CN117963275A - Automatic detecting, sorting and packing system and method for existence of left-over parts in bags - Google Patents
Automatic detecting, sorting and packing system and method for existence of left-over parts in bags Download PDFInfo
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- CN117963275A CN117963275A CN202410144929.5A CN202410144929A CN117963275A CN 117963275 A CN117963275 A CN 117963275A CN 202410144929 A CN202410144929 A CN 202410144929A CN 117963275 A CN117963275 A CN 117963275A
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- bag
- express delivery
- transfer bags
- control processing
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- 238000012856 packing Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000012546 transfer Methods 0.000 claims abstract description 289
- 238000012545 processing Methods 0.000 claims abstract description 134
- 238000003384 imaging method Methods 0.000 claims abstract description 36
- 238000004806 packaging method and process Methods 0.000 claims abstract description 11
- 238000007726 management method Methods 0.000 claims abstract description 5
- 230000002159 abnormal effect Effects 0.000 claims description 12
- 239000002131 composite material Substances 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 3
- 238000001514 detection method Methods 0.000 abstract description 10
- 206010063385 Intellectualisation Diseases 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/08—Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The automatic detecting, sorting and packing system and method for whether the left part exists in the bag comprise the following steps: the system comprises a bag arranging unit, a bag removing unit, a conveying unit 1, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 2, a packaging unit and a control processing unit. The invention can realize accurate and intelligent detection of whether the express delivery piece is left in the express delivery transfer bag, can realize automatic sorting of the left express delivery transfer bag, and can realize automatic sorting and packing of the transfer bag. The invention detects the transfer bag as digital detection, can support the realization of the digitization and informatization of the transfer bag information, can improve the tracking level of the express information, reduces the lost part, and can improve the management level of the transfer bag material. The system can realize the conversion of the express transfer bag from the traditional manual operation to the operation modes of flow digitization, operation automation, detection intellectualization and data informatization.
Description
Technical Field
The invention relates to the technical field of automatic detection, sorting and packaging of express delivery transfer bags, in particular to an automatic detection, sorting and packaging system and method for whether left-over pieces exist in bags.
Background
At present, in the process of collecting and transferring express items, small-volume express items are generally collected and loaded into a transfer bag. When express delivery transfer station carries out express delivery piece letter sorting, need take out the express delivery piece in the transfer bag totally, then sort according to the express delivery address. In the express item sorting process, if the express items in the transfer bag are not taken out completely, the express items left in the transfer bag may be lost or delayed. In order to ensure that the express items in the transfer bag are all taken out, checking and confirming whether the express items remain in the transfer bag becomes a necessary working procedure. At present, a manual mode is generally adopted to check each transfer bag after taking the transfer bag, see whether the express items are left in the transfer bag, and then the transfer bags are sorted and packed.
The method for inputting a large amount of manual work is low in efficiency, high in labor cost, strong in manual subjectivity and complex in field management, and cannot meet the requirements of increasingly developed express industry on aspects of transfer efficiency, cost control, accuracy and the like, and cannot meet the requirements of modern express industry on operation digitization and intellectualization.
Disclosure of Invention
The invention provides an automatic detecting, sorting and packing system and method for whether left-over parts exist in bags or not, aiming at the problems and defects existing in the prior art.
The invention solves the technical problems by the following technical proposal:
The invention provides an automatic detecting, sorting and packing system for whether left-over parts exist in bags or not, which is characterized by comprising a bag sorting unit, a bag removing unit, a conveying unit 1, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 2, a packing unit and a control processing unit;
The control processing unit is used for controlling the bag arranging unit to expand the express delivery transfer bags placed through the feeding hole so that the express delivery transfer bags are relatively flat;
the control processing unit is used for controlling the bag removing unit to separate the express delivery transfer bag from the bag arranging unit to the conveying unit 1 after the bag arranging unit expands the express delivery transfer bag;
the control processing unit is used for controlling the conveying unit 1 to convey the transfer bags of the express delivery to the sorting unit through the imaging unit;
The control processing unit is used for controlling the imaging unit to image the transfer bag on the conveying unit 1 and collecting the image information of the articles in the transfer bag;
The control processing unit is used for automatically analyzing the image information of the articles through an automatic identification algorithm, judging whether the transfer bags are left or not, when judging that the transfer bags are left, controlling the sorting unit to convey the transfer bags with the left parts to an abnormal bag operation position through the discharge port 1, and when judging that the transfer bags are not left, controlling the sorting unit to sort the transfer bags without the left parts to the bag collecting unit;
The control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags and count the stacked express delivery transfer bags, and the initial value of the count is 0;
the control processing unit is used for controlling the conveying unit 2 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 2 after the counting number reaches a set value;
the control processing unit is used for controlling the packing unit to pack the transfer bags of the express items stacked on the conveying unit 2;
The control processing unit is used for controlling the conveying unit 2 to output the packaged express delivery transfer bags to a normal bag operation position through the discharging hole 2.
The invention has the positive progress effects that:
1) The invention provides a novel system for automatically detecting, sorting, arranging and packing express delivery transfer bags and a working method thereof, which can realize the accurate and intelligent detection of whether the express delivery pieces remain in the express delivery transfer bags, can realize the automatic sorting of the express delivery transfer bags, and can realize the automatic arrangement and packing of the transfer bags.
2) The invention detects the transfer bag as digital detection, can support the realization of the digitization and informatization of the transfer bag information, can improve the tracking level of the express information, reduces the lost part, and can improve the management level of the transfer bag material.
3) The system can realize the conversion of the express transfer bag from the traditional manual operation to the operation modes of flow digitization, operation automation, detection intellectualization and data informatization.
4) The system only needs a small amount of manpower, can save a large amount of manpower, reduces the labor cost and simplifies the field management.
Drawings
Fig. 1 is a block diagram showing a configuration of an automatic detecting, sorting and packing system for detecting whether there is a carry-over in a bag according to embodiment 1 of the present invention.
Fig. 2 is a flowchart of the automatic detection sorting, sorting and packing method in embodiment 1 of the present invention.
Fig. 3 is a block diagram showing the structure of an automatic detecting, sorting and packing system for detecting whether there is a carry-over in a bag according to embodiment 2 of the present invention.
Fig. 4 is a flowchart of the automatic detection sorting, sorting and packing method in embodiment 2 of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1, the embodiment provides an automatic detecting, sorting and packing system and method for whether a bag is left or not, which comprises a bag arranging unit, a bag removing unit, a conveying unit 1, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 2, a packing unit and a control processing unit.
At the bag feeding operation position, the transfer bags of the express items are manually placed on the bag arranging unit through the feeding hole. The control processing unit is used for controlling the bag arranging unit to unfold the placed express delivery transfer bags so that the express delivery transfer bags are relatively smooth, and therefore interference of folding and wrinkling of the express delivery transfer bags on the bag folding effect of the bag collecting unit is reduced. The bag arranging unit can be an extension device, a stretching device, an opening and closing device or the like.
The control processing unit is used for controlling the bag removing unit to separate the express delivery transfer bag from the bag arranging unit to the conveying unit 1 after the bag arranging unit spreads the express delivery transfer bag. The bag removing unit can be a conveying device, a clamping device or an extrusion device, etc.
The control processing unit is used for controlling the conveying unit 1 to convey the transfer bags of the express items to the sorting unit through the imaging unit. The conveying unit 1 may be a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device, a hanging conveying device, or the like.
The control processing unit is used for controlling the imaging unit to image the transfer bag on the conveying unit 1 and collecting image information of articles in the transfer bag. The imaging unit may be a millimeter wave imaging device, a terahertz wave imaging device, or the like.
The control processing unit is used for automatically analyzing the image information of the articles through an automatic identification algorithm, judging whether the transfer bags are left or not, when judging that the transfer bags are left, controlling the sorting unit to convey the transfer bags with the left parts to an abnormal bag operation position through the discharge port 1, and when judging that the transfer bags are not left, controlling the sorting unit to sort the transfer bags without the left parts to the bag collecting unit; the transfer bag entering the abnormal bag operation position can be manually checked and taken out of the articles in the bag, and can be conveyed to other operation processes for processing by other conveying devices. The sorting unit can be a cross belt sorting device, a swing arm sorting device, a double-layer linear sorting device, a deflection wheel sorting device, a module belt sorting device, a sorting robot device, a bag falling type sorting device, a high-speed sliding block type sorting device and the like.
The control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags and count the stacked express delivery transfer bags, and the initial value of the count is 0. The bag collecting unit can be a clapping device, a pair roller folding device or a stock bin device and the like.
And the control processing unit is used for controlling the conveying unit 2 to move the transfer bags of the stacked express delivery pieces out of the bag collecting unit and place the transfer bags on the conveying unit 2 after the counting number reaches a set value. The conveying unit 2 may be a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device, a hanging conveying device, or the like.
The control processing unit is used for controlling the packing unit to pack the transfer bags of the express items stacked on the conveying unit 2. The packing unit may be a plastic strapping device, a metal strapping device, a composite strapping device, or the like.
The control processing unit is used for controlling the conveying unit 2 to output the packed express delivery transfer bags to a normal bag operation position through the discharge port 2. The transfer bags in the normal bag working position can be taken away manually or by other conveying devices.
Moreover, the system also comprises a bag stacking unit.
When the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit is used for controlling the sorting unit to convey the express delivery transfer bags without leaving parts in the bags to the bag stacking unit; the control processing unit is used for controlling the bag folding unit to fold the express delivery transfer bags so as to obtain better packing and storage effects, and controlling the bag collecting unit to stack the folded express delivery transfer bags.
When the bag stacking unit is positioned behind the bag collecting unit, the control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags, and when the number of the express delivery transfer bags stacked by the bag collecting unit reaches a set value, the bag stacking unit is controlled to fold the stacked express delivery transfer bags so as to obtain better packaging and storage effects; the control processing unit is used for controlling the conveying unit 2 to move the folded express delivery transfer bag out of the folding unit and place the folded express delivery transfer bag on the conveying unit 2 after the folding of the express delivery transfer bag by the bag folding unit is completed.
As shown in fig. 2, the embodiment further provides an automatic detecting, sorting and packing method for whether a left part exists in a bag, which includes the following steps:
step S1, the control processing unit controls the bag arranging unit to unfold the express delivery transfer bags placed through the feeding hole so that the express delivery transfer bags are relatively flat.
And S2, after the bag arranging unit expands the express delivery transfer bags, the control processing unit controls the bag removing unit to separate the express delivery transfer bags from the bag arranging unit to the conveying unit 1.
Step S3, the control processing unit controls the conveying unit 1 to pass through the imaging unit and convey the express transfer bags to the sorting unit, in the process, the control processing unit controls the imaging unit to image the transfer bags on the conveying unit 1, the image information of articles in the transfer bags is collected, the image information of the articles is automatically analyzed through an automatic recognition algorithm, whether the transfer bags are left or not is judged, if the transfer bags are left, the sorting unit is controlled to convey the transfer bags with the left transfer bags to an abnormal bag operation position through the discharge port 1, and if the transfer bags are judged to be free of the left transfer bags, the sorting unit is controlled to sort the transfer bags without the left transfer bags to the bag collecting unit.
And S4, controlling the bag collecting unit to stack the express delivery transfer bags by the control processing unit and counting the stacked express delivery transfer bags, wherein the initial value of the counting is 0.
And S5, controlling the conveying unit 2 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 2 after the counting number reaches a set value.
And S6, controlling the packaging unit to package the transfer bags of the express delivery pieces stacked on the conveying unit 2 by the control processing unit.
And S7, controlling the conveying unit 2 to output the packaged express delivery transfer bags to a normal bag operation position through the discharging hole 2 by the control processing unit.
When the bag stacking unit is positioned in front of the bag collecting unit, the step S3 is that the control processing unit controls the sorting unit to convey the express delivery transfer bags without the left-over parts in the bags to the bag stacking unit; the step S3 and the step S4 are carried out, and the control processing unit controls the bag stacking unit to fold the transfer bags of the express items so as to obtain better packing and storage effects; and S4, controlling the bag collecting unit to stack the folded transfer bags of the express delivery piece by the control processing unit.
When the bag stacking unit is positioned behind the bag collecting unit, the control processing unit controls the bag collecting unit to stack the transfer bags of the express items, and after the number of the bag collecting units reaches a set value, the control processing unit controls the bag stacking unit to fold the transfer bags of the stacked express items so as to obtain better packaging and storage effects; and S5, after the bag folding unit finishes folding the express delivery transfer bags, the control processing unit controls the conveying unit 2 to move the folded express delivery transfer bags out of the folding unit and place the folded express delivery transfer bags on the conveying unit 2.
Example 2
As shown in fig. 3, the embodiment provides an automatic detecting, sorting and packing system and method for whether a bag is left or not, which comprises a conveying unit 1, a bag picking unit, a bag sorting unit, a bag removing unit, a conveying unit 2, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 3, a packing unit and a control processing unit.
The control processing unit is used for controlling the conveying unit 1 to convey the express delivery transfer bags put in from the outside. The external delivery may be, but is not limited to, manual delivery, conveyor line delivery, machine delivery, etc. The conveying unit 1 may be a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device, a hanging conveying device, or the like.
The control processing unit is used for controlling the bag picking unit to automatically identify and pick up the specific part of the express delivery transfer bag on the conveying unit 1 and placing the express delivery transfer bag on the bag arranging unit. The bag picking unit can be a multi-axis mechanical arm automatic picking device, a robot automatic picking device or a truss mechanical arm automatic picking device and the like.
The control processing unit is used for controlling the bag arranging unit to unfold the express delivery transfer bags so that the express delivery transfer bags are relatively smooth, and therefore interference of folding and wrinkling of the express delivery transfer bags on the bag folding effect of the bag collecting unit is reduced. The bag arranging unit can be an extension device, a stretching device, an opening and closing device or the like.
The control processing unit is used for controlling the bag removing unit to separate the express delivery transfer bag from the bag arranging unit to the conveying unit 2 after the bag arranging unit spreads the express delivery transfer bag. The bag removing unit can be a conveying device, a clamping device or an extrusion device, etc.
The control processing unit is used for controlling the conveying unit 2 to convey the transfer bags of the express items to the sorting unit through the imaging unit. The conveying unit 2 may be a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device, a hanging conveying device, or the like.
The control processing unit is used for controlling the imaging unit to image the express delivery transfer bag on the conveying unit 2 and collecting image information of articles in the express delivery transfer bag. The imaging unit may be a millimeter wave imaging device, a terahertz wave imaging device, or the like.
The control processing unit is used for automatically analyzing the image information of the articles through an automatic identification algorithm, judging whether the express delivery transfer bags are left or not, when judging that the express delivery transfer bags are left, controlling the sorting unit to convey the express delivery transfer bags with the left in the bags to an abnormal bag operation position through the discharge port 1, and when judging that the express delivery transfer bags are not left, controlling the sorting unit to sort the express delivery transfer bags without the left in the bags to the bag collecting unit; the transfer bag entering the abnormal bag operation position can be manually checked and taken out of the articles in the bag, and can be conveyed to other operation processes for processing by other conveying devices. The sorting unit can be a cross belt sorting device, a swing arm sorting device, a double-layer linear sorting device, a deflection wheel sorting device, a module belt sorting device, a sorting robot device, a bag falling type sorting device, a high-speed sliding block type sorting device and the like.
The control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags and count the stacked express delivery transfer bags, and the initial value of the count is 0. The bag collecting unit can be a clapping device, a pair roller folding device or a stock bin device and the like.
The control processing unit is used for controlling the conveying unit 3 to move the transfer bags of the stacked express delivery pieces out of the bag collecting unit and place the transfer bags on the conveying unit 3 after the counting number reaches a set value. The conveying unit 3 may be a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device, a hanging conveying device, or the like.
The control processing unit is used for controlling the packing unit to pack the transfer bags of the express items stacked on the conveying unit 3. The packing unit may be a plastic strapping device, a metal strapping device, a composite strapping device, or the like.
The control processing unit is used for controlling the conveying unit 3 to output the packed express delivery transfer bags to a normal bag operation position through the discharge port 2. The transfer bags in the normal bag working position can be taken away manually or by other conveying devices.
Moreover, the system also comprises a bag stacking unit.
When the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit is used for controlling the sorting unit to convey the express delivery transfer bags without leaving parts in the bags to the bag stacking unit; the control processing unit is used for controlling the bag folding unit to fold the express delivery transfer bags so as to obtain better packing and storage effects, and controlling the bag collecting unit to stack the folded express delivery transfer bags.
When the bag stacking unit is positioned behind the bag collecting unit, the control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags, and when the number of the express delivery transfer bags stacked by the bag collecting unit reaches a set value, the bag stacking unit is controlled to fold the stacked express delivery transfer bags so as to obtain better packaging and storage effects; after the bag folding unit finishes folding the express delivery transfer bags, the control processing unit controls the conveying unit 3 to move the folded express delivery transfer bags out of the folding unit and place the folded express delivery transfer bags on the conveying unit 3.
As shown in fig. 4, the embodiment provides an automatic detecting, sorting and packing method for whether a left part exists in a bag, which comprises the following steps:
Step S1, the control processing unit controls the conveying unit 1 to convey the express delivery transfer bags put in the express delivery transfer bags.
And S2, controlling the bag picking unit to automatically identify and pick up specific parts of the transfer bags of the express delivery on the conveying unit 1 by the control processing unit, and placing the transfer bags of the express delivery on the bag arranging unit.
And S3, controlling the bag arranging unit to unfold the express delivery transfer bags by the control processing unit so that the express delivery transfer bags are relatively flat.
And S4, after the bag arranging unit expands the express delivery transfer bags, the control processing unit controls the bag removing unit to separate the express delivery transfer bags from the bag arranging unit to the conveying unit 2.
Step S5, the control processing unit controls the conveying unit 2 to pass through the imaging unit and convey the express delivery transfer bags to the sorting unit, in the process, the control processing unit controls the imaging unit to image the express delivery transfer bags on the conveying unit 2, the image information of articles in the express delivery transfer bags is collected, the image information of the articles is automatically analyzed through an automatic identification algorithm, whether the leaving parts exist in the express delivery transfer bags is judged, when the leaving parts exist in the express delivery transfer bags, the control sorting unit conveys the express delivery transfer bags with the leaving parts in the bags to an abnormal bag operation position through the discharge port 1, and when the leaving parts do not exist in the express delivery transfer bags, the control sorting unit sorts the express delivery transfer bags without the leaving parts in the bags to the bag collecting unit.
And S6, controlling the bag collecting unit to stack the express delivery transfer bags by the control processing unit and counting the stacked express delivery transfer bags, wherein the initial value of the counting is 0.
And S7, controlling the processing unit to control the conveying unit 3 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 3 after the counting number reaches a set value.
And S8, the control processing unit controls the packing unit to pack the transfer bags of the express items stacked on the conveying unit 3.
And S9, controlling the conveying unit 3 to output the packaged express delivery transfer bags through the discharge port by the control processing unit.
When the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit controls the sorting unit to convey the express delivery transfer bags without the left-over parts in the bags to the bag stacking unit, wherein the step S5 is that the control processing unit controls the sorting unit to convey the express delivery transfer bags without the left-over parts in the bags to the bag stacking unit; step S5 and step S6, the control processing unit controls the bag stacking unit to fold the transfer bags of the express items so as to obtain better packing and storage effects; s6, the control processing unit controls the bag collecting unit to stack the folded transfer bags of the express delivery piece;
When the bag stacking unit is positioned behind the bag collecting unit, the step S6 is that the control processing unit controls the bag collecting unit to stack the transfer bags of the express items; step S6 and step S7, after the number of the counted bag collecting units reaches a set value, the control processing unit controls the bag stacking unit to fold the stacked transfer bags of the express delivery pieces so as to obtain better packaging and storage effects; and S7, after the bag folding unit finishes folding the express delivery transfer bags, the control processing unit controls the conveying unit 3 to move the folded express delivery transfer bags out of the folding unit and place the folded express delivery transfer bags on the conveying unit 3.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the invention, but such changes and modifications fall within the scope of the invention.
Claims (10)
1. The automatic detecting, sorting and packing system for whether the left part exists in the bag is characterized by comprising a bag sorting unit, a bag removing unit, a conveying unit 1, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 2, a packing unit and a control processing unit;
The control processing unit is used for controlling the bag arranging unit to expand the express delivery transfer bags placed through the feeding hole so that the express delivery transfer bags are relatively flat;
the control processing unit is used for controlling the bag removing unit to separate the express delivery transfer bag from the bag arranging unit to the conveying unit 1 after the bag arranging unit expands the express delivery transfer bag;
the control processing unit is used for controlling the conveying unit 1 to convey the transfer bags of the express delivery to the sorting unit through the imaging unit;
The control processing unit is used for controlling the imaging unit to image the transfer bag on the conveying unit 1 and collecting the image information of the articles in the transfer bag;
The control processing unit is used for automatically analyzing the image information of the articles through an automatic identification algorithm, judging whether the transfer bags are left or not, when judging that the transfer bags are left, controlling the sorting unit to convey the transfer bags with the left parts to an abnormal bag operation position through the discharge port 1, and when judging that the transfer bags are not left, controlling the sorting unit to sort the transfer bags without the left parts to the bag collecting unit;
The control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags and count the stacked express delivery transfer bags, and the initial value of the count is 0;
the control processing unit is used for controlling the conveying unit 2 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 2 after the counting number reaches a set value;
the control processing unit is used for controlling the packing unit to pack the transfer bags of the express items stacked on the conveying unit 2;
The control processing unit is used for controlling the conveying unit 2 to output the packaged express delivery transfer bags to a normal bag operation position through the discharging hole 2.
2. The automated inspection sort collation packaging system for the presence or absence of carryover in bags of claim 1, further comprising a bag stacking unit;
When the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit is used for controlling the sorting unit to sort the transfer bags without the left-over parts in the bags to the bag stacking unit; the control processing unit is used for controlling the bag folding unit to fold the express delivery transfer bags, and then controlling the bag collecting unit to stack the folded express delivery transfer bags;
When the bag stacking unit is positioned behind the bag collecting unit, the control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags, and when the number of the express delivery transfer bags stacked by the bag collecting unit reaches a set value, the bag stacking unit is controlled to fold the stacked express delivery transfer bags; the control processing unit is used for controlling the conveying unit 2 to move the folded express delivery transfer bag out of the folding unit and place the folded express delivery transfer bag on the conveying unit 2 after the folding unit completes folding the express delivery transfer bag.
3. The automated inspection, sorting, collation, and packaging system for the presence of carryover in bags of claim 1 wherein the bag management unit is an extension device, a stretching device, or an opening and closing device;
the bag removing unit is a conveying device, a clamping device or an extrusion device;
the conveying unit 1 is a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device or a hanging conveying device;
the imaging unit is a millimeter wave imaging device and a terahertz wave imaging device;
The sorting unit is a cross belt sorting device, a swing arm sorting device, a double-layer linear sorting device, a deflection wheel sorting device, a module belt sorting device, a sorting robot device, a bag falling type sorting device and a high-speed sliding block type sorting device;
the bag collecting unit is a clapping device, a pair roller folding device or a stock bin device;
The conveying unit 2 is a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device or a hanging conveying device;
The packing unit is a plastic strapping device, a metal strapping device or a composite strapping device.
4. The automatic detecting, sorting and packing system for whether the left part exists in the bag is characterized by comprising a conveying unit 1, a bag picking unit, a bag sorting unit, a bag removing unit, a conveying unit 2, an imaging unit, a sorting unit, a bag collecting unit, a conveying unit 3, a packing unit and a control processing unit;
The control processing unit is used for controlling the conveying unit 1 to convey the express delivery transfer bags put in the express delivery transfer bags;
The control processing unit is used for controlling the bag picking unit to automatically identify and pick up a specific part of the transfer bag of the express delivery on the conveying unit 1 and placing the transfer bag of the express delivery on the bag arranging unit;
The control processing unit is used for controlling the bag arranging unit to expand the express delivery transfer bags so as to enable the express delivery transfer bags to be relatively flat;
The control processing unit is used for controlling the bag removing unit to separate the express delivery transfer bag from the bag arranging unit to the conveying unit 2 after the bag arranging unit expands the express delivery transfer bag;
the control processing unit is used for controlling the conveying unit 2 to convey the transfer bags of the express delivery to the sorting unit through the imaging unit;
the control processing unit is used for controlling the imaging unit to image the express delivery transfer bag on the conveying unit 2 and collecting image information of articles in the express delivery transfer bag;
The control processing unit is used for automatically analyzing the image information of the articles through an automatic identification algorithm, judging whether the express delivery transfer bags are left or not, when judging that the express delivery transfer bags are left, controlling the sorting unit to convey the express delivery transfer bags with the left in the bags to an abnormal bag operation position through the discharge port 1, and when judging that the express delivery transfer bags are not left, controlling the sorting unit to sort the express delivery transfer bags without the left in the bags to the bag collecting unit; the transfer bag entering the abnormal bag operation position can be checked and taken out by manpower, and can be conveyed to other operation processes by other conveying devices for processing;
The control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags and count the stacked express delivery transfer bags, and the initial value of the count is 0;
the control processing unit is used for controlling the conveying unit 3 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 3 after the counting number reaches a set value;
the control processing unit is used for controlling the packing unit to pack the transfer bags of the express items stacked on the conveying unit 3;
The control processing unit is used for controlling the conveying unit 3 to output the packaged express delivery transfer bags to a normal bag operation position through the discharge port 2.
5. The automated inspection sort collation packaging system for the presence or absence of carryover in bags of claim 4, further comprising a bag stacking unit;
When the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit is used for controlling the sorting unit to convey the express delivery transfer bags without the left-over parts in the bags to the bag stacking unit; the control processing unit is used for controlling the bag folding unit to fold the express delivery transfer bags, and then controlling the bag collecting unit to stack the folded express delivery transfer bags;
when the bag stacking unit is positioned behind the bag collecting unit, the control processing unit is used for controlling the bag collecting unit to stack the express delivery transfer bags, and when the number of the express delivery transfer bags stacked by the bag collecting unit reaches a set value, the bag stacking unit is controlled to fold the stacked express delivery transfer bags; the control processing unit is used for controlling the conveying unit 3 to move the folded express delivery transfer bag out of the folding unit and place the folded express delivery transfer bag on the conveying unit 3 after the folding unit completes folding the express delivery transfer bag.
6. The automatic detecting, sorting and packing system for the presence or absence of a carry-over in a bag according to claim 4, wherein the conveying unit 1 is a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device or a hanging conveying device;
the bag picking unit is a multi-axis mechanical arm automatic picking device, a robot automatic picking device or a truss mechanical arm automatic picking device;
The bag arranging unit is an extension device, a stretching device or an opening and closing device;
the bag removing unit is a conveying device, a clamping device or an extrusion device;
The conveying unit 2 is a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device or a hanging conveying device;
the imaging unit is a millimeter wave imaging device and a terahertz wave imaging device;
The sorting unit is a cross belt sorting device, a swing arm sorting device, a double-layer linear sorting device, a deflection wheel sorting device, a module belt sorting device, a sorting robot device, a bag falling type sorting device and a high-speed sliding block type sorting device;
the bag collecting unit is a clapping device, a pair roller folding device or a stock bin device;
The conveying unit 3 is a belt conveying device, a module conveying device, a chain conveying device, a roller conveying device or a hanging conveying device;
The packing unit is a plastic strapping device, a metal strapping device or a composite strapping device.
7. The automatic detecting, sorting and packing method for the existence of the left-over parts in the bags is characterized by comprising the following steps of:
Step S1, a control processing unit controls a bag arranging unit to expand the express delivery transfer bags placed through a feeding hole so that the express delivery transfer bags are relatively flat;
Step S2, after the bag arranging unit expands the transfer bags of the express items, the control processing unit controls the bag removing unit to separate the transfer bags of the express items from the bag arranging unit to the conveying unit 1;
Step S3, the control processing unit controls the conveying unit 1 to convey the transfer bags of the express items to the sorting unit through the imaging unit, in the process, the control processing unit controls the imaging unit to image the transfer bags on the conveying unit 1, collects image information of articles in the transfer bags, automatically analyzes the image information of the articles through an automatic recognition algorithm, judges whether the transfer bags are left, and if the transfer bags are left, controls the sorting unit to convey the transfer bags with the left transfer bags to an abnormal bag operation position through the discharge port 1, and if the transfer bags are not left, controls the sorting unit to sort the transfer bags without the left transfer bags to the bag collecting unit;
step S4, the control processing unit controls the bag collecting unit to stack the transfer bags of the express delivery, and count the stacked transfer bags of the express delivery, wherein the initial value of the count is 0;
step S5, when the counting number reaches a set value, the control processing unit controls the conveying unit 2 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 2;
s6, the control processing unit controls the packing unit to pack the transfer bags of the express items stacked on the conveying unit 2;
and S7, the control processing unit controls the conveying unit 2 to output the packed express delivery transfer bags to a normal bag operation position through the discharge port 2.
8. The automatic detecting, sorting and packing method for the existence of the carryover in the bag according to claim 7, wherein when the bag stacking unit is positioned in front of the bag collecting unit, the control processing unit controls the sorting unit to convey the express delivery transfer bags without the carryover in the bag to the bag stacking unit in step S3; the step S3 and the step S4 are carried out, and the control processing unit controls the bag stacking unit to fold the transfer bags of the express items; s4, the control processing unit controls the bag collecting unit to stack the folded transfer bags of the express delivery piece;
When the bag stacking unit is positioned behind the bag collecting unit, the control processing unit controls the bag collecting unit to stack the transfer bags of the express items, and when the number of the counted bag collecting units reaches a set value, the control processing unit controls the bag stacking unit to fold the transfer bags of the stacked express items; and S5, after the bag folding unit finishes folding the express delivery transfer bags, the control processing unit controls the conveying unit 2 to move the folded express delivery transfer bags out of the folding unit and place the folded express delivery transfer bags on the conveying unit 2.
9. The automatic detecting, sorting and packing method for the existence of the left-over parts in the bags is characterized by comprising the following steps of:
step S1, a control processing unit controls a conveying unit 1 to convey express delivery transfer bags put in the express delivery transfer bags;
Step S2, the control processing unit controls the bag picking unit to automatically identify and pick up a specific part of the transfer bag of the express delivery on the conveying unit 1, and places the transfer bag of the express delivery on the bag arranging unit;
Step S3, the control processing unit controls the bag arranging unit to expand the express delivery transfer bags so that the express delivery transfer bags are relatively flat;
step S4, after the bag arranging unit expands the express delivery transfer bags, the control processing unit controls the bag removing unit to separate the express delivery transfer bags from the bag arranging unit to the conveying unit 2;
Step S5, the control processing unit controls the conveying unit 2 to convey the express delivery transfer bags to the sorting unit through the imaging unit, in the process, the control processing unit controls the imaging unit to image the express delivery transfer bags on the conveying unit 2, acquires image information of articles in the express delivery transfer bags, automatically analyzes the image information of the articles through an automatic identification algorithm, judges whether the express delivery transfer bags are left or not, when judging that the express delivery transfer bags are left, controls the sorting unit to convey the express delivery transfer bags with the left express delivery transfer bags to an abnormal bag operation position through the discharge port 1, and when judging that the express delivery transfer bags are not left, controls the sorting unit to sort the express delivery transfer bags without the left express delivery transfer bags to the bag collecting unit;
step S6, the control processing unit controls the bag collecting unit to stack the transfer bags of the express delivery, and count the stacked transfer bags of the express delivery, wherein the initial value of the count is 0;
Step S7, when the counting number reaches a set value, the control processing unit controls the conveying unit 3 to move the stacked express delivery transfer bags out of the bag collecting unit and place the stacked express delivery transfer bags on the conveying unit 3;
s8, the control processing unit controls the packing unit to pack the transfer bags of the express items stacked on the conveying unit 3;
and step S9, the control processing unit controls the conveying unit 3 to output the packed express delivery transfer bags through the discharge port.
10. The automatic detecting, sorting and packing method for the existence of the carryover in the bag according to claim 9, wherein when the bag stacking unit is positioned before the bag collecting unit, the control processing unit controls the sorting unit to convey the express delivery transfer bag without the carryover in the bag to the bag stacking unit in step S5; step S5 and step S6, the control processing unit controls the bag stacking unit to fold the transfer bags of the express items; s6, the control processing unit controls the bag collecting unit to stack the folded transfer bags of the express delivery piece;
when the bag stacking unit is positioned behind the bag collecting unit, the control processing unit controls the bag collecting unit to stack the transfer bags of the express delivery piece; step S6 and step S7, after the number of the counted bags of the bag collecting units reaches a set value, the control processing unit controls the bag stacking unit to fold the stacked transfer bags of the express delivery pieces; and S7, after the bag folding unit finishes folding the express delivery transfer bags, the control processing unit controls the conveying unit 3 to move the folded express delivery transfer bags out of the folding unit and place the folded express delivery transfer bags on the conveying unit 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410144929.5A CN117963275A (en) | 2024-02-01 | 2024-02-01 | Automatic detecting, sorting and packing system and method for existence of left-over parts in bags |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410144929.5A CN117963275A (en) | 2024-02-01 | 2024-02-01 | Automatic detecting, sorting and packing system and method for existence of left-over parts in bags |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117963275A true CN117963275A (en) | 2024-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410144929.5A Withdrawn CN117963275A (en) | 2024-02-01 | 2024-02-01 | Automatic detecting, sorting and packing system and method for existence of left-over parts in bags |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117963275A (en) |
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2024
- 2024-02-01 CN CN202410144929.5A patent/CN117963275A/en not_active Withdrawn
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Application publication date: 20240503 |