CN111766243A - Full-automatic wire harness terminal cross section detection and analysis device - Google Patents
Full-automatic wire harness terminal cross section detection and analysis device Download PDFInfo
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- CN111766243A CN111766243A CN202010735014.3A CN202010735014A CN111766243A CN 111766243 A CN111766243 A CN 111766243A CN 202010735014 A CN202010735014 A CN 202010735014A CN 111766243 A CN111766243 A CN 111766243A
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- terminal
- image acquisition
- fixing seat
- wire harness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/34—Purifying; Cleaning
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2873—Cutting or cleaving
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- Health & Medical Sciences (AREA)
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- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention relates to the technical field of wire harness terminal processing equipment, in particular to a full-automatic wire harness terminal cross section detection and analysis device, which solves the defects in the prior art and comprises a machine shell, a sampling device, an electrolytic cleaning device and image acquisition equipment, wherein the sampling device, the electrolytic cleaning device and the image acquisition equipment are arranged in the machine shell, a machine table is fixed in the machine shell through bolts, and a portable box body is adopted to integrate the sampling device, the electrolytic cleaning device and the image acquisition equipment on the machine table, so that the structure of the existing wire harness terminal detection and analysis device is simplified, the operation is more convenient and rapid, the speed of terminal cross section quality inspection is greatly improved, and the non-destructive cutting is carried out on the material structure in the terminal by adopting an ultrathin terminal cutting sliceSpeed of sub-section quality inspection; by using a high-quality image acquisition system and accurate measurement, the detection efficiency and the detection precision are improved, and the maximum terminal detection range can reach 6mm2。
Description
Technical Field
The invention relates to the technical field of wire harness terminal processing equipment, in particular to a full-automatic wire harness terminal section detection and analysis device.
Background
With the continuous development of the wire harness process and the improvement of the wire harness terminal on the product safety, the quality requirements of various industries on the wire harness terminal are higher and higher, and the characteristics of small size, high size precision, form and position tolerance, high section quality requirements, large demand batch and the like are found by analyzing the process characteristics of the wire harness terminal; the defects of chip jumping, sector defects, uneven spacing and the like can occur in the machining process, the cross section analysis is an important means for proving the crimping quality from a microscopic level, and the method is accepted by more and more people in the industry, and the conventional detection device is long in time consumption, low in detection efficiency and detection precision, inconvenient to carry and complex in operation.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a full-automatic wire harness terminal section detection and analysis device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-automatic wiring harness terminal cross section detection and analysis device comprises a machine shell, a sampling device, an electrolytic cleaning device and image acquisition equipment, wherein the sampling device, the electrolytic cleaning device and the image acquisition equipment are arranged in the machine shell;
the sampling device comprises a driving module, a cutting sheet, a grinding disc and a first terminal clamp fixing seat, wherein the first terminal clamp fixing seat is arranged below the driving module, a first terminal special clamp is assembled at the bottom of the first terminal clamp fixing seat, a first distance adjusting knob is arranged on the first terminal clamp fixing seat, and the cutting sheet and the grinding disc are arranged on two sides of the first terminal special clamp step by step;
the electrolytic cleaning device comprises low-voltage safe voltage output equipment and environment-friendly electrolytic corrosive liquid;
the image acquisition equipment comprises a two-axis displacement platform, an image acquisition device and a second terminal clamp fixing seat, wherein the image acquisition device is located above the second terminal clamp fixing seat, the second terminal clamp fixing seat is assembled at the top of the two-axis displacement platform, the top of the second terminal clamp fixing seat is provided with a second terminal special clamp, and the second terminal clamp fixing seat is provided with a second distance adjusting knob.
Preferably, the casing is of a box structure and is made of an aluminum alloy material.
Preferably, a cutting sheet fixing shaft is fixedly mounted on the machine table, and the cutting sheet is detachably mounted on the cutting sheet fixing shaft.
Preferably, the first terminal-dedicated clamp and the second terminal-dedicated clamp both adopt a claw-type design.
Preferably, a safety cover is arranged above the sampling device, the safety cover is movably mounted on the machine table, and the cutting slice, the grinding machine disc and the terminal clamp fixing seat are arranged below the safety cover.
The invention has the beneficial effects that: compared with the prior art, the portable box is adopted, the sampling device, the electrolytic cleaning device and the image acquisition equipment are integrated on the machine table and can be arranged in the machine shell, so that the portable box is convenient to deal with various environments, is convenient to carry and is quick to move; the structure of the existing detection and analysis device for the wire harness terminal is simplified, the operation is more convenient and faster, the speed of detecting the quality of the terminal section is greatly improved, and the speed of detecting the quality of the terminal section is greatly improved by adopting an ultrathin terminal cutting slice to perform nondestructive cutting on the material structure in the terminal; by using a high-quality image acquisition system and accurate measurement, the detection efficiency and the detection precision are improved, and the maximum terminal detection range can reach 6mm2。
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic wire harness terminal cross-section detection and analysis device provided by the invention;
FIG. 2 is a schematic structural diagram of a full-automatic wire harness terminal cross-section detection and analysis device provided by the present invention with a casing removed;
fig. 3 is an enlarged view of the full-automatic wire harness terminal cross section detection and analysis device provided by the invention at the position of reference mark a.
In the figure: the device comprises a machine shell 1, a driving module 2, a cutting slice 3, a grinding disc 4, a special terminal fixture I5, a terminal fixture fixing seat I6, a distance adjusting knob I7, a safety cover 8, an electrolytic cleaning device 9, a two-axis displacement platform 10, an image acquisition device 11 and a terminal fixture fixing seat II 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a full-automatic wire harness terminal cross section detection and analysis device comprises a machine shell 1, a sampling device, an electrolytic cleaning device 9 and image acquisition equipment, wherein the sampling device, the electrolytic cleaning device 9 and the image acquisition equipment are arranged in the machine shell 1; the sampling device comprises a driving module 2, a cutting sheet 3, a grinding disc 4 and a terminal clamp fixing seat I6, wherein the terminal clamp fixing seat I6 is installed below the driving module 2, a terminal special clamp I5 is assembled at the bottom of the terminal clamp fixing seat I6, a distance adjusting knob I7 is arranged on the terminal clamp fixing seat I6, and the cutting sheet 3 and the grinding disc 4 are arranged on two sides of the terminal special clamp 5 step by step; the electrolytic cleaning device 9 comprises low-voltage safe voltage output equipment and environment-friendly electrolytic corrosive liquid; image acquisition equipment includes diaxon displacement platform 10, image acquisition device 11 and two 12 terminal anchor clamps fixing bases, and image acquisition device 11 is located the top of two 12 terminal anchor clamps fixing bases, and two 12 terminal anchor clamps fixing bases assemble at the top of diaxon displacement platform 10, and the top of two 12 terminal anchor clamps fixing bases is equipped with terminal special fixture two, and is equipped with apart from adjust knob two on the two 12 terminal anchor clamps fixing bases.
The portable box is adopted, the sampling device, the electrolytic cleaning device and the image acquisition equipment are integrated on the machine table and can be arranged in the machine shell 1, so that the portable box is convenient to deal with various environments, is convenient to carry and can move quickly; the structure of the existing detection and analysis device for the wire harness terminal is simplified, the operation is more convenient and faster, the speed of detecting the quality of the terminal section is greatly improved, and the speed of detecting the quality of the terminal section is greatly improved by adopting the ultrathin terminal cutting slice 3 to carry out nondestructive cutting on the material structure in the terminal; by using a high-quality image acquisition system and accurate measurement, the detection efficiency and the detection precision are improved, and the maximum terminal detection range can reach 6mm2。
In this embodiment, the casing 1 is a box structure, and the casing 1 is made of an aluminum alloy material.
In this embodiment, fixed mounting has the cutting thin slice fixed axle on the board, and cutting thin slice 3 demountable installation is on the cutting thin slice fixed axle.
In this embodiment, the first terminal-dedicated jig 5 and the second terminal-dedicated jig both adopt a claw-shaped design.
In this embodiment, sampling device's top is equipped with safety guard 8, and safety guard 8 movable mounting is on the board, and safety guard below is all arranged in to cutting thin slice 3, grinder dish 4 and terminal anchor clamps fixing base 6.
The specific implementation process of the invention is as follows: the device is taken as a whole when being carried, is of a box body structure, is convenient to carry through a handle on one side, and is suitable for different working environments;
further, after cutting, grinding treatment are accomplished, place the pencil terminal on electrolytic cleaning device, adopt negative and positive electrode principle to combine professional electrolyte to handle the terminal cross-section, novel electrolytic cleaning is safer environmental protection, terminal cross-section imaging rate is faster, will handle at last the pencil terminal that is good and place on terminal special fixture two and press from both sides tightly fixed, drive the pencil terminal through diaxon displacement platform 10 and remove, with image acquisition device 11 cooperation to carry out detection and analysis behind the quick automatic scanning formation of image of pencil terminal cross-section.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A full-automatic wire harness terminal section detection and analysis device comprises a machine shell (1), a sampling device, an electrolytic cleaning device (9) and image acquisition equipment, wherein the sampling device, the electrolytic cleaning device (9) and the image acquisition equipment are arranged in the machine shell (1), and is characterized in that a machine table is fixed in the machine shell (1) through bolts, and the sampling device, the electrolytic cleaning device and the image acquisition equipment are all fixedly arranged on the machine table;
the sampling device comprises a driving module (2), a cutting sheet (3), a grinding disc (4) and a terminal clamp fixing seat I (6), wherein the terminal clamp fixing seat I (6) is installed below the driving module (2), a terminal special clamp I (5) is assembled at the bottom of the terminal clamp fixing seat I (6), a distance adjusting knob I (7) is arranged on the terminal clamp fixing seat I (6), and the cutting sheet (3) and the grinding disc (4) are arranged on two sides of the terminal special clamp (5) step by step;
the electrolytic cleaning device (9) comprises low-voltage safe voltage output equipment and environment-friendly electrolytic corrosive liquid;
the image acquisition equipment comprises a two-axis displacement platform (10), an image acquisition device (11) and a second terminal clamp fixing seat (12), wherein the image acquisition device (11) is located above the second terminal clamp fixing seat (12), the second terminal clamp fixing seat (12) is assembled at the top of the two-axis displacement platform (10), the top of the second terminal clamp fixing seat (12) is provided with a second terminal special clamp, and a second distance adjusting knob is arranged on the second terminal clamp fixing seat (12).
2. The full-automatic detection and analysis device for the section of the wire harness terminal according to claim 1, wherein the casing (1) is of a box structure, and the casing (1) is made of an aluminum alloy material.
3. The full-automatic wire harness terminal cross section detection and analysis device according to claim 1, wherein a cutting sheet fixing shaft is fixedly installed on the machine platform, and the cutting sheet (3) is detachably installed on the cutting sheet fixing shaft.
4. The full-automatic wire harness terminal section detection and analysis device as claimed in claim 1, wherein the first terminal-dedicated clamp (5) and the second terminal-dedicated clamp are both of claw-type design.
5. The full-automatic wire harness terminal cross section detection and analysis device as claimed in claim 1, wherein a safety cover (8) is arranged above the sampling device, the safety cover (8) is movably mounted on a machine table, and the cutting thin sheet (3), the grinder disc (4) and the first terminal clamp fixing seat (6) are all arranged below the safety cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010735014.3A CN111766243A (en) | 2020-07-28 | 2020-07-28 | Full-automatic wire harness terminal cross section detection and analysis device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010735014.3A CN111766243A (en) | 2020-07-28 | 2020-07-28 | Full-automatic wire harness terminal cross section detection and analysis device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111766243A true CN111766243A (en) | 2020-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010735014.3A Withdrawn CN111766243A (en) | 2020-07-28 | 2020-07-28 | Full-automatic wire harness terminal cross section detection and analysis device |
Country Status (1)
| Country | Link |
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| CN (1) | CN111766243A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111879548A (en) * | 2020-07-23 | 2020-11-03 | 欧卡(苏州)工业技术有限公司 | Quick pencil terminal cross-section detection and analysis device |
-
2020
- 2020-07-28 CN CN202010735014.3A patent/CN111766243A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111879548A (en) * | 2020-07-23 | 2020-11-03 | 欧卡(苏州)工业技术有限公司 | Quick pencil terminal cross-section detection and analysis device |
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Application publication date: 20201013 |
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| WW01 | Invention patent application withdrawn after publication |