CN117913708A - Wire stripping mechanical waste material doublestage clearance system - Google Patents

Wire stripping mechanical waste material doublestage clearance system Download PDF

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Publication number
CN117913708A
CN117913708A CN202211280903.0A CN202211280903A CN117913708A CN 117913708 A CN117913708 A CN 117913708A CN 202211280903 A CN202211280903 A CN 202211280903A CN 117913708 A CN117913708 A CN 117913708A
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CN
China
Prior art keywords
waste
wire
knife edge
wire stripping
imaging area
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Pending
Application number
CN202211280903.0A
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Chinese (zh)
Inventor
陈海
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Individual
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Individual
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Priority to CN202211280903.0A priority Critical patent/CN117913708A/en
Publication of CN117913708A publication Critical patent/CN117913708A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1265Machines the cutting element rotating about the wire or cable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The invention relates to a two-stage cleaning system for wire stripping mechanical waste, which comprises: the wire stripping machine main body comprises wire stripping execution equipment, a first vertical substrate, a second vertical substrate, a third vertical substrate and a micro-control chip, wherein the wire stripping execution equipment comprises a power supply device, a wire feeding frame body, a straightening wheel, a rotary tool rest, a wire inlet bearing, a material nozzle, a V-shaped tool rest, a wire outlet wheel bearing and a wire outlet; the waste blowing device is used for executing a blowing action on the knife edge of the V-shaped knife rest after the wire stripping operation is finished once to blow off the waste remained at the knife edge position; and the residual identification equipment is used for sending out a manual cleaning request when the waste cleaning of the waste blowing device is insufficient. The two-stage cleaning system for the wire stripping mechanical waste is reliable in logic and has a certain automation level. The two-stage cleaning action can be carried out on the residual materials remained on the knife edge after each disassembly while the customized wire stripping machine is adopted, so that the reliable cleaning of the residual materials on the wire stripping knife edge of the wire stripping machine is realized.

Description

Wire stripping mechanical waste material doublestage clearance system
Technical Field
The invention relates to the field of cable disassembly, in particular to a two-stage cleaning system for wire stripping mechanical waste.
Background
The cables include power cables, control cables, compensation cables, shield cables, high temperature cables, computer cables, signal cables, coaxial cables, fire resistant cables, marine cables, mining cables, aluminum alloy cables, and the like. They are composed of single or multi-strand wires and insulating layers for connecting circuits, appliances, etc.
The types of cables are various, and the application places are different, for example, the power cable products are mainly used for strong electric energy transmission in power transmission, distribution, transmission, transformation and supply lines, and the passing current is large (tens of amperes to thousands of amperes) and the voltage is high (220V to 500kV and above). As another example, with the rapid development of the communications industry over the last twenty years, there has been a dramatic development of products. From the past simple telephone telegraph cables, to thousands of pairs of telephone cables, coaxial cables, optical cables, data cables, and even combination communication cables. The product has small and uniform structure size and high manufacturing precision requirement.
At present, when carrying out wire stripping dismantlement to the cable of making a use of and tearing down, on the one hand, lack full-automatic dismantlement machinery, lead to dismantling the process and need artifical the participation, reduced dismantlement speed and efficiency, on the other hand, if the residual material of knife edge after dismantling at every turn is unclean, will influence subsequent dismantlement operation, in addition, residual material if float into dismantlement machine inside, can influence the operation of dismantlement machine, also can cause the damage to the knife edge simultaneously.
CN114899766a discloses an operation method of a workbench for wire stripping of wire harnesses, the workbench comprises a workbench assembly, a stripping mechanism and a collecting mechanism, the workbench assembly comprises a wire harness sleeve, a pushing cylinder and a workbench, the wire harness sleeve penetrates through the workbench and is fixedly connected with the workbench, the pushing cylinder is fixedly connected with the workbench, small-batch wire harness stripping can be carried out, efficiency is improved, stripping lengths are consistent during stripping, an upper porous plate and a lower porous plate which rotate mutually are arranged, namely the wire harnesses can be clamped, the effect of cutting wire harness skin can be achieved, sharpening treatment is carried out on cutting holes on the upper porous plate and the lower porous plate, a heater is arranged, wire harness skin of a part to be cut is softened, stripping is facilitated, pushing cylinder pushing is arranged to finally realize detachment of metal wires and skin, and a left bottom plate and a right bottom plate of an elastic hinge structure are arranged, so that the wire harness stripping device has a bottom supporting effect and can be folded when a fixed ring descends, and the stripped skin falls into a storage barrel to be collected.
CN114883978a discloses a wire stripper for power supply, comprising a bracket, a guiding device, a cable fixing device, a stripping knife and a driving device; the cable fixing device comprises a cable supporting plate, a cable pressing plate, screws and a fixing plate; the guide device comprises a guide sleeve and a guide pillar; the driving device comprises a support, a screw rod, a screw nut and a connecting rod; one end of the screw rod is provided with a handle; the invention has the beneficial effects that the screw rod is rotated by the handle, and the screw rod drives the screw nut to move along the axis direction of the screw rod; the nut drives the guide sleeve to slide along the guide post through the connecting rod, and the guide sleeve drives the peeling knife to move along the length direction of the cable so as to peel the cable skin.
Disclosure of Invention
In order to solve the technical problems in the related art, the invention provides a two-stage cleaning system for wire stripping mechanical waste, which can perform two-stage cleaning actions on residual materials remained on a knife edge after each disassembly while adopting a customized wire stripping machine comprising a power supply device, a wire feeding frame body, a swinging wheel, a rotary knife rest, a wire feeding bearing, a material nozzle, a V-shaped knife rest, a wire outlet bearing, a wire outlet, a first vertical substrate, a second vertical substrate, a third vertical substrate and a micro-control chip, thereby ensuring the effect of wire stripping of the wire stripping machine each time and reducing damage to wire stripping equipment.
According to an aspect of the present invention, there is provided a two-stage stripping machine waste removal system, the system comprising:
The wire stripping mechanical main body comprises wire stripping execution equipment, a first vertical substrate, a second vertical substrate, a third vertical substrate and a micro-control chip, wherein the wire stripping execution equipment comprises a power supply device, a wire feeding frame body, a straightening wheel, a rotating tool rest, a wire inlet bearing, a material nozzle, a V-shaped tool rest, a wire outlet bearing and a wire outlet, the first vertical substrate, the second vertical substrate and the third vertical substrate are vertically arranged and jointly support the wire stripping execution equipment, the second vertical substrate is arranged between the first vertical substrate and the third vertical substrate, the size of the second vertical substrate is larger than that of the first vertical substrate and larger than that of the third vertical substrate, and the micro-control chip is connected with the wire stripping execution equipment and is used for configuring a wire stripping mode of the wire stripping execution equipment;
The waste blowing device is arranged on the side surface of the V-shaped tool rest, the blowing direction of the blowing port is far away from the wire stripping mechanical main body, and the waste blowing device is used for executing one-time blowing action on the knife edge of the V-shaped tool rest to blow off the waste remained at the knife edge position after the wire stripping operation of the V-shaped tool rest is finished once;
The directional monitoring device is connected with the waste blowing device and is used for performing picture monitoring operation on a scene where the knife edge of the V-shaped knife rest is positioned after the waste blowing device completes blowing action every time so as to obtain a corresponding knife edge scene picture;
the content separation device is connected with the directional monitoring device and is used for identifying a waste imaging area in the knife edge scene picture based on imaging characteristics of waste and identifying a knife edge imaging area in the knife edge scene picture based on imaging characteristics of knife edge casting materials;
The residual identification device is connected with the content separation device and is used for sending a manual clearing request when the number of pixel points occupied by the waste imaging area is out of limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range;
Wherein when the number of pixel points occupied by the waste imaging area exceeds the limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, sending the manual clearing request comprises: and when the number of pixel points occupied by the waste imaging area exceeds or is equal to a fixed number limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range, sending a manual cleaning request.
The two-stage cleaning system for the wire stripping mechanical waste is reliable in logic and has a certain automation level. The two-stage cleaning action can be carried out on the residual materials remained on the knife edge after each disassembly while the customized wire stripping machine is adopted, so that the reliable cleaning of the residual materials on the wire stripping knife edge of the wire stripping machine is realized.
Drawings
Embodiments of the present invention will be described below with reference to the accompanying drawings, in which:
fig. 1 is a schematic diagram of the external structure of a wire stripping machine body of a wire stripping machine waste two-stage cleaning system according to an embodiment of the invention.
Fig. 2 is a schematic diagram of the internal structure of a micro-control chip of a wire stripping machine body of a wire stripping machine waste two-stage cleaning system according to an embodiment of the present invention.
Detailed Description
Embodiments of the two-stage stripping system for wire stripping machine waste of the present invention will be described in detail below with reference to the accompanying drawings.
In order to overcome the defects, the invention discloses a two-stage cleaning system for wire stripping mechanical waste, which can effectively solve the corresponding technical problems.
Therefore, the invention has the following three beneficial technical effects: firstly, introducing wire stripping machinery comprising wire stripping execution equipment, a first vertical substrate, a second vertical substrate, a third vertical substrate and a micro-control chip, wherein the wire stripping execution equipment comprises a power supply device, a wire feeding frame body, a straightening wheel, a rotary tool rest, a wire inlet bearing, a material nozzle, a V-shaped tool rest, a wire outlet wheel bearing and a wire outlet, and is used for executing automatic wire stripping operation on various cables; secondly, a double-layer waste material removing mechanism comprising a waste material blowing operation and a manual removing operation based on residual identification is adopted to effectively remove residual waste materials at a knife edge position after each time of wire stripping operation of the V-shaped knife rest is completed; and then, specifically, when the number of pixel points occupied by the waste imaging area exceeds or is equal to a fixed number limit and the overall depth of field of the waste imaging area is within the same depth of field value range as the overall depth of field of the knife edge imaging area, sending out a manual cleaning request.
The two-stage cleaning system for the wire stripping mechanical waste comprises:
A wire stripping mechanical main body, as shown in fig. 1, comprising a wire stripping execution device 1, a first vertical substrate 3, a second vertical substrate 4, a third vertical substrate 2 and a micro-control chip (the internal structure of which is shown in fig. 2), wherein the wire stripping execution device comprises a power supply device, a wire feeding frame body, a straightening wheel, a rotary knife rest, a wire inlet bearing, a material nozzle, a V-shaped knife rest, a wire outlet bearing and a wire outlet, the first vertical substrate, the second vertical substrate and the third vertical substrate are vertically arranged and jointly support the wire stripping execution device, the second vertical substrate is arranged between the first vertical substrate and the third vertical substrate, the size of the second vertical substrate is larger than that of the first vertical substrate and larger than that of the third vertical substrate, and the micro-control chip is connected with the wire stripping execution device and used for configuring a wire stripping mode of the wire stripping execution device;
The waste blowing device is arranged on the side surface of the V-shaped tool rest, the blowing direction of the blowing port is far away from the wire stripping mechanical main body, and the waste blowing device is used for executing one-time blowing action on the knife edge of the V-shaped tool rest to blow off the waste remained at the knife edge position after the wire stripping operation of the V-shaped tool rest is finished once;
The directional monitoring device is connected with the waste blowing device and is used for performing picture monitoring operation on a scene where the knife edge of the V-shaped knife rest is positioned after the waste blowing device completes blowing action every time so as to obtain a corresponding knife edge scene picture;
the content separation device is connected with the directional monitoring device and is used for identifying a waste imaging area in the knife edge scene picture based on imaging characteristics of waste and identifying a knife edge imaging area in the knife edge scene picture based on imaging characteristics of knife edge casting materials;
The residual identification device is connected with the content separation device and is used for sending a manual clearing request when the number of pixel points occupied by the waste imaging area is out of limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range;
Wherein when the number of pixel points occupied by the waste imaging area exceeds the limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, sending the manual clearing request comprises: and when the number of pixel points occupied by the waste imaging area exceeds or is equal to a fixed number limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range, sending a manual cleaning request.
Next, a further explanation of the specific structure of the two-stage cleaning system for wire stripping mechanical waste of the present invention will be continued.
The wire stripping mechanical waste material doublestage clearance system can also include:
the first synchronous equipment is respectively connected with the waste material blowing device and the V-shaped knife rest and is used for realizing synchronous control of one-time wire stripping operation of the V-shaped knife rest and one-time blowing action of the waste material blowing device.
The wire stripping mechanical waste material doublestage clearance system can also include:
And the second synchronous equipment is respectively connected with the directional monitoring device and the waste blowing device and is used for realizing the picture monitoring operation of the directional monitoring device and the synchronous control of one blowing action of the waste blowing device.
In the wire stripping mechanical waste two-stage cleaning system:
When the number of pixel points occupied by the waste imaging area exceeds the limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, sending the manual clearing request further comprises: and taking the numerical value with the largest occurrence number in each depth of field value corresponding to each pixel point forming the waste imaging area as the whole depth of field of the waste imaging area.
In the wire stripping mechanical waste two-stage cleaning system:
the residual identification device is further configured to send a cleanup signal when the number of pixels occupied by the waste imaging area is not exceeded.
In the wire stripping mechanical waste two-stage cleaning system:
The residual identification device is further configured to send a clean signal when the overall depth of field of the waste imaging region and the overall depth of field of the knife edge imaging region are not within the same depth of field value range.
In the wire stripping mechanical waste two-stage cleaning system:
Identifying a scrap imaging region in the knife edge scene based on imaging features of scrap, while identifying a knife edge imaging region in the knife edge scene based on imaging features of knife edge casting material comprises: the method comprises the steps of identifying a waste imaging area in the knife edge scene based on the color imaging characteristics of waste, and identifying a knife edge imaging area in the knife edge scene based on the color imaging characteristics of knife edge casting materials.
In the wire stripping mechanical waste two-stage cleaning system:
After the power supply device is started, the wire stripping execution device places the cable wire conveyed by the wire feeding frame body into the straightening wheel to be conveyed to the rotary cutter frame through the straightening wheel.
In the wire stripping mechanical waste two-stage cleaning system:
And the rotary knife rest executes annular cutting operation on the conveyed cable wire, and the cable wire after the annular cutting operation is executed is conveyed to the material nozzle and is abutted against the V-shaped knife rest.
And in the wire stripping mechanical waste two-stage cleaning system:
And the V-shaped knife rest carries out wire stripping operation on the arrived cable wire after the annular cutting operation is carried out, and the cable wire after the wire stripping operation is carried out is sent out from the wire outlet through the wire outlet wheel bearing so as to obtain a wire harness after stripping.
In addition, in the two-stage cleaning system for wire stripping mechanical waste, when the number of pixel points occupied by the waste imaging area is out of limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, the sending of the manual cleaning request further comprises: and taking the numerical value with the largest occurrence number in each depth of field value corresponding to each pixel point forming the knife edge imaging area as the whole depth of field of the knife edge imaging area.
Various features of the invention have been described in detail with reference to examples. It is to be understood that this specific description is by way of example only and that the invention is best explained by the scope of the appended claims.

Claims (10)

1. A two-stage wire stripping mechanical waste removal system, the system comprising:
The wire stripping mechanical main body comprises wire stripping execution equipment, a first vertical substrate, a second vertical substrate, a third vertical substrate and a micro-control chip, wherein the wire stripping execution equipment comprises a power supply device, a wire feeding frame body, a straightening wheel, a rotating tool rest, a wire inlet bearing, a material nozzle, a V-shaped tool rest, a wire outlet bearing and a wire outlet, the first vertical substrate, the second vertical substrate and the third vertical substrate are vertically arranged and jointly support the wire stripping execution equipment, the second vertical substrate is arranged between the first vertical substrate and the third vertical substrate, the size of the second vertical substrate is larger than that of the first vertical substrate and larger than that of the third vertical substrate, and the micro-control chip is connected with the wire stripping execution equipment and is used for configuring a wire stripping mode of the wire stripping execution equipment;
The waste blowing device is arranged on the side surface of the V-shaped tool rest, the blowing direction of the blowing port is far away from the wire stripping mechanical main body, and the waste blowing device is used for executing one-time blowing action on the knife edge of the V-shaped tool rest to blow off the waste remained at the knife edge position after the wire stripping operation of the V-shaped tool rest is finished once;
The directional monitoring device is connected with the waste blowing device and is used for performing picture monitoring operation on a scene where the knife edge of the V-shaped knife rest is positioned after the waste blowing device completes blowing action every time so as to obtain a corresponding knife edge scene picture;
the content separation device is connected with the directional monitoring device and is used for identifying a waste imaging area in the knife edge scene picture based on imaging characteristics of waste and identifying a knife edge imaging area in the knife edge scene picture based on imaging characteristics of knife edge casting materials;
The residual identification device is connected with the content separation device and is used for sending a manual clearing request when the number of pixel points occupied by the waste imaging area is out of limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range;
Wherein when the number of pixel points occupied by the waste imaging area exceeds the limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, sending the manual clearing request comprises: and when the number of pixel points occupied by the waste imaging area exceeds or is equal to a fixed number limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are in the same depth of field numerical range, sending a manual cleaning request.
2. The wire stripping mechanical waste dual stage removal system of claim 1, wherein the system further comprises:
the first synchronous equipment is respectively connected with the waste material blowing device and the V-shaped knife rest and is used for realizing synchronous control of one-time wire stripping operation of the V-shaped knife rest and one-time blowing action of the waste material blowing device.
3. The wire stripping mechanical waste dual stage removal system of claim 1, wherein the system further comprises:
And the second synchronous equipment is respectively connected with the directional monitoring device and the waste blowing device and is used for realizing the picture monitoring operation of the directional monitoring device and the synchronous control of one blowing action of the waste blowing device.
4. A two-stage stripping mechanical waste removal system as claimed in any one of claims 1-3, wherein:
When the number of pixel points occupied by the waste imaging area exceeds the limit and the overall depth of field of the waste imaging area and the overall depth of field of the knife edge imaging area are within the same depth of field numerical range, sending the manual clearing request further comprises: and taking the numerical value with the largest occurrence number in each depth of field value corresponding to each pixel point forming the waste imaging area as the whole depth of field of the waste imaging area.
5. A two-stage stripping mechanical waste removal system as claimed in any one of claims 1-3, wherein:
the residual identification device is further configured to send a cleanup signal when the number of pixels occupied by the waste imaging area is not exceeded.
6. A two-stage stripping mechanical waste removal system as claimed in any one of claims 1-3, wherein:
The residual identification device is further configured to send a clean signal when the overall depth of field of the waste imaging region and the overall depth of field of the knife edge imaging region are not within the same depth of field value range.
7. A two-stage stripping mechanical waste removal system as claimed in any one of claims 1-3, wherein:
Identifying a scrap imaging region in the knife edge scene based on imaging features of scrap, while identifying a knife edge imaging region in the knife edge scene based on imaging features of knife edge casting material comprises: the method comprises the steps of identifying a waste imaging area in the knife edge scene based on the color imaging characteristics of waste, and identifying a knife edge imaging area in the knife edge scene based on the color imaging characteristics of knife edge casting materials.
8. A two-stage stripping mechanical waste removal system as claimed in any one of claims 1-3, wherein:
After the power supply device is started, the wire stripping execution device places the cable wire conveyed by the wire feeding frame body into the straightening wheel to be conveyed to the rotary cutter frame through the straightening wheel.
9. The wire stripping mechanical waste dual stage removal system of claim 8, wherein:
And the rotary knife rest executes annular cutting operation on the conveyed cable wire, and the cable wire after the annular cutting operation is executed is conveyed to the material nozzle and is abutted against the V-shaped knife rest.
10. The wire stripping mechanical waste dual stage removal system of claim 9, wherein:
And the V-shaped knife rest carries out wire stripping operation on the arrived cable wire after the annular cutting operation is carried out, and the cable wire after the wire stripping operation is carried out is sent out from the wire outlet through the wire outlet wheel bearing so as to obtain a wire harness after stripping.
CN202211280903.0A 2022-10-19 2022-10-19 Wire stripping mechanical waste material doublestage clearance system Pending CN117913708A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211280903.0A CN117913708A (en) 2022-10-19 2022-10-19 Wire stripping mechanical waste material doublestage clearance system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211280903.0A CN117913708A (en) 2022-10-19 2022-10-19 Wire stripping mechanical waste material doublestage clearance system

Publications (1)

Publication Number Publication Date
CN117913708A true CN117913708A (en) 2024-04-19

Family

ID=90689710

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211280903.0A Pending CN117913708A (en) 2022-10-19 2022-10-19 Wire stripping mechanical waste material doublestage clearance system

Country Status (1)

Country Link
CN (1) CN117913708A (en)

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