluorescence spectrometer to sequentially move onto the sample to be detected according to positioning information; the X-ray fluorescence spectrometer detects that the content of alloy components in the sample to be detected is within a preset value, the sample is judged to be qualified, otherwise, the sample is judged to be unqualified; and the control host machine marks the unqualified products with unqualified labels according to the detection result and reports the numbers of the unqualified products.
2. The on-line detection system of claim 1, wherein the detection mechanism is located on a transport path of the endless transport line; the detection mechanism comprises a frame; a channel for the circulating transportation assembly line to pass through is arranged in the frame; the front end of the frame is provided with a feed inlet and a first lifting door module for opening or closing the feed inlet; the rear end of the frame is provided with a discharge hole and a second lifting door module for opening or closing the discharge hole; the first lifting door module and the second lifting door module are electrically connected with and controlled by the control host.
3. The on-line detection system of claim 2, wherein the endless transport pipeline comprises at least four sets of linear conveyor assemblies; the linear conveying components are sequentially connected end to form a closed loop; the running track of the circulating transportation assembly line is closed; a temporary storage position for placing the bottom support is formed at the joint of two adjacent linear conveying assemblies; at least a part of each two adjacent linear conveying assemblies is positioned in the temporary storage position; and the former linear conveying assembly pauses when the shoe is operated to the temporary storage position, and the current linear conveying assembly conveys the shoe on the temporary storage position to the next linear conveying assembly.
4. The online detection system according to claim 3, wherein the linear conveying assembly on which the detection mechanism is located is provided with a loading level, a to-be-detected level, a detection level and a unloading level in sequence along a conveying direction thereof; the detection position is positioned in the detection mechanism and corresponds to the visual detection module; the linear conveying assembly is provided with a first sensing assembly for sensing whether the collet is positioned on the feeding level, a second sensing assembly for sensing whether the collet is positioned on the position to be measured, and a third sensing assembly for sensing whether the collet is positioned on the discharging level.
5. The online detection system of claim 4, further comprising a loading robot and a unloading robot; the feeding robot carries the jig placed by the sample to be tested onto the bottom support in the feeding position; and the blanking robot conveys the detected jig from the collet in the blanking position to a stock area.
6. The online detection system according to claim 4, wherein the control host controls the first lifting door module to lift when the second sensing assembly detects that the collet placement signal is detected to be located; when the collet and the jig move to the detection position, stopping the linear conveying assembly at present, and controlling the first lifting door module to descend by the control host; after the detection of the X-ray fluorescence spectrometer is finished, the control host controls the second lifting door module to lift, and the linear conveying assembly drives the bottom support to move towards the discharging position.
7. The on-line detection system of claim 6, wherein the linear transport assembly is stopped when the first sensing assembly detects the loading level has the shoe return placement signal; when the third sensing assembly detects that the blanking level has the collet placing signal; the linear transport assembly is currently stopped.
8. The in-line inspection system of claim 3, wherein the transfer surfaces of the linear transfer assembly are trapezoidal in configuration.
9. The on-line detection system of claim 8, wherein the linear transport assembly comprises a linear mount; a plurality of roll shafts which are rotationally connected with the linear mounting frame are uniformly distributed on the linear mounting frame along the length direction of the linear mounting frame; synchronous gears are fixedly arranged at the same ends of the plurality of roll shafts; the synchronous gears are in transmission connection through synchronous belts; and a driving motor for driving any synchronous gear to rotate is further arranged on the linear mounting frame.
10. An on-line detection method of alloy components is characterized by comprising the following steps:
Starting equipment, namely placing a jig for placing a sample to be tested on the collet, and driving the collet to move to a detection position in a detection mechanism by a circulating transportation assembly line;
The visual detection module photographs the jig on the detection position to obtain the position information of a plurality of samples to be detected on the jig;
After receiving the shooting data of the vision system, the control host numbers and positions each sample to be detected; controlling the XYZ moving module to drive the X-ray fluorescence spectrometer to move above the target sample according to the positioning information;
The X-ray fluorescence spectrometer emits primary X-rays towards a target sample through a high-voltage power supply, atoms of elements to be detected in the target sample absorb corresponding energy to form an excited state, and X-ray fluorescence is emitted outwards to release energy; after the detector in the X-ray fluorescence spectrometer detects X-ray fluorescence released by the target sample, corresponding signals are collected and transmitted to the data processing module in the X-ray fluorescence spectrometer, and the types and the contents of elements contained in the sample are obtained through data processing analysis;
The data processing module in the X-ray fluorescence spectrometer compares the detected element types and the content thereof with the conditions for judging whether the sample is qualified or not, if the element types and the content thereof are within the preset range of the qualified element types and the content thereof, the sample is judged to be qualified, otherwise, the sample is judged to be unqualified;
marking an unqualified label on the unqualified product according to the detection result by the control host, and reporting the number of the unqualified product;
after the detection is finished, the circulating transportation assembly line drives the collet and the jig to move out of the detection equipment, so as to prepare for the detection of the next sample to be detected.
CN202410356653.7A 2024-03-27 2024-03-27 Alloy component online detection system and detection method thereof Pending CN118225822A (en)

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