CN118108493A - Preparation method of ceramic glaze with alcohol extraction and aroma enhancement functions - Google Patents

Preparation method of ceramic glaze with alcohol extraction and aroma enhancement functions Download PDF

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CN118108493A
CN118108493A CN202410294902.4A CN202410294902A CN118108493A CN 118108493 A CN118108493 A CN 118108493A CN 202410294902 A CN202410294902 A CN 202410294902A CN 118108493 A CN118108493 A CN 118108493A
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毛东杰
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Weifang Dashan Ceramics Co ltd
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Abstract

The invention provides a preparation method of ceramic glaze for extracting alcohol and enhancing fragrance, which belongs to the technical field of ceramics and comprises the steps of mixing 60-80 parts of agate powder, 5-15 parts of star kaolin, 5-15 parts of potassium feldspar, 3-8 parts of talcum powder and 3-8 parts of bentonite to obtain earth culture, and calcining earth blanks; in the process of storing white wine in fired ceramic, metal oxide in agate powder and potassium feldspar or metal and alcohol in wine are oxidized to produce aromatic ester, and acetaldehyde in wine accelerates its volatilization speed under the action of soil culture formed by combining bentonite and star kaolin, and wine becomes thick and aromatic under the action of the ceramic glaze. Can gradually oxidize the impurity alcohol in the wine to generate aromatic ester and volatilize the acetaldehyde in the wine.

Description

Preparation method of ceramic glaze with alcohol extraction and aroma enhancement functions
Technical Field
The invention relates to the technical field of ceramic preparation, in particular to a preparation method of ceramic glaze with alcohol extraction and aroma enhancement.
Background
Ceramic is an old and commonly used material, and is formed by molding, drying and firing minerals such as clay at high temperature. Ceramic materials have played an important role in human history, not only being used for making artworks and practical appliances, but also having a plurality of other functions and effects. Ceramics are widely used for containing chemical raw materials and other liquids, such as white spirit, due to their excellent physical and chemical properties.
Thus, there is an urgent need for a method for preparing ceramic glazes that are flavored with alcohols.
Disclosure of Invention
In view of this, the present invention gradually oxidizes the fusel in the wine by the ceramic glaze fired by the green body to produce aromatic ester and volatilize the acetaldehyde in the wine.
The technical scheme of the invention is realized as follows: a process for preparing the ceramic glaze with alcohol extraction and fragrance enhancement includes such steps as mixing agate powder (60-80 portions), star kaolin (5-15 portions), potassium feldspar (5-15 portions), talc powder (3-8 portions) and bentonite (3-8 portions), calcining.
Based on the technical scheme, preferably, the agate is peeled and then crushed into 150-200 meshes.
On the basis of the above technical solution, preferably, the calcination includes a temperature raising stage, a temperature lowering stage, a reducing atmosphere firing stage, a converting oxidizing atmosphere firing stage, and a flameout maintaining stage.
On the basis of the above technical solution, preferably, the temperature raising stage includes a first temperature raising stage, a second temperature raising stage, a third temperature raising stage, a fourth temperature raising stage, and a fifth temperature raising stage that are sequentially performed.
On the basis of the technical scheme, preferably, the first temperature rising stage is that the soil culture is gradually heated to 300 ℃ from room temperature in 90 minutes; the second heating stage, namely gradually heating the soil culture after the first heating stage to 600 ℃ from 300 ℃ within 90 minutes; a third heating stage, wherein the soil culture in the second heating stage is gradually heated to 800 ℃ from 600 ℃ in 60 minutes; a fourth heating stage, wherein the soil culture in the third heating stage is gradually heated to 850 ℃ from 800 ℃ within 30 minutes; and a fifth heating stage, wherein the soil culture at the completion of the fourth heating stage is gradually heated from 850 ℃ to 1180 ℃ in 120 minutes.
On the basis of the above technical solution, preferably, the temperature reduction stage is that the soil culture in the fifth temperature increase stage is rapidly reduced from 1180 ℃ to 1170 ℃ and maintained for 10 minutes.
On the basis of the technical scheme, preferably, the soil culture in the reducing atmosphere firing stage is gradually heated from 1170 ℃ to 1310 ℃ within 240 minutes after the cooling stage is completed.
On the basis of the above technical scheme, preferably, in the trans-oxidative atmosphere firing stage, the earth culture in the completion of the reducing atmosphere firing stage is trans-oxidative atmosphere fired at 1310 ℃ and maintained for 30 minutes.
Based on the technical scheme, the flameout maintaining stage is preferable, flameout is realized after the completion of the trans-oxidation atmosphere firing stage, sealing is maintained, and the temperature naturally drops to the room temperature.
Compared with the prior art, the preparation method of the ceramic glaze with alcohol extraction and aroma enhancement has the following beneficial effects:
In the process of storing white wine in fired ceramic, metal oxide in agate powder and potassium feldspar or metal and alcohol in wine are oxidized to produce aromatic ester, and acetaldehyde in wine accelerates its volatilization speed under the action of soil culture formed by combining bentonite and star kaolin, and wine becomes thick and aromatic under the action of the ceramic glaze. Can gradually oxidize the impurity alcohol in the wine to generate aromatic ester and volatilize the acetaldehyde in the wine.
Detailed Description
The following description of the embodiments of the present invention will clearly and fully describe the technical aspects of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
Examples
The preparation process of ceramic glaze with alcohol extraction and fragrance enhancement includes mixing agate powder 60, star kaolin 5, potassium feldspar 5, talcum powder 3 and bentonite 3 to obtain adobe, and calcining. The star kaolin is formed by grinding crystallized kaolinite, wherein the content of ferric oxide is more than 1.3 parts; the agate powder is mainly composed of silicon dioxide, wherein metal oxide is mixed in the agate powder and has a certain color, and the color can be changed from extremely light color to dark color; potassium feldspar is an aluminosilicate mineral of alkali metal or alkaline earth metal such as potassium, sodium, calcium, etc.; the talcum has the advantages of lubricity, anti-sticking, glidant, fire resistance, acid resistance, insulativity, high melting point, inactive chemistry, good covering power, softness, good luster, strong adsorption power, no color change at high temperature, enhanced whiteness, uniform density, good luster and smooth surface after calcination; the bentonite swells when meeting water, the main reason for the natural phenomenon is that the crystal layer spacing of the bentonite mineral is increased, water molecules enter the crystal layer of the mineral, and the reason for the bentonite swelling is also cation exchange of the bentonite mineral, and when agate powder, star kaolin, potassium feldspar, talcum powder and bentonite are mixed and then added with water, the soil culture is prepared. In the process of storing white wine in fired ceramic, metal oxide in agate powder and potassium feldspar or metal and alcohol in wine are oxidized to produce aromatic ester, and acetaldehyde in wine accelerates its volatilization speed under the action of soil culture formed by combining bentonite and star kaolin, and wine becomes thick and aromatic under the action of the ceramic glaze. Can gradually oxidize the impurity alcohol in the wine to generate aromatic ester and volatilize the acetaldehyde in the wine. The inner wall of the wine set prepared by firing the glaze can form a plurality of tiny air holes, the tiny air holes can enable outside oxygen to slowly enter the white wine in the storage process, the esterification reaction of the white wine is promoted, the taste of the white wine becomes mellow, and in addition, the agate glaze contains a large amount of microelements such as iron, copper, calcium, magnesium and the like, and is tightly combined with wine molecules in the process of storing the white wine, so that the pungency of the white wine is reduced, the mellow feeling is increased, and the white wine is softer and more fragrant.
The agate is peeled and crushed to 150 meshes, and when the agate is smaller than 150 meshes, the agate is not easy to melt and fill, and the color development and aroma enhancement and purification effects of the glaze are affected.
The calcination comprises a heating-up stage, a cooling-down stage, a reducing atmosphere firing stage, a converting oxidizing atmosphere firing stage and a flameout maintaining stage.
The heating stage comprises a first heating stage, a second heating stage, a third heating stage, a fourth heating stage and a fifth heating stage which are sequentially carried out. In order to ensure the glaze performance, cracks can not occur, the surface is smoother, the glaze of the blank is fully combined in a gradual heating mode, and the glaze performance is fully exerted.
The first temperature rising stage is that the soil culture is gradually heated to 300 ℃ from room temperature within 90 minutes; the second heating stage, namely gradually heating the soil culture after the first heating stage to 600 ℃ from 300 ℃ within 90 minutes; a third heating stage, wherein the soil culture in the second heating stage is gradually heated to 800 ℃ from 600 ℃ in 60 minutes; a fourth heating stage, wherein the soil culture in the third heating stage is gradually heated to 850 ℃ from 800 ℃ within 30 minutes; and a fifth heating stage, wherein the soil culture at the completion of the fourth heating stage is gradually heated from 850 ℃ to 1180 ℃ in 120 minutes. At high temperature, the solid particles of the adobe are mutually bonded, the grains grow up, pores and grain boundaries gradually decrease, the total volume of the adobe is contracted by the transfer of substances, the density of the adobe is increased, and finally the adobe solid particles become a compact polycrystalline sintered body with a certain microstructure, and the phenomenon is called sintering. The ceramic with physical and chemical changes is prepared from star kaolin, agate powder, potassium feldspar and bentonite through different formulas, and features unique chemical composition, microscopic structure and physical performance.
And in the cooling stage, the temperature of the soil culture in the fifth heating stage is rapidly reduced from 1180 ℃ to 1170 ℃ and maintained for 10 minutes. In order to ensure the firing rate of the ceramic in the cooling process, the color development of the glaze is ensured, and the efficacy of the product is ensured. And in the reducing atmosphere firing stage, the soil culture in the cooling stage is gradually heated from 1170 ℃ to 1310 ℃ within 240 minutes. And the oxidizing atmosphere firing stage is that the earth culture in the reducing atmosphere firing stage is fired at 1310 ℃ in oxidizing atmosphere and kept for 30 minutes.
And in the flameout maintaining stage, flameout is carried out after the completion of the trans-oxidation atmosphere firing stage, sealing is maintained, and the temperature naturally drops to the room temperature.
Examples
The preparation process of ceramic glaze with alcohol extraction and fragrance enhancement includes mixing agate powder 70 weight portions, star kaolin 10 weight portions, potassium feldspar 10 weight portions, talcum powder 5.5 weight portions and bentonite 5.5 weight portions to obtain clay blank, and calcining the clay blank. The agate is peeled and crushed into 175 meshes. The star kaolin is formed by grinding crystallized kaolinite, wherein the content of ferric oxide is more than 1.3 parts; the agate powder is mainly composed of silicon dioxide, wherein metal oxide is mixed in the agate powder and has a certain color, and the color can be changed from extremely light color to dark color; potassium feldspar is an aluminosilicate mineral of alkali metal or alkaline earth metal such as potassium, sodium, calcium, etc.; the talcum has the advantages of lubricity, anti-sticking, glidant, fire resistance, acid resistance, insulativity, high melting point, inactive chemistry, good covering power, softness, good luster, strong adsorption power, no color change at high temperature, enhanced whiteness, uniform density, good luster and smooth surface after calcination; the bentonite swells when meeting water, the main reason for the natural phenomenon is that the crystal layer spacing of the bentonite mineral is increased, water molecules enter the crystal layer of the mineral, and the reason for the bentonite swelling is also cation exchange of the bentonite mineral, and when agate powder, star kaolin, potassium feldspar, talcum powder and bentonite are mixed and then added with water, the soil culture is prepared. In the process of storing white wine in fired ceramic, metal oxide in agate powder and potassium feldspar or metal and alcohol in wine are oxidized to produce aromatic ester, and acetaldehyde in wine accelerates its volatilization speed under the action of soil culture formed by combining bentonite and star kaolin, and wine becomes thick and aromatic under the action of the ceramic glaze. Can gradually oxidize the impurity alcohol in the wine to generate aromatic ester and volatilize the acetaldehyde in the wine.
The calcination comprises a heating-up stage, a cooling-down stage, a reducing atmosphere firing stage, a converting oxidizing atmosphere firing stage and a flameout maintaining stage.
The heating stage comprises a first heating stage, a second heating stage, a third heating stage, a fourth heating stage and a fifth heating stage which are sequentially carried out. In order to ensure the glaze performance, cracks can not occur, the surface is smoother, the glaze of the blank is fully combined in a gradual heating mode, and the glaze performance is fully exerted.
The first temperature rising stage is that the soil culture is gradually heated to 300 ℃ from room temperature within 90 minutes; the second heating stage, namely gradually heating the soil culture after the first heating stage to 600 ℃ from 300 ℃ within 90 minutes; a third heating stage, wherein the soil culture in the second heating stage is gradually heated to 800 ℃ from 600 ℃ in 60 minutes; a fourth heating stage, wherein the soil culture in the third heating stage is gradually heated to 850 ℃ from 800 ℃ within 30 minutes; and a fifth heating stage, wherein the soil culture at the completion of the fourth heating stage is gradually heated from 850 ℃ to 1180 ℃ in 120 minutes. At high temperature, the solid particles of the adobe are mutually bonded, the grains grow up, pores and grain boundaries gradually decrease, the total volume of the adobe is contracted by the transfer of substances, the density of the adobe is increased, and finally the adobe solid particles become a compact polycrystalline sintered body with a certain microstructure, and the phenomenon is called sintering. The ceramic with physical and chemical changes is prepared from star kaolin, agate powder, potassium feldspar and bentonite through different formulas, and features unique chemical composition, microscopic structure and physical performance.
And in the cooling stage, the temperature of the soil culture in the fifth heating stage is rapidly reduced from 1180 ℃ to 1170 ℃ and maintained for 10 minutes. In order to ensure the firing rate of the ceramic in the cooling process, the color development of the glaze is ensured, and the efficacy of the product is ensured. And in the reducing atmosphere firing stage, the soil culture in the cooling stage is gradually heated from 1170 ℃ to 1310 ℃ within 240 minutes. And the oxidizing atmosphere firing stage is that the earth culture in the reducing atmosphere firing stage is fired at 1310 ℃ in oxidizing atmosphere and kept for 30 minutes.
And in the flameout maintaining stage, flameout is carried out after the completion of the trans-oxidation atmosphere firing stage, sealing is maintained, and the temperature naturally drops to the room temperature.
Examples
The preparation process of ceramic glaze with alcohol extraction and fragrance enhancement includes mixing agate powder 80 weight portions, star kaolin 15 weight portions, potassium feldspar 15 weight portions, talcum powder 8 weight portions and bentonite 8 weight portions to obtain clay blank, and calcining. The agate is peeled and crushed into 200 meshes. The star kaolin is formed by grinding crystallized kaolinite, wherein the content of ferric oxide is more than 1.3 parts; the agate powder is mainly composed of silicon dioxide, wherein metal oxide is mixed in the agate powder and has a certain color, and the color can be changed from extremely light color to dark color; potassium feldspar is an aluminosilicate mineral of alkali metal or alkaline earth metal such as potassium, sodium, calcium, etc.; the talcum has the advantages of lubricity, anti-sticking, glidant, fire resistance, acid resistance, insulativity, high melting point, inactive chemistry, good covering power, softness, good luster, strong adsorption power, no color change at high temperature, enhanced whiteness, uniform density, good luster and smooth surface after calcination; the bentonite swells when meeting water, the main reason for the natural phenomenon is that the crystal layer spacing of the bentonite mineral is increased, water molecules enter the crystal layer of the mineral, and the reason for the bentonite swelling is also cation exchange of the bentonite mineral, and when agate powder, star kaolin, potassium feldspar, talcum powder and bentonite are mixed and then added with water, the soil culture is prepared. In the process of storing white wine in fired ceramic, metal oxide in agate powder and potassium feldspar or metal and alcohol in wine are oxidized to produce aromatic ester, and acetaldehyde in wine accelerates its volatilization speed under the action of soil culture formed by combining bentonite and star kaolin, and wine becomes thick and aromatic under the action of the ceramic glaze. Can gradually oxidize the impurity alcohol in the wine to generate aromatic ester and volatilize the acetaldehyde in the wine.
The calcination comprises a heating-up stage, a cooling-down stage, a reducing atmosphere firing stage, a converting oxidizing atmosphere firing stage and a flameout maintaining stage.
The heating stage comprises a first heating stage, a second heating stage, a third heating stage, a fourth heating stage and a fifth heating stage which are sequentially carried out. In order to ensure the glaze performance, cracks can not occur, the surface is smoother, the glaze of the blank is fully combined in a gradual heating mode, and the glaze performance is fully exerted.
The first temperature rising stage is that the soil culture is gradually heated to 300 ℃ from room temperature within 90 minutes; the second heating stage, namely gradually heating the soil culture after the first heating stage to 600 ℃ from 300 ℃ within 90 minutes; a third heating stage, wherein the soil culture in the second heating stage is gradually heated to 800 ℃ from 600 ℃ in 60 minutes; a fourth heating stage, wherein the soil culture in the third heating stage is gradually heated to 850 ℃ from 800 ℃ within 30 minutes; and a fifth heating stage, wherein the soil culture at the completion of the fourth heating stage is gradually heated from 850 ℃ to 1180 ℃ in 120 minutes. At high temperature, the solid particles of the adobe are mutually bonded, the grains grow up, pores and grain boundaries gradually decrease, the total volume of the adobe is contracted by the transfer of substances, the density of the adobe is increased, and finally the adobe solid particles become a compact polycrystalline sintered body with a certain microstructure, and the phenomenon is called sintering. The ceramic with physical and chemical changes is prepared from star kaolin, agate powder, potassium feldspar and bentonite through different formulas, and features unique chemical composition, microscopic structure and physical performance.
And in the cooling stage, the temperature of the soil culture in the fifth heating stage is rapidly reduced from 1180 ℃ to 1170 ℃ and maintained for 10 minutes. In order to ensure the firing rate of the ceramic in the cooling process, the color development of the glaze is ensured, and the efficacy of the product is ensured. And in the reducing atmosphere firing stage, the soil culture in the cooling stage is gradually heated from 1170 ℃ to 1310 ℃ within 240 minutes. And the oxidizing atmosphere firing stage is that the earth culture in the reducing atmosphere firing stage is fired at 1310 ℃ in oxidizing atmosphere and kept for 30 minutes.
And in the flameout maintaining stage, flameout is carried out after the completion of the trans-oxidation atmosphere firing stage, sealing is maintained, and the temperature naturally drops to the room temperature.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (9)

1. The preparation method of the ceramic glaze material for extracting alcohol and enhancing flavor is characterized by comprising the following steps of: comprises 60-80 parts of agate powder, 5-15 parts of star kaolin, 5-15 parts of potassium feldspar, 3-8 parts of talcum powder and 3-8 parts of bentonite, and is used for obtaining the soil culture after mixing, and calcining the soil blank.
2. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement as claimed in claim 1, wherein the method comprises the following steps: the agate is peeled and crushed into 150-200 meshes.
3. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement as claimed in claim 2, wherein the method comprises the following steps: the calcination comprises a heating-up stage, a cooling-down stage, a reducing atmosphere firing stage, a converting oxidizing atmosphere firing stage and a flameout maintaining stage.
4. A method for preparing an alcohol-extracted and flavored ceramic glaze according to claim 3, wherein the method comprises the following steps: the heating stage comprises a first heating stage, a second heating stage, a third heating stage, a fourth heating stage and a fifth heating stage which are sequentially carried out.
5. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement according to claim 4, wherein the method comprises the following steps: the first temperature rising stage is that the soil culture is gradually heated to 300 ℃ from room temperature within 90 minutes; the second heating stage, namely gradually heating the soil culture after the first heating stage to 600 ℃ from 300 ℃ within 90 minutes; a third heating stage, wherein the soil culture in the second heating stage is gradually heated to 800 ℃ from 600 ℃ in 60 minutes; a fourth heating stage, wherein the soil culture in the third heating stage is gradually heated to 850 ℃ from 800 ℃ within 30 minutes; and a fifth heating stage, wherein the soil culture at the completion of the fourth heating stage is gradually heated from 850 ℃ to 1180 ℃ in 120 minutes.
6. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement according to claim 5, wherein the method comprises the following steps: and in the cooling stage, the temperature of the soil culture in the fifth heating stage is rapidly reduced from 1180 ℃ to 1170 ℃ and maintained for 10 minutes.
7. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement according to claim 6, wherein the method comprises the following steps: and in the reducing atmosphere firing stage, the soil culture in the cooling stage is gradually heated from 1170 ℃ to 1310 ℃ within 240 minutes.
8. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement according to claim 7, wherein the method comprises the following steps: and the oxidizing atmosphere firing stage is that the earth culture in the reducing atmosphere firing stage is fired at 1310 ℃ in oxidizing atmosphere and kept for 30 minutes.
9. The method for preparing the ceramic glaze with alcohol extraction and aroma enhancement according to claim 8, wherein the method comprises the following steps: and in the flameout maintaining stage, flameout is carried out after the completion of the trans-oxidation atmosphere firing stage, sealing is maintained, and the temperature naturally drops to the room temperature.
CN202410294902.4A 2024-03-15 2024-03-15 Preparation method of ceramic glaze with alcohol extraction and aroma enhancement functions Pending CN118108493A (en)

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