CN117842629A - Automatic static pressure automatic production line for high-safety plates - Google Patents

Abstract

The invention relates to a high-safety automatic plate static pressure automatic production line, which comprises a rolling press conveying line and a conveying static press which are arranged in parallel, wherein the conveying static press comprises a static pressure production line, conveying cranes are arranged on upper side frames of the rolling press conveying line and the static pressure production line, two groups of static pressure devices with matched positions are arranged on two sides of the static pressure production line along the conveying direction of the static pressure production line, the static pressure production line comprises a roller conveying device, four groups of feeding sensors are arranged on the roller conveying device, the static pressure device comprises a static press, two groups of longitudinal conveying sensors which are respectively matched with the longitudinal conveying sensors are fixedly connected to one end of the static pressure machine close to the static pressure production line, and two groups of positioning sensors and positioning sensors are respectively fixedly connected to two sides of the static press.

Description

Automatic static pressure automatic production line for high-safety plates

Technical Field

The invention relates to a high-safety automatic plate static pressure production line, in particular to a high-safety automatic plate static pressure production line applied to the field of static pressure production lines.

Background

The static press is a forming device working under the ultra-high pressure state, and in the compression process, the distance between the molecules of the actual workpiece is reduced, and the density is increased, so that the physical property, even the chemical property, of the pressed article is changed.

When the production line does not convey the static press, the produced plate needs to be moved by using a forklift, and the plate is manually moved to the upper surface of the static press to be manually controlled to be pressed down, so that the production line is time-consuming and labor-consuming, and has certain production potential safety hazards in the production process.

The conveying static press is necessary equipment for realizing full-automatic production on a production line, and if the static press is not conveyed on the production line, the full-automatic production of the plates cannot be realized, so that the production cost is increased.

Disclosure of Invention

Aiming at the prior art, the invention aims to solve the technical problems that the existing conveying hydrostatic machine can not realize the whole-course automatic production of the plate, and the production cost is increased.

In order to solve the problems, the invention provides a high-safety automatic plate static pressure production line, which comprises a roller press conveying line and a conveying static pressure machine which are arranged in parallel, wherein the conveying static pressure machine comprises a static pressure production line, the upper side frames of the roller press conveying line and the static pressure production line are provided with carrying cranes, two groups of static pressure devices with matched positions are arranged on two sides of the static pressure production line along the conveying direction of the static pressure production line, the static pressure production line comprises a roller conveying device, four groups of feeding induction I are arranged on the roller conveying device, two ends of the two groups of feeding induction I are led to the static pressure devices with matched positions on two sides of the two groups of static pressure production line, the two ends of the other two groups of feeding induction I are led to the rest two groups of static pressure devices, the roller conveying device is fixedly connected with the two groups of feeding induction I and the feeding induction II, the position of the first feeding induction and the position of the second feeding induction are respectively matched with the position of the first longitudinal transmission of the four groups, the first feeding induction and the second feeding induction are distributed along the advancing direction of the roller conveying device at intervals, a forklift is cut at one end, far away from the carrying crane, of the roller conveying device, forklift induction is fixedly connected with one end, far away from the carrying crane, of the roller conveying device, the position of the forklift is matched with the forklift, the hydrostatic device comprises a hydrostatic machine, two longitudinal transmission pairs are fixedly connected with one end, close to the hydrostatic production line, of the hydrostatic machine and are respectively matched with the longitudinal transmission position, two positioning induction pairs are fixedly connected with two positioning induction pairs, and the positioning induction pairs are positioned on one side, far away from the hydrostatic production line, of the positioning induction pairs.

In the automatic static pressure production line of the high-safety plate, compared with the existing conveying static pressure machine, the automatic static pressure production line can realize static pressure operation in a static pressure device by conveying two groups of small plates in two longitudinal directions and transporting four stacks of small plates into a static pressure station of the static pressure device respectively, and improves static pressure efficiency.

As the further improvement of this application, the static pressure machine is kept away from the two sets of positions of one end fixedly connected with of static pressure production line and two sets of vertical transmission two-phase matched U type stop device, and U type stop device can play spacing effect, and on the one hand the board is difficult to be transmitted to the static pressure machine outside under the effect of vertical transmission two, on the other hand at the in-process of board static pressure, also can place the board excessive deformation to a certain extent for the static pressure is difficult for failing.

As still further improvement of this application, the transport loop wheel machine includes the transport gallows, the excavation has electronic slide rail on the transport gallows, sliding connection has the electronic slider with self assorted in the electronic slide rail, the lower extreme fixedly connected with hydraulic lifting rod of electronic slider, the lower extreme fixedly connected with hydraulic lifting rod of hydraulic lifting rod, the lower extreme fixedly connected with of connecting plate is a pair of telescopic link, the equal fixedly connected with vacuum chuck of lower extreme of two telescopic links utilizes vacuum chuck to adsorb the panel after, utilize electronic slider and connecting plate to transport the board from the rolling machine transfer chain to static pressure production line on.

As the supplement of still further improvement of this application, telescopic link and between fixedly connected with a plurality of buffer piles, the reinforcing rope has been buried in a plurality of buffer piles, reinforcing rope's both ends respectively with telescopic link and vacuum chuck fixed connection, reinforcing rope middle-end position extends the buffer pile, and expose in the outside of buffer pile, and the existence of buffer pile and reinforcing rope can prevent the quick whereabouts of vacuum chuck and the board of transport, with the speed control of board whereabouts in controllable within range, the board even smash rolling machine transfer chain or static pressure production line and also can not cause its damage, be difficult for influencing subsequent normal use.

As the supplement of still further improvement of this application, a plurality of reinforcing ropes are located the outside part length difference of buffering stake, and at telescopic link and buffering stake fracture back, the reinforcing rope of different length can take effect in proper order, realizes the time-division speed reduction to vacuum chuck's whereabouts, reduces vacuum chuck and board's whereabouts speed, reduces the destruction to rolling machine transfer chain and static pressure production line.

As the addition of another improvement of this application, the outside cover of buffering stake is equipped with, both ends respectively with telescopic link and vacuum chuck fixed connection, select elastic material to compile into for producing the piece and be difficult for splashing away when buffering stake fracture, reduce the accident.

As a further improvement of the present application, the inner wall is fixedly connected with felt hair, which can reduce damage to splashed debris, so that the dust is not easy to fail in advance.

In summary, compared with the existing conveying hydrostatic press, the hydrostatic press can realize that two groups of longitudinal transmission and two groups of longitudinal transmission respectively transport four stacks of small plates to enter a hydrostatic station of the hydrostatic press to carry out hydrostatic work in the hydrostatic press, and improves hydrostatic efficiency.

Drawings

Fig. 1 is a schematic view of an automatic hydrostatic pressure production line for a sheet material according to a first embodiment of the present application;

FIG. 2 is a schematic diagram of a part of an automatic hydrostatic pressure production line according to a first embodiment of the present application;

FIG. 3 is a schematic diagram of an automatic hydrostatic pressure production line according to a first embodiment of the present disclosure;

FIG. 4 is a partial schematic view of a hydrostatic assembly according to a first embodiment of the present application;

fig. 5 is a schematic structural view of a handling crane of a production line according to a first embodiment of the present application;

fig. 6 is a schematic structural view of a carrying crane according to a first embodiment of the present application;

FIG. 7 is a schematic diagram of the structure at A in FIG. 6;

FIG. 8 is a schematic structural view of a buffering pile according to a first embodiment of the present application;

fig. 9 is a schematic cross-sectional structure of a cushion pile according to a first embodiment of the present application;

fig. 10 is a schematic structural view of a handling crane of a production line according to a second embodiment of the present application;

fig. 11 is a schematic diagram of the structure at B in fig. 10.

The reference numerals in the figures illustrate:

the device comprises a roller press 1, a roller press conveying line 2, a conveying crane 3, a conveying hanger 301, an electric sliding rail 302, an electric sliding block 303, a hydraulic lifting rod 304, a connecting plate 305, a telescopic rod 306, a vacuum chuck 307, a buffering pile 308, a reinforcing rope 309, a static pressure production line 4, a roller conveying device 401, a longitudinal transmission I402, a feeding induction II 404, a forklift induction 405, a forklift stall 406, a static pressure device 5, a static pressure machine 501, a longitudinal transmission II 502, a positioning induction I503, a positioning induction II 504 and a positioning limit device 505 and U.

Detailed Description

Two embodiments of the present application are described in detail below with reference to the accompanying drawings.

First embodiment:

figures 1-4 show a high-safety automatic plate static pressure automatic production line, which comprises a roller press conveying line 2 and a conveying static pressure machine which are arranged in parallel, wherein the conveying static pressure machine comprises a static pressure production line 4, the upper side frames of the roller press conveying line 2 and the static pressure production line 4 are provided with a carrying crane 3, two groups of static pressure devices 5 with matched positions are arranged on two sides of the static pressure production line 4 along the conveying direction of the static pressure production line, the static pressure production line 4 comprises a roller conveying device 401, four groups of feeding induction devices 403 are arranged on the roller conveying device 401, two ends of the two groups of feeding induction devices 403 are led to the static pressure devices 5 with matched positions on two sides of the two groups of static pressure production line 4, two ends of the other two groups of feeding induction devices 403 are led to the rest two groups of static pressure devices 5, two groups of feeding induction devices 403 and two feeding induction devices 404 are fixedly connected to the roller conveying device 401, the positions of the two groups of the first feeding induction devices 403 and the second feeding induction devices 404 are respectively matched with the positions of the four groups of the first longitudinal transmission devices 402, the first feeding induction devices 403 and the second feeding induction devices 404 are distributed at intervals along the advancing direction of the roller conveying device 401, a forklift position 406 is cut at one end of the roller conveying device 401, which is far away from the carrying crane 3, of the roller conveying device 401, a forklift induction device 405, which is matched with the forklift position 406, is fixedly connected with one end of the roller conveying device 401, which is far away from the carrying crane 3, the static pressure device 5 comprises a static pressure machine 501, two groups of the longitudinal transmission devices 502, which are respectively matched with the first longitudinal transmission devices 402, are fixedly connected with two groups of the first positioning induction devices 503 and the second positioning induction devices 504, and the first positioning induction devices 503 are positioned at one side of the second positioning induction devices 504, which is far away from the static pressure production line 4.

In particular, in this scheme, each electricity-related structure is controlled by the control terminal and is connected to the power supply of industrial electricity to supply power to each electricity-related structure, in addition, in this application, the feeding sensing unit 403, the feeding sensing unit 404, the forklift position 406, the positioning sensing unit 503 and the positioning sensing unit 504 are all photoelectric sensors, so that whether the plate exists at the position of the roller conveyor line 2, the roller conveyor device 401, the longitudinal transmission unit 402 and the longitudinal transmission unit 502 can be detected, and the power sources of the motor can be all motors, so that the motor can be controlled to be in a working state of the control terminal, thereby facilitating the control of the specific work of each structure by the control terminal, and the control method of the control terminal and the power supply method of each electricity-related structure are all known techniques of those skilled in the art, so that they are not disclosed in detail in this application.

In the scheme, after the plate to be subjected to static pressure is subjected to roll forming by the roll press 1, the plate is transported to the position of the carrying crane 3 by the roll press conveying line 2, the plate is hoisted to the static pressure production line 4 by the carrying crane 3, and the hoisting quantity of the plate is determined by a specific processing technology.

In particular, in this solution, the width of the sheet material matches the width of the roller conveyor line 2 and the static pressure production line 4, the sheet material is divided into two types of large sheet material and small sheet material according to the length thereof, when the sheet material is small sheet material, that is, when the sheet material length is less than 1400mm, after the static pressure production line 4 is lifted to a sufficient number of sheet materials, the control terminal detects whether the sheet material exists on each static pressure device 5 through the first positioning sensor 503 and the second positioning sensor 504 on the plurality of static pressure devices 5, and conveys the sheet material to the corresponding empty space, under the condition that the four static pressure devices 5 are in empty state, the roller conveying device 401 drives the sheet material to move leftwards, when the sheet material moves to the position of the first feeding sensor 404, the roller conveying device 401 stops moving, the first longitudinal transmission 402 matched with the first feeding sensor 404 and the second longitudinal transmission 502 matched therewith are simultaneously lifted, the plate material of the second longitudinal transmission 502 is lifted, then the plate material is driven to be transported towards the static pressure device 5 at the lower side and is transported to the second longitudinal transmission 502, the second longitudinal transmission 502 continues to be transported until the second positioning sensor 504 detects that the plate material is in place, the second longitudinal transmission 502 stops working, meanwhile, the first longitudinal transmission 402 falls back into the roller conveying device 401, the plate material is restarted to be lifted to the static pressure production line 4 by the roller conveying line 2, when the batch of boards are still small boards, the control terminal will preferentially transport the batch of boards to the station where the two locating sensors 504 of the same group detect boards and the first locating sensor 503 does not detect boards, and the same method is used for feeding, and the new batch of boards are used for pushing the original boards to the position which can be detected by the first locating sensor 503 to finish board feeding, and then according to the feeding method, the small plates are transported to a position of a first feeding induction one 403 by using a roller conveying device 401, the plates are fed twice beside the upper small plates, four stacks of small plates are fed on a static press 501, and then the static press 501 performs static pressure operation of the formulated duration and pressure on the plates according to a pre-input instruction.

The static pressure production line 4 continues to work, the small plates are continuously fed on other static pressure devices 5, four stations are shared by the total four static pressure devices 5 for carrying out static pressure operation on sixteen stacks of small plates, and when the object requiring static pressure is a large plate, namely, the length of the plate is 1400-2200mm, when the large plate is transported on the roller conveying device 401, when the feeding induction one 403 corresponding to the empty static pressure device 5 is needed, the feeding induction one 403 detects that the large plate is in place, the large plate is conveyed to the corresponding control static pressure machine 501 by utilizing the corresponding two groups of longitudinal conveying one 402, and each control static pressure device 5 can feed two stacks of large plates twice and then carry out static pressure operation.

After the static pressure work is completed, the second longitudinal conveying device 502 conveys the board at the position of the second longitudinal conveying device to the first longitudinal conveying device 402, the board is conveyed to the roller conveying device 401 through the first longitudinal conveying device 402, the first longitudinal conveying device 402 falls back again after the first feeding sensor 403 detects that the board is in place, the roller conveying device 401 is utilized to convey the board to the position of the forklift sensor 405, the roller conveying device 401 is stopped after the forklift sensor 405 detects that the board is in place, and the forklift waits for conveying the board on the roller conveying device 401 out by utilizing the position of the forklift parking spaces 406.

Compared with the existing conveying static press, the static press can be arranged in one static press device 5, two groups of longitudinal conveying two 502 respectively convey four stacks of small plates to enter a static press station of the static press device 5 for static press operation, and static press efficiency is improved.

The static pressure machine 501 is kept away from two sets of position and two sets of vertical transmission two 502 assorted U type stop device 505 of one end fixedly connected with of static pressure production line 4, and U type stop device 505 can play spacing effect, and the board is difficult for transmitting the static pressure machine 501 outside under the effect of vertical transmission two 502 on the one hand, and on the other hand is at the in-process of board static pressure, also can place the excessive deformation of board to a certain extent for the static pressure is difficult for failing.

Referring to fig. 5-9, the carrying crane 3 includes a carrying hanger 301, an electric sliding rail 302 is cut on the carrying hanger 301, an electric sliding block 303 matched with the electric sliding rail 302 is connected in a sliding manner, a hydraulic lifting rod 304 is fixedly connected to the lower end of the electric sliding block 303, a hydraulic lifting rod 304 is fixedly connected to the lower end of the hydraulic lifting rod 304, a pair of telescopic rods 306 are fixedly connected to the lower ends of a connecting plate 305, vacuum chucks 307 are fixedly connected to the lower ends of the two telescopic rods 306, after plates are adsorbed by the vacuum chucks 307, the plates are transported from a rolling machine conveying line 2 to a static pressure production line 4 by the electric sliding block 303 and the connecting plate 305, a plurality of buffer piles 308 are fixedly connected between the telescopic rods 306 and 7, reinforcing ropes 309 are embedded in the buffer piles 308, and two ends of the reinforcing ropes 309 are respectively fixedly connected with the telescopic rods 306 and the vacuum chucks 307, the middle end of the reinforcing rope 309 extends out of the buffer pile 308 and is exposed out of the buffer pile 308, along with the use of the carrying crane 3, strength fatigue accumulation exists, so that the structural strength of the telescopic rod 306 can be gradually reduced, once the phenomenon of overweight of the plate occurs in the carrying process of the plate by the carrying crane 3, the telescopic rod 306 can be directly broken, so that the plate is crashed on the roller conveyor line 2 or the static pressure production line 4, the structure of the roller conveyor line 2 and the static pressure production line 4 is damaged, the normal work of the static pressure machine is influenced, the production efficiency of the static pressure machine is influenced, the existence of the buffer pile 308 and the reinforcing rope 309 can prevent the vacuum chuck 307 and the carried plate from being quickly dropped, the dropping speed of the plate is controlled in a controllable range, the plate is not damaged even if crashed on the roller conveyor line 2 or the static pressure production line 4, the subsequent normal use is not easily influenced, the lengths of the parts of the reinforcing ropes 309 outside the buffer piles 308 are different, after the telescopic rods 306 and the buffer piles 308 are broken, the reinforcing ropes 309 play a role in connection, the reinforcing ropes 309 with different lengths can take effect in sequence, the falling of the vacuum suction cup 307 is decelerated in a divided manner, the falling speeds of the vacuum suction cup 307 and the plate are reduced, and damage to the roller press conveying line 2 and the static pressure production line 4 is reduced.

Second embodiment:

fig. 10-11 show an automatic static pressure automatic production line for high-safety plates, wherein the outer side of a buffering pile 308 is sleeved with 6, two ends of the buffering pile 308 are respectively fixedly connected with a telescopic rod 306 and a vacuum chuck 307, the 6 is made of elastic materials, so that scraps generated when the buffering pile 308 breaks are not easy to splash out, accidents are reduced, felt hairs are fixedly connected to the inner wall of the 6, damages of the splashed scraps to the 6 can be reduced, and the 6 is not easy to fail in advance.

The outer side of the telescopic rod 306 is provided with the 6, so that the use safety of the buffer pile 308 and the reinforcing rope 309 is improved, and the phenomenon that scraps splash to hurt people is not easy to occur.

The scope of protection of the above-described embodiments employed in the present application is not limited to the above-described embodiments, and various changes made by those skilled in the art without departing from the spirit of the present application are still within the scope of protection of the present invention.

Claims (7)

1. The utility model provides a high security panel automatic static pressure automatic production line which characterized in that: the automatic feeding device comprises a roller press conveying line (2) and a conveying static press which are arranged in parallel, wherein the conveying static press comprises a static pressure production line (4), the upper side frames of the roller press conveying line (2) and the static pressure production line (4) are provided with conveying cranes (3), two groups of static pressure devices (5) matched with each other in position are arranged on two sides of the static pressure production line (4) along the conveying direction of the roller press conveying line, the static pressure production line (4) comprises a roller conveying device (401), four groups of feeding induction devices (403) are arranged on the roller conveying device (401), two groups of static pressure devices (5) matched with each other in position are led to two groups of static pressure production line (4) at two ends of the feeding induction devices (403), the other two groups of static pressure devices (5) are led to the rest two groups of static pressure devices (5) at two ends of the feeding induction devices (403), the positions of the two groups of feeding induction devices (403) and the feeding induction devices (404) are respectively matched with the four groups of longitudinal conveying devices (402), the positions of the feeding induction devices (403) and the feeding induction devices (404) are arranged at intervals along the conveying cranes (401), the roller conveying device is characterized in that one end of the roller conveying device (401) away from the carrying crane (3) is fixedly connected with a forklift sensor (405) with the position matched with a forklift position (406), the static pressure device (5) comprises a static pressure machine (501), one end of the static pressure machine (501) close to a static pressure production line (4) is fixedly connected with two groups of longitudinal transmission two (502) which are matched with the position of the longitudinal transmission one (402) respectively, two sides of the static pressure machine (501) are fixedly connected with two groups of positioning sensor one (503) and positioning sensor two (504) respectively, and the positioning sensor one (503) is located on one side of the positioning sensor two (504) away from the static pressure production line (4).

2. The automatic hydrostatic pressure production line for high-safety plates according to claim 1, wherein: one end of the static pressure machine (501) far away from the static pressure production line (4) is fixedly connected with two groups of U-shaped limiting devices (505) with positions matched with two groups of longitudinal transmission pairs (502).

3. The automatic hydrostatic pressure production line for high-safety plates according to claim 1, wherein: the carrying crane (3) comprises a carrying hanging frame (301), an electric sliding rail (302) is cut on the carrying hanging frame (301), an electric sliding block (303) matched with the electric sliding rail (302) is connected in a sliding mode, the lower end of the electric sliding block (303) is fixedly connected with a hydraulic lifting rod (304), the lower end of the hydraulic lifting rod (304) is fixedly connected with the hydraulic lifting rod (304), the lower end of a connecting plate (305) is fixedly connected with a pair of telescopic rods (306), and the lower ends of the telescopic rods (306) are fixedly connected with vacuum suction cups (307).

4. A high security panel automatic static pressure automatic production line according to claim 3, characterized in that: a plurality of buffer piles (308) are fixedly connected between the telescopic rods (306) and (7), a plurality of reinforcing ropes (309) are buried in the buffer piles (308), two ends of each reinforcing rope (309) are fixedly connected with the telescopic rods (306) and the vacuum suction disc (307) respectively, and the buffer piles (308) extend out of the middle end positions of the reinforcing ropes (309) and are exposed out of the buffer piles (308).

5. The automatic hydrostatic pressure production line for high-safety plates according to claim 4, wherein: the plurality of reinforcement cords (309) vary in length from one portion to the other portion of the bumper post (308).

6. The automatic hydrostatic pressure production line for high-safety plates according to claim 4, wherein: the outside cover of buffering stake (308) is equipped with (6), the both ends of (6) are respectively with telescopic link (306) and vacuum chuck (307) fixed connection.

7. The automatic hydrostatic pressure production line for high-safety plates according to claim 6, wherein: felt hairs are fixedly connected to the inner wall of the step (6).