CN117900167A - Automatic sorting device for steel balls with surface defects - Google Patents
Automatic sorting device for steel balls with surface defects Download PDFInfo
- Publication number
- CN117900167A CN117900167A CN202410316549.5A CN202410316549A CN117900167A CN 117900167 A CN117900167 A CN 117900167A CN 202410316549 A CN202410316549 A CN 202410316549A CN 117900167 A CN117900167 A CN 117900167A
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- steel balls
- steel ball
- sorting
- steel
- groove
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 275
- 239000010959 steel Substances 0.000 title claims abstract description 275
- 230000007547 defect Effects 0.000 title claims abstract description 56
- 238000007599 discharging Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 230000002950 deficient Effects 0.000 claims description 68
- 230000000903 blocking effect Effects 0.000 claims description 23
- 238000009826 distribution Methods 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 10
- 230000007423 decrease Effects 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 17
- 230000009471 action Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000004069 differentiation Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Sorting Of Articles (AREA)
Abstract
The invention discloses an automatic sorting device for steel balls with surface defects, and mainly relates to the field of steel ball sorting. Including the bin that is used for storing the steel ball, the bottom of bin is equipped with the material loading pipe, the bottom intercommunication of material loading pipe is provided with divides the workbin, divide and be equipped with the discharge gate on the workbin, divide the inside of workbin to be equipped with and divide the charging tray, discharge gate department is provided with the discharge gate, be equipped with defect detection sensor in the discharge gate, be equipped with in the discharge gate and keep off the piece, the below of discharge gate bottom is equipped with branch, the top of branch rotates and is connected with the letter sorting groove, be provided with qualified steel ball letter sorting district and defect steel ball letter sorting district on the letter sorting groove, the both sides of branch are equipped with first collecting vat and second collecting vat respectively. The invention has the beneficial effects that: the steel ball sorting device can solve the technical problems of lower accuracy and efficiency in the existing steel ball sorting process, realize the detection sorting of the steel balls one by one accurately, improve the fluency of the steel ball feeding and discharging process, and ensure the steel ball sorting efficiency and accuracy.
Description
Technical Field
The invention relates to the field of steel ball sorting, in particular to an automatic sorting device for steel balls with surface defects.
Background
The steel balls are main media for grinding and crushing raw materials in ball mill equipment, the product quality of the steel balls directly influences the grinding effect, so that the steel balls are required to be sorted after the steel balls are produced, the steel balls with defects such as impurities or pits on the surfaces are sorted out, the whole quality of the steel balls is guaranteed, the grinding effect and the grinding service life of the steel balls are guaranteed, the existing sorting mode is generally artificial sorting or mechanical contact sorting, the sorting effect is poor, the efficiency is low, and a machine vision sorting method is also provided, but the accuracy of the sorting of the defective steel balls is required to be further improved, the normal movement of the following steel balls is generally interfered when the defective steel balls are separated, the whole feeding and discharging processes of the steel balls are discontinuous, the normal discharging after the steel balls are interfered, the sorting accuracy and the sorting efficiency of the steel balls are further influenced, and the production efficiency of finished steel balls is greatly influenced for manufacturing large-scale steel balls.
Disclosure of Invention
The invention aims to provide an automatic sorting device for steel balls with defects on the surfaces, which can solve the technical problems of lower accuracy and efficiency in the existing steel ball sorting process, realize the detection and sorting of the steel balls one by one accurately, improve the fluency of the steel ball feeding and discharging process and ensure the steel ball sorting efficiency and accuracy.
The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:
The utility model provides an automatic sorting device of surface defective steel ball, includes the bin that is used for storing the steel ball, the bottom of bin is equipped with the material loading pipe, the bottom intercommunication of material loading pipe is provided with the branch workbin, be equipped with the discharge gate on the branch workbin, the inside of branch workbin is equipped with the branch charging tray that the drive steel ball carries out single ejection of compact from the discharge gate, discharge gate department intercommunication is provided with the ejection of compact passageway of slope, be equipped with a plurality of defect detection sensors that are used for cooperating the steel ball to use in the ejection of compact passageway, the position that lies in defect detection sensor below in the ejection of compact passageway still symmetry is equipped with the fender piece that is used for blockking the steel ball, be equipped with the power component that the drive fender piece contacted or separated with the steel ball on the ejection of compact passageway, defect detection sensor is connected with the power component electricity, the below of ejection of compact passageway bottom is equipped with branch, the top rotation of branch is connected with the steel ball groove, be provided with the qualified steel ball sorting district and the defect sorting district that is close to ejection of compact passageway bottom on the branch groove, qualified steel ball sorting district and defect sorting district are located the both sides of branch respectively, the second qualified collection tank that cooperates the use of steel ball sorting district.
Further, reset springs are arranged between the two sides of the supporting rod and the bottom of the sorting groove.
Further, through holes are symmetrically formed in the discharging channel, the blocking piece is rotatably connected in the through holes, and one end of the blocking piece penetrates through the through holes and then contacts with the steel balls.
Further, the power component is a telescopic rod, the telescopic rod is rotationally connected to the outside of the discharging channel, and the movable end of the telescopic rod is rotationally connected with the blocking piece.
Further, the through holes are symmetrically formed in the upper side, the lower side or the left side and the right side of the discharging channel, and the defect detection sensors encircle the periphery of the discharging channel.
Further, the material distribution plate is rotationally connected with the material distribution box, a plurality of separation plates are distributed on the material distribution plate along a circular array, a separation area which can only contain one steel ball is formed between every two adjacent separation plates, and the distance between the bottom of the material feeding pipe and the bottom of the separation area is between the diameters of one steel ball and two steel balls.
Further, the height of the partition plate gradually decreases along the direction towards the discharge port.
Further, the first collecting tank and the second collecting tank are provided with inclined blanking plates, and the two ends of the sorting tank are provided with limiting plates matched with the blanking plates.
Further, the top of blanking plate is equipped with the spacing groove that the cooperation limiting plate used, blanking plate incline direction's bottom is equipped with the buffer bag.
Further, a speed reducing pad is arranged on the defective steel ball sorting area.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the steel balls automatically enter the material distribution box from the material feeding pipe at the bottom of the storage box, the steel balls continuously enter the material distribution channel in a single state from the material outlet under the action of the material distribution plate, and defects on the surfaces of the steel balls are detected when the steel balls pass through the defect detection sensor, so that the defects such as impurities or pits on the steel balls are accurately detected, the steel balls can be well matched with the material discharging procedure after steel ball production, the structure is simple, the sorting operation is more convenient and accurate, and the sorting accuracy of the steel balls is ensured;
2. when the detected defective steel balls pass through, the power assembly below the defect detection sensor receives a signal and then drives the blocking member to act, so that the falling speed of the defective steel balls falling in the discharging channel is reduced, even the falling is stopped temporarily, the defective steel balls continue to fall along the discharging channel after the blocking member is reset, the speeds of the defective steel balls and the qualified steel balls when the defective steel balls roll out from the bottom of the discharging channel are inconsistent, the horizontal positions of the defective steel balls and the qualified steel balls on the lower sorting groove are different, the automatic distinction between the qualified steel balls and the defective steel balls is realized, the defective steel balls are only required to be blocked temporarily when the defective steel balls are separated, the subsequent steel ball blanking is not blocked, the steel balls can be continuously and automatically blanked, the steel balls are smoothly sorted, the whole production process of the steel balls is ensured, and the sorting efficiency of the steel balls is ensured;
3. The sorting groove rotates and connects at the top of branch, be provided with the qualified steel ball sorting district that keeps away from the discharge channel bottom and be close to the defect steel ball sorting district of discharge channel bottom on the sorting groove, both are located the both sides of branch respectively, and then make defective steel ball drop in the defect steel ball sorting district of nearer because the roll-off speed is slow, make the sorting groove rotate the back towards the second collecting vat defective steel ball automatic along the sorting groove drop in the second collecting vat, and qualified steel ball is because roll-off speed fast drop in the qualified steel ball sorting district of far away, make the sorting groove rotate the back towards first collecting vat qualified steel ball along the automatic roll-off of sorting groove to first collecting vat in, realize the autosegregation collection of qualified steel ball and defective steel ball, and a structure is simple, sort smoothly, do not need the artificial intervention, the accuracy and the efficiency of steel ball sorting have further been guaranteed.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a left side view of the present invention.
FIG. 3 is a cross-sectional view taken along the direction A-A in FIG. 2 in accordance with the present invention.
Fig. 4 is a cross-sectional view in the direction B-B of fig. 3 of the present invention.
Fig. 5 is an enlarged view of a portion of the invention at the C-site of fig. 4.
Fig. 6 is a sectional view taken along the direction D-D in fig. 3 in accordance with the present invention.
Fig. 7 is a cross-sectional view taken along the direction E-E in fig. 3 in accordance with the present invention.
Fig. 8 is an enlarged view of a portion of the F portion of fig. 3 in accordance with the present invention.
The reference numbers shown in the drawings:
1. A steel ball; 2. a storage box; 3. feeding pipes; 4. a material dividing box; 5. a discharge port; 6. a material distributing disc; 7. a discharge channel; 8. a defect detection sensor; 9. a blocking member; 10. a support rod; 11. a sorting tank; 12. a qualified steel ball sorting area; 13. a defective steel ball sorting area; 14. a first collection tank; 15. a second collection tank; 16. a return spring; 17. a through hole; 18. a telescopic rod; 19. a partition plate; 20. a separation region; 21. a blanking plate; 22. a limiting plate; 23. a limit groove; 24. a buffer bag; 25. and a speed reducing pad.
Detailed Description
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the application, and equivalents thereof fall within the scope of the application as defined by the claims.
Referring to fig. 1 and 2, the invention relates to an automatic sorting device for steel balls with defects on the surface, the main structure of the automatic sorting device comprises a storage box 2 for storing steel balls 1, the storage box 2 is used for temporarily storing produced steel balls 1, as the starting position of sorting the steel balls 1, the automatic sorting device can be fully matched with the blanking process of a steel ball 1 production line, the bottom of the storage box 2 is provided with a feeding pipe 3 which is communicated, the pipe diameter of the feeding pipe 3 ensures that only one steel ball 1 can roll off, the bottom of the storage box 2 is obliquely arranged towards the direction of the feeding pipe 3, so that the steel balls 1 in the storage box 2 can automatically enter the feeding pipe 3, the bottom of the feeding pipe 3 is communicated with a distributing box 4, the steel balls 1 enter the distributing box 4 after passing through the feeding pipe 3, the distributing box 4 is provided with a discharging hole 5, the steel balls 1 entering the distributing box 4 are discharged from the discharging hole 5, the inside of the distributing box 4 is provided with a distributing disc 6 for driving the steel balls 1 to singly discharge from a discharging hole 5, the steel balls 1 are dispersed under the action of the distributing disc 6 after entering the distributing box 4 and are singly discharged from the discharging hole 5, so that preparation is made for the follow-up single detection of the surface defects of the steel balls 1, the discharging hole 5 is communicated with an inclined discharging channel 7, the single steel balls 1 automatically roll down from the discharging hole 5 into the inclined discharging channel 7, the discharging channel 7 is internally provided with a plurality of defect detection sensors 8 used for being matched with the steel balls 1, the defect detection sensors 8 can emit light signals towards the steel balls 1 and receive reflected light signals, thereby completing the image acquisition of the surfaces of the steel balls 1 and further accurately detecting the defects of the surfaces of the steel balls 1, when a single steel ball 1 passes through the positions of a plurality of defect detection sensors 8, the images of all parts of the steel ball can be effectively collected, so that the comprehensiveness of detecting the defects on the surface of the steel ball 1 is greatly improved, and the defect detection is faster and more accurate;
the position below the defect detection sensor 8 in the discharging channel 7 is also symmetrically provided with a baffle 9 for blocking the steel ball 1, the baffle 9 is preferably of a plate-shaped structure, the baffle 9 is used for blocking the fallen steel ball 1, so that the falling speed of the falling steel ball is reduced and even stopped, and the falling speed is differentiated from the falling speed of the qualified steel ball 1, the discharging channel 7 is provided with a power component for driving the baffle 9 to contact or separate from the steel ball 1, the defect detection sensor 8 is electrically connected with the power component, when the defect detection sensor 8 detects that the steel ball 1 has defects, the power component electrically connected with the defect detection sensor drives the baffle 9 to contact and block the fallen steel ball 1, thereby realizing the timely differentiation of the defective steel ball 1, the lower part of the bottom end of the discharging channel 7 is provided with a supporting rod 10, the supporting rod 10 is fixed at the position below the bottom end of the discharging channel 7 through welding or bolts, the top of the supporting rod 10 is rotatably connected with a sorting groove 11 through a pin shaft or a hinge, the sorting groove 11 is of a structure with open top and two ends, so that the steel balls 1 rolling along the discharging channel 7 can accurately fall into the sorting groove 11 from the top, in order to ensure accurate sorting of the steel balls 1, the rolling interval of the steel balls 1 is ensured to ensure that only one steel ball 1 falls into the sorting groove 11 at the same time, the sorting groove 11 is provided with a qualified steel ball sorting area 12 far from the bottom end of the discharging channel 7 and a defective steel ball sorting area 13 near the bottom end of the discharging channel 7, because the defective steel balls 1 are blocked by the blocking piece 9 when rolling in the discharging channel 7, the rolling speed of the defective steel balls is obviously smaller than the rolling speed of the qualified steel balls 1 when rolling from the bottom end of the discharging channel 7 in the inclined direction, so that the moving speed of the steel balls in the horizontal direction is small, the distance of the defective steel balls 1 moving in the horizontal direction when falling into the sorting groove 11 is relatively short, so that the defective steel balls 1 fall into a defective steel ball sorting area 13 close to the bottom end of the discharging channel 7, while qualified steel balls 1 with relatively high horizontal speed fall into a qualified steel ball sorting area 12 far away from the bottom end of the discharging channel 7, the qualified steel ball sorting area 12 and the defective steel ball sorting area 13 are respectively positioned at two sides of the supporting rod 10, the rolling curves of the defective steel balls 1 and the qualified steel balls 1 are determined by controlling the position of the baffle 9 on the discharging channel 7 and the distance between the bottom end of the discharging channel 7 and the sorting groove 11, the supporting rod 10 is arranged between the two rolling curves, and further the defective steel balls 1 and the qualified steel balls 1 smoothly fall at two sides of the supporting rod 10, the arrangement ensures that the dropped steel balls 1 can drive the sorting groove 11 to automatically rotate towards the falling direction of the steel balls 1 under the dual actions of gravity and impact force, the two sides of the supporting rod 10 are respectively provided with a first collecting groove 14 used in cooperation with the qualified steel ball sorting area 12 and a second collecting groove 15 used in cooperation with the defective steel ball sorting area 13, the sorting groove 11 automatically rotates towards the second collecting groove 15 after the defective steel balls 1 fall into the defective steel ball sorting area 13, the defective steel balls 1 finally roll into the second collecting groove 15 along the direction of the rotation inclination of the sorting groove 11, the sorting groove 11 automatically rotates towards the direction of the first collecting groove 14 after the qualified steel balls 1 fall into the qualified steel ball sorting area 12, the qualified steel balls 1 finally roll into the first collecting groove 14 along the direction of the rotation inclination of the sorting groove 11, the structure enables the steel balls 1 to continue rolling along the discharging channel 7 like the qualified steel balls 1 even after the defect is detected, an independent rolling channel is not required to be additionally arranged on the defective steel balls 1, the complexity of the sorting device is greatly simplified, automatic distinguishing of the defective steel balls 1 and the qualified steel balls 1 is realized through the running fit of the sorting groove 11 and the supporting rod 10, the defective steel balls 1 and the qualified steel balls automatically roll down towards different directions and then enter the second collecting groove 15 and the first collecting groove 14 respectively, manual intervention is not required, automatic distinguishing and sorting of the defective steel balls 1 are realized, the defective steel balls 1 are only blocked by the blocking piece 9 for a short time, the whole rolling pace of the steel balls 1 is not disturbed, the feeding and discharging processes of the sorting of the steel balls 1 are smoother, and the sorting efficiency and accuracy of the defective steel balls 1 are guaranteed.
Preferably, referring to fig. 3, a reset spring 16 is disposed between two sides of the supporting rod 10 and the bottom of the sorting groove 11, when no steel ball 1 falls into the sorting groove 11, the whole sorting groove 11 can be kept in a horizontal state due to the arrangement of the reset springs 16, even if the steel ball 1 falls to cause the inclined rotation of the sorting groove 11, the sorting groove 11 can be quickly rotated to reset under the action of the reset spring 16 after the steel ball 1 rolls down from the sorting groove 11, so that when the following steel ball 1 falls onto the sorting groove 11, the sorting groove 11 can quickly rotate according to the falling position, thereby avoiding the situation that the sorting groove 11 cannot be accurately reset after the front steel ball 1 falls, so that the following steel ball 1 cannot be driven to rotate towards the falling direction again, and further eliminating the interference of the falling of the front steel ball 1 to the sorting of the rear steel ball 1, so that the sorting of the defective steel ball 1 is more accurate.
Preferably, referring to fig. 4 and 5, the discharging channel 7 is symmetrically provided with a through hole 17, the through hole 17 penetrates through the side wall of the discharging channel 7, the blocking member 9 is rotatably connected in the through hole 17 through a pin shaft or a hinge, one end of the blocking member 9 penetrates through the through hole 17 and contacts with the steel ball 1, the blocking member 9 is positioned in the through hole 17 and seals the through hole 17 when not rotating, the qualified steel ball 1 is ensured to smoothly roll down along the discharging channel 7, and when the defective steel ball 1 passes, the power assembly drives the blocking member 9 to rotate, so that one end of the blocking member 9 enters the discharging channel 7 from the through hole 17 to block the fallen defective steel ball 1, the structure is simple, the differentiation treatment of the defective steel ball 1 can be realized, the interference to the rolling down of the qualified steel ball 1 is avoided, and the accuracy of distinguishing the defective steel ball 1 is ensured.
Preferably, the power component is a telescopic rod 18, a cylinder or an electric cylinder structure can be adopted specifically, the main body of the telescopic rod 18 is rotationally connected to the outside of the discharging channel 7 through a pin shaft or a hinge, the movable end of the telescopic rod 18 is rotationally connected with the blocking piece 9 through the pin shaft or the hinge, after the telescopic rod 18 receives a signal of the defect detection sensor 8, the telescopic rod 18 stretches, the blocking piece 9 which is rotationally connected with the movable end is driven to rotate towards the inside of the discharging channel 7, the telescopic rod 18 contracts and resets after the steel ball 1 is blocked, the blocking piece 9 returns to the through hole 17 to realize continuous rolling of the defective steel ball 1, the structure is simple, the response is rapid, and the blocking action and the self resetting action of the steel ball 1 are more accurate and rapid.
Preferably, the through holes 17 are symmetrically formed on the upper side and the lower side or the left side and the right side of the discharging channel 7, and the blocking pieces 9 on the upper side and the lower side or the left side and the right side can accurately block the defective steel balls 1 from the two sides when rotating simultaneously, so that the defective steel balls 1 are successfully decelerated and even stopped to roll off, the distinguishing operation of the defective steel balls 1 is more accurate, the situation that the defective steel balls 1 are missed is avoided, a plurality of defect detection sensors 8 encircle the periphery of the discharging channel 7, and when a single steel ball 1 passes through, defects in all directions of the single steel ball can be detected by the defect detection sensors 8 encircling the periphery, thereby the whole image acquisition of the surface of the steel ball 1 is more comprehensive, the detection effect of the defects on the surface of the steel ball 1 is improved, and the accuracy of sorting the defective steel ball 1 is further improved.
Preferably, referring to fig. 6 and 7, the separating disc 6 is rotatably connected with the separating box 4 through a bearing, a motor is specifically welded or bolted on the separating box 4, the rotation driving of the separating disc 6 by the motor is realized, a plurality of separating plates 19 are distributed on the separating disc 6 along a circular array, the plurality of separating plates 19 are radially distributed along the separating disc 6, the plurality of separating plates 19 are radially welded or integrally formed and fixed on the separating disc 6, a fan-shaped separating area 20 which can only accommodate one steel ball 1 is formed between the adjacent separating plates 19, the steel balls 1 falling from the bottom of the feeding tube 3 fall in the separating area 20, the distance between the bottom of the feeding tube 3 and the bottom of the separating area 20 is between the diameters of one to two steel balls 1, namely, only one steel ball 1 falls from the bottom of the feeding tube 3, the steel balls 1 form a barrier to the following steel balls 1 falling into the separating area 20, only when the separating disc 6 rotates to enable the front steel ball 1 to leave the bottom of the feeding tube 3 or fall into the separating area 1 to be inclined towards the bottom of the separating area 20, the steel balls 1 can be smoothly arranged in the separating area 20, and the steel balls 1 can be smoothly arranged in the separating area 20 along with the automatic discharge opening 20, and the steel balls 1 can be smoothly arranged in the separating area 1 and the separating area 20, and the steel balls can be smoothly discharged from the bottom 1 and smoothly and the steel balls 1 can be smoothly arranged in the separating area 20 along the bottom the separating area 20.
Preferably, referring to fig. 8, the height of the separation plate 19 gradually decreases along the direction towards the discharge port 5, so that even if the position of the feeding pipe 3 is not above the edge of the separation area 20, the dropped steel balls 1 drop onto the two separation plates 19 close to the center of the circle, and then the steel balls 1 can automatically roll down to the edge of the separation area 20 under the action of the inclined separation plates 19, so that the steel balls 1 can smoothly roll out from the discharge port 5 when the steel balls 1 pass through the discharge port 5 at the edge along with the rotation of the material distribution plate 6, and the position of the feeding pipe 3 is more flexible on the premise of ensuring the smooth and independent discharge of the steel balls 1.
Preferably, the first collecting tank 14 and the second collecting tank 15 are welded or integrally formed and are fixed with the inclined blanking plate 21, both ends of the sorting tank 11 are respectively provided with a limiting plate 22 matched with the blanking plate 21, when the steel ball 1 drives the sorting tank 11 to rotate, the limiting plates 22 are arranged to enable the sorting tank 11 to rotate to be aligned with the blanking plate 21 and then not rotate, the steel ball 1 can roll smoothly along the aligned blanking plate 21, smoothness of sorting and discharging of the steel ball 1 is guaranteed, preparation is made for subsequent rotation and reset of the sorting tank 11, and accuracy of rotation control of the sorting tank 11 is improved.
Preferably, the top of blanking plate 21 is equipped with the spacing groove 23 that cooperation limiting plate 22 used, and the spacing groove 23 is formed by limiting plate 22's top undercut, and limiting plate 22's top aligns with blanking plate 21's top when limiting plate 22 gets into limiting plate 23, and then makes the route of falling of steel ball 1 more level, blanking plate 21 incline direction's bottom is equipped with buffer bag 24, and the steel ball 1 contacts with buffer bag 24's inner wall when dropping, and buffer bag 24 is foraminiferous bag-like structure, realizes the contact friction buffering to falling steel ball 1, reduces the speed that steel ball 1 rolls, prevents that steel ball 1 rolls down the speed and is too fast to cause colliding with, guarantees the integrality after steel ball 1 letter sorting.
Preferably, the reduction pad 25 is disposed on the defective steel ball sorting area 13, and the reduction pad 25 generally adopts a rubber or cloth structure with larger friction force, so that the defective steel balls 1 falling into the defective steel ball sorting area 13 rapidly stop moving in the horizontal direction, thereby reversely rolling along the inclined sorting groove 11, and further ensuring the sorting accuracy of the defective steel balls 1.
Working principle: according to the invention, the steel balls 1 automatically enter the material distribution box 4 from the material feeding pipe 3 at the bottom of the storage box 2, the steel balls 1 continuously enter the material distribution channel 7 in a single state from the material outlet 5 under the action of the material distribution plate 6, and defects on the surfaces of the steel balls 1 are detected when the steel balls pass through the defect detection sensor 8, so that the defects such as impurities or pits on the steel balls 1 are accurately detected, the steel balls can be well matched with the blanking process after the steel balls 1 are produced, the structure is simple, the sorting operation is more convenient and accurate, and the sorting accuracy of the steel balls 1 is ensured; when the detected defective steel ball 1 passes through, the power component below the defect detection sensor 8 receives a signal and then drives the baffle 9 to act, so that the defective steel ball 1 falling in the discharge channel 7 is blocked, the falling speed of the defective steel ball 1 is reduced and even temporarily stops falling, the defective steel ball 1 continuously rolls down along the discharge channel 7 after the baffle 9 resets, the speed of the defective steel ball 1 and the speed of the qualified steel ball 1 when rolling out from the bottom of the discharge channel 7 are inconsistent, the horizontal positions of the defective steel ball 1 and the qualified steel ball 1 on the lower sorting groove 11 are different, the automatic distinction between the qualified steel ball 1 and the defective steel ball 1 is realized, the defective steel ball 1 is only required to be blocked temporarily when the defective steel ball 1 is separated, the subsequent steel ball 1 is not blocked, the steel ball 1 can be continuously and automatically discharged, the sorting efficiency of the steel ball 1 is ensured, and the whole production process of the steel ball 1 is ensured; the sorting groove 11 is rotationally connected to the top of the supporting rod 10, the sorting groove 11 is provided with a qualified steel ball sorting area 12 far away from the bottom end of the discharging channel 7 and a defective steel ball sorting area 13 close to the bottom end of the discharging channel 7, the two steel ball sorting areas are respectively located on two sides of the supporting rod 10, further the defective steel balls 1 fall into the defective steel ball sorting area 13 relatively close to the supporting rod due to low rolling speed, the defective steel balls 1 automatically fall into the second collecting groove 15 along the sorting groove 11 after the sorting groove 11 rotates towards the second collecting groove 15, the qualified steel balls 1 fall into the qualified steel ball sorting area 12 relatively far due to high rolling speed, the qualified steel balls 1 automatically roll into the first collecting groove 14 along the sorting groove 11 after the sorting groove 11 rotates towards the first collecting groove 14, the automatic separation and collection of the qualified steel balls 1 and the defective steel balls 1 are achieved, the sorting is simple in structure and smooth, manual intervention is not needed, and the sorting accuracy and efficiency of the steel balls 1 are further guaranteed.
Claims (10)
1. The utility model provides an automatic sorting device of surface defect steel ball, is including storage box (2) that are used for storing steel ball (1), the bottom of storage box (2) is equipped with material loading pipe (3), its characterized in that: the steel ball sorting machine is characterized in that a material distribution box (4) is arranged at the bottom of the material feeding pipe (3) in a communicating manner, a material outlet (5) is arranged on the material distribution box (4), a material distribution disc (6) for driving steel balls (1) to conduct single material discharging from the material outlet (5) is arranged in the material distribution box (4), an inclined material outlet channel (7) is arranged at the position of the material outlet (5) in a communicating manner, a plurality of defect detection sensors (8) used for being matched with the steel balls (1) are arranged in the material outlet channel (7), baffle pieces (9) used for blocking the steel balls (1) are symmetrically arranged at positions below the defect detection sensors (8) in the material outlet channel (7), a power assembly for driving the baffle pieces (9) to contact with or separate the steel balls (1) is arranged on the material outlet channel (7), the defect detection sensors (8) are electrically connected with the power assembly, a supporting rod (10) is arranged below the bottom of the material outlet channel (7), a sorting groove (11) is rotationally connected to the top of the supporting rod (10), sorting groove (11) is provided with a sorting area (12) which is far away from the bottom end of the steel balls (7) and is close to a sorting area (13) of the steel balls (13) on the material outlet area (13), the two sides of the supporting rod (10) are respectively provided with a first collecting groove (14) matched with the qualified steel ball sorting area (12) and a second collecting groove (15) matched with the defective steel ball sorting area (13).
2. An automatic sorting apparatus for steel balls with surface defects according to claim 1, wherein: and a reset spring (16) is arranged between the two sides of the supporting rod (10) and the bottom of the sorting groove (11).
3. An automatic sorting apparatus for steel balls with surface defects according to claim 1, wherein: the discharging channel (7) is symmetrically provided with through holes (17) which penetrate through, the blocking piece (9) is rotationally connected in the through holes (17), and one end of the blocking piece (9) penetrates through the through holes (17) and then contacts with the steel ball (1).
4. An automatic sorting apparatus for steel balls with surface defects according to claim 3, wherein: the power assembly is a telescopic rod (18), the telescopic rod (18) is rotationally connected to the outside of the discharging channel (7), and the movable end of the telescopic rod (18) is rotationally connected with the baffle (9).
5. An automatic sorting apparatus for steel balls with surface defects according to claim 3, wherein: the through holes (17) are symmetrically formed in the upper side, the lower side or the left side and the right side of the discharging channel (7), and the defect detection sensors (8) encircle the periphery of the discharging channel (7).
6. An automatic sorting apparatus for steel balls with surface defects according to claim 1, wherein: the material distribution plate (6) is rotationally connected with the material distribution box (4), a plurality of separation plates (19) are distributed on the material distribution plate (6) along a circular array, separation areas (20) which can only contain one steel ball (1) are formed between the adjacent separation plates (19), and the distance between the bottom of the material feeding pipe (3) and the bottom of the separation areas (20) is between the diameters of one to two steel balls (1).
7. The automatic sorting apparatus of claim 6, wherein: the height of the partition plate (19) gradually decreases along the direction towards the discharge port (5).
8. An automatic sorting apparatus for steel balls with surface defects according to claim 1, wherein: the sorting device is characterized in that inclined blanking plates (21) are arranged on the first collecting tank (14) and the second collecting tank (15), and limiting plates (22) matched with the blanking plates (21) to be used are arranged at two ends of the sorting tank (11).
9. The automatic sorting apparatus of claim 8, wherein: the top of blanking plate (21) is equipped with spacing groove (23) that cooperation limiting plate (22) used, the bottom of blanking plate (21) incline direction is equipped with buffer bag (24).
10. An automatic sorting apparatus for steel balls with surface defects according to claim 1, wherein: and a speed reducing pad (25) is arranged on the defective steel ball sorting area (13).
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