CN212567982U - Full-automatic pencil detection analysis appearance of portable - Google Patents
Full-automatic pencil detection analysis appearance of portable Download PDFInfo
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- CN212567982U CN212567982U CN202021311208.2U CN202021311208U CN212567982U CN 212567982 U CN212567982 U CN 212567982U CN 202021311208 U CN202021311208 U CN 202021311208U CN 212567982 U CN212567982 U CN 212567982U
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- terminal
- guide rail
- machine table
- wire harness
- image acquisition
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- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The utility model relates to a pencil detection and analysis appearance technical field especially relates to a full-automatic pencil detection and analysis appearance of portable, solves current techniqueThe device comprises a machine table, a positioning device, a driving device, a sampling device, an electrolytic cleaning device and an image acquisition device, wherein the positioning device, the driving device, the sampling device, the electrolytic cleaning device and the image acquisition device are arranged on the machine table; the sampling device comprises a cutting slice, a grinding disc, a water cooling device and a terminal clamp fixing seat, and the maximum terminal detection range of the whole device can reach 10mm2The terminal sampling, corrosion and imaging are fully automatically operated, the guide rail is designed in a sectional mode, the terminal can be clamped conveniently by 45 degrees in a downward tilting mode at the position of the positioning device, the terminal can be overturned by 90 degrees when the image acquisition device is used, image acquisition is facilitated, one-key automatic completion is realized, the assembly line type operation can be realized, the operation is more convenient and quicker, and the speed of inspecting the quality of the section of the terminal is greatly improved.
Description
Technical Field
The utility model relates to a pencil detection and analysis appearance technical field especially relates to a full-automatic pencil detection and analysis appearance of portable.
Background
The wire harness analyzer is used for detecting the crimping standard of the wire harness and terminal industry, which is researched and developed by Suzhou European card precision optical instrument factories, and is mainly completed by the steps of cutting, polishing, corroding, observing, measuring and calculating the wire harness and the terminal. The method is standard detection of a terminal and wire harness industry.
At present, the traditional wire harness analyzer has the following defects: firstly, the automation degree is low, manual cooperation operation is needed in the processes of cutting, polishing and observing and measuring the wiring harness terminal, and the inspection efficiency is low; secondly, the equipment has no auxiliary positioning function and low detection precision, and thirdly, the wire harness is easy to damage in the cutting and polishing process, so that material waste is easy to cause, and the production cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcoming that exists that efficiency of examination is low, the detection precision is low, manufacturing cost is high among the prior art, and the full-automatic pencil detection analysis appearance of portable that proposes.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a portable full-automatic wire harness detection analyzer comprises a machine table, a positioning device, a driving device, a sampling device, an electrolytic cleaning device and an image acquisition device, wherein the positioning device, the driving device, the sampling device, the electrolytic cleaning device and the image acquisition device are arranged on the machine table;
the sampling device comprises a cutting slice, a grinding disc, a water cooling device and a terminal clamp fixing seat, wherein the terminal clamp fixing seat is arranged in front of the cutting slice and the grinding disc, and an automatic distance adjusting mechanism is arranged on the terminal clamp fixing seat;
the driving device comprises a transmission belt, a clamp seat module and a guide rail assembly, the clamp seat module is fixedly arranged on the transmission belt, the guide rail assembly comprises a first guide rail, a second guide rail and a third guide rail, symmetrically arranged turnover plates are rotatably arranged on the machine table, and the second guide rail and the third guide rail are both assembled at the top of the turnover plates through countersunk screws;
the electrolytic cleaning device comprises cleaning tanks which are oppositely arranged, the two cleaning tanks are both arranged on the upper surface of the machine table, and electrolyte is stored in the cleaning tanks;
the image acquisition device comprises a triaxial displacement platform and high-definition imaging equipment, wherein the high-definition imaging equipment is assembled on the triaxial displacement platform in a sliding mode.
Preferably, the ray of the infrared module is perpendicular to the cut sheet and is visually displayed.
Preferably, the machine table is respectively provided with a cutting sheet fixing shaft and a grinding disc fixing shaft in a rotating mode, the cutting sheet is detachably mounted on the cutting sheet fixing shaft, and the grinding disc is fixed on the grinding disc fixing shaft.
Preferably, the clamp fixing seat is provided with a terminal special clamp, and the terminal special clamp is in a claw-shaped design.
Preferably, the machine table is movably connected with a safety cover through a pin shaft, and the safety cover is located above the sampling device.
Preferably, a high-definition liquid crystal touch screen is installed on the machine table, and the high-definition liquid crystal touch screen is electrically connected with the sampling device.
The utility model has the advantages that:
1. the utility model discloses in through the setting of drive arrangement, sampling device, electrolysis belt cleaning device and image acquisition device isotructure, the biggest terminal detection range of whole device can reach 10mm2The terminal sampling, corrosion and imaging are fully automatically operated, the guide rail is designed in a sectional mode, the terminal can be clamped conveniently by 45 degrees in a downward tilting mode at the position of the positioning device, the terminal can be overturned by 90 degrees when the image acquisition device is used, image acquisition is facilitated, one-key automatic completion is realized, the assembly line type operation can be realized, the operation is more convenient and quicker, and the speed of inspecting the quality of the section of the terminal is greatly improved.
2. The utility model discloses in through positioner's setting, adopt infrared ray module, camera and display cooperation to carry out accurate location to the pencil, improve and detect the precision.
3. The utility model discloses in through the setting of water cooling plant and high definition liquid crystal touch screen isotructure, sampling device equips high definition liquid crystal touch screen, can select cutting rate according to the line footpath size, adopts ultra-thin terminal cutting thin slice to carry out the not damaged cutting to terminal inner material structure, disposes water cooling plant, can cut at the terminal, grind the in-process and cool off the protection to the terminal, avoids high temperature to cause the damage of terminal inner structure, and save material consumes, the cost is reduced.
Drawings
Fig. 1 is a schematic structural view of a portable full-automatic wire harness detection analyzer provided by the present invention;
fig. 2 is an internal schematic view of a portable full-automatic wire harness detection analyzer provided by the present invention;
fig. 3 is a schematic structural view of the terminal fixture according to the present invention.
In the figure: the device comprises a machine table 1, a terminal special fixture 2, a display 3, a camera 4, an infrared module 5, a driving module 6, a cutting slice 7, a grinding disc 8, a water cooling device 9, a safety cover 10, an electrolytic cleaning device 11, a three-axis displacement platform 12, a high-definition imaging device 13, a terminal fixture fixing seat 14, a first guide rail 15, a second guide rail 16, a third guide rail 17, a transmission belt 18, a fixture seat module 19, an automatic distance adjusting mechanism 20 and a turnover plate 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, a portable full-automatic wire harness detection analyzer comprises a machine table 1, a positioning device, a driving device, a sampling device, an electrolytic cleaning device 11 and an image acquisition device, wherein the positioning device is arranged on the machine table 1 and comprises a display 3, a camera 4 and an infrared module 5; the sampling device comprises a cutting slice 7, a grinding disc 8, a water cooling device 9 and a terminal clamp fixing seat 14, wherein the terminal clamp fixing seat 14 is arranged in front of the cutting slice 7 and the grinding disc 8, and an automatic distance adjusting mechanism 20 is arranged on the terminal clamp fixing seat 14; the driving device comprises a transmission belt 18, a clamp seat module 19 and a guide rail assembly, the clamp seat module 19 is fixedly installed on the transmission belt, the guide rail assembly comprises a first guide rail 15, a second guide rail 16 and a third guide rail 17, symmetrically-arranged turnover plates 21 are rotatably installed on the machine table 1, and the second guide rail 16 and the third guide rail 17 are assembled on the tops of the turnover plates 21 through countersunk screws; the electrolytic cleaning device 11 comprises cleaning tanks which are oppositely arranged, wherein the two cleaning tanks are both arranged on the upper surface of the machine table 1, and electrolyte is stored in the cleaning tanks; the image acquisition device comprises a triaxial displacement platform 12 and a high-definition imaging device 13, wherein the high-definition imaging device 13 is assembled on the triaxial displacement platform 12 in a sliding manner.
Through the arrangement of the structures of the driving device, the sampling device, the electrolytic cleaning device 11, the image acquisition device and the like, the maximum terminal detection range of the whole device can reach 10mm2The sampling, corrosion and imaging from the terminal adopt full automatic operation, the guide rail is designed in a sectional mode, the terminal can be clamped conveniently by 45 degrees downwards inclining at a positioning device, the terminal can be overturned by 90 degrees when the terminal is used as an image acquisition device, image acquisition is convenient, one-key automatic completion is realized, the assembly line type operation can be realized, the operation is more convenient and faster, the inspection speed of the terminal section quality is greatly improved, the infrared module 5, the camera 4 and the display 3 are matched to accurately position a wire harness through the arrangement of the positioning device, the detection precision is improved, the sampling device is provided with a high-definition liquid crystal touch screen through the arrangement of structures such as a water cooling device 9, a high-definition liquid crystal touch screen and the like, the cutting speed can be selected according to the size of a wire diameter, the ultra-thin terminal cutting slice is adopted to carry out nondestructive cutting on the material structure in the terminal, the water cooling device, avoid high temperature to cause the damage of terminal inner structure, save material consumption, the cost is reduced.
In this embodiment, the rays of the infrared module 5 are perpendicular to the cut sheet 7 and are visually displayed.
In this embodiment, rotate respectively on board 1 and install cutting thin slice fixed axle and abrasive disc fixed axle, cutting thin slice 7 demountable installation is on the cutting thin slice fixed axle, and abrasive disc 8 is fixed on the abrasive disc fixed axle.
In this embodiment, the terminal-dedicated jig 2 is mounted on the jig fixing base 14, and the terminal-dedicated jig 2 is designed in a claw shape.
In this embodiment, there is a safety cover 10 movably connected to the machine table 1 through a pin, and the safety cover 10 is located above the sampling device.
In this embodiment, the machine 1 is provided with a high-definition liquid crystal touch screen, and the high-definition liquid crystal touch screen is electrically connected with the sampling device.
The utility model discloses a concrete implementation process as follows: when the device works, the safety cover 10 is opened, a wire harness to be processed is placed at a sampling station, then the safety cover 10 is closed to open the device, the wire harness is clamped at the positioning device, a multi-purpose terminal special clamp is adopted, the wire harness terminal can be firmly and reliably fixed by adopting a claw-shaped design, the displacement and deflection of the terminal in the cutting process are avoided, the size of the corresponding wire harness terminal is wider, when the positioning device is arranged, the terminal clamp fixing seat 14 is arranged on the second guide rail 16, the turnover plate can rotate 45 degrees to enable the clamp to incline, the position of the wire harness is accurately positioned through the infrared module 5, then the terminal clamp fixing seat 14 is driven by the transmission belt 18 to be brought to the position of a cutting slice 7, after the high-definition liquid crystal display screen is operated, the cutting speed can be selected according to the size of the wire diameter, the wire harness is prevented from being damaged, and the water cooling device, the temperature of the wire harness is prevented from being too high, the wire harness slides to the grinding disc 8 after being cut, the end face of the wire harness is polished after the grinding disc 8 rotates, then the wire harness moves to the electrolytic cleaning device 11 to be cleaned, the wire harness moves to the guide rail III 17 after being cleaned, the turnover plate drives the terminal clamp fixing seat 14 to rotate 90 degrees, the image acquisition system 13 is driven by the triaxial displacement platform 12 to move downwards to the position right above the wire harness, and the wire harness is observed and detected;
it should be noted that the transmission belt 18, the cutting sheet 7 and the grinding disc 8 are all driven by a prior art source, the automatic distance adjusting mechanism 20 is a lead screw adjusting mechanism, one end of each of the two turnover plates 21 is connected with the output end of the prior art driving source, and the water cooling device 9 is composed of a pipeline for supplying cooling liquid through a spray head.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. A portable full-automatic wire harness detection analyzer comprises a machine table (1), a positioning device, a driving device, a sampling device, an electrolytic cleaning device (11) and an image acquisition device, wherein the positioning device, the driving device, the sampling device, the electrolytic cleaning device and the image acquisition device are arranged on the machine table (1), and the positioning device comprises a display (3), a camera (4) and an infrared module (5);
the sampling device comprises a cutting slice (7), a grinding disc (8), a water cooling device (9) and a terminal clamp fixing seat (14), wherein the terminal clamp fixing seat (14) is arranged in front of the cutting slice (7) and the grinding disc (8), and an automatic distance adjusting mechanism (20) is arranged on the terminal clamp fixing seat (14);
the driving device comprises a transmission belt (18), a clamp seat module (19) and a guide rail assembly, the clamp seat module (19) is fixedly installed on the transmission belt, the guide rail assembly comprises a first guide rail (15), a second guide rail (16) and a third guide rail (17), the machine table (1) is rotatably provided with symmetrically-arranged turnover plates (21), and the second guide rail (16) and the third guide rail (17) are assembled at the top of the turnover plates (21) through countersunk head screws;
the electrolytic cleaning device (11) comprises cleaning tanks which are oppositely arranged, the two cleaning tanks are both arranged on the upper surface of the machine table (1), and electrolyte is stored in the cleaning tanks;
the image acquisition device comprises a triaxial displacement platform (12) and high-definition imaging equipment (13), wherein the high-definition imaging equipment (13) is assembled on the triaxial displacement platform (12) in a sliding mode.
2. The portable fully automatic wire harness detection analyzer according to claim 1, wherein the ray of the infrared module (5) is perpendicular to the cutting sheet (7) and is visually displayed.
3. The portable full-automatic wire harness detection analyzer according to claim 1, wherein the machine table (1) is rotatably provided with a cutting sheet fixing shaft and a grinding disc fixing shaft respectively, the cutting sheet (7) is detachably mounted on the cutting sheet fixing shaft, and the grinding disc (8) is fixed on the grinding disc fixing shaft.
4. The portable fully automatic wire harness detection analyzer according to claim 1, characterized in that the clamp holder (14) is equipped with a terminal-dedicated clamp (2), and the terminal-dedicated clamp (2) is of claw-type design.
5. The portable full-automatic wire harness detection analyzer according to claim 1, wherein a safety cover (10) is movably connected to the machine table (1) through a pin shaft, and the safety cover (10) is located above the sampling device.
6. The portable full-automatic wire harness detection analyzer according to claim 1, wherein a high-definition liquid crystal touch screen is installed on the machine table (1), and the high-definition liquid crystal touch screen is electrically connected with the sampling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021311208.2U CN212567982U (en) | 2020-07-07 | 2020-07-07 | Full-automatic pencil detection analysis appearance of portable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021311208.2U CN212567982U (en) | 2020-07-07 | 2020-07-07 | Full-automatic pencil detection analysis appearance of portable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212567982U true CN212567982U (en) | 2021-02-19 |
Family
ID=74620225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021311208.2U Active CN212567982U (en) | 2020-07-07 | 2020-07-07 | Full-automatic pencil detection analysis appearance of portable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212567982U (en) |
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2020
- 2020-07-07 CN CN202021311208.2U patent/CN212567982U/en active Active
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