CN109187573B - Terminal profile integrated analyzer - Google Patents

Terminal profile integrated analyzer Download PDF

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Publication number
CN109187573B
CN109187573B CN201810845137.5A CN201810845137A CN109187573B CN 109187573 B CN109187573 B CN 109187573B CN 201810845137 A CN201810845137 A CN 201810845137A CN 109187573 B CN109187573 B CN 109187573B
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China
Prior art keywords
module
terminal
motor
turntable
grinding
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Active
Application number
CN201810845137.5A
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Chinese (zh)
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CN109187573A (en
Inventor
马良
马海江
张强
付盼盼
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Hebi Tianhai Global Electrical Appliance Co ltd
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Hebi Tianhai Global Electrical Appliance Co ltd
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Priority to CN201810845137.5A priority Critical patent/CN109187573B/en
Publication of CN109187573A publication Critical patent/CN109187573A/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Abstract

The invention discloses a terminal profile integrated analyzer, which solves the technical problems that the traditional profile analysis needs to be completed by manual operation, and the time for performing the profile analysis and inspection is long and the efficiency is low. The automatic photographing device comprises a frame, a turntable module, a cutting module, a grinding module, a pickling device and a photographing detection module, wherein the turntable module is arranged on a panel of the frame, and the cutting module, the grinding module, the pickling device and the photographing detection module are circumferentially distributed on the outer side of the turntable module; the turntable module comprises a turntable body, a terminal clamp and a motor, wherein the motor is connected with the turntable body through a rotating shaft, a plurality of positioning assemblies are arranged on the turntable body, and the terminal clamp is arranged on the positioning assemblies. The invention realizes the functions of automatic terminal cutting, terminal grinding, terminal acid invasion, surface cleaning, terminal profile image acquisition and the like, does not need human intervention in the middle process, is fully automatic in operation, takes 30 s/min in the whole process, and can realize the first terminal crimping profile inspection.

Description

Terminal profile integrated analyzer
Technical Field
The invention relates to an analyzer, in particular to a terminal profile integrated analyzer.
Background
The profile analysis is a fine analysis device for inspecting the quality of the terminal crimping in the wire harness industry, and is used for inspecting the crimping density of the profile, whether the crimping profile is burr or not and the like, and the continuous profile analysis is adopted in the production process, so that the requirements and the quality requirements of customers are met. The existing equipment consists of a plurality of parts such as terminal cutting, terminal grinding, terminal acid immersing, surface cleaning, terminal profile image acquisition, report printing and the like, each part needs to be completed by manual operation, the time for profile analysis and inspection is long, the efficiency is low, about 480 s/min, and the requirements of the first terminal profile inspection and the customer quality cannot be met.
Disclosure of Invention
The invention aims to solve the technical problems that the traditional section analysis needs to be completed by manual operation, the section analysis and inspection time is long, the efficiency is low, and the terminal section integrated analyzer for realizing automatic analysis on the terminal section is provided.
In order to solve the technical problems, the invention adopts the following technical scheme: the integrated terminal profile analyzer comprises a frame, a turntable module, a cutting module, a grinding module, a pickling device and a photographing detection module, wherein the turntable module is arranged on a panel of the frame, and the cutting module, the grinding module, the pickling device and the photographing detection module are circumferentially distributed on the outer side of the turntable module; the turntable module comprises a turntable body, a terminal clamp and a motor, wherein the motor is connected with the turntable body through a rotating shaft, a plurality of positioning assemblies are arranged on the turntable body, and the terminal clamp is arranged on the positioning assemblies.
The positioning assembly comprises a positioning block, a guide rail and a clamping block, the lower part of the clamping block is matched with the guide rail, a spring is arranged between the clamping block and the positioning block, and the terminal clamp is clamped between the clamping block and the positioning block.
An extension plate is arranged on one side of the clamping block, the lower surface of the extension plate penetrates through the tray body, and the lower surface of the extension plate is an inclined plane; the rotary table clamp unlocking module is matched with the extension plate, the rotary table clamp unlocking module is fixed at the lower part of the panel through a fixing plate, an unlocking cylinder is arranged at one side of the fixing plate, and a cam follower is arranged on a telescopic rod of the unlocking cylinder; the cam follower extends out of the panel to below the tray body, and the upper part of the cam follower extends out to below the extension plate.
The terminal fixture comprises a fixed block, wherein the fixed block is provided with a fixed sheet and a plurality of clamping jaws, and the fixed sheet and the clamping jaws are connected through guide posts and left-right rotation screws.
One side of the fixed block is provided with a T-shaped groove, one side of the fixed block is provided with a positioning pin hole, the clamping block is provided with a T-shaped bulge matched with the T-shaped groove, and the positioning bolt enables the fixed block to be detachably connected with the positioning block through the positioning pin hole.
The cutting module include support frame I, the support frame top is equipped with electronic jar I, support frame I below is equipped with cutting motor, electronic jar I lower part passes through connecting plate I and cutting motor fixed connection, cutting motor passes through the output shaft and is connected with the cutting piece.
The grinding module comprises a support frame II, an electric cylinder II is arranged above the support frame II, a grinding motor is arranged below the support frame II, the lower portion of the electric cylinder II is fixedly connected with the grinding motor through a connecting plate II, and the grinding motor is connected with a grinding sheet through an output shaft.
The acid pickling device comprises an acid pickling module and an acid feeding module, wherein the acid feeding module is arranged below the acid pickling module; the pickling module comprises a support, a rotating motor and a pickling cylinder, wherein the rotating motor is arranged on the support, the rotating motor is connected with the pickling head through an output shaft, the extending end of the pickling cylinder is connected with the rotating motor through a fixing plate, and the fixing plate is in sliding connection with the support.
The acid delivery module comprises an ejection cylinder, a cup is arranged on an extension rod of the ejection cylinder, and the cup is arranged below the acid pickling head.
The photographing detection module comprises a vertical rod and a cross rod, wherein the front end of the cross rod is provided with a light source, the rear end of the cross rod is connected with the vertical rod, and a camera is arranged in the middle of the cross rod.
The invention realizes the functions of automatic terminal cutting, terminal grinding, terminal acid invasion, surface cleaning, terminal profile image acquisition, automatic report printing and the like, the middle process is free from human intervention, the full-automatic operation is realized, the whole process is time-consuming for 30 s/min, the first terminal crimping profile inspection can be realized, and the customer quality requirement is met.
Drawings
FIG. 1 is a schematic diagram of the front view of the present invention;
FIG. 2 is a schematic view of a partially enlarged structure of the present invention;
FIG. 3 is a second enlarged partial schematic view of the present invention;
FIG. 4 is a schematic perspective view of a turntable module according to the present invention;
FIG. 5 is a schematic view of a partially enlarged structure of a turntable module according to the present invention;
FIG. 6 is an enlarged view of the lower part of the turntable module according to the present invention;
FIG. 7 is a schematic perspective view of an unlocking module of the turntable clamp according to the present invention;
FIG. 8 is a schematic view of the positioning assembly of the present invention mated with a terminal fixture;
FIG. 9 is a schematic view of a positioning assembly of the present invention;
FIG. 10 is a schematic diagram of a cutting module according to the present invention;
FIG. 11 is a schematic view of a polishing module according to the present invention;
FIG. 12 is a schematic view of the structure of the pickling device of the present invention;
fig. 13 is a schematic structural diagram of a photographing detection module according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 13, an integrated analyzer for terminal profile comprises a frame 9, a turntable module 2, a cutting module 3, a grinding module 4, a pickling device and a photographing detection module 7, wherein the turntable module 2 is arranged on a panel 91 of the frame 9, and the cutting module 3, the grinding module 4, the pickling device and the photographing detection module 7 are circumferentially distributed outside the turntable module 2; the turntable module 2 comprises a turntable body 21, a terminal clamp 1 and a motor 27, wherein the motor 27 is connected with the turntable body 21 through a rotating shaft, a plurality of positioning assemblies 10 are arranged on the turntable body 21, and the terminal clamp 1 is arranged on the positioning assemblies 10. When the terminal is used, the terminal is fixed on the terminal clamp 1, the terminal clamp 1 is fixed on one positioning assembly, a plurality of terminals can be fixed on one turntable module 2 at the same time, the motor 27 drives the turntable 21 to rotate, and the turntable drives the terminals on different positioning assemblies to sequentially pass through the cutting module 3, the grinding module 4, the acid cleaning device and the photographing detection module 7, so that the integrated analysis of the terminal profile is realized.
The positioning assembly 10 comprises a positioning block 22, a guide rail 23 and a clamping block 24, wherein the lower part of the clamping block 24 is matched with the guide rail 23, a spring 25 is arranged between the clamping block 24 and the positioning block 22, and the terminal clamp 1 is clamped between the clamping block 24 and the positioning block 22. When the terminal clamping device is used, the terminal is clamped on the terminal clamp 1, the terminal clamp 1 is fixed on the positioning assembly, and the motor 27 rotates to drive the terminal to different operation stations.
An extension plate 28 is arranged on one side of the clamping block 24, the lower surface of the extension plate 28 penetrates through the tray body 21, and the lower surface of the extension plate 28 is an inclined plane; the rotary table clamp unlocking module 8 is matched with the extension plate 28, the rotary table clamp unlocking module 8 is fixed at the lower part of the panel 91 through the fixing plate 81, an unlocking cylinder 82 is arranged at one side of the fixing plate 81, and a cam follower 83 is arranged on a telescopic rod of the unlocking cylinder 82; the cam follower 83 extends from the panel 91 to below the tray 21 and the upper portion of the cam follower 83 extends below the extension plate 28. When the terminal clamp is used, the unlocking cylinder 82 drives the cam follower 83 to extend, the upper part of the cam follower 83 is contacted with the inclined surface of the lower surface of the extension plate 28, and the extension plate 28 is pushed to move to one side along with the rising of the cam follower 83, so that the clamping block 24 is pushed to be far away from the positioning block 22 along the guide rail 23, at the moment, the spring 25 is stretched, the unlocking of the positioning assembly on the turntable module 2 is realized, and the terminal clamp 1 is conveniently taken out. When the cylinder 82 drives the cam follower 83 to retract, the clamping block 24 approaches the positioning block 22 along the guide rail 23 under the action of the tension of the spring 25, and the terminal clamp 1 is clamped.
The terminal clamp 1 comprises a fixed block 12, wherein a fixed sheet 13 and a plurality of clamping jaws 14 are arranged on the fixed block 12, and the fixed sheet 13 and the clamping jaws 14 are connected through a guide pillar 15 and a left-right turning screw 16. The fixing piece 13 is arranged in the middle of the clamping jaw 14 and is used for clamping and pressing the terminal, clamping the terminal for feeding and discharging, and positioning the terminal on the clamping jaw; rotating left and right handed screws 16 causes clamping jaw 14 to clamp or unclamp the terminal, and guide posts 15 ensure clamping or unclamping of clamping jaw 14 in a fixed direction.
The fixing block 12 is provided with a T-shaped groove 11 on one side and a positioning pin hole on one side, the clamping block 24 is provided with a T-shaped bulge 26 matched with the T-shaped groove 11, and the positioning bolt 29 enables the fixing block 12 to be detachably connected with the positioning block 22 through the positioning pin hole.
The cutting module 3 include support frame I31, support frame I31 top is equipped with electronic jar I35, support frame I31 below is equipped with cutting motor 32, cutting motor 32 is connected with cutting motor 32 fixed connection through connecting plate I33 to electronic jar I35 lower part, cutting motor 32 passes through the output shaft and is connected with cutting piece 34. The cutting motor 32 drives the cutting piece 34 to rotate, and the electric cylinder I drives the cutting motor 32 to move up and down so as to realize movable cutting of the terminals.
The grinding module 4 comprises a support II41, an electric cylinder II45 is arranged above the support II41, a grinding motor 42 is arranged below the support II41, the lower part of the electric cylinder II45 is fixedly connected with the grinding motor 42 through a connecting plate II43, and the grinding motor 42 is connected with a grinding sheet 44 through an output shaft. The grinding motor 42 drives the grinding sheet 44 to rotate, and the electric cylinder II drives the grinding motor 42 to move up and down so as to grind the cut terminal surface.
The acid pickling device comprises an acid pickling module 5 and an acid feeding module 6, wherein the acid feeding module 6 is arranged below the acid pickling module 5; the pickling module 5 comprises a bracket 51, a rotating motor 52 and a pickling cylinder 54, wherein the rotating motor 52 is arranged on the bracket 51, the rotating motor 52 is connected with a pickling head 53 through an output shaft, the extending end of the pickling cylinder 54 is connected with the rotating motor 52 through a fixing plate 55, and the fixing plate 55 is in sliding connection with the bracket 51.
The acid delivery module 6 comprises an ejection cylinder 61, a cup 62 is arranged on an extending rod of the ejection cylinder 61, and the cup is arranged below the acid washing head 53. When in use, the ejection cylinder 61 is fixed on the tray body 21, and the acid liquid is contained in the cup obtained by the acid delivery module 6, and the ejection cylinder 61 ejects the cup to the position of the acid washing head 53, so that the acid washing head 53 is stained with enough acid liquid. The pickling head of the pickling module 5 is dipped with acid liquor, the rotating motor 52 rotates to enable the pickling head to rub against the terminal surface, and the pickling cylinder pushes the pickling head to ensure that the pickling head fully contacts the terminal surface.
The photographing detection module 7 comprises a vertical rod 71 and a cross rod 72, wherein a light source 73 is arranged at the front end of the cross rod 72, the rear end of the cross rod is connected with the vertical rod 71, and a camera 74 is arranged in the middle of the cross rod 72. The height of the cross rod 72 is adjustable, and the photographing detection module 7 photographs and takes an image of the pickled terminal section and uploads the photographed image to the control display system.
The specific operation flow of the invention is as follows:
step 1, clamping a manually crimped terminal onto a terminal clamp 1;
step 2, powering up the machine, and pressing a reset button;
step 3, the turntable clamp unlocking module 8 acts to unlock the positioning assembly 10;
step 4, manually placing the terminal clamp to the loading position of the turntable module positioning assembly 10;
step 5, manually pressing a start key;
step 6, the turntable module works and rotates to the next station of the positioning assembly 10;
step 7, unlocking the current positioning assembly 10 by the action of the unlocking module of the turntable clamp;
step 8, running a cutting motor, and driving the cutting motor to move a cutting terminal by an electric cylinder I;
step 9, simultaneously manually placing the terminal clamp 1 to a second position of the turntable module to position the material loading position of the positioning assembly 10;
step 10, manually pressing and starting again;
step 11, repeating the actions of the steps 6 and 7;
step 12, running a grinding motor, and driving the grinding motor to move a grinding terminal surface by an electric cylinder II;
step 13, repeating the actions of the steps 9 and 10;
step 14, repeating the actions of the steps 6 and 7;
step 15, rotating a rotating motor 52, and pushing out an acid washing cylinder to enable an acid washing head to be contacted with a terminal surface for acid washing;
step 16, repeating the actions of the steps 9 and 10;
step 17, repeating the actions of the steps 6 and 7;
step 18, the photographing detection module works to carry out photographing detection and give out a result;
step 19, repeating the actions of the steps 9 and 10;
step 20, repeating the actions of the steps 6 and 7;
and step 21, detecting the first terminal, and repeating the above flow to detect other terminals.

Claims (8)

1. A terminal section integration analysis appearance, its characterized in that: the automatic acid cleaning device comprises a frame (9), a rotary table module (2), a cutting module (3), a grinding module (4), an acid cleaning device and a photographing detection module (7), wherein the rotary table module (2) is arranged on a panel (91) of the frame (9), and the circumference of the cutting module (3), the grinding module (4), the acid cleaning device and the photographing detection module (7) are distributed on the outer side of the rotary table module (2); the turntable module (2) comprises a turntable body (21), a terminal clamp (1) and a motor (27), wherein the motor (27) is connected with the turntable body (21) through a rotating shaft, a plurality of positioning assemblies (10) are arranged on the turntable body (21), and the terminal clamp (1) is arranged on the positioning assemblies (10);
the positioning assembly (10) comprises a positioning block (22), a guide rail (23) and a clamping block (24), wherein the lower part of the clamping block (24) is matched with the guide rail (23), a spring (25) is arranged between the clamping block (24) and the positioning block (22), and the terminal clamp (1) is clamped between the clamping block (24) and the positioning block (22);
an extension plate (28) is arranged on one side of the clamping block (24), the lower surface of the extension plate (28) penetrates through the tray body (21), and the lower surface of the extension plate (28) is an inclined plane; a turntable clamp unlocking module (8) is arranged in cooperation with the extension plate (28), the turntable clamp unlocking module (8) is fixed at the lower part of the panel (91) through a fixing plate (81), an unlocking cylinder (82) is arranged at one side of the fixing plate (81), and a cam follower (83) is arranged on a telescopic rod of the unlocking cylinder (82); the cam follower (83) extends from the panel (91) to below the tray (21), and the upper part of the cam follower (83) extends below the extension plate (28).
2. The terminal profile integrated analyzer of claim 1, wherein: the terminal clamp (1) comprises a fixed block (12), wherein a fixed sheet (13) and a plurality of clamping jaws (14) are arranged on the fixed block (12), and the fixed sheet (13) and the clamping jaws (14) are connected with a left-right rotation screw (16) through a guide pillar (15).
3. The terminal profile integrated analyzer of claim 2, wherein: one side of the fixed block (12) is provided with a T-shaped groove (11), one side of the fixed block is provided with a positioning pin hole, the clamping block (24) is provided with a T-shaped bulge (26) matched with the T-shaped groove (11), and the positioning bolt (29) enables the fixed block (12) to be detachably connected with the positioning block (22) through the positioning pin hole.
4. The terminal profile integrated analyzer of claim 1, wherein: the cutting module (3) comprises a support frame I (31), an electric cylinder I (35) is arranged above the support frame (31), a cutting motor (32) is arranged below the support frame I (31), the lower portion of the electric cylinder I (35) is fixedly connected with the cutting motor (32) through a connecting plate I (33), and the cutting motor (32) is connected with a cutting piece (34) through an output shaft.
5. The terminal profile integrated analyzer of claim 1, wherein: the grinding module (4) comprises a support II (41), an electric cylinder II (45) is arranged above the support II (41), a grinding motor (42) is arranged below the support II (41), the lower part of the electric cylinder II (45) is fixedly connected with the grinding motor (42) through a connecting plate II (43), and the grinding motor (42) is connected with a grinding sheet (44) through an output shaft.
6. The terminal profile integrated analyzer of claim 1, wherein: the acid pickling device comprises an acid pickling module (5) and an acid feeding module (6), wherein the acid feeding module (6) is arranged below the acid pickling module (5); the pickling module (5) comprises a bracket (51), a rotating motor (52) and a pickling cylinder (54), wherein the rotating motor (52) is arranged on the bracket (51), the rotating motor (52) is connected with a pickling head (53) through an output shaft, the extending end of the pickling cylinder (54) is connected with the rotating motor (52) through a fixing plate (55), and the fixing plate (55) is in sliding connection with the bracket (51).
7. The terminal profile integrated analyzer of claim 6, wherein: the acid delivery module (6) comprises an ejection cylinder (61), a cup (62) is arranged on an extending rod of the ejection cylinder (61), and the cup is arranged below the acid washing head (53).
8. The terminal profile integrated analyzer of claim 1, wherein: the photographing detection module (7) comprises a vertical rod (71) and a cross rod (72), wherein a light source (73) is arranged at the front end of the cross rod (72), the rear end of the cross rod is connected with the vertical rod (71), and a camera (74) is arranged in the middle of the cross rod (72).
CN201810845137.5A 2018-07-27 2018-07-27 Terminal profile integrated analyzer Active CN109187573B (en)

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Application Number Priority Date Filing Date Title
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CN109187573B true CN109187573B (en) 2023-05-05

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Publication number Priority date Publication date Assignee Title
CN109968035A (en) * 2019-05-21 2019-07-05 中兴盛达电气技术（郑州）有限公司 Automobile terminal section automatic checkout equipment and detection method
CN113702378A (en) * 2021-08-26 2021-11-26 深圳市浩锐拓科技有限公司 Full-automatic profile analyzer

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JPH10284449A (en) * 1997-04-11 1998-10-23 Disco Abrasive Syst Ltd Method and system for rear-surface polishing of wafer and dicing
CN201107382Y (en) * 2007-12-04 2008-08-27 上海鸣志电工线缆有限公司 Bunch assembly line on-line automatic test bunch passage way apparatus
CN202207754U (en) * 2011-07-20 2012-05-02 旭程电子(深圳)有限公司 Riveting machine for movable contact
CN203376759U (en) * 2013-06-03 2014-01-01 上海索广映像有限公司 BNC terminal automatic detection machine
CN203380603U (en) * 2013-08-09 2014-01-08 科络普线束技术（昆山）有限公司 Novel auxiliary inspection device for terminal crimping quality
CN204680882U (en) * 2015-05-29 2015-09-30 深圳市智豪特材科技有限公司 Connecting terminal assembling station dial in one
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CN205309133U (en) * 2016-01-05 2016-06-15 江苏福兰德电器有限公司 Die rotation machine
CN207343493U (en) * 2017-11-01 2018-05-11 元力(北京)科技发展有限公司 Wire connection terminal trimmer
CN108193259A (en) * 2018-01-10 2018-06-22 长春振宇机电成套有限公司 Terminal section electrobrightening electrolyte and electrolytic polishing method
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CN208443760U (en) * 2018-07-27 2019-01-29 鹤壁天海环球电器有限公司 A kind of terminal section integrated analysis instrument

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