CN212622265U - Full-automatic section analyzer - Google Patents
Full-automatic section analyzer Download PDFInfo
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- CN212622265U CN212622265U CN202021466722.3U CN202021466722U CN212622265U CN 212622265 U CN212622265 U CN 212622265U CN 202021466722 U CN202021466722 U CN 202021466722U CN 212622265 U CN212622265 U CN 212622265U
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Abstract
The utility model relates to the technical field of section analyzers, in particular to a full-automatic section analyzer, which solves the defects of easy damage, low detection efficiency and low detection precision in the prior art, and comprises a machine platform, a sampling device arranged on the machine platform, a driving device, a corrosion cleaning device, an image acquisition device and a high-definition liquid crystal touch screen, wherein the sampling device is provided with the high-definition liquid crystal touch screen,can select cutting rate according to line footpath size, adopt ultra-thin terminal cutting thin slice to carry out the not damaged cutting to the inside material structure of terminal, utilize drive arrangement rotary fixture seat, adopt diaxon displacement platform cooperation high definition image equipment to realize quick automatic scanning formation of image, the biggest terminal detection range of device can reach 16mm2The terminal sampling, corrosion and imaging are fully automatically operated, one key is automatically completed, the operation is more convenient and quicker, the automation degree is higher, and the speed of inspecting the quality of the terminal section is greatly improved.
Description
Technical Field
The utility model relates to a cross-section analysis appearance technical field especially relates to a full-automatic cross-section analysis appearance.
Background
Whether be applicable to inside qualified of detection pencil terminal crimping, this kind of detection has solved the problem of some household appliances class, product electric leakage such as car pencil class, short circuit, spontaneous combustion fundamentally. The automatic terminal crimping device mainly comprises a terminal crimping part, a terminal analysis liquid, a terminal grinding part and a software measurement and analysis part, wherein the terminal crimping part is automatically cut (does not generate heat, does not change an internal structure), automatically ground, processed through the terminal analysis liquid (harmless to a human body) in a professional mode, and finally, the software can automatically obtain a complete terminal analysis report.
The section analyzer among the prior art degree of automation is lower, because cutting rate does not change at the terminal cutting in-process, causes the damage to the pencil terminal easily, needs manual work cooperation to operate repeatedly, and inspection efficiency is low, and the pencil terminal does not have the assistance-localization real-time function during the detection, detects the precision not high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcoming that easily causes damage, detection efficiency low, detection precision low among the prior art, and the full-automatic cross section analysis appearance that proposes.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic section analyzer comprises a machine table, a sampling device, a driving device, a corrosion cleaning device, an image acquisition device and a high-definition liquid crystal touch screen, wherein the sampling device, the driving device, the corrosion cleaning device, the image acquisition device and the high-definition liquid crystal touch screen are arranged on the machine table;
the terminal clamp fixing seat is provided with a terminal special clamp, the machine table is movably connected with a safety cover through a pin shaft, and the safety cover is positioned above the sampling device;
the driving device comprises a transmission belt, a clamp seat up-and-down adjusting mechanism and a turning module, the clamp seat up-and-down adjusting mechanism is fixedly arranged on the transmission belt, and the turning module is positioned on one side of the terminal clamp fixing seat;
the corrosion cleaning device comprises a cleaning chamber, the cleaning chamber is arranged on the machine table, environment-friendly corrosive liquid is stored in the cleaning chamber, and a cleaning roller is rotatably arranged in the cleaning chamber;
the image acquisition device comprises high-definition imaging equipment and a two-axis displacement platform.
Preferably, the rays of the infrared module are parallel to the cut sheet.
Preferably, a cutting sheet fixing shaft and a grinding disc fixing shaft are fixed on the machine table through screws respectively, the cutting sheet is detachably mounted on the cutting sheet fixing shaft, and the grinding disc is fixed on the grinding disc fixing shaft.
Preferably, the inside of board is rotated and is installed a plurality of transmission shaft, the outside at the transmission shaft is established to the driving belt cover.
Preferably, the high-definition liquid crystal touch screen is electrically connected with the sampling device.
Preferably, the inside of board is fixed with the guide rail through countersunk screw, adjustment mechanism and guide rail sliding fit about the anchor clamps seat, one side sliding mounting of adjustment mechanism has the mounting panel about the anchor clamps seat, terminal anchor clamps fixing base pass through the screw with mounting panel fixed connection.
The utility model has the advantages that:
1. the utility model discloses in through the setting of sampling device, drive arrangement, corruption belt cleaning device and image acquisition device isotructure, sampling device equips high definition liquid crystal touch screen, can select cutting rate according to the line footpath size, adopts ultra-thin terminal cutting thin slice to carry out the not damaged cutting to terminal inner material structure, utilizes drive arrangement rotary fixture seat, adopts diaxon displacement platform cooperation high definition image equipment to realize quick automatic scanning formation of image, and the biggest terminal detection range of device can reach 16mm2The terminal sampling, corrosion and imaging are fully automatically operated, one key is automatically completed, the operation is more convenient and quicker, the automation degree is higher, and the speed of inspecting the quality of the terminal section is greatly improved.
2. The utility model discloses in through the setting of infrared module, usable infrared module carries out accurate location to the pencil terminal when detecting, has improved the precision that detects.
Drawings
Fig. 1 is a schematic structural diagram of a fully automatic cross-section analyzer provided by the present invention;
fig. 2 is a schematic structural view of the terminal fixture according to the present invention.
In the figure: the device comprises a machine table 1, a terminal clamp fixing seat 2, a transmission belt 3, a turnover module 4, a cutting slice 5, a grinding disc 6, a corrosion cleaning device 7, an infrared module 8, a terminal special clamp 9, a safety cover 10, a high-definition imaging device 11, a two-axis displacement platform 12, a distance automatic adjusting mechanism 13, an upper and lower adjusting mechanism of a clamp seat 14, a mounting plate 15 and a guide rail 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-2, a full-automatic section analyzer comprises a machine table 1, a sampling device, a driving device, a corrosion cleaning device 7, an image acquisition device and a high-definition liquid crystal touch screen, wherein the sampling device is arranged on the machine table 1 and comprises a terminal clamp fixing seat 2, a cutting sheet 5, a grinding disc 6 and an infrared module 8, the infrared module 8 is fixedly arranged on the machine table 1, the terminal clamp fixing seat 2 is fixedly arranged above the cutting sheet 5 and the grinding disc 6, and an automatic distance adjusting mechanism 13 is arranged on the terminal clamp fixing seat 2; the terminal clamp fixing seat 2 is provided with a terminal special clamp 9, the machine table 1 is movably connected with a safety cover 10 through a pin shaft, and the safety cover 10 is positioned above the sampling device; the driving device comprises a transmission belt 3, a clamp seat up-and-down adjusting mechanism 14 and a turning module 4, wherein the clamp seat up-and-down adjusting mechanism 14 is fixedly arranged on the transmission belt 3, and the turning module 4 is positioned on one side of the terminal clamp fixing seat 2; the corrosion cleaning device 7 comprises a cleaning chamber, the cleaning chamber is arranged on the machine table 1, environment-friendly corrosive liquid is stored in the cleaning chamber, and a cleaning roller is rotatably arranged in the cleaning chamber; the image acquisition device comprises a high-definition imaging device 11 and a two-axis displacement platform 12, wherein the high-definition imaging device 11 is assembled on the two-axis displacement platform 12 in a sliding mode.
Through the setting of sampling device, drive arrangement, corruption belt cleaning device 7 and image acquisition device isotructure, sampling device equips high definition liquid crystal touch screen, can select cutting rate according to line footpath size, adopts ultra-thin terminal cutting thin slice 5 to carry out the not damaged cutting to the inside material structure of terminal, utilizes drive arrangement rotary fixture seat, adopts 12 cooperation high definition image equipment of diaxon displacement platform to realize quick automatic scanning formation of image, and the biggest terminal detection range of device can reach 16mm2The utility model discloses a terminal, follow the terminal sample, corrode and the formation of image adopts full automatic operation, and a key is automatic to be accomplished, and it is more convenient, swift to operate, and degree of automation is higher, has greatly improved the speed of terminal section quality inspection, through infrared ray module 8's setting, and usable infrared module 8 carries out accurate location to the pencil terminal when detecting, has improved the precision that detects.
In this embodiment, the ray of the infrared module 8 is parallel to the cut sheet 5.
In this embodiment, there are cutting thin slice fixed axle and abrasive disc fixed axle through the screw fixation respectively on board 1, and cutting thin slice 5 demountable installation is on the cutting thin slice fixed axle, and abrasive disc 6 is fixed on the abrasive disc fixed axle.
In this embodiment, a plurality of transmission shafts are rotatably installed inside the machine table 1, and the transmission belt 3 is sleeved outside the transmission shafts.
In this embodiment, the high-definition liquid crystal touch screen is electrically connected to the sampling device.
In this embodiment, the inside of board 1 is fixed with guide rail 16 through countersunk screw, adjustment mechanism 14 and guide rail 16 sliding fit about the anchor clamps seat, and one side sliding mounting of adjustment mechanism 14 has mounting panel 15 about the anchor clamps seat, and terminal anchor clamps fixing base 2 passes through screw and mounting panel 15 fixed connection.
The utility model discloses a concrete implementation process as follows: when the device works, a wire harness terminal to be processed is placed at a sampling station, then the safety cover 10 is pulled down to start the device, after the device is started, the driving source drives the transmission belt 3 to move and is matched with the driving device to adjust the position of the terminal clamp fixing seat 2, the terminal clamp fixing seat 2 is moved to the wire harness terminal and clamps the wire harness terminal, then the wire harness terminal is brought to the position of the cutting sheet 5 to be cut, the infrared module 8 is utilized to position the wire harness terminal, the cutting is accurate, the sampling device is provided with a high-definition liquid crystal touch screen, the cutting speed can be selected according to the size of the wire diameter, the ultra-thin terminal cutting sheet is adopted to perform nondestructive cutting on the internal material structure of the terminal, the speed of checking the quality of the cross section of the terminal is greatly improved, the wire harness terminal is brought to the grinding disc 6 to grind the end face after the cutting is completed, the imaging speed of the cross section of the terminal is higher, after cleaning is completed, the turning module 4 acts to turn the special terminal fixture 9, and meanwhile, the high-definition imaging equipment 11 is driven by the two-axis displacement platform 12 to move right above the terminal to perform rapid detection and analysis on the terminal;
further, the automatic distance adjusting mechanism 13 is a lead screw adjusting mechanism, after the action, the special terminal fixture 9 can be driven to clamp the wire harness tightly, the special terminal fixture 9 adopts a claw-shaped design to firmly and reliably fix the wire harness terminal, the displacement and deflection of the terminal in the cutting process are avoided, the size of the corresponding wire harness terminal is wider, the overturning module 4 is a servo motor device, the output end of the overturning module is connected with a fixing plate of the special terminal fixture 9 and can drive the fixture to overturn, the vertical adjusting mechanism 15 of the fixture seat is a servo sliding table device and can drive the mounting plate 15 and the terminal fixture fixing seat 2 assembled on one side of the mounting plate 15 to move up and down, the fixture seat adjusting mechanism 15 is installed on the transmission belt 3, and the whole fixture device can be driven to move left and right after the.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. A full-automatic section analyzer comprises a machine table (1), a sampling device, a driving device, a corrosion cleaning device (7), an image acquisition device and a high-definition liquid crystal touch screen, wherein the sampling device, the driving device, the corrosion cleaning device (7), the image acquisition device and the high-definition liquid crystal touch screen are arranged on the machine table (1), the sampling device comprises a terminal clamp fixing seat (2), a cutting slice (5), a grinding disc (6) and an infrared module (8), the infrared module (8) is fixedly arranged on the machine table (1), the terminal clamp fixing seat (2) is fixedly arranged above the cutting slice (5) and the grinding disc (6), and an automatic distance adjusting mechanism (13) is arranged on the terminal clamp fixing seat (2);
a special terminal clamp (9) is assembled on the terminal clamp fixing seat (2), a safety cover (10) is movably connected to the machine table (1) through a pin shaft, and the safety cover (10) is located above the sampling device;
the driving device comprises a transmission belt (3), a clamp seat up-and-down adjusting mechanism (14) and a turning module (4), the clamp seat up-and-down adjusting mechanism (14) is fixedly arranged on the transmission belt (3), and the turning module (4) is positioned on one side of the terminal clamp fixing seat (2);
the corrosion cleaning device (7) comprises a cleaning chamber, the cleaning chamber is arranged on the machine table (1), environment-friendly corrosive liquid is stored in the cleaning chamber, and a cleaning roller is rotatably arranged in the cleaning chamber;
the image acquisition device comprises a high-definition imaging device (11) and a two-axis displacement platform (12), wherein the high-definition imaging device (11) is assembled on the two-axis displacement platform (12) in a sliding mode.
2. A fully automatic section analyser according to claim 1, characterised in that the radiation of the infrared module (8) is parallel to the cutting foil (5).
3. The automatic cross-section analyzer of claim 1, wherein the machine table (1) is fixed with a cutting sheet fixing shaft and a grinding disc fixing shaft by screws, the cutting sheet (5) is detachably mounted on the cutting sheet fixing shaft, and the grinding disc (6) is fixed on the grinding disc fixing shaft.
4. The full-automatic section analyzer according to claim 1, wherein a plurality of transmission shafts are rotatably installed inside the machine table (1), and the transmission belt (3) is sleeved outside the transmission shafts.
5. The automatic cross-section analyzer of claim 1, wherein the high-definition liquid crystal touch screen is electrically connected to the sampling device.
6. The full-automatic section analyzer according to claim 1, wherein a guide rail (16) is fixed inside the machine table (1) through a countersunk screw, the vertical adjusting mechanism (14) of the clamp seat is in sliding fit with the guide rail (16), a mounting plate (15) is installed on one side of the vertical adjusting mechanism (14) of the clamp seat in a sliding manner, and the terminal clamp fixing seat (2) is fixedly connected with the mounting plate (15) through a screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021466722.3U CN212622265U (en) | 2020-07-23 | 2020-07-23 | Full-automatic section analyzer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021466722.3U CN212622265U (en) | 2020-07-23 | 2020-07-23 | Full-automatic section analyzer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212622265U true CN212622265U (en) | 2021-02-26 |
Family
ID=74719205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021466722.3U Active CN212622265U (en) | 2020-07-23 | 2020-07-23 | Full-automatic section analyzer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212622265U (en) |
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2020
- 2020-07-23 CN CN202021466722.3U patent/CN212622265U/en active Active
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