CN118050230B - Quick wire harness terminal cross section detection analysis device - Google Patents
Quick wire harness terminal cross section detection analysis device Download PDFInfo
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- CN118050230B CN118050230B CN202410451594.1A CN202410451594A CN118050230B CN 118050230 B CN118050230 B CN 118050230B CN 202410451594 A CN202410451594 A CN 202410451594A CN 118050230 B CN118050230 B CN 118050230B
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- 238000001514 detection method Methods 0.000 title claims abstract description 62
- 238000004458 analytical method Methods 0.000 title claims abstract description 19
- 238000005498 polishing Methods 0.000 claims abstract description 66
- 239000000428 dust Substances 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims description 46
- 238000004140 cleaning Methods 0.000 claims description 44
- 238000003860 storage Methods 0.000 claims description 42
- 238000001125 extrusion Methods 0.000 claims description 31
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 230000002093 peripheral effect Effects 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000003384 imaging method Methods 0.000 abstract description 6
- 239000002253 acid Substances 0.000 abstract description 4
- 238000005530 etching Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/32—Polishing; Etching
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
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Abstract
The invention relates to the technical field of wire harness terminal processing equipment, and provides a rapid wire harness terminal section detection and analysis device which comprises a base, wherein the top of the base is fixedly connected with a side plate, a dust cover is movably hinged on the side plate, one side of the side plate is fixedly connected with a shell, a terminal is accurately and vertically fixed and adjusted to a proper angle through combination of a clamping part and a camera and a rotating motor, the terminal is adjusted to a horizontal position before being accurately cut, the terminal is moved to a sponge through an electric sliding rail to be cleaned, and then the polishing motor and the electric sliding rail work cooperatively to perform high-precision polishing treatment on the terminal, so that imaging definition is improved, finally, the terminal is subjected to acid etching treatment under the assistance of the sponge to ensure section flatness, and rotation and brightness of a detection backlight on a lamp bracket greatly improve flexibility in an imaging process, reduce ambient light interference, and effectively enhance universality, flexibility and accuracy of a detection system.
Description
Technical Field
The invention relates to the technical field of wire harness terminal processing equipment, in particular to a rapid wire harness terminal section detection and analysis device.
Background
With the progress of the technology in the wire harness industry and the increasingly prominent role of terminals in product safety, the quality standards of the wire harness terminals in different fields are also improved. The production characteristics of the wire harness terminal include small size, high precision requirements, complex form and position tolerances and section quality, and mass production requirements. Problems that may be encountered during processing include chip jump, fan defects, uneven spacing, and the like. Cross-sectional analysis has become a key microscopic measure of crimp quality, which has been accepted by more and more professionals in the industry. However, conventional detection devices often perform poorly in terms of detection time, efficiency, and accuracy, and are often inconvenient to carry and complicated to operate.
The authorized bulletin number in the prior art is: CN 111879548A, titled: a rapid wire harness terminal section detection and analysis device is designed to overcome the shortcomings in the prior art. The apparatus includes a housing and a series of components mounted within the housing: a sampling device, an electrolytic cleaning device and an image acquisition device. The machine table fixed by the bolts is positioned inside the machine shell, and the portable box body is designed to integrate the equipment on the machine table, so that the complexity of the existing wire harness terminal detection and analysis device is simplified.
However, the automation degree of the device is low, in the process of using the device, workers are still required to transfer and switch the positions of the terminals along with the detection step, time is wasted, and the fixed angles are different each time when the clamp is replaced for a plurality of times, so that the detection effect is poor;
The authorized bulletin number in the prior art is: CN212228755U, the name is car pencil terminal cross-section analysis appearance, including control box, cutting platform, grinding table and drive assembly, be convenient for cut and grind the terminal to improve detection efficiency. The design solves the problems in the prior art, so that the detection of the cross section of the terminal is more convenient and quicker, and meanwhile, the cleaning brush is arranged for cleaning during cutting;
However, the cleaning device of this patent uses only the cleaning brush, and does not provide any structure to secure the service lives of the grinding disk and the cutting disk, which may cause deterioration of the cutting and grinding effects after a long period of use, resulting in a decrease in the detection accuracy.
Disclosure of Invention
The invention provides a rapid detection and analysis device for a wire harness terminal section, which solves the problems of lower detection efficiency and lower service life in the related technology.
The technical scheme of the invention is as follows:
The rapid detection and analysis device for the cross section of the wire harness terminal comprises a base, wherein the top of the base is fixedly connected with a side plate, a dust cover is movably hinged on the side plate, and one side of the side plate is fixedly connected with a shell;
The automatic detection assembly comprises an electric sliding rail, wherein the electric sliding rail is positioned in the base, a movable seat is slidably assembled in the electric sliding rail, a stand column is fixedly connected to the top of the movable seat, the automatic detection assembly further comprises a cutting motor and a polishing motor, the cutting motor and the polishing motor are installed in the side plate, the output end of the cutting motor is fixedly connected with a coaxially arranged cutting shaft through a coupling, a cutting disc is fixedly sleeved on the outer circumferential surface of the cutting shaft, a coaxially arranged polishing shaft is fixedly connected with the output end of the polishing motor through a connector, and a polishing disc is fixedly sleeved on the outer circumferential surface of the polishing shaft;
two storage blocks which are symmetrically arranged are fixedly connected to one side of the side plate, a cavity is formed in the storage blocks, sponge is arranged in the cavity, two storage water tanks which are symmetrically arranged are arranged at the top of the side plate, water filling ports are formed in the storage water tanks, connecting pipes are commonly connected between the storage water tanks and the storage blocks, and the cavity is communicated with the storage water tanks through the connecting pipes.
Preferably, the inside rotation of curb plate is installed and is switched the pivot, the fixed cover is equipped with the lighting fixture on the outer peripheral face of switching the pivot, the internally mounted of lighting fixture has three detection backlights that are circular array equipartition, one side fixedly connected with mounting bracket of curb plate, the internally mounted of mounting bracket has the camera, the top of camera is provided with the connecting wire, one side of curb plate is fixedly connected with suction hood respectively and polishes the cover, infrared detection head one is installed to the bottom of suction hood, infrared detection head two is installed to the bottom of polishing the cover.
Preferably, the cleaning device further comprises a cleaning assembly, the cleaning assembly is located in the side plate, the cleaning assembly comprises a cleaning motor, a motor installation groove is formed in the side plate, the cleaning motor is installed in the motor installation groove, the output end of the cleaning motor is fixedly connected with a first threaded rod which is coaxially arranged through a coupling, a second threaded rod is installed in the side plate in a rotating mode, a first synchronous belt is arranged between the first threaded rod and the second threaded rod in a jointly through a synchronous wheel sleeve, the first threaded rod and the second threaded rod are respectively provided with a moving block on the peripheral surface, one side of each moving block is fixedly connected with a connecting block, one side of each connecting block is fixedly connected with a cleaning brush, and the cleaning brush is in contact with a sponge.
Preferably, the cleaning assembly further comprises a medium storage box, the medium storage box is located at the top of the side plate, two medium smearing blocks which are symmetrically arranged are fixedly connected in the polishing cover, a conveying pipe is arranged between the medium smearing blocks and the medium storage box, an extrusion air bag is arranged in the conveying pipe, and a stop block is arranged on the outer peripheral surface of the extrusion air bag.
Preferably, the extrusion shaft is rotatably arranged in the side plate, an extrusion cam is fixedly sleeved on the outer peripheral surface of the extrusion shaft, the extrusion air bag is continuously extruded when the extrusion cam rotates, and a synchronous belt II is arranged between the extrusion shaft and the polishing shaft through a synchronous wheel sleeve.
Preferably, dust extraction is installed at the top of suction hood, the inside of suction hood is provided with two dust absorption mouths that are symmetrical arrangement, the dust absorption mouths with dust extraction is linked together, the inside fixedly connected with of suction hood is two pieces of polishing that are symmetrical arrangement, the piece of polishing with the cutting dish contact, the inside sliding assembly of base has the rubbish containing box, the both sides of rubbish containing box are fixedly connected with handle respectively.
Preferably, the clamping assembly comprises a fixing seat fixedly connected to one side of the upright post, a mounting groove is formed in the fixing seat, a rotating motor is mounted in the mounting groove, an output end of the rotating motor is fixedly connected with an adjusting rotating shaft which is coaxially arranged through a coupler, and a clamping part is fixedly sleeved on the outer peripheral surface of the adjusting rotating shaft.
Preferably, the internally mounted of clamping part has the centre gripping cylinder, the output fixedly connected with jacking piece of centre gripping cylinder, the both sides of jacking piece are fixedly connected with sloping block respectively, the inside rotation of clamping part is installed two pivots that are symmetrical arrangement, fixed cover is equipped with the grip block on the outer peripheral face of pivot, the grip block with sloping block contact, the grip block with the inside of jacking piece is rotated respectively and is installed the non slipping spur.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, through the combination of the clamping part and the camera and the rotating motor, the terminal is accurately and vertically fixed and adjusted to a proper angle, secondly, through the movement of the electric sliding rail and the rotation of the rotating motor by 90 degrees, the terminal is adjusted to a horizontal position before accurate cutting, then, the operation of the cutting motor realizes the fine removal of redundant parts of the terminal, after cutting, the terminal moves to the sponge through the electric sliding rail to clean, and then, the polishing motor and the electric sliding rail work cooperatively to polish the terminal with high precision, so that the imaging definition is improved, and finally, the terminal is subjected to acid etching treatment with the aid of the sponge to ensure the flatness of the section, and the rotation and the brightening of the detection backlight source on the lamp bracket greatly improve the flexibility in the imaging process, reduce the interference of ambient light, and effectively enhance the universality, the flexibility and the accuracy of the detection system.
2. According to the invention, through the starting of the cleaning motor and the action of the synchronous belt, the synchronous rotation of the first threaded rod and the second threaded rod is realized, the moving block is driven to move up and down, and the cleaning brush brushes the sponge, so that the surface is effectively cleaned, scraps are collected into the dustbin, meanwhile, the cutting disc is contacted with the polishing block in the rotation process, the smoothness of the cutting disc is kept, smoke dust is reduced through the dust suction device, the polishing disc drives the extrusion cam to extrude the air bag during working, the polishing paste is conveyed to the medium smearing block from the medium storage box, and the polishing paste is smeared on the polishing disc through the porous structure of the polishing disc, so that the scraps and heat are reduced, and a better polishing effect is achieved.
3. According to the invention, the automatic control of the material angle is realized by controlling the start and stop of the rotating motor, so that the complicated manual fixing and correcting operation is avoided, and the detection efficiency is improved. In the clamping process, the terminals are arranged between the anti-sliding blocks, and the lifting blocks and the inclined blocks are driven to move after the clamping cylinder is started, so that the clamping blocks automatically draw close to the center and fix the round terminals, self-centering is realized, stability and accuracy are ensured, and the high precision of detection is ensured without damaging the clamping mode of the terminals.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention from another perspective;
FIG. 4 is a schematic view of a portion of the structure of the present invention;
FIG. 5 is a schematic view of a portion of a cleaning assembly according to the present invention;
FIG. 6 is a schematic view of the extrusion assembly of the present invention;
FIG. 7 is an enlarged view of the invention at A;
FIG. 8 is a schematic view of a dust collector of the present invention;
FIG. 9 is an enlarged view of the invention at B;
FIG. 10 is a schematic view of the polishing pad structure of the present invention;
FIG. 11 is a schematic view of a clamping assembly according to the present invention;
fig. 12 is a schematic view of the internal structure of the clamping assembly according to the present invention.
In the figure:
1. A base;
2. An automatic detection assembly; 21. an electric slide rail; 22. a movable seat; 23. a column; 24. a cutting motor; 25. a cutting disc; 26. polishing and grinding a motor; 27. polishing disc; 28. a storage block; 29. a sponge; 210. a connecting pipe; 211. a storage water tank; 212. a water filling port; 213. a lamp holder; 214. switching the rotating shaft; 215. detecting a backlight source; 216. a mounting frame; 217. a camera; 218. a connecting wire; 219. a dust hood; 220. polishing the cover; 221. an infrared detection head I; 222. an infrared detection head II;
3. A cleaning assembly; 301. cleaning a motor; 302. a first threaded rod; 303. a second threaded rod; 304. a moving block; 305. a connecting block; 306. cleaning a brush; 307. a synchronous belt I; 308. a synchronous belt II; 309. an extrusion shaft; 310. extruding the cam; 311. a delivery tube; 312. a medium storage box; 313. extruding the air bag; 314. a stop block; 315. a dust collection device; 316. polishing the block; 317. a dust collection port; 318. a media applicator block; 319. a garbage storage box; 320. a handle;
4. a clamping assembly; 41. a rotating motor; 42. a fixing seat; 43. a clamping part; 44. adjusting the rotating shaft; 45. a clamping block; 46. an anti-skid block; 47. a jacking block; 48. a sloping block; 49. a clamping cylinder;
5. a side plate; 6. a housing; 7. a dust cover.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-4, the embodiment provides a rapid wire harness terminal section detection and analysis device, which comprises a base 1, a side plate 5 is fixedly connected to the top of the base 1, a dust cover 7 is movably hinged on the side plate 5, a housing 6 is fixedly connected to one side of the side plate 5, the rapid wire harness terminal section detection and analysis device further comprises an automatic detection component 2, the automatic detection component 2 comprises an electric slide rail 21, the electric slide rail 21 is positioned in the base 1, a movable seat 22 is slidingly assembled in the electric slide rail 21, a stand column 23 is fixedly connected to the top of the movable seat 22, the automatic detection component 2 further comprises a cutting motor 24 and a polishing motor 26, the cutting motor 24 and the polishing motor 26 are arranged in the side plate 5, the output end of the cutting motor 24 is fixedly connected with a coaxially arranged cutting shaft through a coupling, a cutting disc 25 is fixedly sleeved on the outer circumferential surface of the cutting shaft, the output end of the polishing motor 26 is fixedly connected with a coaxially arranged polishing shaft through a connector, the polishing disc 27 is fixedly sleeved on the outer peripheral surface of the polishing shaft, two storage blocks 28 which are symmetrically arranged are fixedly connected to one side of the side plate 5, a cavity is formed in the storage blocks 28, a sponge 29 is arranged in the cavity, two storage water tanks 211 which are symmetrically arranged are arranged at the top of the side plate 5, a water filling port 212 is arranged on the storage water tanks 211, connecting pipes 210 are jointly connected between the storage water tanks 211 and the storage blocks 28, the cavity is communicated with the storage water tanks 211 through the connecting pipes 210, the terminals are accurately and vertically fixed and adjusted to a proper angle through the combination of the clamping parts 43 and the cameras 217 and the rotating motor 41, then the terminals are adjusted to a horizontal position before being accurately cut through the movement of the electric sliding rail 21 and the rotation of the rotating motor 4190 degrees, and then the operation of the cutting motor 24 realizes the fine removal of redundant parts of the terminals, after cutting, the terminal moves to the sponge 29 through the electric slide rail 21 for cleaning, and then the terminal is subjected to high-precision polishing treatment through the cooperative work of the polishing motor 26 and the electric slide rail 21, so that imaging definition is improved, finally, the terminal is subjected to acid etching treatment under the assistance of the sponge 29, so that the flatness of a section is ensured, the rotation and the lightening of the detection backlight 215 on the lamp bracket 213 greatly improve the flexibility in the imaging process, the interference of ambient light is reduced, and the universality, the flexibility and the accuracy of the detection system are effectively enhanced.
As shown in fig. 1-4, a switching rotating shaft 214 is rotatably installed in the side plate 5, a lamp holder 213 is fixedly sleeved on the outer peripheral surface of the switching rotating shaft 214, three detection backlights 215 uniformly distributed in a circular array are installed in the lamp holder 213, a mounting frame 216 is fixedly connected to one side of the side plate 5, a camera 217 is installed in the mounting frame 216, a connecting wire 218 is arranged at the top of the camera 217, a dust hood 219 and a polishing hood 220 are fixedly connected to one side of the side plate 5 respectively, an infrared detection head one 221 is installed at the bottom of the dust hood 219, and an infrared detection head two 222 is installed at the bottom of the polishing hood 220.
In this embodiment, when the present apparatus is used to perform cross-section detection on a terminal, the detection terminal is first fixed on the clamping portion 43 on the upright 23, and is vertically adjusted by matching the camera 217 with the rotating motor 41, so as to ensure that the state of the terminal is vertical, further, the electric sliding rail 21 will start to drive the terminal to move to the leftmost side of the device, so as to perform cutting of the terminal, before cutting, the rotating motor 41 will rotate 90 ° so that the angle of the terminal is horizontal, ensuring the precision of subsequent cutting and polishing, and when cutting is performed, the cutting motor 24 will drive the cutting disc 25 to rotate, so that the redundant portion of the opposite end is cut, and after cutting is completed, the electric sliding rail 21 continues to drive the terminal to move, and through contact with the sponge 29, the cut portion is cleaned;
After finishing the cutting, electronic slide rail 21 continues to drive the terminal and moves to the right, polishing motor 26 can start to drive polishing dish 27 and rotate this moment, cooperate the removal of electronic slide rail 21, carry out polishing to the terminal and handle, improve the definition of formation of image, guarantee the degree of accuracy of polishing, after finishing polishing, remove seat 22 and continue to move, transport the terminal to another sponge 29 department, carry out the acid etching through contacting repeatedly with sponge 29, guarantee that the terminal that the cross-section is leveled continues to remove the bottom of camera 217, the detection backlight 215 on the lighting up 213 can rotate in proper order this moment, help to carry out formation of image, improve the flexibility of detection, reduce the interference of ambient light, improve detecting system's commonality, flexibility and accuracy, do not need the manual work to interfere in whole testing process, correct, the efficiency of detection has been improved.
Example 2
As shown in fig. 5 to 10, based on the same concept as that of the above embodiment 1, this embodiment further proposes a cleaning assembly 3, the cleaning assembly 3 is located inside the side plate 5, the cleaning assembly 3 includes a cleaning motor 301, a motor mounting groove is formed inside the side plate 5, the cleaning motor 301 is mounted inside the motor mounting groove, an output end of the cleaning motor 301 is fixedly connected with a first threaded rod 302 coaxially disposed through a coupling, a second threaded rod 303 is rotatably mounted inside the side plate 5, a synchronous belt 307 is jointly disposed between the first threaded rod 302 and the second threaded rod 303 through a synchronous wheel sleeve, blocks 304 are respectively moved on outer peripheral surfaces of the first threaded rod 302 and the second threaded rod 303, a connecting block 305 is fixedly connected to one side of the moving block 304, a cleaning brush 306 is fixedly connected to one side of the connecting block 305, the cleaning brush 306 contacts with the sponge 29, the synchronous rotation of the first threaded rod 302 and the second threaded rod 303 is realized through the starting of the cleaning motor 301 and the action of the synchronous belt, the moving block 304 is driven to move up and down and the cleaning brush 306 brushes the sponge 29, the surface is effectively cleaned and scraps are collected into the dustbin, meanwhile, the cutting disc 25 contacts with the polishing block 316 in the rotating process, smoothness of the cutting disc is kept, dust generation is reduced through the dust suction device 315, the synchronous belt drives the extrusion cam 310 to extrude the air bag 313, grinding paste is conveyed from the medium storage box 312 to the medium smearing block 318, and the grinding paste is smeared on the polishing disc 27 through the porous structure of the grinding paste, so that scraps and heat are reduced, and a better polishing effect is achieved.
As shown in fig. 5 to 10, the cleaning assembly 3 further includes a medium storage box 312, the medium storage box 312 is located at the top of the side plate 5, two symmetrically arranged medium smearing blocks 318 are fixedly connected to the inside of the polishing cover 220, a conveying pipe 311 is jointly arranged between the medium smearing blocks 318 and the medium storage box 312, an extrusion air bag 313 is arranged in the conveying pipe 311, and a stop block 314 is arranged on the outer peripheral surface of the extrusion air bag 313.
As shown in fig. 5 to 10, an extrusion shaft 309 is rotatably mounted in the side plate 5, an extrusion cam 310 is fixedly sleeved on the outer circumferential surface of the extrusion shaft 309, an extrusion air bag 313 is continuously extruded when the extrusion cam 310 rotates, and a synchronous belt two 308 is jointly sleeved between the extrusion shaft 309 and the polishing shaft through a synchronous wheel.
As shown in fig. 5-10, a dust collection device 315 is installed at the top of a dust collection cover 219, two symmetrically arranged dust collection openings 317 are formed in the dust collection cover 219, the dust collection openings 317 are communicated with the dust collection device 315, two symmetrically arranged polishing blocks 316 are fixedly connected to the inside of the dust collection cover 219, the polishing blocks 316 are in contact with a cutting disc 25, a garbage storage box 319 is slidably assembled in the base 1, and handles 320 are fixedly connected to two sides of the garbage storage box 319 respectively.
In this embodiment, after the detection is completed, the cleaning motor 301 is started, so that the first threaded rod 302 and the second threaded rod 303 are driven to synchronously rotate by the first synchronous belt 307, the moving block 304 which is in threaded connection with the first threaded rod is driven to move up and down during the rotation, and the cleaning brush 306 is driven to brush and scrape the sponge 29 reciprocally by the connecting block 305 during the movement, so that the surface is cleaned, the surface is clean, the scraped scraps can fall down, and the garbage storage box 319 is internally;
further, the cutting disc 25 rotates and contacts with the two polishing blocks 316 to polish, so that the cutting disc 25 is kept flat, and smoke dust generated during polishing is sucked into the dust suction device 315 through the dust suction nozzle, so that the generation of the smoke dust is reduced;
Further, when the polishing disc 27 rotates, the extrusion cam 310 is driven to rotate by the synchronous belt, the extrusion cam 310 continuously extrudes the extrusion air bag 313, the grinding paste in the medium storage box 312 is conveyed to the medium smearing block 318, and the medium smearing block 318 is of a loose porous structure, so that the grinding paste can be smeared on the polishing disc 27 when contacting with the polishing disc, and the generation of scraps and heat is reduced, so that a better polishing effect is realized.
Example 3
As shown in fig. 11-12, based on the same concept as that of the above embodiment 1, the present embodiment further provides a clamping assembly 4, where the clamping assembly 4 includes a fixing base 42, the fixing base 42 is fixedly connected to one side of the upright 23, a mounting groove is formed in the fixing base 42, a rotating motor 41 is installed in the mounting groove, an output end of the rotating motor 41 is fixedly connected with an adjusting rotating shaft 44 coaxially arranged through a coupling, a clamping portion 43 is fixedly sleeved on an outer circumferential surface of the adjusting rotating shaft 44, and automatic control of a material angle is achieved by controlling start and stop of the rotating motor 41, so that complicated manual fixing and correcting operations are avoided, and detection efficiency is improved. In the clamping process, the terminals are arranged between the anti-skid blocks 46, and the clamping cylinder 49 is started to drive the jacking block 47 and the inclined block 48 to move, so that the clamping block 45 automatically approaches the center and fixes the round terminals, self-centering is realized, stability and accuracy are ensured, and the high precision of detection is ensured without damaging the clamping mode of the terminals.
As shown in fig. 11-12, a clamping cylinder 49 is mounted in the clamping portion 43, an output end of the clamping cylinder 49 is fixedly connected with a jacking block 47, two sides of the jacking block 47 are respectively fixedly connected with inclined blocks 48, two symmetrically arranged rotating shafts are rotatably mounted in the clamping portion 43, clamping blocks 45 are fixedly sleeved on the outer peripheral surface of the rotating shafts, the clamping blocks 45 are contacted with the inclined blocks 48, and anti-sliding blocks 46 are rotatably mounted in the clamping blocks 45 and the jacking block 47
In the embodiment, when clamping materials, the angle of the terminal can be controlled by controlling the start and stop of the rotary motor 41, and complicated fixing, correcting and other operations are not needed manually when the terminal is fixed, so that the clamping is convenient, and the detection efficiency is improved;
Further, when the terminal is clamped, the terminal is firstly placed between the three anti-skid blocks 46, then the clamping air cylinder 49 is started, the clamping air cylinder 49 drives the jacking block 47 to move, and when the jacking block 47 moves, the two inclined blocks 48 also move together, the inclined blocks 48 can drive the two clamping blocks 45 to move towards the middle simultaneously when moving upwards, and are matched with the jacking block 47 to fix the round terminal, so that the self-centering effect is achieved, meanwhile, the arrangement of the three anti-skid blocks 46 can well ensure the stability of clamping, the terminal cannot be clamped, and the detection accuracy is ensured.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. The rapid detection and analysis device for the cross section of the wire harness terminal is characterized by comprising a base (1), wherein a side plate (5) is fixedly connected to the top of the base (1), a dust cover (7) is movably hinged to the side plate (5), and a shell (6) is fixedly connected to one side of the side plate (5);
The automatic detection assembly (2) comprises an electric sliding rail (21), the electric sliding rail (21) is located in the base (1), a movable seat (22) is assembled in the electric sliding rail (21) in a sliding mode, a stand column (23) is fixedly connected to the top of the movable seat (22), the automatic detection assembly (2) further comprises a cutting motor (24) and a polishing motor (26), the cutting motor (24) and the polishing motor (26) are installed in the side plate (5), a cutting shaft is fixedly connected to the output end of the cutting motor (24) through a shaft coupling, a cutting disc (25) is fixedly sleeved on the outer peripheral surface of the cutting shaft, a polishing shaft is fixedly connected to the output end of the polishing motor (26) through a connector, and a polishing disc (27) is fixedly sleeved on the outer peripheral surface of the polishing shaft.
Two storage blocks (28) which are symmetrically arranged are fixedly connected to one side of the side plate (5), a cavity is formed in the storage blocks (28), a sponge (29) is arranged in the cavity, two storage water tanks (211) which are symmetrically arranged are arranged at the top of the side plate (5), water filling ports (212) are formed in the storage water tanks (211), connecting pipes (210) are commonly connected between the storage water tanks (211) and the storage blocks (28), and the cavity is communicated with the storage water tanks (211) through the connecting pipes (210);
The utility model discloses a light source, including curb plate (5), fixed cover is equipped with lighting fixture (213) on the outer peripheral face of switching shaft (214), the internally mounted of lighting fixture (213) has three detection backlight (215) that are circular array equipartition, one side fixedly connected with mounting bracket (216) of curb plate (5), the internally mounted of mounting bracket (216) has camera (217), the top of camera (217) is provided with connecting wire (218), one side of curb plate (5) is fixedly connected with suction hood (219) respectively and polishes cover (220), infrared detection head one (221) is installed to the bottom of suction hood (219), infrared detection head two (222) are installed to the bottom of polishing cover (220).
2. The rapid wire harness terminal section detection and analysis device according to claim 1, further comprising a cleaning component (3), wherein the cleaning component (3) is located inside the side plate (5), the cleaning component (3) comprises a cleaning motor (301), a motor mounting groove is formed in the side plate (5), the cleaning motor (301) is installed inside the motor mounting groove, an output end of the cleaning motor (301) is fixedly connected with a first threaded rod (302) which is coaxially arranged through a coupling, a second threaded rod (303) is installed in the side plate (5) in a rotating mode, a first synchronous belt (307) is arranged between the first threaded rod (302) and the second threaded rod (303) through a synchronous wheel sleeve, a block (304) is respectively moved on the outer circumferential surface of the first threaded rod (302) and the second threaded rod (303), one side of the moving block (304) is fixedly connected with a connecting block (305), one side of the connecting block (305) is fixedly connected with a cleaning brush (306), and the cleaning brush (306) is contacted with the sponge (29).
3. The rapid wire harness terminal section detection and analysis device according to claim 2, wherein the cleaning assembly (3) further comprises a medium storage box (312), the medium storage box (312) is located at the top of the side plate (5), two medium smearing blocks (318) which are symmetrically arranged are fixedly connected to the inside of the polishing cover (220), a conveying pipe (311) is jointly arranged between the medium smearing blocks (318) and the medium storage box (312), an extrusion air bag (313) is arranged in the conveying pipe (311), and a stop block (314) is arranged on the outer peripheral surface of the extrusion air bag (313).
4. The rapid wire harness terminal section detection and analysis device according to claim 3, wherein an extrusion shaft (309) is rotatably mounted in the side plate (5), an extrusion cam (310) is fixedly sleeved on the outer peripheral surface of the extrusion shaft (309), an extrusion air bag (313) is continuously extruded when the extrusion cam (310) rotates, and a synchronous belt II (308) is jointly arranged between the extrusion shaft (309) and the polishing shaft through a synchronous wheel sleeve.
5. The rapid wire harness terminal section detection and analysis device according to claim 4, wherein a dust collection device (315) is installed at the top of the dust collection cover (219), two dust collection openings (317) which are symmetrically arranged are formed in the dust collection cover (219), the dust collection openings (317) are communicated with the dust collection device (315), two polishing blocks (316) which are symmetrically arranged are fixedly connected to the inside of the dust collection cover (219), the polishing blocks (316) are in contact with the cutting disc (25), a garbage storage box (319) is slidably assembled in the base (1), and handles (320) are fixedly connected to two sides of the garbage storage box (319) respectively.
6. The rapid wire harness terminal section detection and analysis device according to claim 5, further comprising a clamping assembly (4), wherein the clamping assembly (4) comprises a fixing seat (42), the fixing seat (42) is fixedly connected to one side of the upright post (23), a mounting groove is formed in the fixing seat (42), a rotating motor (41) is mounted in the mounting groove, an output end of the rotating motor (41) is fixedly connected with an adjusting rotating shaft (44) which is coaxially arranged through a coupler, and a clamping part (43) is fixedly sleeved on the outer peripheral surface of the adjusting rotating shaft (44).
7. The rapid wire harness terminal section detection and analysis device according to claim 6, wherein a clamping cylinder (49) is installed in the clamping portion (43), an jacking block (47) is fixedly connected to the output end of the clamping cylinder (49), two oblique blocks (48) are fixedly connected to the two sides of the jacking block (47), two rotating shafts which are symmetrically arranged are installed in the clamping portion (43) in a rotating mode, clamping blocks (45) are fixedly sleeved on the outer peripheral surface of the rotating shaft, the clamping blocks (45) are in contact with the oblique blocks (48), and anti-sliding blocks (46) are rotatably installed in the clamping blocks (45) and the jacking block (47) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410451594.1A CN118050230B (en) | 2024-04-16 | 2024-04-16 | Quick wire harness terminal cross section detection analysis device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410451594.1A CN118050230B (en) | 2024-04-16 | 2024-04-16 | Quick wire harness terminal cross section detection analysis device |
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| Publication Number | Publication Date |
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| CN118050230A CN118050230A (en) | 2024-05-17 |
| CN118050230B true CN118050230B (en) | 2024-06-25 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111678723A (en) * | 2020-07-07 | 2020-09-18 | 苏州施卡尼光电科技有限公司 | Full-automatic pencil detection analysis appearance of portable |
| CN111766242A (en) * | 2020-07-23 | 2020-10-13 | 欧卡(苏州)工业技术有限公司 | Full-automatic section analyzer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212228755U (en) * | 2020-06-01 | 2020-12-25 | 青岛林达科技开发有限公司 | Automobile wire harness terminal section analyzer |
| CN111879548A (en) * | 2020-07-23 | 2020-11-03 | 欧卡(苏州)工业技术有限公司 | Quick pencil terminal cross-section detection and analysis device |
| CN111766243A (en) * | 2020-07-28 | 2020-10-13 | 欧卡(苏州)工业技术有限公司 | Full-automatic wire harness terminal cross section detection and analysis device |
| CN214722884U (en) * | 2021-01-27 | 2021-11-16 | 莱芜职业技术学院 | Automatic plane polisher |
| CN115647981B (en) * | 2022-12-28 | 2023-04-11 | 河北鼎润智能装备制造有限公司 | Foundry goods dust collector that polishes |
| CN117686300B (en) * | 2024-02-04 | 2024-04-30 | 欧卡(苏州)工业技术有限公司 | High-precision terminal section analysis instrument |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111678723A (en) * | 2020-07-07 | 2020-09-18 | 苏州施卡尼光电科技有限公司 | Full-automatic pencil detection analysis appearance of portable |
| CN111766242A (en) * | 2020-07-23 | 2020-10-13 | 欧卡(苏州)工业技术有限公司 | Full-automatic section analyzer |
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