CN111678723A - A convenient automatic wire harness detection analyzer - Google Patents

A convenient automatic wire harness detection analyzer Download PDF

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CN111678723A
CN111678723A CN202010645993.3A CN202010645993A CN111678723A CN 111678723 A CN111678723 A CN 111678723A CN 202010645993 A CN202010645993 A CN 202010645993A CN 111678723 A CN111678723 A CN 111678723A
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wire harness
terminal
guide rail
machine table
automatic wire
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黄玲
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Suzhou Skarni Photoelectric Technology Co ltd
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/02—Devices for withdrawing samples
    • G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/32—Polishing; Etching
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/34—Purifying; Cleaning
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/42—Low-temperature sample treatment, e.g. cryofixation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G01N2001/2866—Grinding or homogeneising

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Abstract

本发明涉及线束检测分析仪技术领域，尤其涉及一种便捷式全自动线束检测分析仪，解决现有技术中存在检验效率低、检测精度低、生产成本高的缺点，包括机台、设置在机台上的定位装置、驱动装置、取样装置、电解清洗装置以及图像采集装置，所述定位装置包括显示器、摄像头以及红外线模块；所述取样装置包括切割薄片、研磨盘、水冷装置以及端子夹具固定座，整个装置最大端子检测范围可达10mm2，从端子取样、腐蚀和成像采用全自动操作，导轨分段式设计，在定位装置处可向下倾斜45度方便夹持端子，在图像采集装置时可翻转90度，便于图像采集，一键自动完成，可流水线式操作，操作更方便、快捷，极大地提高了端子断面品质检验的速度。

Figure 202010645993

The invention relates to the technical field of wire harness detection analyzers, in particular to a convenient automatic wire harness detection analyzer, which solves the shortcomings of low inspection efficiency, low detection accuracy, and high production costs in the prior art, including a machine, a set in the machine A positioning device, a driving device, a sampling device, an electrolytic cleaning device and an image acquisition device on the stage, the positioning device includes a display, a camera and an infrared module; the sampling device includes a cutting sheet, a grinding disc, a water cooling device and a terminal fixture holder , the maximum terminal detection range of the entire device can reach 10mm 2 , fully automatic operation is adopted from terminal sampling, corrosion and imaging, the guide rail is designed in sections, and the positioning device can be tilted down 45 degrees to facilitate clamping the terminal. It can be turned 90 degrees, which is convenient for image acquisition. It can be completed automatically with one key. It can be operated in a pipeline, which is more convenient and fast to operate, which greatly improves the speed of terminal cross-section quality inspection.

Figure 202010645993

Description

一种便捷式全自动线束检测分析仪A convenient automatic wire harness detection analyzer

技术领域technical field

本发明涉及线束检测分析仪技术领域，尤其涉及一种便捷式全自动线束检测分析仪。The invention relates to the technical field of wire harness detection analyzers, in particular to a convenient automatic wire harness detection analyzer.

背景技术Background technique

线束分析仪是由苏州欧卡精密光学仪器厂研发的用于线束、端子行业的压接标准检测，主要通过对线束、端子进行切割，打磨，腐蚀，观察，测量，计算，这几个步骤完成的。是一个端子、线束行业的标准检测。The wire harness analyzer is developed by Suzhou Ouka Precision Optical Instrument Factory for the standard inspection of wire harness and terminal industry. It is mainly completed by cutting, grinding, corroding, observing, measuring and calculating the wire harness and terminal. of. It is a standard test in the terminal and wire harness industry.

目前，传统的线束分析仪存在以下缺陷：一是自动化程度较低，在对线束端子进行切割、抛磨以及观察测量过程中需要人工配合操作，检验效率低；二是设备无辅助定位功能，检测精度低，三是线束在切割和抛磨的过程中易损伤，容易造成材料浪费，增加生产成本。At present, the traditional wire harness analyzer has the following defects: first, the degree of automation is low, and manual operation is required in the process of cutting, polishing and observing and measuring the wire harness terminals, and the inspection efficiency is low; second, the equipment has no auxiliary positioning function, and the detection The accuracy is low, and the third is that the wire harness is easily damaged in the process of cutting and polishing, which is easy to cause material waste and increase production costs.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决现有技术中存在检验效率低、检测精度低、生产成本高的缺点，而提出的一种便捷式全自动线束检测分析仪。The purpose of the present invention is to solve the shortcomings of low inspection efficiency, low inspection accuracy and high production cost in the prior art, and proposes a convenient automatic wire harness inspection analyzer.

为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:

一种便捷式全自动线束检测分析仪，包括机台、设置在机台上的定位装置、驱动装置、取样装置、电解清洗装置以及图像采集装置，所述定位装置包括显示器、摄像头以及红外线模块；A portable automatic wire harness detection analyzer, comprising a machine, a positioning device arranged on the machine, a driving device, a sampling device, an electrolytic cleaning device and an image acquisition device, wherein the positioning device includes a display, a camera and an infrared module;

所述取样装置包括切割薄片、研磨盘、水冷装置以及端子夹具固定座，所述端子夹具固定座安装在切割薄片和研磨盘前方，且端子夹具固定座上设有距离自动调节机构；The sampling device includes a cutting sheet, a grinding disc, a water cooling device and a terminal fixture fixing base, the terminal fixture fixing base is installed in front of the cutting sheet and the grinding disc, and a distance automatic adjusting mechanism is arranged on the terminal fixture fixing base;

所述驱动装置包括传动皮带、夹具座模块以及导轨总成，所述夹具座模块固定安装在传动皮带上，所述导轨总成包括导轨一、导轨二以及导轨三，所述机台上转动安装有对称布置的翻转板，所述导轨二和导轨三均通过沉头螺钉装配在翻转板的顶部；The driving device includes a transmission belt, a clamp base module and a guide rail assembly, the clamp base module is fixedly installed on the transmission belt, and the guide rail assembly includes a guide rail 1, a guide rail 2 and a guide rail 3, which are rotatably installed on the machine table. There are symmetrically arranged turning plates, and the second guide rail and the third guide rail are assembled on the top of the turning plate through countersunk screws;

所述电解清洗装置包括相对设置的清洗槽，两个清洗槽均开设在机台的上表面，所述清洗槽的内部存储有电解液；The electrolytic cleaning device includes oppositely arranged cleaning tanks, both of which are opened on the upper surface of the machine table, and electrolytes are stored in the cleaning tanks;

所述图像采集装置包括三轴位移平台和高清成像设备，所述高清成像设备滑动装配在三轴位移平台上。The image acquisition device includes a three-axis displacement platform and a high-definition imaging device, and the high-definition imaging device is slidably assembled on the three-axis displacement platform.

优选的，所述红外线模块的射线垂直于切割薄片并可视化显示。Preferably, the ray of the infrared module is perpendicular to the cutting sheet and displayed visually.

优选的，所述机台上分别转动安装有切割薄片固定轴和研磨盘固定轴，所述切割薄片可拆卸安装在切割薄片固定轴上，所述研磨盘固定在研磨盘固定轴上。Preferably, a cutting sheet fixing shaft and a grinding disc fixing shaft are respectively rotatably installed on the machine table, the cutting sheet is detachably mounted on the cutting sheet fixing shaft, and the grinding disc is fixed on the grinding disc fixing shaft.

优选的，所述夹具固定座上装配有端子专用夹具，所述端子专用夹具为爪型设计。Preferably, the clamp fixing base is equipped with a terminal-specific clamp, and the terminal-specific clamp is a claw-type design.

优选的，所述机台上通过销轴活动连接有安全罩，所述安全罩位于所述取样装置的上方。Preferably, a safety cover is movably connected to the machine table through a pin shaft, and the safety cover is located above the sampling device.

优选的，所述机台上安装有高清液晶触控屏，所述高清液晶触控屏与所述取样装置电性连接。Preferably, a high-definition liquid crystal touch screen is installed on the machine, and the high-definition liquid crystal touch screen is electrically connected to the sampling device.

优选的，所述机台的内部转动安装有传动轴，所述传动皮带固定在传动轴上。Preferably, a drive shaft is rotatably installed inside the machine table, and the drive belt is fixed on the drive shaft.

本发明的有益效果是：The beneficial effects of the present invention are:

1、本发明中通过驱动装置、取样装置、电解清洗装置和图像采集装置等结构的设置，整个装置最大端子检测范围可达10mm2，从端子取样、腐蚀和成像采用全自动操作，导轨分段式设计，在定位装置处可向下倾斜45度方便夹持端子，在图像采集装置时可翻转90度，便于图像采集，一键自动完成，可流水线式操作，操作更方便、快捷，极大地提高了端子断面品质检验的速度。1. In the present invention, through the arrangement of structures such as driving device, sampling device, electrolytic cleaning device, and image acquisition device, the maximum terminal detection range of the entire device can reach 10mm 2 . Fully automatic operation is adopted from terminal sampling, corrosion and imaging, and the guide rail is segmented. It can be tilted down 45 degrees at the positioning device to facilitate clamping the terminal, and it can be turned 90 degrees when the image acquisition device is used, which is convenient for image acquisition. The speed of terminal cross-section quality inspection is improved.

2、本发明中通过定位装置的设置，采用红外线模块、摄像头以及显示器配合可对线束进行精准的定位，提高检测精度。2. In the present invention, through the setting of the positioning device, the infrared module, the camera and the display can be used together to accurately position the wire harness, thereby improving the detection accuracy.

3、本发明中通过水冷装置和高清液晶触控屏等结构的设置，取样装置装备高清液晶触控屏，可根据线径大小选择切割速率，采用超薄端子切割薄片对端子内部材质结构进行无损伤切割，配置水冷装置，可在端子切割、研磨过程中对端子进行冷却保护，避免高温造成端子内部结构损坏，节省材料消耗，降低了成本。3. In the present invention, through the arrangement of structures such as water cooling device and high-definition liquid crystal touch screen, the sampling device is equipped with high-definition liquid crystal touch screen, the cutting rate can be selected according to the size of the wire diameter, and the internal material structure of the terminal is cleaned by ultra-thin terminal cutting sheets. Damage cutting, equipped with a water cooling device, can cool and protect the terminal during the terminal cutting and grinding process, avoid damage to the internal structure of the terminal caused by high temperature, save material consumption and reduce costs.

附图说明Description of drawings

图1为本发明提出的一种便捷式全自动线束检测分析仪的结构示意图；1 is a schematic structural diagram of a convenient automatic wire harness detection analyzer proposed by the present invention;

图2为本发明提出的一种便捷式全自动线束检测分析仪的内部示意图；FIG. 2 is an internal schematic diagram of a convenient automatic wire harness detection analyzer proposed by the present invention;

图3为本发明提出的凸显端子夹具的结构示意图。FIG. 3 is a schematic structural diagram of the protruding terminal fixture proposed by the present invention.

图中：1机台、2端子专用夹具、3显示器、4摄像头、5红外线模块、6驱动模块、7切割薄片、8研磨盘、9水冷装置、10安全罩、11电解清洗装置、12三轴位移平台、13高清成像设备、14端子夹具固定座、15导轨一、16导轨二、17导轨三、18传动皮带、19夹具座模块、20距离自动调节机构、21翻转板。In the picture: 1 machine, 2 special fixtures for terminals, 3 monitors, 4 cameras, 5 infrared modules, 6 drive modules, 7 cutting sheets, 8 grinding discs, 9 water cooling devices, 10 safety covers, 11 electrolytic cleaning devices, 12 three-axis Displacement platform, 13 high-definition imaging equipment, 14 terminal fixture holder, 15 guide rail one, 16 guide rail two, 17 guide rail three, 18 transmission belt, 19 fixture base module, 20 distance automatic adjustment mechanism, 21 flip plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

参照图1-3，一种便捷式全自动线束检测分析仪，包括机台1、设置在机台1上的定位装置、驱动装置、取样装置、电解清洗装置11以及图像采集装置，所述定位装置包括显示器3、摄像头4以及红外线模块5；取样装置包括切割薄片7、研磨盘8、水冷装置9以及端子夹具固定座14，端子夹具固定座14安装在切割薄片7和研磨盘8前方，且端子夹具固定座14上设有距离自动调节机构20；驱动装置包括传动皮带18、夹具座模块19以及导轨总成，夹具座模块19固定安装在传动皮带上，导轨总成包括导轨一15、导轨二16以及导轨三17，机台1上转动安装有对称布置的翻转板21，导轨二16和导轨三17均通过沉头螺钉装配在翻转板21的顶部；电解清洗装置11包括相对设置的清洗槽，两个清洗槽均开设在机台1的上表面，清洗槽的内部存储有电解液；图像采集装置包括三轴位移平台12和高清成像设备13，高清成像设备13滑动装配在三轴位移平台12上。Referring to Figures 1-3, a portable automatic wire harness detection analyzer includes a machine 1, a positioning device, a driving device, a sampling device, an electrolytic cleaning device 11 and an image acquisition device arranged on the machine 1. The positioning device The device includes a display 3, a camera 4 and an infrared module 5; the sampling device includes a cutting sheet 7, a grinding disc 8, a water cooling device 9 and a terminal fixture holder 14, and the terminal fixture holder 14 is installed in front of the cutting sheet 7 and the grinding disc 8, and The terminal fixture fixing base 14 is provided with an automatic distance adjustment mechanism 20; the driving device includes a transmission belt 18, a clamp base module 19 and a guide rail assembly, the clamp base module 19 is fixedly installed on the transmission belt, and the guide rail assembly includes a guide rail 15, a guide rail Two 16 and three guide rails 17, a symmetrically arranged flip plate 21 is rotated and installed on the machine table 1, and the two guide rails 16 and the three guide rails 17 are assembled on the top of the flip board 21 by countersunk screws; The electrolytic cleaning device 11 includes relatively disposed cleaning Two cleaning tanks are opened on the upper surface of the machine 1, and electrolyte is stored in the cleaning tank; the image acquisition device includes a three-axis displacement platform 12 and a high-definition imaging device 13, and the high-definition imaging device 13 is slidably assembled on the three-axis displacement platform. on platform 12.

通过驱动装置、取样装置、电解清洗装置11和图像采集装置等结构的设置，整个装置最大端子检测范围可达10mm2，从端子取样、腐蚀和成像采用全自动操作，导轨分段式设计，在定位装置处可向下倾斜45度方便夹持端子，在图像采集装置时可翻转90度，便于图像采集，一键自动完成，可流水线式操作，操作更方便、快捷，极大地提高了端子断面品质检验的速度，通过定位装置的设置，采用红外线模块5、摄像头4以及显示器3配合可对线束进行精准的定位，提高检测精度，通过水冷装置9和高清液晶触控屏等结构的设置，取样装置装备高清液晶触控屏，可根据线径大小选择切割速率，采用超薄端子切割薄片对端子内部材质结构进行无损伤切割，配置水冷装置9，可在端子切割、研磨过程中对端子进行冷却保护，避免高温造成端子内部结构损坏，节省材料消耗，降低了成本。Through the arrangement of the drive device, sampling device, electrolytic cleaning device 11 and image acquisition device, the maximum terminal detection range of the entire device can reach 10mm 2 . Fully automatic operation is adopted from terminal sampling, corrosion and imaging, and the guide rail is designed in sections. The positioning device can be tilted downward by 45 degrees to facilitate clamping the terminal, and it can be flipped 90 degrees when the image acquisition device is used, which is convenient for image acquisition. The speed of quality inspection, through the setting of the positioning device, the use of the infrared module 5, the camera 4 and the display 3 can accurately position the wiring harness, and improve the detection accuracy, through the setting of the water cooling device 9 and the high-definition LCD touch screen and other structures, sampling The device is equipped with a high-definition LCD touch screen, and the cutting rate can be selected according to the wire diameter. The ultra-thin terminal cutting sheet is used to cut the internal material structure of the terminal without damage. It is equipped with a water cooling device 9, which can cool the terminal during the terminal cutting and grinding process. Protection, avoid damage to the internal structure of the terminal caused by high temperature, save material consumption and reduce costs.

本实施例中，红外线模块5的射线垂直于切割薄片7并可视化显示。In this embodiment, the rays of the infrared module 5 are perpendicular to the cutting sheet 7 and are displayed visually.

本实施例中，机台1上分别转动安装有切割薄片固定轴和研磨盘固定轴，切割薄片7可拆卸安装在切割薄片固定轴上，研磨盘8固定在研磨盘固定轴上。In this embodiment, the machine table 1 is respectively rotatably installed with a cutting sheet fixing shaft and a grinding disc fixing shaft, the cutting sheet 7 is detachably mounted on the cutting sheet fixing shaft, and the grinding disc 8 is fixed on the grinding disc fixing shaft.

本实施例中，夹具固定座14上装配有端子专用夹具2，端子专用夹具2为爪型设计。In this embodiment, the clamp fixing base 14 is equipped with a terminal-specific clamp 2, and the terminal-specific clamp 2 is a claw-shaped design.

本实施例中，机台1上通过销轴活动连接有安全罩10，安全罩10位于取样装置的上方。In this embodiment, the machine table 1 is movably connected with a safety cover 10 through a pin shaft, and the safety cover 10 is located above the sampling device.

本实施例中，机台1上安装有高清液晶触控屏，高清液晶触控屏与取样装置电性连接。In this embodiment, a high-definition liquid crystal touch screen is installed on the machine 1, and the high-definition liquid crystal touch screen is electrically connected to the sampling device.

本实施例中，机台1的内部转动安装有传动轴，传动皮带固定在传动轴上。In this embodiment, a drive shaft is rotatably installed inside the machine table 1, and the drive belt is fixed on the drive shaft.

本发明的具体实施过程如下：工作时，将安全罩10打开，将待处理的线束放置在取样工位处，随后关闭安全罩10使开启设备，首先在定位装置处对线束进行夹取，采用了多用途的端子专用夹具，采用爪型设计可以牢固、可靠的固定线束端子，避免了在切割过程中端子移位、偏转，且对应的线束端子尺寸较广，在定位装置处时，端子夹具固定座14在导轨二16上，翻转板可转动45°使夹具倾斜，通过红外线模块5精准定位线束位置，随后端子夹具固定座14在传动皮带18的带动下带至切割薄片7处，在操作高清液晶触控屏后，可根据线径大小选择切割速率，避免线束受损，切割过程中，水冷装置9自动地对线束喷水，避免线束温度过高，切割完成后滑移至研磨盘8处，在研磨盘8转动后对线束端面进行抛磨处理，随后移动至电解清洗装置11处，对线束进行清洗，清洗完成后移动至导轨三17上，翻转板带动端子夹具固定座14转动90°，且图像采集系统13在三轴位移平台12的带动下移至线束的正上方，对线束进行观察、检测；The specific implementation process of the present invention is as follows: during operation, the safety cover 10 is opened, the wire harness to be processed is placed at the sampling station, then the safety cover 10 is closed to turn on the equipment, and the wire harness is first clamped at the positioning device, using The multi-purpose terminal special clamp is adopted, and the claw type design can firmly and reliably fix the wire harness terminal, which avoids the terminal displacement and deflection during the cutting process, and the corresponding wire harness terminal has a wide size. When the positioning device is used, the terminal clamp The fixed seat 14 is on the guide rail 2 16, the flip plate can be rotated 45° to tilt the clamp, and the position of the wire harness is precisely positioned by the infrared module 5, and then the terminal clamp fixed seat 14 is driven by the transmission belt 18. After the high-definition LCD touch screen, the cutting rate can be selected according to the wire diameter to avoid damage to the wire harness. During the cutting process, the water cooling device 9 automatically sprays water on the wire harness to avoid excessive temperature of the wire harness. After the cutting is completed, it slides to the grinding disc 8 After the grinding disc 8 is rotated, the end face of the wire harness is polished, and then moved to the electrolytic cleaning device 11 to clean the wire harness. After the cleaning is completed, it is moved to the guide rail 3 17, and the flip plate drives the terminal fixture holder 14 to rotate 90 °, and the image acquisition system 13 is moved directly above the wire harness under the driving of the three-axis displacement platform 12 to observe and detect the wire harness;

需要说明的是，传动皮带18、切割薄片7以及研磨盘8均由现有技术源驱动，距离自动调节机构20为丝杠调节机构，两个翻转板21的一端与现有技术驱动源的输出端连接，水冷装置9由喷头提供冷却液的管路组成。It should be noted that the transmission belt 18, the cutting sheet 7 and the grinding disc 8 are all driven by the prior art source, the distance automatic adjusting mechanism 20 is a screw adjusting mechanism, and one end of the two turning plates 21 is connected to the output of the prior art driving source The water-cooling device 9 is composed of the pipeline for the cooling liquid provided by the nozzle.

以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (7)

1. A portable full-automatic wire harness detection analyzer comprises a machine table (1), a positioning device, a driving device, a sampling device, an electrolytic cleaning device (11) and an image acquisition device, wherein the positioning device, the driving device, the sampling device, the electrolytic cleaning device and the image acquisition device are arranged on the machine table (1), and the positioning device comprises a display (3), a camera (4) and an infrared module (5);
the sampling device comprises a cutting slice (7), a grinding disc (8), a water cooling device (9) and a terminal clamp fixing seat (14), wherein the terminal clamp fixing seat (14) is arranged in front of the cutting slice (7) and the grinding disc (8), and an automatic distance adjusting mechanism (20) is arranged on the terminal clamp fixing seat (14);
the driving device comprises a transmission belt (18), a clamp seat module (19) and a guide rail assembly, the clamp seat module (19) is fixedly installed on the transmission belt, the guide rail assembly comprises a first guide rail (15), a second guide rail (16) and a third guide rail (17), the machine table (1) is rotatably provided with symmetrically-arranged turnover plates (21), and the second guide rail (16) and the third guide rail (17) are assembled at the top of the turnover plates (21) through countersunk head screws;
the electrolytic cleaning device (11) comprises cleaning tanks which are oppositely arranged, the two cleaning tanks are both arranged on the upper surface of the machine table (1), and electrolyte is stored in the cleaning tanks;
the image acquisition device comprises a triaxial displacement platform (12) and high-definition imaging equipment (13), wherein the high-definition imaging equipment (13) is assembled on the triaxial displacement platform (12) in a sliding mode.
2. The portable fully automatic wire harness detection analyzer according to claim 1, wherein the ray of the infrared module (5) is perpendicular to the cutting sheet (7) and is visually displayed.
3. The portable full-automatic wire harness detection analyzer according to claim 1, wherein the machine table (1) is rotatably provided with a cutting sheet fixing shaft and a grinding disc fixing shaft respectively, the cutting sheet (7) is detachably mounted on the cutting sheet fixing shaft, and the grinding disc (8) is fixed on the grinding disc fixing shaft.
4. The portable fully automatic wire harness detection analyzer according to claim 1, characterized in that the clamp holder (14) is equipped with a terminal-dedicated clamp (2), and the terminal-dedicated clamp (2) is of claw-type design.
5. The portable full-automatic wire harness detection analyzer according to claim 1, wherein a safety cover (10) is movably connected to the machine table (1) through a pin shaft, and the safety cover (10) is located above the sampling device.
6. The portable full-automatic wire harness detection analyzer according to claim 1, wherein a high-definition liquid crystal touch screen is installed on the machine table (1), and the high-definition liquid crystal touch screen is electrically connected with the sampling device.
7. The portable full-automatic wire harness detection analyzer according to claim 1, wherein a transmission shaft is rotatably installed inside the machine table (1), and the transmission belt is fixed on the transmission shaft.
CN202010645993.3A 2020-07-07 2020-07-07 A convenient automatic wire harness detection analyzer Pending CN111678723A (en)

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Application publication date: 20200918