CN117877879A - Lamination system of main transformer - Google Patents

Lamination system of main transformer Download PDF

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Publication number
CN117877879A
CN117877879A CN202410076909.9A CN202410076909A CN117877879A CN 117877879 A CN117877879 A CN 117877879A CN 202410076909 A CN202410076909 A CN 202410076909A CN 117877879 A CN117877879 A CN 117877879A
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CN
China
Prior art keywords
positioning
frame
silicon steel
stacking
longitudinal
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Pending
Application number
CN202410076909.9A
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Chinese (zh)
Inventor
张亚楠
裴林林
丁亚军
宗兵
商小咏
纪学进
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Nantong Sirui Engineering Co Ltd
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Nantong Sirui Engineering Co Ltd
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Application filed by Nantong Sirui Engineering Co Ltd filed Critical Nantong Sirui Engineering Co Ltd
Priority to CN202410076909.9A priority Critical patent/CN117877879A/en
Publication of CN117877879A publication Critical patent/CN117877879A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The application relates to a lamination system of a main transformer, and relates to the technical field of main transformer production equipment; the silicon steel sheet stacking device comprises a stacking table, a raw material table and a stacking mechanism, wherein the raw material table is used for stacking silicon steel sheets, a conveying mechanism, a positioning table and a positioning mechanism are further arranged around the stacking table, the stacking mechanism and the positioning table are all arranged to be a plurality of numbers and are in one-to-one correspondence with the positioning tables, the conveying mechanism is used for conveying the silicon steel sheets on the raw material table to the positioning tables, the positioning mechanism is used for positioning the silicon steel sheets on each positioning table, and the stacking mechanism is used for placing the silicon steel sheets positioned on the corresponding positioning tables on the stacking tables. The application has the following effects: the silicon steel sheets on the positioning table can be positioned to a fixed position under the action of the positioning mechanism, so that the silicon steel sheets can be uniformly placed on the stacking table by the stacking mechanism, a plurality of silicon steel sheets are stacked, and the stacking efficiency is improved.

Description

Lamination system of main transformer
Technical Field
The application relates to the technical field of main transformer production equipment, in particular to a lamination system of a main transformer.
Background
With the continuous development of social economy and the increasing level of science and technology, the demand of people for electric power is also increasing, and transformers play an important role as key equipment in electric power transmission. The iron core is a pipe member in the transformer, and most of the iron core is formed by stacking a plurality of silicon steel sheets along the thickness direction of the iron core, so that the performance of the transformer is affected.
In the prior art, a lamination system of a main transformer comprises a discharging table, a stacking table and a stacking robot, wherein a plurality of silicon steel sheets are placed on the discharging table. The stacking robot is located between the discharging table and the stacking table, and is used for sucking the silicon steel sheets from the discharging table and placing the silicon steel sheets on the stacking table. When the silicon steel sheet stacking device is used, the stacking robot sequentially sucks single silicon steel sheets from the discharging table and accurately stacks the silicon steel sheets on the stacking table, so that the silicon steel sheets are stacked into a specific shape.
For the related art, because the stacking robot sucks a single silicon steel sheet in order to meet the stacking precision of the steel sheets in the prior art, only one silicon steel sheet can be stacked in one round trip of the stacking robot, so that the stacking time of the silicon steel sheet is prolonged seriously, and the stacking efficiency of the silicon steel sheet is reduced greatly.
Disclosure of Invention
In order to improve the stacking efficiency of the silicon steel sheets, the application provides a lamination system of a main transformer.
The utility model provides a lamination system of main transformer adopts following technical scheme:
the utility model provides a lamination system of main transformer, includes stacks platform, raw materials platform and piles up the mechanism, the raw materials platform is used for piling up the silicon steel sheet, still be provided with transport mechanism, positioning table and positioning mechanism around piling up the platform, pile up the mechanism with the number of positioning table all set up to a plurality of, and all with positioning table one-to-one, transport mechanism is used for transporting the silicon steel sheet on the raw materials platform to the positioning table, positioning mechanism is used for all fixing a position the silicon steel sheet on each positioning table, pile up the mechanism and be used for placing the silicon steel sheet that fixes a position on corresponding positioning table on piling up the platform.
Through adopting above-mentioned technical scheme, compare in prior art to stacking the mechanism single can only stack to single silicon steel sheet and pile up the bench, this application is to setting up of positioning mechanism and positioning bench, make several groups silicon steel sheet that the raw materials bench was piled up, can transport to the positioning bench under transport mechanism's transportation, transport to the work piece on the positioning bench can be under positioning mechanism's effect, thereby make the silicon steel sheet that the positioning is good can be by stacking the mechanism unified place on stacking the bench, thereby can pile up a plurality of silicon steel sheets, the required time of stacking has been shortened, the efficiency of stacking has been increased.
Preferably, the number of the raw material tables is set to be a plurality of and corresponds to the positioning tables one by one, the raw material tables are respectively located at two ends of the stacking tables along the length direction and the width direction of the raw material tables located at two ends of the stacking tables, the vertically stacked silicon steel sheets on the raw material tables located at two ends of the stacking tables along the width direction of the stacking tables are arranged along the length direction of the stacking tables, each positioning table is located between the corresponding raw material table and the stacking table, and a conveying mechanism is arranged between each positioning table and the raw material table.
Through adopting above-mentioned technical scheme, be a plurality of settings to raw materials platform and transport mechanism, can put the back according to stacking requirement grouping with the silicon steel sheet, transport to the locating bench via transport mechanism, pile up to stacking the bench with the silicon steel sheet that the locating bench was located again by corresponding stacking mechanism unification to the efficiency of stacking has been increased.
Preferably, the positioning mechanism comprises a plurality of transverse positioning assemblies and a plurality of longitudinal positioning assemblies, the transverse positioning assemblies are in one-to-one correspondence with the raw material tables at two ends of the length direction of the stacking table, the longitudinal positioning assemblies are in one-to-one correspondence with the raw material tables at two ends of the width direction of the stacking table, each longitudinal positioning assembly comprises a longitudinal conveying belt, a longitudinal abutting frame, two longitudinal positioning frames and a longitudinal driving piece, the conveying direction of the longitudinal conveying belt is the length direction of the stacking table, the longitudinal abutting frames are connected with the corresponding positioning tables and are positioned at one end of the longitudinal conveying belt, the two longitudinal positioning frames are respectively positioned at two sides of the longitudinal conveying belt in the width direction, and the longitudinal driving piece is used for driving the two longitudinal positioning frames to be close to the silicon steel sheets on the longitudinal conveying belt and abut against the silicon steel sheets.
Through adopting above-mentioned technical scheme, the concrete setting to vertical locating component for vertical conveyer belt can drive the silicon steel sheet displacement, thereby make the silicon steel sheet of tip offset with vertical butt frame gradually, fix a position the silicon steel sheet of one end tip, the tip of the silicon steel sheet of vertical arrangement is offset gradually afterwards, in this process, two vertical locating frames of vertical driver drive opposite displacement, and then make two vertical locating frames offset with the corresponding side lateral wall of every silicon steel sheet respectively, clamp the silicon steel sheet through the mode of clamping and get the location, and then realize the silicon steel sheet offset on this locating bench.
Preferably, each transverse positioning assembly comprises a transverse abutting frame and a plurality of transverse conveying belts, the conveying direction of each transverse conveying belt is the width direction of the stacking table, the transverse abutting frame is located at one end of each transverse conveying belt and connected with the corresponding positioning table, and the transverse abutting frame is located on the displacement track of each silicon steel sheet on the corresponding positioning table.
Through adopting above-mentioned technical scheme, to the setting of horizontal butt subassembly for correspond the silicon steel sheet that stacks on the locating bench, can be under the effect of corresponding horizontal conveyer belt displacement to the one end of locating bench, thereby offset with horizontal butt frame gradually, realize piling up the ascending location of bench width to the silicon steel sheet.
Preferably, a positioning avoiding mechanism is arranged between every two transverse conveyor belts, the positioning avoiding mechanism comprises positioning pieces, linkage assemblies and middle positioning frames, the number of the linkage assemblies and the number of the middle positioning frames are two and are arranged in one-to-one correspondence, and the positioning pieces drive the two middle positioning frames to displace through the linkage assemblies and respectively abut against silicon steel sheets on the corresponding transverse conveyor belts.
Through adopting above-mentioned technical scheme, the setting of mechanism is dodged in location for the setting element can drive the linkage subassembly operation, thereby drives two middle part locating racks back to displacement through two drive assembly, thereby is close to the silicon steel sheet on the corresponding horizontal conveyer belt, and offsets with the silicon steel sheet that corresponds, thereby with another middle part locating rack or tip clamp on same horizontal conveyer belt get the frame and cooperate, clamp the location to the silicon steel sheet.
Preferably, the linkage assembly comprises a lifting part and a displacement part, the displacement part comprises a rotating frame, a linkage frame and a displacement frame, the rotating frame is rotationally connected with a corresponding positioning table, two ends of the linkage frame are rotationally connected with the rotating frame and the displacement frame respectively, the displacement frame is in sliding connection with a corresponding positioning table, the middle positioning frame is connected with the displacement frame, the rotating frame drives the middle displacement frame to move upwards through the lifting part, and the positioning part is used for driving the corresponding two rotating frames to rotate.
Through adopting above-mentioned technical scheme, set up the link assembly for when the rotating turret takes place to rotate under the drive of setting element, the link can take place the displacement, and the displacement of link drives the displacement frame and slides, thereby makes the middle part locating rack that is connected with the displacement frame take place the displacement, and then is close to the silicon steel sheet that corresponds on the horizontal conveyer belt, and offsets with the silicon steel sheet, realizes piling up the epaxial location of bench length.
Preferably, the lifting piece comprises a lifting frame, the lifting frame is in sliding connection with the rotating frame, the lifting frame is in rotary connection with the bottom end of the middle positioning frame, and the middle positioning frame is in sliding connection with the displacement frame.
Through adopting above-mentioned technical scheme, to setting up of skew frame and crane for when the crane rotates, the crane can slide for the crane under the drive of middle part locating rack, thereby makes the crane take place the displacement in vertical direction, and then makes middle part locating rack take place the displacement in vertical direction, makes the in-process that corresponds horizontal conveyer belt is kept away from at the middle part locating rack, can take place to slide downwards, thereby descends to the below of horizontal conveyer belt gradually, and then reduces and take place the interference probability when stacking up the mechanism and adsorb the silicon steel sheet, has guaranteed the smooth absorption to the silicon steel sheet.
Preferably, each positioning table located at two ends of the length direction of the stacking table is provided with an end positioning assembly, the end positioning assembly comprises an end clamping frame and end driving pieces, the number of the end clamping frames is two, the end clamping frames are located at two ends of the corresponding positioning table along the width direction of the transverse conveyor belt, and the end driving pieces are used for driving the two end clamping frames to reversely slide.
Through adopting above-mentioned technical scheme, set up tip locating component for the tip presss from both sides and gets the frame and can take place the displacement under the drive of tip driving piece, thereby is close to the silicon steel sheet that is located corresponding locating bench along stacking bench length direction tip, thereby realizes the location to tip silicon steel sheet one end, also can dodge the mechanism with the location and cooperate simultaneously, carries out the accurate positioning to the silicon steel sheet.
Preferably, the transverse abutting frame and the longitudinal abutting frame are respectively provided with an adjusting component, the adjusting components comprise adjusting pieces and adjusting screw rods, the adjusting screw rods respectively penetrate through the corresponding transverse abutting frame or longitudinal abutting frame and are in threaded connection with the corresponding transverse abutting frame or longitudinal abutting frame, and the adjusting pieces are used for driving the adjusting screw rods to rotate.
Through adopting above-mentioned technical scheme, the setting of adjusting part for the regulating part can rotate through drive adjusting screw, thereby drives horizontal butt frame or vertical butt frame and takes place to slide, changes the position of oneself on corresponding location platform, thereby can adapt to the stacking of different size transformers, has effectively increased the practicality and the application scope of this application.
Preferably, elastic pads are arranged on one side wall, close to the silicon steel sheet, of the transverse abutting frame and the longitudinal abutting frame.
Through adopting above-mentioned technical scheme, set up the elastic cushion for horizontal conveyer belt and vertical conveyer belt are moving at the drive silicon steel sheet, when propping with horizontal butt frame or vertical butt frame gradually, the elastic cushion can contact with the silicon steel sheet, thereby protect the silicon steel sheet, reduce the silicon steel sheet because bump with horizontal butt frame or vertical butt frame, and impaired probability.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the positioning mechanism and the positioning table are arranged, so that a plurality of groups of silicon steel sheets stacked on the raw material table can be transported to the positioning table under the transportation of the transporting mechanism, and workpieces transported to the positioning table can be positioned under the action of the positioning mechanism, so that the positioned silicon steel sheets can be uniformly placed on the stacking table by the stacking mechanism, a plurality of silicon steel sheets can be stacked, the time required by stacking is shortened, and the stacking efficiency is increased;
2. the longitudinal positioning assembly is specifically arranged, so that the silicon steel sheets at the end parts can be gradually abutted against the longitudinal abutting frames on the longitudinal conveyor belt, the silicon steel sheets at the end parts at one end are positioned, then the end parts of the silicon steel sheets which are longitudinally arranged are gradually abutted against each other, in the process, the longitudinal driving piece drives the two longitudinal positioning frames to move towards each other, the two longitudinal positioning frames are abutted against the corresponding side walls of each silicon steel sheet respectively, the silicon steel sheets are clamped and positioned in a clamping mode, and the silicon steel sheets on the positioning table are abutted against each other;
3. the positioning avoidance mechanism is arranged, so that the positioning piece can drive the linkage assembly to operate, and the two middle positioning frames are driven to move back to back through the two driving assemblies, so that the two middle positioning frames are close to the silicon steel sheets on the corresponding transverse conveyor belt and are abutted against the corresponding silicon steel sheets, and are matched with another middle positioning frame or an end clamping frame on the same transverse conveyor belt to clamp and position the silicon steel sheets.
Drawings
Fig. 1 is a schematic diagram of a lamination system for embodying a main transformer in an embodiment of the present application.
Fig. 2 is a schematic structural view of a material stage according to an embodiment of the present application.
Fig. 3 is a schematic structural view for embodying a longitudinal conveyor belt in the embodiment of the present application.
Fig. 4 is a schematic view of a structure used to embody an end positioning assembly in an embodiment of the present application.
Fig. 5 is a schematic structural diagram of a linkage assembly according to an embodiment of the present application.
Reference numerals illustrate: 1. a stacking table; 2. a raw material table; 3. a stacking mechanism; 4. a transport mechanism; 41. a transport assembly; 5. a positioning table; 51. an adjustment assembly; 511. an adjusting member; 512. adjusting a screw rod; 6. a positioning mechanism; 61. a lateral positioning assembly; 611. a transverse abutting frame; 612. a transverse conveyor belt; 62. a longitudinal positioning assembly; 621. a longitudinal conveyor belt; 622. a longitudinal abutment frame; 623. a longitudinal positioning frame; 624. a longitudinal driving member; 63. an elastic pad; 64. an end positioning assembly; 641. an end clamping frame; 642. an end driver; 7. a silicon steel sheet; 71. a yoke; 72. edge pieces; 73. a middle column piece; 731. upper and middle column sheets; 732. a lower middle column piece; 8. a portal frame; 9. a positioning avoidance mechanism; 91. a positioning piece; 911. positioning a motor; 92. a linkage assembly; 921. a lifting member; 9211. a lifting frame; 922. a displacement member; 9221. a rotating frame; 9222. a linkage frame; 9223. a displacement frame; 93. a middle positioning frame; 94. and a guide frame.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
The embodiment of the application discloses a lamination system of a main transformer. Referring to fig. 1, the lamination system of the main transformer comprises a stacking table 1, a raw material table 2 and a stacking mechanism 3, wherein a conveying mechanism 4, a positioning table 5 and a positioning mechanism 6 are further arranged around the stacking table 1, and the number of the raw material table 2, the number of the positioning table 5 and the number of the stacking mechanism 3 are all a plurality and are arranged in a one-to-one correspondence manner. A plurality of silicon steel sheets 7 are stacked on the raw material table 2, and the number of the conveying mechanisms 4 is set to be a plurality and corresponds to the raw material table 2 one by one. Each transporting mechanism 4 is used for transporting the silicon steel sheet 7 on the corresponding raw material table 2 to the corresponding positioning table 5, the positioning mechanism 6 is used for positioning the silicon steel sheet 7 on each positioning table 5, and the stacking mechanism 3 is used for placing the silicon steel sheet 7 positioned on the corresponding positioning table 5 on the corresponding stacking table 1.
Referring to fig. 1 and 2, the silicon steel sheet 7 stacked on the stacking base 1 is divided into a yoke sheet 71, a side sheet 72 and a center pillar sheet 73, the outer boundary of the transformer is rectangular in shape, the length direction of the yoke sheet 71 is the length direction of the transformer, and is arranged along the length direction of the stacking base 1, the yoke sheet 71 constitutes two long sides of the transformer, and the number of the yoke sheets 71 on each long side is four. The number of the side pieces 72 on the wide side of each transformer is single, and the length direction of the side pieces 72 is the width direction of the stacking table 1. The number of the center pole pieces 73 is three, and are arranged along the length direction of the stacking table 1, and are located between the long sides of the transformer. The center pillar 73 includes an upper center pillar 731 and a lower center pillar 732 that are joined to form the center pillar 73.
Referring to fig. 1 and 2, alternatively, the number of the raw material tables 2, the positioning tables 5, the stacking mechanism 3, and the transporting mechanism 4 is four, and the positioning tables 5 are located between the corresponding raw material tables 2 and the stacking tables 1, respectively. The raw material table 2 is also provided with two portal frames 8, and the portal frames 8 are respectively arranged along the length direction and the width direction of the stacking table 1, and each portal frame 8 is placed on the ground. Each stacking mechanism 3 is mounted on a gantry 8, and the stacking mechanism 3 is located between the corresponding positioning stage 5 and the stacking stage 1. The raw material tables 2 are respectively located at both ends of the stacking table 1 in the length direction and the width direction thereof, and the silicon steel sheets 7 on the raw material tables 2 located at both ends of the stacking table 1 in the length direction are four groups of the yoke pieces 71 on one side, the four groups of the yoke pieces 71 being arranged in the width direction of the stacking table 1.
Referring to fig. 1, the stacking mechanism 3 may slide along a length direction of a corresponding gantry 8, and components for driving the stacking mechanism 3 to slide are further mounted on the gantry 8. Alternatively, the component driving the stacking mechanism 3 to slide may be a mechanical mechanism such as a screw motor, a motor chain, a motor belt, or a rack and pinion. In this embodiment, the stacking mechanism 3 may be a frame body sliding along a vertical direction and a component for driving the frame body to slide along the vertical direction, and the component may be a mechanical mechanism such as a screw motor, a motor chain, a motor belt, or a gear rack.
Referring to fig. 1 and 2, the silicon steel sheet 7 on the raw material stage 2 at both ends in the width direction of the stacking table 1 is an edge piece 72 at one end and a plurality of center pieces 73, and optionally, the center pieces 73 on one raw material stage 2 are one complete center piece 73, one upper center piece 731, and the center pieces 73 on the other raw material stage 2 are one complete center piece 73, one lower center piece 732. Alternatively, in other embodiments, the center pillar 73 on one of the stock tables 2 is two complete center pillar 73, and the center pillar 73 on the other stock table 2 is one complete center pillar 73. The silicon steel sheets 7 on each such raw material table 2 are arranged along the length direction of the stacking table 1.
Referring to fig. 1, the silicon steel sheets 7 on each raw material table 2 are stacked in the vertical direction so as to be divided into several stacks. Each transport mechanism 4 comprises a transport assembly 41, the transport assembly 41 being mounted on the corresponding gantry 8. The transport assembly 41 can slide along the length direction of the corresponding portal frame 8, and components for driving the transport assembly 41 to slide are also mounted on the portal frame 8. Alternatively, the components driving the transport assembly 41 to slide may be a mechanical mechanism such as a screw motor, a motor chain, a motor belt, or a rack and pinion. In the embodiment of the present application, the transporting component 41 may be a frame body sliding along a vertical direction and a component for driving the frame body to slide along the vertical direction, where the component may be a mechanical mechanism such as a screw motor, a motor chain, a motor belt, or a gear rack.
Referring to fig. 1, each of the transport units 41 and the stacking mechanism 3 is provided with a suction cup for sucking the silicon steel sheet 7, and each suction cup on the transport unit 41 sucks the uppermost single or several silicon steel sheets 7 of each stack. Alternatively, in the embodiment of the present application, the adsorption mode is electromagnetic adsorption or vacuum adsorption, and when the single adsorption amount is a single silicon steel sheet 7, vacuum adsorption may be selected, and when the single adsorption amount is a plurality of silicon steel sheets, electromagnetic adsorption may be selected.
Referring to fig. 1 and 3, the positioning mechanism 6 includes a plurality of transverse positioning members 61 and a plurality of longitudinal positioning members 62, and optionally, the number of the transverse positioning members 61 and the number of the longitudinal positioning members 62 are two, the transverse positioning members 61 are in one-to-one correspondence with the stock tables 2 located at both ends in the longitudinal direction of the stacking table 1, and the longitudinal positioning members 62 are in one-to-one correspondence with the stock tables 2 located at both ends in the width direction of the stacking table 1.
Referring to fig. 1 and 3, each longitudinal positioning assembly 62 includes a longitudinal conveyor belt 621, a longitudinal abutment 622, two longitudinal positioning brackets 623, and a longitudinal drive 624. The longitudinal conveyor belt 621 is provided on the stacking table 1, and the conveying direction of the longitudinal conveyor belt 621 is the longitudinal direction of the stacking table 1.
Referring to fig. 1 and 3, the number of the longitudinal driving pieces 624 is set to be several, and is respectively located at both sides of the longitudinal conveyor belt 621 in the width direction thereof, and the number of the longitudinal driving pieces 624 at each side is set to be two. Alternatively, the longitudinal driving element 624 is an air cylinder, the cylinder body of the air cylinder is fixedly connected with the corresponding positioning table 5 through bolts, and the extending direction of the piston rod of each air cylinder is the width direction of the longitudinal conveyor belt 621. The piston rod of the cylinder is fixedly connected with the side wall of the corresponding longitudinal positioning frame 623 through bolts.
Referring to fig. 1 and 3, in an initial state, the longitudinal positioning frames 623 are located at both sides of the outside of the corresponding longitudinal conveyor belt 621, and when the silicon steel sheet 7 is transported down to a proper position by the longitudinal conveyor belt 621, the longitudinal driving member 624 drives the longitudinal positioning frames 623 to displace, so that two longitudinal positioning frames 623 on the same longitudinal conveyor belt 621 approach and clamp the silicon steel sheet 7 and abut against the side walls of the silicon steel sheet 7, thereby positioning and aligning the silicon steel sheet 7.
Referring to fig. 1 and 4, each of the lateral positioning assemblies 61 includes a lateral abutment 611 and a plurality of lateral conveyors 612, and a conveying direction of each lateral conveyor 612 is a width direction of the stacking table 1.
Referring to fig. 3 and 4, each positioning table 5 is provided with an adjusting assembly 51, and each adjusting assembly 51 is located at one end of a corresponding longitudinal conveyor belt 621 or transverse conveyor belt 612. Each adjusting component 51 includes an adjusting element 511 and an adjusting element 512, and optionally, in this embodiment, the adjusting element 511 is a servo motor, a machine body of the servo motor is fixedly mounted on the positioning table 5 through a bolt, an axis direction of an output shaft of the servo motor is a conveying direction of the longitudinal conveying belt 621 or the transverse conveying belt 612, and an output shaft of the servo motor is fixedly connected with one end of the adjusting element 512 through a coupling.
Referring to fig. 3 and 4, both ends of the adjusting member 512 are rotatably connected to the corresponding positioning table 5 through bearings, and one end of the adjusting member 512 passes through the corresponding longitudinal abutment 622 or lateral abutment 611 and is screw-connected to the longitudinal abutment 622 or lateral abutment 611. The longitudinal abutting frame 622 and the transverse abutting frame 611 are both in sliding connection with the positioning table 5, and the sliding directions of the longitudinal abutting frame 622 and the transverse abutting frame 611 are both the axial directions of the corresponding adjusting members 512. Each of the longitudinal abutting frame 622 and the transverse abutting frame 611 is provided with an elastic pad 63 on a side wall close to the silicon steel sheet 7, the elastic pad 63 is fixedly connected with the abutting frame by gluing, and optionally, the elastic pad 63 is made of rubber.
Referring to fig. 3 and 4, when the longitudinal conveyor belt 621 or the transverse conveyor belt 612 is operated to drive the silicon steel sheets 7 to move toward the longitudinal abutting frame 622 or the transverse conveyor belt 612, the silicon steel sheet 7 closest to the longitudinal abutting frame 622 or the transverse abutting frame 611 gradually abuts against the corresponding longitudinal abutting frame 622 or transverse abutting frame 611 to position the silicon steel sheets 7 in the longitudinal direction of the stacking table 1, and then the subsequently stacked silicon steel sheets 7 abut against the previously stacked silicon steel sheets 7 in sequence to gradually position each stack of silicon steel sheets 7 on the longitudinal conveyor belt 621 in the longitudinal direction of the stacking table 1.
Referring to fig. 3 and 4, when the size of the transformer to be stacked is changed, that is, the length of the yoke 71 or the side piece 72 is changed, the adjusting member 511 drives the adjusting member 512 to rotate, so that the adjusting member 512 drives the longitudinal abutting frame 622 or the transverse abutting frame 611 to slide, thereby adjusting the position of the yoke 71 or the side piece 72 to adapt to the positioning requirement after the length of the yoke 71 or the side piece 72 is changed.
Referring to fig. 1 and 4, each of the positioning tables 5 at both ends in the longitudinal direction of the stacking table 1 is provided with an end positioning assembly 64, and each of the end positioning assemblies 64 includes an end gripping frame 641 and an end driving member 642, the end driving members 642 being respectively located at both ends of the positioning table 5 in the width direction of the transverse conveyor 612. The number of the end driving pieces 642 at each end is two, and optionally, the end driving pieces 642 are cylinders, the cylinders are fixedly connected with the corresponding positioning tables 5 through bolts, and the extending direction of the piston rods of the cylinders is the width direction of the transverse conveyor belt 612. The piston rod of the cylinder is fixedly connected with the corresponding end clamping frame 641 by bolts.
Referring to fig. 4 and 5, in an initial state, the end gripping rack 641 is located on a side of the corresponding end portion conveyor belt 612 remote from the other end portion conveyor belt 612. A positioning avoidance mechanism 9 is arranged between every two transverse conveyor belts 612, and each positioning avoidance mechanism 9 comprises a positioning piece 91, a linkage assembly 92 and a middle positioning frame 93. The number of the middle positioning frames 93 is two, and the middle positioning frames 93 are distributed along the width direction of the positioning table 5, and the top ends of the middle positioning frames 93 are bent and extended in the direction approaching the silicon steel sheet 7 on the transverse conveyor 612. Two linkage assemblies 92 are provided on each intermediate positioning frame 93.
Referring to fig. 4 and 5, the positioning member 91 includes two positioning motors 911, and alternatively, the positioning motors 911 are servo motors, and the body of the positioning motor 911 is fixedly mounted on the positioning table 5. The extending direction of the output shaft of each positioning motor 911 is the length direction of the positioning table 5. Each of the linkage assemblies 92 includes a lifting member 921 and a displacement member 922, the displacement member 922 includes a rotating frame 9221, a linkage frame 9222 and a displacement frame 9223, and the lifting member 921 includes a lifting frame 9211.
Referring to fig. 4 and 5, an output shaft of each positioning motor 911 is fixedly connected to one end of the rotating frame 9221 by bolts. One end of the rotating frame 9221 fixedly connected with the positioning motor 911 is rotatably connected with the positioning table 5 through a pin shaft. Each positioning avoidance mechanism 9 includes a guide frame 94, the guide frame 94 is located at a lower position of the positioning table 5, and the guide frame 94 extends in a width direction of the transverse conveyor 612 and is fixedly connected with the positioning table 5 by bolts.
Referring to fig. 4 and 5, two displacement frames 9223 in each positioning mechanism 6 are sleeved on the corresponding guide frame 94 and are slidably connected with the guide frame 94. Each displacement frame 9223 is sleeved on the bottom end of the corresponding middle positioning frame 93 and is in sliding connection with the corresponding middle positioning frame 93, and the sliding direction of the middle positioning frame 93 is the vertical direction. The bottom of each middle positioning frame 93 is rotatably connected with the lifting frame 9211 through a pin shaft, and each lifting frame 9211 is sleeved on the rotating frame 9221 and is in sliding connection with the rotating frame 9221.
Referring to fig. 4 and 5, in an initial state, the middle positioning frame 93 is located at one side corresponding to the lateral conveyor 612, and the top end of the middle positioning frame 93 is lower than the top end of the lateral conveyor 612. When the silicon steel sheet 7 on the transverse conveyor belt 612 needs to be clamped and positioned, the output shaft of the positioning motor 911 rotates to drive the corresponding rotating frame 9221 to rotate, and at the moment, the linkage frame 9222 is displaced, so that the linkage frame 9222 drives the displacement frame 9223 to slide relative to the guide frame 94, and the middle positioning frame 93 is driven to slide.
Referring to fig. 4 and 5, at this time, in order to accommodate the displacement of the middle positioning frame 93 and the rotating frame 9221, the lifting frame 9211 slides relative to the rotating frame 9221, and meanwhile, the lifting frame 9211 also drives the middle positioning frame 93 to displace upward, so that the top end of the middle positioning frame 93 is gradually higher than the top end of the transverse conveyor 612. When the bottom end of the bending part at the top end of the middle positioning frame 93 is higher than the top end of the transverse conveyor belt 612, the bending part is positioned right above the transverse conveyor belt 612 and gradually approaches the silicon steel sheet 7 until the silicon steel sheet 7 is displaced to a specified position, at this time, the bending part is abutted against the silicon steel sheet 7, and the silicon steel sheet 7 is clamped by the two middle positioning frames 93 or the middle positioning frames 93 and the end clamping frame 641 together to realize positioning.
Referring to fig. 4 and 5, when the positioning is completed, the output shaft of the positioning motor 911 is reversed, so that the rotating frame 9221 is reversed, and in the process, the middle positioning frame 93 is displaced in a direction away from the corresponding lateral conveyor 612 and is displaced downward, so as to gradually separate from the lateral conveyor 612 and be lower than the top end of the lateral conveyor 612, so that avoidance is performed.
The implementation principle of the lamination system of the main transformer of the embodiment of the application is as follows: in use, each transport assembly 41 first adsorbs a plurality of silicon steel sheets 7 stacked on the corresponding raw material table 2 and places them on the corresponding positioning table 5, while each group of silicon steel sheets 7 is placed on the corresponding longitudinal conveyor belt 621 or transverse conveyor belt 612. Then, the longitudinal conveyor belt 621 and the transverse conveyor belt 612 both transport the corresponding silicon steel sheet 7 to one end of the self, and make the silicon steel sheet 7 located at the end of one end of the self abut against the corresponding longitudinal abutting frame 622 or the transverse abutting frame 611, and the subsequent silicon steel sheet 7 abuts against the previous silicon steel sheet 7, so that each silicon steel sheet 7 is positioned in the length direction of the longitudinal conveyor belt 621 or the transverse conveyor belt 612.
In this process, the longitudinal positioning frame 623 is driven by the corresponding longitudinal driving element 624 to move in a direction approaching the corresponding longitudinal abutting frame 622, and the silicon steel sheet 7 on the longitudinal positioning frame 623 is clamped and positioned. Meanwhile, the middle positioning frame 93 is driven by the linkage assembly 92 and the positioning piece 91, and the end positioning frame is moved towards the direction close to the silicon steel sheet 7 on the corresponding transverse conveyor belt 612 under the action of the end driving piece 642, so as to clamp the silicon steel sheet 7. After the clamping is completed, the longitudinal positioning frame 623, the end positioning frame and the middle positioning frame 93 return to the initial positions.
Then, the stacking mechanism 3 adsorbs and places the positioned silicon steel sheet 7 on the stacking table 1, meanwhile, in the stacking process of the stacking mechanism 3, the transportation assembly 41 transports the silicon steel sheet 7 on the raw material table 2 to the positioning table 5, and the positioning mechanism 6 and the positioning avoidance mechanism 9 on the positioning table 5 continuously position the silicon steel sheet 7, so that the efficiency of positioning the silicon steel sheet 7 is improved.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims (10)

1. The utility model provides a lamination system of main transformer, includes stack platform (1), raw materials platform (2) and stacking mechanism (3), raw materials platform (2) are used for piling up silicon steel sheet (7), its characterized in that: the utility model discloses a silicon steel sheet stacking machine, including stacking platform (1), positioning mechanism (5), positioning mechanism (6), stacking mechanism (3) and positioning mechanism (5) are all set up to a plurality of all around, and all with positioning mechanism (5) one-to-one, transporting mechanism (4) are used for transporting silicon steel sheet (7) on raw materials platform (2) to positioning mechanism (5), positioning mechanism (6) are used for all carrying out the location to silicon steel sheet (7) on each positioning mechanism (5), stacking mechanism (3) are used for placing the silicon steel sheet (7) that fixes a position on corresponding positioning platform (5) on stacking platform (1).
2. A lamination system for a main transformer according to claim 1, characterized in that: the number of raw material tables (2) is set to a plurality of, and with locating table (5) one-to-one, raw material tables (2) are located respectively and pile up the both ends of platform (1) along self length and width direction, are located vertical silicon steel sheet (7) that pile up on raw material tables (2) at platform (1) length direction both ends are arranged along the width direction of stacking platform (1), are located vertical silicon steel sheet (7) that pile up on raw material tables (2) at platform (1) width direction both ends are arranged along the length direction of stacking platform (1), each locating table (5) all is located between corresponding raw material tables (2) and stacking platform (1), each locating table (5) all is provided with transport mechanism (4) between raw material tables (2).
3. A lamination system for a main transformer according to claim 2, characterized in that: the positioning mechanism (6) comprises a plurality of transverse positioning components (61) and a plurality of longitudinal positioning components (62), wherein the transverse positioning components (61) are in one-to-one correspondence with the raw material tables (2) positioned at two ends of the length direction of the stacking table (1), the longitudinal positioning components (62) are in one-to-one correspondence with the raw material tables (2) positioned at two ends of the width direction of the stacking table (1), each longitudinal positioning component (62) comprises a longitudinal conveying belt (621), a longitudinal abutting frame (622), two longitudinal positioning frames (623) and a longitudinal driving piece (624), the conveying direction of the longitudinal conveying belt (621) is the length direction of the stacking table (1), the longitudinal abutting frame (622) is connected with the corresponding positioning table (5) and is positioned at one end of the longitudinal conveying belt (621), the two longitudinal positioning frames (623) are respectively positioned at two sides of the width direction of the longitudinal conveying belt (621), and the longitudinal driving piece (624) is used for driving the two longitudinal positioning frames (623) to be close to the silicon steel sheets (7) on the longitudinal conveying belt (621) and abutted against the silicon sheets (7).
4. A lamination system for a main transformer according to claim 3, characterized in that: each transverse positioning assembly (61) comprises a transverse abutting frame (611) and a plurality of transverse conveying belts (612), the conveying direction of each transverse conveying belt (612) is the width direction of the stacking table (1), the transverse abutting frame (611) is positioned at one end of the transverse conveying belt (612) and connected with the corresponding positioning table (5), and the transverse abutting frame (611) is positioned on the displacement track of each silicon steel sheet (7) on the corresponding positioning table (5).
5. A lamination system for a main transformer according to claim 4, characterized in that: every two all be provided with location between horizontal conveyer belt (612) and dodge mechanism (9), location is dodged mechanism (9) and is included setting element (91), linkage subassembly (92) and middle part locating rack (93), linkage subassembly (92) and the number of middle part locating rack (93) all set up to two to the one-to-one setting, two middle part locating racks (93) displacement of linkage subassembly (92) drive are passed through to setting element (91), and respectively with correspond silicon steel sheet (7) on horizontal conveyer belt (612) offset.
6. A lamination system for a main transformer according to claim 5, characterized in that: the linkage assembly (92) comprises a lifting piece (921) and a displacement piece (922), the displacement piece (922) comprises a rotating frame (9221), a linkage frame (9222) and a displacement frame (9223), the rotating frame (9221) is rotationally connected with a corresponding positioning table (5), two ends of the linkage frame (9222) are rotationally connected with the rotating frame (9221) and the displacement frame (9223) respectively, the displacement frame (9223) is in sliding connection with the corresponding positioning table (5), a middle positioning frame (93) is connected with the displacement frame (9223), the rotating frame (9221) drives the middle displacement frame (9223) to move upwards through the lifting piece (921), and the positioning piece (91) is used for driving the corresponding two rotating frames (9221) to rotate.
7. A lamination system for a main transformer according to claim 6, characterized in that: the lifting piece (921) comprises a lifting frame (9211), the lifting frame (9211) is in sliding connection with the rotating frame (9221), the lifting frame (9211) is in rotary connection with the bottom end of the middle positioning frame (93), and the middle positioning frame (93) is in sliding connection with the displacement frame (9223).
8. A lamination system for a main transformer according to claim 4, characterized in that: each positioning table (5) located at two ends of the length direction of the stacking table (1) is provided with an end positioning assembly (64), the end positioning assembly (64) comprises an end clamping frame (641) and end driving pieces (642), the number of the end clamping frames (641) is two, the end clamping frames are located at two ends of the corresponding positioning table (5) along the width direction of the transverse conveyor belt (612), and the end driving pieces (642) are used for driving the two end clamping frames (641) to reversely slide.
9. A lamination system for a main transformer according to claim 4, characterized in that: the device is characterized in that the transverse abutting frames (611) and the longitudinal abutting frames (622) are respectively provided with an adjusting component (51), the adjusting component (51) comprises an adjusting piece (511) and an adjusting screw (512), and the adjusting screw (512) respectively penetrates through the corresponding transverse abutting frames (611) or longitudinal abutting frames (622) and is in threaded connection with the corresponding transverse abutting frames (611) or longitudinal abutting frames (622), and the adjusting piece (511) is used for driving the adjusting screw (512) to rotate.
10. A lamination system for a main transformer according to claim 4, characterized in that: elastic pads (63) are arranged on one side wall, close to the silicon steel sheet (7), of the transverse abutting frame (611) and the longitudinal abutting frame (622).
CN202410076909.9A 2024-01-18 2024-01-18 Lamination system of main transformer Pending CN117877879A (en)

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CN202410076909.9A CN117877879A (en) 2024-01-18 2024-01-18 Lamination system of main transformer

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Application Number Priority Date Filing Date Title
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2009652A2 (en) * 2007-06-30 2008-12-31 Heinrich Georg GmbH Maschinenfabrik Method for manufacturing transformer cores
CN109003804A (en) * 2018-09-26 2018-12-14 江苏北辰互邦电力股份有限公司 Power transformer silicon steel sheet automatic laminating production system based on the collaboration of more mechanical arms
CN208889472U (en) * 2018-11-23 2019-05-21 佛山市昆丽电气有限公司 A kind of efficient silicon steel sheet stack sheet devices
CN114255983A (en) * 2022-02-28 2022-03-29 佛山市华格机械装备有限公司 Transformer silicon steel sheet lamination system and method
CN115483019A (en) * 2022-11-02 2022-12-16 江苏金佳铁芯有限公司 Iron core stacking device
CN117038303A (en) * 2023-07-13 2023-11-10 重庆望变电气(集团)股份有限公司 Silicon steel sheet slice stacking system and control method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2009652A2 (en) * 2007-06-30 2008-12-31 Heinrich Georg GmbH Maschinenfabrik Method for manufacturing transformer cores
CN109003804A (en) * 2018-09-26 2018-12-14 江苏北辰互邦电力股份有限公司 Power transformer silicon steel sheet automatic laminating production system based on the collaboration of more mechanical arms
CN208889472U (en) * 2018-11-23 2019-05-21 佛山市昆丽电气有限公司 A kind of efficient silicon steel sheet stack sheet devices
CN114255983A (en) * 2022-02-28 2022-03-29 佛山市华格机械装备有限公司 Transformer silicon steel sheet lamination system and method
CN115483019A (en) * 2022-11-02 2022-12-16 江苏金佳铁芯有限公司 Iron core stacking device
CN117038303A (en) * 2023-07-13 2023-11-10 重庆望变电气(集团)股份有限公司 Silicon steel sheet slice stacking system and control method thereof

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