CN104914117A - X ray detector and X ray detector-based detection method - Google Patents

X ray detector and X ray detector-based detection method Download PDF

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Publication number
CN104914117A
CN104914117A CN201510267433.8A CN201510267433A CN104914117A CN 104914117 A CN104914117 A CN 104914117A CN 201510267433 A CN201510267433 A CN 201510267433A CN 104914117 A CN104914117 A CN 104914117A
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China
Prior art keywords
product
testing product
ray check
connecting gear
module
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Pending
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CN201510267433.8A
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Chinese (zh)
Inventor
张建文
徐地华
贺恪
桂行坦
黄林兵
彭怡
郭照虎
杨红梅
刘世群
李丛生
梅领亮
屈志高
陈伯平
林小夏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN ZHENGYE ELECTRONIC CO Ltd
Guangdong Zhengye Technology Co Ltd
Original Assignee
KUNSHAN ZHENGYE ELECTRONIC CO Ltd
Guangdong Zhengye Technology Co Ltd
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Application filed by KUNSHAN ZHENGYE ELECTRONIC CO Ltd, Guangdong Zhengye Technology Co Ltd filed Critical KUNSHAN ZHENGYE ELECTRONIC CO Ltd
Priority to CN201510267433.8A priority Critical patent/CN104914117A/en
Publication of CN104914117A publication Critical patent/CN104914117A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an X ray detector and an X ray detector-based detection method. The X ray detector comprises a material loading zone, a detection zone and a sorting zone, and the above zones are orderly connected by a transmission mechanism. Through a holding device in the material loading zone, a product to be detected is fixed to the transmission mechanism. The X ray detector in a detection zone is used for detecting a product to be detected. A determining device determines if the product to be detected satisfies quality requirements. A sorting device in the sorting zone is used for sorting NG detected products according to the determining result obtained by the determining device so that unqualified products do not enter into the next process. Therefore, work efficiency is improved and large-batch production is realized.

Description

The detection method of a kind of X-ray check machine and utilization X-ray check machine
Technical field
The present invention relates to detection field, particularly relate to a kind of X-ray check machine and use the detection method of X-ray check machine.
Background technology
General electronic equipment, as device for image, communication apparatus or optical instrument etc., widely uses lithium battery as power storage unit.Lithium battery usually all will detect its performance before dispatching from the factory, and guarantees that the product dispatched from the factory can meet related request.
Conventional battery detection equipment has X-ray inspection machine, utilizes X-ray to pass mesuring battary, by battery battery core video imaging at display.Afterwards, utilize the mode of artificial interpretation to judge each performance parameter of this battery, check whether it meets related request.Owing to being adopt manually to judge, therefore, due to the height of staff's self-technique ability, usually there will be different standard, cause defect rate higher.And the efficiency of this kind of manual mode of operation is not high yet.
Summary of the invention
In order to overcome above-mentioned deficiency of the prior art, the object of the invention is to, a kind of X-ray check machine is provided, underproof product can be made to enter subsequent processing, increase work efficiency, be convenient to produce in enormous quantities.
For reaching this object, the present invention includes: feeding area, detection zone, off-sorting station, connecting gear and control the control gear of X-ray check machine internal part running status;
Described feeding area, described detection zone, described off-sorting station are connected successively by described connecting gear;
Described feeding area is provided with for accepting testing product, and testing product is fixedly arranged in the holding unit on described connecting gear;
Described detection zone is provided with and is electrically connected with described control gear, for the X-ray check device that detects testing product and be electrically connected with described control gear, for judging whether testing product meets the decision maker of quality requirements;
Described off-sorting station is provided with for the result of determination according to decision maker, to the sorting equipment that testing product sorts.
Preferably, described detection zone is provided with protective housing, described X-ray check device is arranged in described protective housing, and described connecting gear is through described protective housing, and the through-Penetration portion of described connecting gear and described protective housing is provided with product inlet for making testing product pass in and out and products export;
Described product inlet is provided with feed gate assembly, and described products export is provided with discharge gate assembly;
Described feed gate assembly comprises material inlet valve baffle plate and is electrically connected with described control gear, for the charging driving mechanism driving described material inlet valve baffle plate to open or close;
Described discharge gate assembly comprises discharge valve baffle plate and is electrically connected with described control gear, for the discharging driving mechanism driving described discharge valve baffle plate to open or close.
Preferably, described connecting gear adopts travelling belt transmission testing product, is provided with hollow-out parts in the middle part of described travelling belt;
Described detection zone is provided with for adjusting and the detection platform of fixed test product space, and described detection platform is arranged on described X-ray check device receptive area territory, and is arranged on the bottom of described travelling belt hollow-out parts;
Described detection platform comprises: for detent mechanism testing product being fixed on detecting position, the lifting rotation mechanism that is electrically connected with described control gear;
Described lifting rotation mechanism, detects position for being moved to by testing product, and adjusts the detection position of testing product.
Preferably, described holding unit is provided with chute and is arranged in described chute, for the buckle of fixed test product;
Be provided with one end in described chute to fix, the other end is along the elastic mechanism of described chute free-extension, and described buckle is connected with the free-extension end of described elastic mechanism;
Described connecting gear is provided with several spacer block;
The spacing distance of described spacer block is corresponding with the width of described holding unit, for described holding unit is fixed on described connecting gear.
Preferably, also comprise: be connected with described off-sorting station by described connecting gear, for take up detect after product discharging area; Described discharging area is provided with full material suggestion device.
Preferably, described sorting equipment is arranged on described connecting gear top, is electrically connected with described control gear;
Described sorting equipment comprises: sort pawl, the drive mechanism be connected with described sorting pawl and sort driving mechanism;
Described sorting driving mechanism is used for by driving described drive mechanism to make described sorting pawl sort NG product.
Preferably, described connecting gear comprises: product conveyor and NG conveying belt;
Described drive mechanism is provided with Compact Mounts and vertical stop means;
Described Compact Mounts moves horizontally displacement for limiting described sorting pawl, when detecting NG product, described sorting driving mechanism drives described sorting pawl to move to described product conveyor upper end, described sorting pawl decline displacement is limited by described vertical stop means, make described sorting pawl capture NG product, and NG product is moved on described NG conveying belt.
Preferably, described control gear comprises: load module, display screen, etc. step pitch run module, manipulator, gate module, transmission module, X-ray check machine module, detection platform module, decision maker module, interlocking module;
Described load module is for receiving the testing product data parameters of operating personnel's input;
Described display screen is for showing the result of determination of X-ray check machine running status and judgment means;
The step pitch such as described is run module and is used for according to the distance between described feeding area and described detection zone and the distance between described detection zone and described off-sorting station, controls described connecting gear and runs or stop;
Described transmission module is for controlling startup and the stopping of described connecting gear;
Described gate module is for controlling startup and the stopping of described feed gate assembly and described discharge gate assembly;
Described manipulator is for controlling startup and the stopping of described sorting equipment;
Described X-ray check machine module is for controlling startup and the stopping of X-ray check machine;
Described detection platform module is for controlling detent mechanism and the lifting rotation mechanism of detection platform;
Described decision maker module, for receiving the judged result of described decision maker, when judging NG product, starts described sorting equipment sorting NG product;
Described interlocking module is electrically connected with described transmission module, described gate module, described manipulator, described X-ray check machine module, described detection platform module, described decision maker module respectively, for making X-ray check machine internal part coordinated operation.
Use a detection method for X-ray check machine, comprising:
Testing product is placed on holding unit, and testing product is placed in the connecting gear of feeding area;
Start and run connecting gear;
Testing product is sent to the detection platform position in detection zone by connecting gear, and connecting gear is out of service;
Testing product rises to by lifting rotation mechanism detects position, and by the detection position of testing product and the contraposition of X-ray check device, testing product is fixed on detecting position by detent mechanism, closes feed gate assembly simultaneously and closes discharge gate assembly;
Open X-ray check device to detect testing product, decision maker judges whether testing product meets quality requirements;
Detect complete, close X-ray check device, open feed gate assembly simultaneously and open discharge gate assembly;
Testing product drops down onto on connecting gear by lifting rotation mechanism, recovers delivering position, and detent mechanism gets loose testing product;
Start and run connecting gear, testing product is sent to off-sorting station;
Sorting equipment, according to the result of determination of decision maker, sorts testing product;
When decision maker judges testing product as NG product, NG product is moved to NG conveying belt by sorting equipment;
When decision maker judges that testing product meets quality requirements, testing product is sent to discharging area by connecting gear.
Preferably, open X-ray check device and detect testing product, the step whether decision maker judgement testing product meets quality requirements also comprises:
Open the first detection position of X-ray check device to testing product to detect, decision maker judges whether the first detection position meets quality requirements, and by testing result display on a display screen;
Lifting rotation mechanism adjustment testing product position, makes X-ray check device detect position to second of testing product and detects, and decision maker judges whether the second detection position meets quality requirements, and by testing result display on a display screen.
As can be seen from the above technical solutions, the present invention has the following advantages:
Feeding area, detection zone, off-sorting station are connected successively by described connecting gear, testing product is fixed on the transfer mechanism by the holding unit of feeding area, the X-ray check device of detection zone detects testing product, decision maker judges whether testing product meets quality requirements, the sorting equipment of off-sorting station is according to the result of determination of decision maker, when there is NG product, NG testing product sorts by sorting equipment, underproof product is made to enter subsequent processing, increase work efficiency, be convenient to produce in enormous quantities.
Accompanying drawing explanation
In order to be illustrated more clearly in technical scheme of the present invention, be briefly described to the accompanying drawing used required in description below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the main TV structure figure of X-ray check machine embodiment;
Fig. 2 is the three-dimensional structure diagram of X-ray check machine embodiment;
Fig. 3 is the plan structure figure of X-ray check machine embodiment;
Fig. 4 is X-ray check machine control gear embodiment schematic diagram;
Fig. 5 is X-ray check machine testing method flow diagram.
Description of reference numerals:
1 feeding area, 2 detection zones, 3 off-sorting stations, 4 discharging areas, 11 holding units, 11a buckle, 11b chute, 12 spacer blocks, 21X optical detection device, 21a shadow shield, 23 boosters, 24 feed gate assemblies, 25 discharge gate assemblies, 26 detection platform, 31 sorting equipments, 41 completely expect suggestion device, 61 product conveyors, 62NG conveying belt, 63 hollow-out parts, 101 interlocking modules, 102 load modules, 103 detection platform modules, 104 transmission modules, 105X light detects machine module, 106 gate modules, 107 manipulator, 108 decision maker modules
Embodiment
For making goal of the invention of the present invention, feature, advantage can be more obvious and understandable; specific embodiment and accompanying drawing will be used below; the technical scheme of the present invention's protection is clearly and completely described; obviously; the embodiments described below are only the present invention's part embodiments, and the embodiment of not all.Based on the embodiment in this patent, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of this patent protection.
Be to be understood that, the a certain element of title or layer another element or layer " on ", when being " connected " or " coupled " to another element or layer, it may directly on another element or layer, another element or layer are connected directly or are coupled to, also intermediary element or layer may be there is.On the contrary, a certain element of title " directly existed " another element or layer " on ", when " directly connection " or " direct-coupling " are to another element or layer, then there is not intermediary element or layer.Numeral instruction like similar in institute's drawings attached.As used herein, term "and/or" comprises relevant listd one or more any and all combinations.
This enforcement provides a kind of X-ray check machine, refers to shown in Fig. 1, Fig. 2 composition graphs 3, comprising: feeding area 1, detection zone 2, off-sorting station 3, connecting gear and control the control gear of X-ray check machine internal part running status;
Feeding area 1, detection zone 2, off-sorting station 3 are connected successively by connecting gear; Feeding area 1 is provided with for accepting testing product, and testing product is fixedly arranged in the holding unit 11 on connecting gear; Detection zone 2 is provided with and is electrically connected with control gear, for the X-ray check device 21 that detects testing product and be electrically connected with control gear, for judging whether testing product meets the decision maker of quality requirements; Off-sorting station 3 is provided with for the result of determination according to decision maker, to the sorting equipment 31 that testing product sorts.
In the present embodiment, connecting gear adopts V belt translation, can certainly adopt chain drive etc.Connecting gear comprises: product conveyor 61 and NG (not good substandard products) conveying belt 62; Product conveyor 61 is for transmitting testing product, and it is through X-ray check machine.NG conveying belt 62 mainly transmits substandard product, and when decision maker judges product as unacceptable product, NG product is sorted to NG conveying belt 62 from product conveyor 61 by sorting equipment 31.Product conveyor 61 and NG conveying belt 62 can adopt the mode be set up in parallel, and the mode of intersection also can be adopted to arrange.
In the present embodiment, decision maker adopts single-chip microcomputer or microcontroller as acp chip, more auxiliary corresponding operational module.First the product parameters meeting quality is inputed in decision maker before detection, such as: without being communicated with short circuit between the lamination of detection laminated batteries, first the line parameter circuit value of laminated batteries is inputted, and be set as criterion, decision maker judges without being communicated with short circuit between lamination according to the gray scale of the product image projected, thus draws whether meet quality requirements.
It can thus be appreciated that, feeding area 1, detection zone 2, off-sorting station 3 are connected successively by connecting gear, testing product is fixed on the transfer mechanism by the holding unit 11 of feeding area 1, X-ray check device 21 pairs of testing products of detection zone 2 detect, decision maker judges whether testing product meets quality requirements, the sorting equipment 31 of off-sorting station 3 is according to the result of determination of decision maker, when there is NG product, NG testing product sorts by sorting equipment 31, underproof product is made to enter subsequent processing, increase work efficiency, be convenient to produce in enormous quantities.
In the present embodiment, detection zone 2 is provided with protective housing (accompanying drawing does not show), and protective housing plays radiation-resistant effect, adopts steel plate or stereotype to make.Detection zone 2 is all wrapped up by protective housing, also only can wrap up the surveyed area of X-ray check device.
X-ray check device 21 is arranged in protective housing, and connecting gear is through protective housing, and the through-Penetration portion of connecting gear and protective housing is provided with product inlet for making testing product pass in and out and products export;
Be understandable that, testing product, in order to run through protective housing, is delivered to detection zone by connecting gear, arranges product inlet and products export in the through-Penetration portion of connecting gear and protective housing.
Further, operationally, part X-ray line is easily scattered by product inlet and products export X-ray check device 21, impacts the health of testing staff.Such product inlet is provided with feed gate assembly 24, and products export is provided with discharge gate assembly 25;
Wherein, feed gate assembly 24 comprises material inlet valve baffle plate and is electrically connected with control gear, for the charging driving mechanism driving material inlet valve baffle plate to open or close; Discharge gate assembly 25 comprises discharge valve baffle plate and is electrically connected with control gear, for the discharging driving mechanism driving discharge valve baffle plate to open or close.
Like this, work is started when control gear controls X-ray check device 21, close feed gate assembly 24 and discharge gate assembly 25 simultaneously, or before X-ray check device 21 startup work, close feed gate assembly 24 and discharge gate assembly 25, prevent X-ray line from scattering protective housing, the health of testing staff is impacted.
Feed gate assembly 24 and discharge gate assembly 25 all can adopt motor to drive, and also can adopt air cylinder driven.
In detection zone 2, be also provided with booster 23, booster 23 position is corresponding with X-ray check device 21 luminotron position, plays and increases contrast and the sharpness that X ray throws photograph, ensure to check on the quality.Be provided with shadow shield 21a at the sidepiece of X-ray check device 21, shadow shield 21a plays equally increases contrast and the sharpness that X ray throws photograph, ensures to check on the quality.
In the present embodiment, holding unit 11 is provided with chute 11b and is arranged in chute 11b, for the buckle 11a of fixed test product; Be provided with one end in chute 11b to fix, the other end is along the elastic mechanism of chute 11b free-extension, and buckle 11a is connected with the free-extension end of elastic mechanism; Can arrange multiple chute 11b and the buckle 11a with this structure at holding unit 11, like this when fixing inspection product, what hold is firmer.And holding unit 11 can fix the testing product of different size, the testing product of X-ray check machine is not limited by the size of product.Here can increase the length of buckle 11a, make holding unit 11 hold multiple testing product and detect simultaneously, improve detection efficiency.
Connecting gear is provided with several spacer block 12; The spacing distance of spacer block 12 is corresponding with the width of holding unit 11, for being fixed on the transfer mechanism by holding unit 11.The width of holding unit 11 here can be understood as the size of the length direction of holding unit 11 or the size of Width, according to the concrete size setting of product.
In the present embodiment, hollow-out parts 63 is provided with in the middle part of travelling belt; Wherein travelling belt can adopt two parallel travelling belts, forms hollow-out parts 63 in the middle part of it.Be equipped with hollow-out parts 63 at product conveyor 61 and NG conveying belt 62, be so also convenient to upwards fetch testing product bottom travelling belt.
Because the detection position of X-ray check device 21 and travelling belt are at differing heights, and testing product cannot adjust on a moving belt and detects position.In the present embodiment, detection zone 2 is provided with for adjusting and the detection platform 26 of fixed test product space, and detection platform 26 is arranged on X-ray check device 21 receptive area territory, and is arranged on the bottom of travelling belt hollow-out parts 63; Detection platform 26 comprises: for detent mechanism testing product being fixed on detecting position, the lifting rotation mechanism that is electrically connected with control gear; Lifting rotation mechanism, detects position for being moved to by testing product, and adjusts the detection position of testing product.
Like this, testing product is sent into the detecting position postpone of detection zone 2 by travelling belt, detection platform 26 rises and holds up testing product, testing product is risen to and detects position, testing product is fixed by detent mechanism, the detection position of lifting rotation mechanism adjustment testing product, makes detection position corresponding with X-ray check device 21 position.When testing product has multiple detection position, after having detected primary importance, lifting rotation mechanism adjusted position has been put, and makes X-ray check device 21 detect the second place, the like until detect all detection positions.
Lifting rotation mechanism adopts servomotor or air cylinder driven.Detent mechanism is a platform, arranges locator card in platform surrounding, and locator card can adopt air cylinder driven, and testing product is fixed on platform.Such testing product holding position when being elevated or rotate is relatively fixing, and avoiding affects detection because of mobile.
In the present embodiment, also comprise: be connected with off-sorting station 3 by connecting gear, for take up detect after product discharging area 4; Discharging area 4 is provided with full material suggestion device 41.Discharging area 4 can be communicated with next pipeline production line, and the product after detecting so directly can enter next procedure.Discharging area 4 also comprises product conveyor 61 and NG conveying belt 62, and wherein unacceptable product is transmitted by NG conveying belt 62, and unacceptable product is separated with certified products.Equally, the material loading of feeding area 1 also can be connected with other operations, and after production completes, make streamline and dock with feeding area 1, the product completed directly is detected by X-ray check machine, enhances productivity, and ensures product quality.
When discharging area 4 does not connect subsequent handling, when the testing product of discharging area 4 is completely expected, by full material suggestion device 41 alert feeding, to drop damage to avoid product.Completely expect that suggestion device 41 can be arranged on product conveyor 61 and NG conveying belt 62.Completely expect that suggestion device 41 adopts infrared sensor, or photoelectric sensor etc.
In the present embodiment, sorting equipment 31 is arranged on connecting gear top, is electrically connected with control gear; Sorting equipment 31 comprises: sort pawl 31a, the drive mechanism 31b be connected with sorting pawl 31a and sort driving mechanism; Sorting driving mechanism, for making sorting pawl sort NG product by driving drive mechanism.
Concrete, drive mechanism 31b is provided with Compact Mounts and vertical stop means; Compact Mounts moves horizontally displacement for limiting sorting pawl 31a, when detecting NG product, sorting driving mechanism drives sorting pawl 31a to move to product conveyor 61 upper end, by vertical stop means restriction sorting pawl 31a decline displacement, make sorting pawl 31a capture NG product, and NG product is moved on NG conveying belt 62.Like this Compact Mounts is set in product conveyor 61 upper end that drive mechanism 31b is corresponding, NG conveying belt 62 upper end arranges Compact Mounts, vertical stop means is set according to the height of testing product, enables sorting pawl 31a accurately NG product be moved to NG conveying belt 62.
In the present embodiment, refer to shown in Fig. 4, control gear comprises: load module 102, display screen, manipulator 107, gate module 106, transmission module 104, X-ray check machine module 105, detection platform module 103, decision maker module 108, etc. step pitch run module 109, interlocking module 101;
Load module 102 is for receiving the testing product data parameters of operating personnel's input;
Display screen is for showing the result of determination of X-ray check machine running status and judgment means;
Transmission module 104 is for controlling startup and the stopping of connecting gear;
Gate module 106 is for controlling startup and the stopping of feed gate assembly 24 and discharge gate assembly 25;
Manipulator 107 is for controlling startup and the stopping of sorting equipment 31;
X-ray check machine module 105 is for controlling startup and the stopping of X-ray check machine;
Detection platform module 103 is for controlling detent mechanism and the lifting rotation mechanism of detection platform 26;
Decision maker module 108, for receiving the judged result of decision maker, when judging NG product, starting sorting equipment 31 and sorting NG product;
Interlocking module 101 is electrically connected with transmission module 104, gate module 106, manipulator 107, X-ray check machine module 105, detection platform module 103, decision maker module 108 respectively, for making X-ray check machine internal part coordinated operation.
Run module 109 for according to the distance between feeding area 1 and detection zone 2 and the distance between detection zone 2 and off-sorting station 3 etc. step pitch, control the operation of described connecting gear or stop; Testing product is delivered to detection zone 2 by feeding area 1 by connecting gear, and testing product detects in detection zone 2.When testing product, connecting gear is out of service, to be detected complete after, then open connecting gear by detect after product deliver to off-sorting station 3.In this process, the connecting gear process that experienced by startup, stop, restarting.The step pitches such as the present invention passes through run the operational process that module 109 controls connecting gear.Concrete, control gear is by being electrically connected with the drive unit of connecting gear, and such as drive unit is motor, be then electrically connected with motor, thus the control rotating speed of motor and the start and stop of motor realize controlling connecting gear.Certainly need concrete control connecting gear range ability and working time to decide according to the actual installation distance between feeding area 1 and detection zone 2 and the actual installation distance between detection zone 2 and off-sorting station 3.Be understandable that, make X-ray check machine internal part coordinated operation by the internal module of control gear, make X-ray check machine complete continuous detecting operation.
The present invention also provides a kind of detection method using X-ray check machine, and refer to shown in Fig. 5, concrete steps comprise:
S1: testing product is placed on holding unit, and connecting gear testing product being placed in feeding area;
Artificial blowing can be adopted, or be connected with other operations, automatic charging.
S2: start and run connecting gear;
Control gear starts and runs connecting gear;
S3: testing product is sent to the detection platform position in detection zone by connecting gear, and connecting gear is out of service;
Detection platform position in detection zone is provided with sensor, and when testing product is sent to now, it is out of service that control gear controls connecting gear.
S4: testing product rises to by lifting rotation mechanism detects position, and by the detection position of testing product and the contraposition of X-ray check device, testing product is fixed on detecting position by detent mechanism, closes feed gate assembly simultaneously and closes discharge gate assembly;
Control gear controls lifting rotation mechanism and testing product is risen to detection position, and by the detection position of testing product and the contraposition of X-ray check device, testing product is fixed on detecting position by detent mechanism.Control gear controls cut out feed gate assembly and cut out discharge gate assembly;
S5: open X-ray check device and testing product is detected, decision maker judges whether testing product meets quality requirements;
S6: detect complete, closes X-ray check device, opens feed gate assembly simultaneously and opens discharge gate assembly;
S7: testing product drops down onto on connecting gear by lifting rotation mechanism, recovers delivering position, and detent mechanism gets loose testing product;
S8: control gear controls start and run connecting gear, and testing product is sent to off-sorting station;
S9: sorting equipment, according to the result of determination of decision maker, sorts testing product;
When decision maker judges testing product as NG product, NG product is moved to NG conveying belt by sorting equipment;
When decision maker judges that testing product meets quality requirements, testing product is sent to discharging area by connecting gear.
In this method embodiment, open X-ray check device and detect testing product, the step whether decision maker judgement testing product meets quality requirements also comprises:
Open the first detection position of X-ray check device to testing product to detect, decision maker judges whether the first detection position meets quality requirements, and by testing result display on a display screen;
Lifting rotation mechanism adjustment testing product position, makes X-ray check device detect position to second of testing product and detects, and decision maker judges whether the second detection position meets quality requirements, and by testing result display on a display screen.
Testing product is sent into the detecting position postpone of detection zone by travelling belt, detection platform rises and holds up testing product, testing product is risen to and detects position, testing product is fixed by detent mechanism, the detection position of lifting rotation mechanism adjustment testing product, makes detection position corresponding with X-ray check setting position.When testing product has multiple detection position, after having detected primary importance, lifting rotation mechanism adjusted position has been put, make X-ray check device detect the second place, the like until detect all detection positions, realize multi-faceted detection.
In this instructions, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, identical similar portion reference mutually between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (10)

1. an X-ray check machine, is characterized in that, comprising: feeding area, detection zone, off-sorting station, connecting gear and control the control gear of X-ray check machine internal part running status;
Described feeding area, described detection zone, described off-sorting station are connected successively by described connecting gear;
Described feeding area is provided with for accepting testing product, and testing product is fixedly arranged in the holding unit on described connecting gear;
Described detection zone is provided with and is electrically connected with described control gear, for the X-ray check device that detects testing product and be electrically connected with described control gear, for judging whether testing product meets the decision maker of quality requirements;
Described off-sorting station is provided with for the result of determination according to decision maker, to the sorting equipment that testing product sorts.
2. X-ray check machine according to claim 1, is characterized in that:
Described detection zone is provided with protective housing, described X-ray check device is arranged in described protective housing, described connecting gear is through described protective housing, and the through-Penetration portion of described connecting gear and described protective housing is provided with product inlet for making testing product pass in and out and products export;
Described product inlet is provided with feed gate assembly, and described products export is provided with discharge gate assembly;
Described feed gate assembly comprises material inlet valve baffle plate and is electrically connected with described control gear, for the charging driving mechanism driving described material inlet valve baffle plate to open or close;
Described discharge gate assembly comprises discharge valve baffle plate and is electrically connected with described control gear, for the discharging driving mechanism driving described discharge valve baffle plate to open or close.
3. X-ray check machine according to claim 1 and 2, is characterized in that:
Described connecting gear adopts travelling belt transmission testing product, is provided with hollow-out parts in the middle part of described travelling belt;
Described detection zone is provided with for adjusting and the detection platform of fixed test product space, and described detection platform is arranged on described X-ray check device receptive area territory, and is arranged on the bottom of described travelling belt hollow-out parts;
Described detection platform comprises: for detent mechanism testing product being fixed on detecting position, the lifting rotation mechanism that is electrically connected with described control gear;
Described lifting rotation mechanism, detects position for being moved to by testing product, and adjusts the detection position of testing product.
4. X-ray check machine according to claim 1, is characterized in that:
Described holding unit is provided with chute and is arranged in described chute, for the buckle of fixed test product;
Be provided with one end in described chute to fix, the other end is along the elastic mechanism of described chute free-extension, and described buckle is connected with the free-extension end of described elastic mechanism;
Described connecting gear is provided with several spacer block;
The spacing distance of described spacer block is corresponding with the width of described holding unit, for described holding unit is fixed on described connecting gear.
5. X-ray check machine according to claim 1, is characterized in that:
Also comprise: be connected with described off-sorting station by described connecting gear, for taking up the discharging area detecting rear product; Described discharging area is provided with full material suggestion device.
6. X-ray check machine according to claim 1, is characterized in that:
Described sorting equipment is arranged on described connecting gear top, is electrically connected with described control gear;
Described sorting equipment comprises: sort pawl, the drive mechanism be connected with described sorting pawl and sort driving mechanism;
Described sorting driving mechanism is used for by driving described drive mechanism to make described sorting pawl sort NG product.
7. X-ray check machine according to claim 6, is characterized in that:
Described connecting gear comprises: product conveyor and NG conveying belt;
Described drive mechanism is provided with Compact Mounts and vertical stop means;
Described Compact Mounts moves horizontally displacement for limiting described sorting pawl, when detecting NG product, described sorting driving mechanism drives described sorting pawl to move to described product conveyor upper end, described sorting pawl decline displacement is limited by described vertical stop means, make described sorting pawl capture NG product, and NG product is moved on described NG conveying belt.
8. X-ray check machine according to claim 2, is characterized in that:
Described control gear comprises: load module, display screen, etc. step pitch run module, manipulator, gate module, transmission module, X-ray check machine module, detection platform module, decision maker module, interlocking module;
Described load module is for receiving the testing product data parameters of operating personnel's input;
Described display screen is for showing the result of determination of X-ray check machine running status and judgment means;
The step pitch such as described is run module and is used for according to the distance between described feeding area and described detection zone and the distance between described detection zone and described off-sorting station, controls described connecting gear and runs or stop;
Described transmission module is for controlling startup and the stopping of described connecting gear;
Described gate module is for controlling startup and the stopping of described feed gate assembly and described discharge gate assembly;
Described manipulator is for controlling startup and the stopping of described sorting equipment;
Described X-ray check machine module is for controlling startup and the stopping of X-ray check machine;
Described detection platform module is for controlling detent mechanism and the lifting rotation mechanism of detection platform;
Described decision maker module, for receiving the judged result of described decision maker, when judging NG product, starts described sorting equipment sorting NG product;
Described interlocking module is electrically connected with described transmission module, described gate module, described manipulator, described X-ray check machine module, described detection platform module, described decision maker module respectively, for making X-ray check machine internal part coordinated operation.
9. use a detection method for X-ray check machine, it is characterized in that, comprising:
Testing product is placed on holding unit, and testing product is placed in the connecting gear of feeding area;
Start and run connecting gear;
Testing product is sent to the detection platform position in detection zone by connecting gear, and connecting gear is out of service;
Testing product rises to by lifting rotation mechanism detects position, and by the detection position of testing product and the contraposition of X-ray check device, testing product is fixed on detecting position by detent mechanism, closes feed gate assembly simultaneously and closes discharge gate assembly;
Open X-ray check device to detect testing product, decision maker judges whether testing product meets quality requirements;
Detect complete, close X-ray check device, open feed gate assembly simultaneously and open discharge gate assembly;
Testing product drops down onto on connecting gear by lifting rotation mechanism, recovers delivering position, and detent mechanism gets loose testing product;
Start and run connecting gear, testing product is sent to off-sorting station;
Sorting equipment, according to the result of determination of decision maker, sorts testing product;
When decision maker judges testing product as NG product, NG product is moved to NG conveying belt by sorting equipment;
When decision maker judges that testing product meets quality requirements, testing product is sent to discharging area by connecting gear.
10. the detection method of utilization X-ray check machine according to claim 9, is characterized in that: open X-ray check device and detect testing product, and the step whether decision maker judgement testing product meets quality requirements also comprises:
Open the first detection position of X-ray check device to testing product to detect, decision maker judges whether the first detection position meets quality requirements, and by testing result display on a display screen;
Lifting rotation mechanism adjustment testing product position, makes X-ray check device detect position to second of testing product and detects, and decision maker judges whether the second detection position meets quality requirements, and by testing result display on a display screen.
CN201510267433.8A 2015-05-22 2015-05-22 X ray detector and X ray detector-based detection method Pending CN104914117A (en)

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Application publication date: 20150916