CN118157415A - High-efficiency winding device for motor rotor - Google Patents
High-efficiency winding device for motor rotor Download PDFInfo
- Publication number
- CN118157415A CN118157415A CN202410312808.7A CN202410312808A CN118157415A CN 118157415 A CN118157415 A CN 118157415A CN 202410312808 A CN202410312808 A CN 202410312808A CN 118157415 A CN118157415 A CN 118157415A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- side wall
- sprocket
- motor
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 title claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of motors, in particular to a high-efficiency winding device for a motor rotor, which comprises a base, wherein the left end of the upper side wall of the base is fixedly connected with a winding machine, a bottom groove is formed in an inner cavity of the base, the left end of the inner side wall of the bottom groove is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating block, the upper end of the rotating block is fixedly connected with a rotating drum, the rotating drum is rotationally connected to the upper side wall of the base, the upper end of the rotating drum is fixedly connected with a round frame, the inner side wall of the round frame is symmetrically and fixedly connected with springs, and annular clamping plates are fixedly connected between the two opposite side walls of the springs.
Description
The application relates to a split application of which the application number is 2022106801807, the application date is 2022, 06 and 16, and the application is named as a winding device for producing a miniature motor rotor.
Technical Field
The invention relates to the technical field of motors, in particular to a high-efficiency winding device for a motor rotor.
Background
The winding machine is a device for winding a linear object onto a specific workpiece, and is usually used for winding copper wires, most of the wires wound by the common winding machine are enamelled copper wires (for winding inductance coils of electronic and electric products), enamelled aluminum wires, textile wires (for winding spindles and coils for the textile machine), and electric heating wires, soldering wires, cables and the like for winding electric heating appliances, and a rotor of a motor is a rotating part of the motor in popular terms.
In the prior art, after the rotor winding is completed, a closing device is needed, a new rotor is placed in a clamp and then is wound, so that the idle time of the winding device is increased, and the processing efficiency of the winding device is greatly influenced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a high-efficiency winding device of a motor rotor.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a high efficiency winding device of motor rotor, includes the base, lateral wall left end fixedly connected with coiling machine on the base, the kerve has been seted up to the base inner chamber, the first motor of kerve inside wall left end fixedly connected with, first motor output fixedly connected with commentaries on classics piece, commentaries on classics piece upper end fixedly connected with rotary drum, the rotary drum rotate connect in base upper side wall, rotary drum upper end fixedly connected with round frame, round frame inside wall symmetry fixedly connected with spring, two equal fixedly connected with annular splint between the opposite lateral wall of spring, two equal sliding connection of annular splint in rotary drum upper side wall, first motor right-hand member is provided with the second motor, second motor fixedly connected with in kerve inside wall, the first sprocket outside wall meshing is connected with first chain, first sprocket right side is provided with second sprocket and third sprocket, the second sprocket meshing is connected with first inside wall, second sprocket symmetry fixedly connected with spring, equal sliding connection has the cylinder end, the cylinder end is connected with the roller rod is connected with the base, the cylinder end is connected with the roller rod fixedly connected with the base, the cylinder end is connected with the bottom rod fixedly connected with the base.
Preferably, the clamping device comprises a rotation limiting block, the rotation limiting blocks are all rotationally connected to the inner side wall of the fixed rod, the lower end of the rotation limiting block is fixedly connected with a rotating frame, the inner side wall of the rotating frame is rotationally connected with a threaded rod, two ends of the threaded rod are symmetrically connected with L-shaped rods in a threaded manner, a fourth chain wheel is fixedly connected to the center of the threaded rod, and the outer side wall of the fourth chain wheel is connected with a second chain in a meshed manner.
Preferably, the upper end of the inner side wall of the second chain is in meshed connection with a fifth sprocket, the fifth sprocket is in rotary connection with the inner side wall of the rotary limiting block, a first worm wheel is fixedly connected with one side wall of the fifth sprocket, the first worm wheel is in rotary connection with the inner side wall of the rotary limiting block, a first worm is in meshed connection with the rear side wall of the first worm wheel, the first worm is in rotary connection with the inner side wall of the rotary limiting block, and the upper end of the first worm is fixedly connected with a rotary button.
Preferably, the fixed frame is fixedly connected to the inner side wall at the right end of the base, the third sprocket is rotationally connected to the inner side wall of the fixed frame, the second worm is fixedly connected to the lower end of the third sprocket and rotationally connected to the inner side wall of the fixed frame, and the front end and the rear end of the fixed frame are rotationally connected with rotating rollers.
Preferably, one end of the rotary roller is fixedly connected with a second worm wheel at the center, the second worm wheel is connected to one side wall of the second worm in a meshed mode, and the two ends of the rotary roller are connected with a conveying belt in a transmission mode.
Preferably, a bump is fixedly connected to one side wall of the rotating block, a trigger switch adapted to the rotating block is fixedly connected to the inner side wall of the bottom groove, a controller is fixedly connected to the inner side wall of the bottom groove, and the controller is electrically connected with the second motor.
The high-efficiency winding device for the motor rotor has the beneficial effects that: the invention has the advantages that the first worm is controlled to drive the first worm wheel to rotate through the rotary button, the fifth sprocket is controlled to drive the fourth sprocket to rotate through the first worm wheel, the L-shaped rod is driven to move through the fourth sprocket to drive the L-shaped rod, the L-shaped rod clamps the rotor, the cylinder controls the slide rod to drive the fixed rod to slide upwards, the clamping of the spring to the rotor is relieved, the second motor controls the first sprocket to drive the first chain to drive the rotary base to rotate through the first chain, the rotary base is controlled to drive the slide rod to rotate through the rotary base, the rotor to be processed moves to the upper part of the round frame.
Drawings
FIG. 1 is a front sectional view of a high efficiency winding apparatus for a motor rotor according to the present invention;
Fig. 2 is a front view of a high-efficiency winding device for a motor rotor according to the present invention;
FIG. 3 is an enlarged view of part A of a high-efficiency winding device for a motor rotor according to the present invention;
fig. 4 is a front view of a second worm gear of the high-efficiency winding device for a motor rotor according to the present invention;
Fig. 5 is a side view of a second worm gear of a high efficiency winding device for a motor rotor according to the present invention.
In the figure: the winding machine comprises a base 1, a winding machine 2, a bottom groove 3, a first motor 4, a rotating block 5, a rotary drum 6, a round frame 7, a spring 8, an annular clamping plate 9, a second motor 10, a first chain wheel 11, a first chain 12, a second chain wheel 13, a third chain wheel 14, a rotating base 15, a sliding rod 16, a limiting rotating block 17, a cylinder 18, a fixed rod 19, a rotating limiting block 20, a rotating frame 21, a threaded rod 22, an L-shaped rod 23, a fourth chain wheel 24, a second chain 25, a fifth chain wheel 26, a first worm wheel 27, a first worm 28, a rotating button 29, a fixed frame 30, a second worm 31, a rotating roller 32, a second worm wheel 33, a conveying belt 34, a protruding block 35, a trigger switch 36 and a controller 37.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-5, a high efficiency winding device for a motor rotor comprises a base 1, wherein the left end of the upper side wall of the base 1 is fixedly connected with a winding machine 2, a bottom groove 3 is formed in the inner cavity of the base 1, the left end of the inner side wall of the bottom groove 3 is fixedly connected with a first motor 4, the output end of the first motor 4 is fixedly connected with a rotating block 5, the upper end of the rotating block 5 is fixedly connected with a rotating drum 6, the rotating drum 6 is rotationally connected with the upper side wall of the base 1, the upper end of the rotating drum 6 is fixedly connected with a round frame 7, the inner side wall of the round frame 7 is symmetrically and fixedly connected with springs 8, annular clamping plates 9 are fixedly connected between the opposite side walls of the two springs 8, the two annular clamping plates 9 are both in sliding connection with the upper side wall of the rotating drum 6, the right end of the first motor 4 is provided with a second motor 10, the inner side wall of the second motor 10 is fixedly connected with the inner side wall of the bottom groove 3, the output end of the second motor 10 is fixedly connected with a first sprocket 11, the outer side wall of the first sprocket 11 is in meshed connection with a first chain 12, the right side of the first chain wheel 11 is provided with a second chain wheel 13 and a third chain wheel 14, the second chain wheel 13 and the third chain wheel 14 are meshed and connected to the inner side wall of the first chain wheel 12, the inner side wall of the second chain wheel 13 is fixedly connected with a rotary base 15, the rotary base 15 is rotationally connected to the upper side wall of the base 1, the inner side wall of the rotary base 15 is slidingly connected with a slide bar 16, the lower end of the inner side wall of the slide bar 16 is rotationally connected with a limiting rotating block 17, the lower end of the limiting rotating block 17 is fixedly connected with an air cylinder 18, the air cylinder 18 is fixedly connected to the inner side wall of the bottom groove 3, the upper end of the slide bar 16 is uniformly and fixedly connected with a fixed rod 19, the air cylinder 18 pushes the slide bar 16 upwards, after the clamping of the spring 8 to the rotor is released, the controller 37 controls the second motor 10 to start, the second motor 10 drives the first chain wheel 12 to drive through the first chain wheel 11, the second sprocket 13 drives the rotation base 15 to rotate, and the rotation base 15 drives the fixed rod 19 to rotate through the sliding rod 16, so that a new rotor moves to the position above the round frame 7, the fixed rod 19 is directly controlled to rotate by the controller 37, and only a worker is required to check and replace the rotor above the conveyer belt 34, so that the operation is convenient.
Each group of fixed levers 19 outer end all is provided with clamping device, clamping device includes rotation stopper 20, rotation stopper 20 all rotates to be connected in fixed lever 19 inside wall, rotation stopper 20 lower extreme fixedly connected with frame 21 rotates to be connected with threaded rod 22, threaded rod 22 both ends symmetry threaded connection has L type pole 23, threaded rod 22 center department fixedly connected with fourth sprocket 24, fourth sprocket 24 lateral wall meshing is connected with second chain 25, second chain 25 inside wall upper end meshing is connected with fifth sprocket 26, fifth sprocket 26 rotates to be connected with in rotation stopper 20 inside wall, a side wall fixedly connected with first worm wheel 27 of fifth sprocket 26, first worm wheel 27 rotates to be connected with in rotation stopper 20 inside wall, first worm wheel 27 back lateral wall meshing is connected with first worm 28, first worm 28 rotates to be connected with in rotation stopper 20 inside wall, first worm 28 upper end fixedly connected with knob 29, the staff will need the rotor of processing be put between frame 21 and L type pole 23, rotate knob 29 makes the L type pole 23 relative motion of both sides, avoid the rotor to drop.
The fixed frame 30 of base 1 right-hand member inside wall fixedly connected with, third sprocket 14 rotation is connected in fixed frame 30 inside wall, and third sprocket 14 lower extreme fixedly connected with second worm 31, second worm 31 rotation are connected in fixed frame 30 inside wall, and both ends all rotate around the fixed frame 30 are connected with the roller 32, and roller 32 and rotation base 15 are linked, just can move when the rotor wire winding is finished conveyer belt 34, make conveyer belt 34 operating time reduce.
One end of the rotating roller 32 is fixedly connected with a second worm wheel 33, the second worm wheel 33 is connected to one side wall of the second worm 31 in a meshed mode, the two ends of the rotating roller 32 are connected with a conveying belt 34 in a transmission mode, and the conveying belt 34 conveys the wound rotor, so that further processing and packaging are facilitated.
The rotary block 5 is fixedly connected with the protruding block 35 on one side wall, the trigger switch 36 which is matched with the rotary block 5 is fixedly connected to the inner side wall of the bottom groove 3, the controller 37 is electrically connected with the second motor 10, when the rotor winding at the upper end of the round frame 7 is finished, the rotary block 5 drives the protruding block 35 to rotate for a circle, the protruding block 35 triggers the trigger switch 36, the trigger switch 36 transmits signals to the controller 37, the controller 37 directly controls the air cylinder 18 and the second motor 10 to control the fixing rod 19, and therefore the rotor at the upper end of the round frame 7 is replaced, idle time of a winding device is shortened, and machining efficiency is improved.
Working principle: when the invention works, a worker puts a rotor to be processed between the rotating frame 21 and the L-shaped rod 23, rotates the rotating knob 29 to enable the first worm 28 to drive the first worm wheel 27 to rotate, the first worm wheel 27 rotates to drive the fifth chain wheel 26, the fifth chain wheel 26 and the fourth chain wheel 24 are driven by the second chain 25, the fourth chain wheel 24 rotates to drive the threaded rod 22 to rotate, the threaded rod 22 rotates to drive the L-shaped rods 23 on two sides to move relatively, the rotor is clamped, when the winding of the rotor at the upper end of the round frame 7 is finished, the rotating block 5 drives the protruding block 35 to rotate for one circle, the protruding block 35 triggers the trigger switch 36, the trigger switch 36 transmits a signal to the controller 37, the controller 37 controls the air cylinder 18 to push the slide rod 16 upwards, after the clamping of the spring 8 to the rotor is released, the controller 37 controls the second motor 10 to start, the second motor 10 drives the first chain 12 to rotate through the first chain wheel 11, the second chain 12 drives the second chain wheel 13 to rotate, the rotating base 15 drives the fixing rod 19 through the second chain 16 to rotate, the new rotor moves to the upper side of the round frame 7, the controller 37 controls the air cylinder 18 to rotate, and then the new rotor is continuously conveyed to the side wall 34 to the side wall of the rotor after the winding is continuously clamped by the worker.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (4)
1. The utility model provides a high efficiency winding device of motor rotor, includes base (1), its characterized in that, lateral wall left end fixedly connected with coiling machine (2) on base (1), base (1) inner chamber has been seted up kerve (3), kerve (3) inside wall left end fixedly connected with first motor (4), first motor (4) output fixedly connected with commentaries on classics piece (5), commentaries on classics piece (5) upper end fixedly connected with rotary drum (6), rotary drum (6) swivelling joint in base (1) upper side wall, rotary drum (6) upper end fixedly connected with round frame (7), round frame (7) inside wall symmetry fixedly connected with spring (8), two equal fixedly connected with annular splint (9) between spring (8) opposite side wall, two equal sliding connection of annular splint (9) in rotary drum (6) upper side wall, first motor (4) right-hand member is provided with second motor (10), second motor (10) fixedly connected with rotary drum (3) inside wall, second sprocket (10) fixedly connected with round frame (7), first sprocket (11) outside sprocket (11) are connected with sprocket (11), the second chain wheel (13) and the third chain wheel (14) are connected to the inner side wall of the first chain (12) in a meshed mode, a rotating base (15) is fixedly connected to the inner side wall of the second chain wheel (13), the rotating base (15) is connected to the upper side wall of the base (1) in a rotating mode, a sliding rod (16) is slidably connected to the inner side wall of the rotating base (15), a limiting rotating block (17) is rotatably connected to the lower end of the inner side wall of the sliding rod (16), an air cylinder (18) is fixedly connected to the lower end of the limiting rotating block (17), the air cylinder (18) is fixedly connected to the inner side wall of the bottom groove (3), fixing rods (19) are uniformly and fixedly connected to the upper end of the sliding rod (16), and clamping devices are arranged at the outer ends of the fixing rods (19) in each group.
The novel bicycle is characterized in that a fixed frame (30) is fixedly connected to the inner side wall of the right end of the base (1), the third sprocket (14) is rotatably connected to the inner side wall of the fixed frame (30), the lower end of the third sprocket (14) is fixedly connected with a second worm (31), the second worm (31) is rotatably connected to the inner side wall of the fixed frame (30), and rotating rollers (32) are rotatably connected to the front end and the rear end of the fixed frame (30);
The rotary block is characterized in that a lug (35) is fixedly connected to one side wall of the rotary block (5), a trigger switch (36) matched with the rotary block (5) is fixedly connected to the inner side wall of the bottom groove (3), a controller (37) is fixedly connected to the inner side wall of the bottom groove (3), and the controller (37) is electrically connected with the second motor (10).
2. The high-efficiency winding device of a motor rotor according to claim 1, wherein a second worm wheel (33) is fixedly connected to the center of the rotating roller (32) at one end, the second worm wheel (33) is in meshed connection with one side wall of the second worm (31), and the rotating roller (32) at two ends is in transmission connection with a conveying belt (34).
3. The high-efficiency winding device of the motor rotor according to claim 2, wherein the clamping device comprises rotation limiting blocks (20), the rotation limiting blocks (20) are rotationally connected to the inner side walls of the fixed rods (19), a rotating frame (21) is fixedly connected to the lower ends of the rotation limiting blocks (20), a threaded rod (22) is rotationally connected to the inner side walls of the rotating frame (21), L-shaped rods (23) are symmetrically connected to two ends of the threaded rod (22) in a threaded manner, a fourth sprocket (24) is fixedly connected to the center of the threaded rod (22), and a second chain (25) is connected to the outer side walls of the fourth sprocket (24) in a meshed manner.
4. A high efficiency winding device for a motor rotor according to claim 3, wherein a fifth sprocket (26) is engaged and connected to an upper end of an inner side wall of the second chain (25), the fifth sprocket (26) is rotatably connected to an inner side wall of the rotation limiting block (20), a first worm wheel (27) is fixedly connected to a side wall of the fifth sprocket (26), the first worm wheel (27) is rotatably connected to an inner side wall of the rotation limiting block (20), a first worm (28) is engaged and connected to a rear side wall of the first worm wheel (27), the first worm (28) is rotatably connected to an inner side wall of the rotation limiting block (20), and a turning button (29) is fixedly connected to an upper end of the first worm (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410312808.7A CN118157415A (en) | 2022-06-16 | 2022-06-16 | High-efficiency winding device for motor rotor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410312808.7A CN118157415A (en) | 2022-06-16 | 2022-06-16 | High-efficiency winding device for motor rotor |
| CN202210680180.7A CN114928222B (en) | 2022-06-16 | 2022-06-16 | Coiling device for miniature motor rotor production |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210680180.7A Division CN114928222B (en) | 2022-06-16 | 2022-06-16 | Coiling device for miniature motor rotor production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118157415A true CN118157415A (en) | 2024-06-07 |
Family
ID=82814085
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410312808.7A Pending CN118157415A (en) | 2022-06-16 | 2022-06-16 | High-efficiency winding device for motor rotor |
| CN202210680180.7A Active CN114928222B (en) | 2022-06-16 | 2022-06-16 | Coiling device for miniature motor rotor production |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210680180.7A Active CN114928222B (en) | 2022-06-16 | 2022-06-16 | Coiling device for miniature motor rotor production |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN118157415A (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0811039Y2 (en) * | 1989-04-26 | 1996-03-29 | 株式会社安川電機 | Winding machine work holder |
| CN211981700U (en) * | 2020-06-19 | 2020-11-20 | 连云港职业技术学院 | Convenient motor rotor wire winding anchor clamps of adjusting |
| CN212726797U (en) * | 2020-07-29 | 2021-03-16 | 青岛精工自动化仪器有限公司 | Novel rotor winding machine |
| CN214045377U (en) * | 2020-10-30 | 2021-08-24 | 苏州市齐虎备自动化设备有限公司 | Motor rotor winding machine |
| CN112476283A (en) * | 2020-11-23 | 2021-03-12 | 江苏巨杰机电有限公司 | Rotor detection auxiliary device for motor production |
| CN216234663U (en) * | 2021-11-16 | 2022-04-08 | 仟禧多(南通)包装制品有限公司 | Corrugated box turnover mechanism for packaging |
-
2022
- 2022-06-16 CN CN202410312808.7A patent/CN118157415A/en active Pending
- 2022-06-16 CN CN202210680180.7A patent/CN114928222B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN114928222B (en) | 2024-05-03 |
| CN114928222A (en) | 2022-08-19 |
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