CN117831858A - Copper wire processing automatic split charging system for special cable - Google Patents
Copper wire processing automatic split charging system for special cable Download PDFInfo
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- CN117831858A CN117831858A CN202311760498.7A CN202311760498A CN117831858A CN 117831858 A CN117831858 A CN 117831858A CN 202311760498 A CN202311760498 A CN 202311760498A CN 117831858 A CN117831858 A CN 117831858A
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 157
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000004804 winding Methods 0.000 claims abstract description 34
- 239000012790 adhesive layer Substances 0.000 claims abstract description 8
- 230000008275 binding mechanism Effects 0.000 claims abstract description 3
- 239000000178 monomer Substances 0.000 claims description 45
- 238000005096 rolling process Methods 0.000 claims description 20
- 239000010410 layer Substances 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000009954 braiding Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 239000011162 core material Substances 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 7
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- 229910052751 metal Inorganic materials 0.000 abstract description 7
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- 238000001514 detection method Methods 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 238000010030 laminating Methods 0.000 description 7
- 239000004020 conductor Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
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- 241001391944 Commicarpus scandens Species 0.000 description 2
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- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
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- 238000001125 extrusion Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Wire Processing (AREA)
Abstract
The invention discloses an automatic split charging system for copper wire processing for special cables, which comprises a copper wire unreeling mechanism, a binding belt unreeling mechanism, a copper wire steering mechanism, a tensioning and adjusting mechanism, an assembling mechanism, a binding mechanism, a cutting-off part and a reeling mechanism. According to the invention, through linkage coordination of the copper wire steering mechanism, the tensioning and adjusting mechanism, the assembling mechanism, the bundling mechanism and the positioning sleeve, the binding belt body is automatically aligned in the directional movement process, torsion is avoided, a plurality of copper wire units can be folded and accurately clamped into corresponding clamping grooves, after winding, a metal armor wire and an insulating adhesive layer are sequentially added on the outer side of a combined body of the copper wire units and the binding belt body, the overall performance of a special cable core material is improved, the wrapping property of the copper wire is increased, the safety is obviously improved, the processing requirement of the special cable core material is met, the processing of the special cable core material can be completed in the split charging process, the construction period is shortened, the production efficiency is obviously improved, and the production cost is further reduced.
Description
Technical Field
The invention relates to the technical field of cable processing and subpackaging, in particular to an automatic subpackaging system for copper wire processing for special cables.
Background
The special cable is a cable with special purpose and can be used in special occasions. The special cable can resist high temperature, acid and alkali, termite and wires and cables used in occasions such as ships, airplanes and nuclear power stations.
The patent application with the application number of 201811010944.1, named as a manufacturing method of a high-voltage towing rubber jacketed flexible cable for an open-air coal mine, comprises the following steps: respectively twisting into a power wire core conductor, a grounding conductor and a grounding detection wire core conductor; extruding and wrapping the inner shielding layer, the insulating layer and the semiconductive outer shielding layer on the surface of the power wire core conductor wound with the semiconductive belt by adopting a three-layer coextrusion technology; wrapping a semi-conductive band and metal/fiber braiding shielding processing is carried out on the power wire core conductor which is wrapped with the inner shielding layer, the insulating layer and the semi-conductive outer shielding layer; extruding special polypropylene material on the grounding detection wire core conductor; twisting the cable core, and binding and fixing the cable core through the braiding reinforcing layer; extruding the protective layer onto a cable core reinforced by high-temperature-resistant high-strength nylon wires. The cable manufactured by the invention overcomes the defect that the grounding detection wire core is easy to break, improves the wear resistance, corrosion resistance and drag resistance of the cable, increases the safety use performance of the cable, and reduces the production cost. The technical problems of the combined application are as follows: the existing mining dragging mobile cable has the defects that the service environment of the cable is severe, insulation damage is easy to occur in long-term dragging and rolling of the insulated wire core of the cable, the grounding detection wire core mainly plays a role in signal monitoring, the grounding detection wire core is a minimum conducting wire in the cable, mechanical pressure caused by tension, torsion, extrusion and shearing can have adverse effects on all components of the cable, the pressure born by the grounding detection wire core is serious, the grounding detection wire core is easy to break, the edge is damaged, if the grounding detection wire core breaks, insulation is damaged, the cable main wire core cannot be timely fed back to monitoring equipment when damaged, the monitoring protection effect is lost, the equipment stops rotating, even the equipment is damaged, personnel injury is possibly caused, the use of a user is seriously influenced, and great loss is caused to the user;
the necessity of reinforcing the special cable core material is seen by combining the above contents, and the special cable core material has the performances of wear resistance, corrosion resistance and drag resistance.
Because the copper wires before processing are usually in a very large binding shape, the pretreatment of the copper wires for special cables is accompanied with the split charging and cutting of the copper wires, and then the copper wires are optimized, the operation mode has lower efficiency, and the copper wire processing automatic split charging system for special cables is invented in order to directly obtain special cable core materials in the split charging process of the copper wires and particularly optimize and improve the split charging mode of the copper wires.
Disclosure of Invention
The invention aims to provide an automatic split charging system for copper wire processing for special cables, which aims to solve the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions: the copper wire processing automatic split charging system for the special cable comprises a copper wire unreeling mechanism, a binding belt unreeling mechanism, a copper wire steering mechanism, a tensioning and adjusting mechanism, an assembling mechanism, a bundling mechanism, a cutting-off part and a reeling mechanism, wherein the copper wire unreeling mechanism and the binding belt unreeling mechanism synchronously release copper wire monomers and binding belt bodies respectively and are combined in the assembling mechanism, the combined copper wire combination passes through the axle center of the bundling mechanism and is bound and formed at the same time, and is used for braiding, cutting and split charging a special cable copper wire group, the special cable copper wire group comprises a plurality of copper wire monomers which are uniformly distributed in a surrounding manner, clamping grooves which are distributed in a one-to-one correspondence manner with the copper wire monomers are formed in the surrounding manner on the outer side of the binding belt body, armor wires are wound on the outer side of the combination body of the copper wire monomers, the binding belt body and an armor wire winding layer, and an insulating adhesive layer are wound on the outer side of the combination body of the armor wire monomers;
the assembling mechanism comprises a wire-gathering cylindrical body, the wire-gathering cylindrical body is fixed on an external support, a positioning channel is formed in the axis of the wire-gathering cylindrical body, ribs which are integrally arranged with the wire-gathering cylindrical body are arranged on the inner side wall of the positioning channel and are distributed in one-to-one correspondence with clamping grooves, a plurality of guide holes are distributed on the wire-gathering cylindrical body and are located at the outer side of the positioning channel in a surrounding mode, the guide holes are inclined to one side of the positioning channel in an inclined circular table shape and are communicated at the end part of the positioning channel, one side of the wire-gathering cylindrical body is fixedly connected with a laminating plate, a forked through hole is formed in the axis of the laminating plate, a plurality of guide holes are in one-to-one correspondence with the end parts of the forked through hole, a clamping sleeve is connected to the inner side of the end part of each forked through hole in a sliding mode, a first pressing wheel is connected to the inner side of the clamping sleeve in a rotating mode, and an adjusting screw rod penetrates the laminating plate and is in threaded connection with the through holes;
the bundling mechanism comprises a bundling frame, four rolling support frames distributed in a rectangular array are arranged at the top of the bundling frame, a bundling barrel is arranged between the four rolling support frame tops in a rotating mode, a positioning sleeve is arranged between the assembly mechanism and the bundling barrel and corresponds to the axis of the bundling barrel, a copper wire single body and a binding belt body pass through the positioning sleeve and the axis of the bundling barrel, a toothed ring piece is arranged on the outer side of the bundling barrel, a gear motor is fixedly arranged on one side of the top of the bundling frame, an output shaft of the gear motor is connected with a gear plate, the gear plate and the toothed ring piece are in meshed transmission, a plurality of prismatic installation rollers distributed in an annular array are fixedly connected to the outer walls of two sides of the bundling frame, a threaded rod is integrally arranged at the end part of each prismatic installation roller, a tightening nut is in threaded rod outer side threaded connection, a first prismatic frame is sleeved on each prismatic installation roller close to one side of the positioning sleeve and used for winding metal wires, a second prismatic frame is sleeved on the installation roller far away from one side of the positioning sleeve and used for winding insulating prisms, and the first prismatic frame and the second prismatic frame are provided with armor grooves matched with the penetrating edge rollers.
As a preferable scheme of the invention, the outer side surfaces of the rolling support frames are provided with annular grooves, the outer sides of the two ends of the strapping cylinder are fixedly connected with annular convex blocks, the outer diameters of the annular convex blocks are matched with the inner diameters of the annular grooves, belts are arranged between the two rolling support frames positioned on the same side and the outer sides of the corresponding annular convex blocks, and the two rolling support frames positioned on the inner side of the same belt are connected with the annular convex blocks through belt transmission.
As a preferable scheme of the invention, the copper wire unreeling mechanism comprises a plurality of wire containing frames, the bottoms of the wire containing frames are provided with movable rotating frames, and a wiring frame is arranged between two adjacent wire containing frames and is used for synchronously conveying copper wire monomers;
the chute comprises a main support and secondary supports located at two sides of the top of the main support, a notch is formed in the top of the main support, a through hole penetrating through the notch is formed in the outer wall of the main support, a first steering roller is rotatably connected to the inner side of the notch and corresponds to the position of the through hole, gaps are reserved between the secondary supports, the top of the secondary support is rotatably connected with a cantilever beam, fixed pulleys are mounted at two sides of the top of the cantilever beam and one end of the cantilever beam, a U-shaped opening is formed in the other end of the cantilever beam, a wire blocking horn frame is fixedly mounted at the end of the cantilever beam and located at the bottom of the U-shaped opening, the wire blocking horn frame and the wire containing frame are coaxially distributed, and the wire blocking horn frame, the fixed pulleys and the first steering roller are matched to be used for guiding copper wire monomers.
As the preferable scheme of the invention, the side wall of the secondary support is provided with the extension supporting rod, and the end part of the extension supporting rod is hinged with the middle part of the bottom end of the cantilever beam through the hinge seat to be provided with the first electric push rod.
As a preferable scheme of the invention, the wire containing frame is arranged into a round loop-shaped structure, and the copper wire monomer is wound between two layers of ring frames of the wire containing frame;
the movable rotating frame is detachably connected with the wire containing frame, an L-shaped positioning baffle is inserted in the outer side of the movable rotating frame, the L-shaped positioning baffle and the movable rotating frame are limited by screws, and a self-locking roller is additionally arranged at the bottom of the movable rotating frame.
As the preferable scheme of the invention, the copper wire steering mechanism comprises a second steering roller and a straightening roller, the second steering roller and the straightening roller are in one-to-one correspondence and are in fit arrangement, the number of the second steering roller and the straightening roller is matched with that of the copper wire monomers, and a plurality of copper wire monomers are converged to the outer side of the binding belt body through the second steering roller and the straightening roller.
As a preferable scheme of the invention, the tensioning and adjusting mechanism comprises an adjusting frame, wherein a double-wire wheel is rotationally connected to the top of one side of the adjusting frame, a second pinch roller rotationally connected with the side wall of the adjusting frame is arranged right above the double-wire wheel, the second pinch roller is jointed with the concave arc of the inner side of the double-wire wheel and is movably connected with the concave arc, a cantilever plate is rotationally connected to the bottom of one side of the adjusting frame, one end of the cantilever plate is rotationally connected with a single-wire wheel, the longitudinal section position of the single-wire wheel corresponds to the longitudinal section position of the double-wire wheel, and a second electric push rod is hinged between one end of the cantilever plate far away from the single-wire wheel and one side of the bottom of the adjusting frame through a hinge seat;
the two-way screw rod penetrates through the two sliding blocks and is in threaded connection with the through hole, and the two-way screw rod penetrates through the sliding rail and is in rotary connection with the through hole;
the pressure sensor is arranged on one side of the adjusting frame and positioned on the travelling route of the copper wire monomer, the connecting end of the pressure sensor is electrically connected with the single chip microcomputer, the input end and the output end of the single chip microcomputer are respectively and electrically connected with the A/D converter and the D/A converter, the pressure sensor is electrically connected with the A/D converter, and the second electric push rod is electrically connected with the D/A converter.
As a preferable scheme of the invention, the cutting part is arranged as a hydraulic clamp and is used for cutting off the special cable copper wire group, and a wire harness sleeve is additionally arranged at the end part of the cut special cable copper wire group.
As a preferable scheme of the invention, the binding belt unreeling mechanism comprises a binding belt unreeling roller, and a first driving motor is arranged at the end part of the binding belt unreeling roller and used for releasing the binding belt body at a constant speed.
As a preferable scheme of the invention, the winding mechanism comprises a split charging winding roller, and the end part of the split charging winding roller is provided with a second driving motor for uniformly winding the processed special cable copper wire group and providing traction force.
In the technical scheme, the invention has the technical effects and advantages that:
the copper wire steering mechanism, the tensioning and adjusting mechanism, the assembling mechanism, the bundling mechanism and the positioning sleeve are in linkage fit, so that the binding belt body is automatically aligned in the directional movement process, torsion cannot occur, a plurality of copper wire units can be folded and accurately clamped into corresponding clamping grooves, after winding, a metal armor wire and an insulating adhesive layer are sequentially arranged on the outer side of a combined body of the copper wire units and the binding belt body, the overall performance of the special cable core is improved, the wrapping property of the copper wire is improved, the safety is obviously improved, the processing requirement of the special cable is met, the processing of the special cable core can be completed in the split charging process, the construction period is shortened, the production efficiency is obviously improved, and the production cost is further reduced;
through copper wire steering mechanism and tensioning adjustment mechanism cooperation use, the second turns to roller and the setting of rectifying roller one-to-one and laminating, the second turns to roller and rectify the roller cooperation and carry out the pre-straightening to the copper wire monomer, the copper wire monomer loops through the inboard concave arc of double-wire wheel and the gap of second pinch roller and the gap between two plastic positioning rollers, carry out the roller to the copper wire monomer with the mode of encircling all around, cooperate the free tensioning stretching effect of copper wire, realize the straightening treatment of wire rod, the copper wire of being convenient for fuses with the accuracy of constraint area body, improve special cable processingquality.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is an overall topological diagram of an automatic split charging system for copper wire processing for special cables;
fig. 2 is a perspective view of a special cable copper wire set (omitting an insulating adhesive layer) structure according to the present invention;
FIG. 3 is a cross-sectional view of the special cable copper wire set structure of the present invention;
FIG. 4 is a perspective view showing a first perspective view of the copper wire unreeling mechanism of the present invention;
FIG. 5 is a second perspective view showing the three-dimensional structure of the copper wire unreeling mechanism of the present invention;
fig. 6 is a front view of the copper wire unreeling mechanism of the present invention;
FIG. 7 is a top view of the copper wire unreeling mechanism of the present invention;
FIG. 8 is a perspective first view showing the tension adjustment mechanism of the present invention;
FIG. 9 is a second perspective view showing the three-dimensional structure of the tensioning adjustment mechanism of the present invention;
FIG. 10 is a top view of the tensioning adjustment mechanism of the present invention;
FIG. 11 is a perspective view showing a first perspective view of the assembly mechanism of the present invention;
FIG. 12 is a perspective view showing a second perspective of the assembly mechanism of the present invention;
FIG. 13 is a third perspective view showing the three-dimensional structure of the assembly mechanism of the present invention;
FIG. 14 is a side view of the assembly mechanism of the present invention;
FIG. 15 is a partially cut-away perspective view showing the construction of the assembly mechanism of the present invention;
FIG. 16 is a front view of the structure of FIG. 15 in accordance with the present invention;
FIG. 17 is a perspective first view showing the strapping mechanism of the present invention;
FIG. 18 is a second perspective view showing the three-dimensional structure of the strapping mechanism of the present invention;
FIG. 19 is a top view of the strapping mechanism of the present invention;
FIG. 20 is a front view of the strapping mechanism of the present invention
FIG. 21 is a left side view of the strapping mechanism of the present invention;
FIG. 22 is an exploded view of a second I-frame mounting structure of the present invention;
FIG. 23 is a control end system control flow diagram of the tensioning adjustment mechanism of the present invention.
Reference numerals illustrate:
the copper wire unreeling mechanism-1; a binding belt unreeling mechanism-2; copper wire steering mechanism-3; a tensioning adjustment mechanism-4; an assembling mechanism-5; a bundling mechanism-6; a cutoff part-7; a winding mechanism-8; special cable copper wire group-9;
a wire containing frame-101; moving the rotating frame-102; a chute-103; a cantilever beam-104; a fixed pulley-105; u-shaped mouth-106; wire blocking horn frame-107; extension struts-108; a first electric putter-109; l-shaped positioning baffle-110;
a second steering roller-301; a corrective roller-302;
an adjusting rack-401; a two-wire wheel-402; second puck-403; pickboard-404; single wire wheel-405; second electric putter-406; a pressure sensor-407; singlechip-408; 409-a slide rail; slider-410; shaping a positioning roller-411; a bi-directional screw-412;
a wire-gathering cylindrical body-501; positioning channel-502; rib-503; guide holes-504; bonding a board-505; bifurcated through-port-506; cutting ferrule-507; first puck-508; adjusting a screw rod-509;
a bundling frame-601; rolling the support frame-602; strapping tube-603; positioning a sleeve-604; toothed ring member-605; gear motor-606; gear plate-607; prismatic mounting roller-608; threaded rod-609; tightly pushing the nut-610; a first I-shaped frame-611; a second I-shaped frame-612; prismatic grooves-613; annular groove-614; annular bump-615; belt-616;
copper wire monomer-901; a tie down strap body-902; card slot-903; armoured wire-904; an insulating glue layer-905;
a main support-1031; secondary stent-1032; notch-1033; through-hole 1034.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides an automatic split charging system for special cable copper wire processing, which is shown in fig. 1-23, and comprises a copper wire unreeling mechanism 1, a binding belt unreeling mechanism 2, a copper wire steering mechanism 3, a tensioning and adjusting mechanism 4, an assembling mechanism 5, a bundling mechanism 6, a cutting part 7 and a reeling mechanism 8, wherein the copper wire unreeling mechanism 1 and the binding belt unreeling mechanism 2 synchronously release copper wire monomers 901 and a binding belt body 902 respectively and are combined in the assembling mechanism 5, the combined copper wire combination passes through the axle center part of the bundling mechanism 6 and is bound and formed at the same time, and is used for braiding, cutting and split charging a special cable copper wire group 9, the special cable copper wire group 9 comprises a plurality of copper wire monomers 901 which are uniformly distributed in a surrounding manner, clamping grooves 903 which are distributed in one-to-one correspondence with the copper wire monomers 901 are formed in a surrounding manner on the outer side of the binding belt body 902, the copper wire monomers 901 and the outer side of the combination of the binding belt body 902 are wound with wires 904, and the outer side of the combination of the copper wire monomers 901, the binding belt body 902 and an armor wire 904 are wound with an insulating adhesive layer 905, and the number of the copper wire combination is four single armor wires which are given by reference to the description 1-3 of the application, and the special cable copper wire group 9 is not limited by the preferred embodiment;
as a specific implementation structure of the assembly mechanism 5 in the present invention:
the assembling mechanism 5 comprises a wire gathering cylindrical body 501, the wire gathering cylindrical body 501 is fixed on an external support, a positioning channel 502 is arranged at the axis of the wire gathering cylindrical body 501, ribs 503 which are integrally arranged with the wire gathering cylindrical body 501 are arranged on the inner side wall of the positioning channel 502 of the binding belt body 902, the binding belt body 902 passes through the inside of the positioning channel 502, the ribs 503 are distributed in one-to-one correspondence with the clamping grooves 903, when the binding belt body 902 moves in an oriented manner, the binding belt body 902 is aligned and cannot twist, the copper wire single body 901 is conveniently connected and clamped in an abutting mode, a plurality of guide holes 504 are circumferentially distributed on the wire gathering cylindrical body 501 and are positioned at the outer side of the positioning channel 502, the copper wire single body 901 passes through the guide holes 504, the guide holes 504 are inclined towards one side of the positioning channel 502 in an inclined truncated cone shape and are communicated at the end position, the folding of the copper wire single body 901 is realized, one side of the wire gathering cylindrical body 501 is fixedly connected with a laminating plate 505, a forked through hole 506 is formed in the axis of the laminating plate 505, the forked through hole 506, the positioning channel 502 and the guide holes 504 are kept smooth, the end parts of the forked through holes 506 are in one-to-one correspondence with a plurality of guide holes 504, a clamping sleeve 507 is slidingly connected to the inner side of the end part of each forked through hole 506, a first pinch roller 508 is rotationally connected to the inner side of the clamping sleeve 507, an adjusting screw 509 is rotationally connected to the other side of the clamping sleeve 507, the adjusting screw 509 penetrates through the laminating plate 505 and is in threaded connection with the through holes, and the plurality of adjusting screws 509 are rotated to enable the first pinch roller 508 to displace, so that when the copper wire single body 901 moves to the end part of the guide holes 504, the copper wire single body is extruded to the inner side of the corresponding clamping groove 903;
as a specific implementation structure of the strapping mechanism 6 in the present invention:
the bundling mechanism 6 comprises a bundling frame 601, four rolling support frames 602 distributed in a rectangular array are arranged at the top of the bundling frame 601, bundling barrels 603 are arranged between the tops of the four rolling support frames 602 in a rotating mode, positioning sleeves 604 are arranged between the assembling mechanism 5 and the bundling barrels 603 and correspond to the axle centers of the bundling barrels 603, copper wire monomers 901 and a bundling belt body 902 pass through the positioning sleeves 604 and the axle centers of the bundling barrels 603, uniformity of bundling material arrangement is improved, a toothed ring 605 is arranged on the outer side of the bundling barrel 603, a reducing motor 606 is fixedly arranged on one side of the top of the bundling frame 601, an output shaft of the reducing motor 606 is in driving connection with a gear plate 607, the gear plate 607 is meshed with the toothed ring 605 for transmission, a plurality of prismatic installation rollers 608 distributed in a ring array are fixedly connected to the outer walls of two sides of the bundling frame 601 close to the positioning sleeves 604, threaded rods 609 are integrally arranged at the ends of the prismatic installation rollers 608, the outside of the threaded rod 609 is connected with a tightening screw 610 in a threaded manner, a first I-shaped frame 611 is sleeved on a prism installation roller 608 positioned on one side close to the positioning sleeve 604 and used for winding a metal armor wire 904, a second I-shaped frame 612 is sleeved on the prism installation roller 608 positioned on one side far away from the positioning sleeve 604 and used for winding an insulating tape, prismatic grooves 613 matched with the prism installation roller 608 are penetrated at the axes of the first I-shaped frame 611 and the second I-shaped frame 612, a plurality of first I-shaped frames 611 and the second I-shaped frames 612 are respectively arranged on two sides of the bundling cylinder 603 and used for driving a speed reducing motor 606 to enable an output shaft of the speed reducing motor to drive a gear plate 607 and meshed with a toothed ring 605 to enable the bundling cylinder 603 to rotate at the top of four rolling support frames 602, at the moment, the plurality of first I-shaped frames 611 and the second I-shaped frames 902 revolve around a combination of a copper wire monomer 901 and a binding belt body, and simultaneously, the armor wire 904 is released first, and then the winding insulating tape is released, the metal armor wires 904 and the insulating adhesive layer 905 are sequentially added to the outer side of the combination body of the copper wire single body 901 and the binding tape body 902, the overall performance of the special cable core material is improved, the wrapping property of the copper wire is increased, the safety is obviously improved, and the production efficiency is obviously improved due to automatic butt joint combination and protection layer addition.
In order to improve stability of the bundling barrel 603 and ensure safety of equipment during operation, the bundling barrel 603 is further reinforced, annular grooves 614 are formed in the outer side surfaces of the rolling support frames 602, annular protruding blocks 615 are fixedly connected to the outer sides of two ends of the bundling barrel 603, the outer diameters of the annular protruding blocks 615 are matched with the inner diameters of the annular grooves 614, belts 616 are jointly arranged between the two rolling support frames 602 on the same side and the outer sides of the corresponding annular protruding blocks 615, the two rolling support frames 602 on the inner side of the same belt 616 are in transmission connection with the annular protruding blocks 615 through the belts 616, so that transmission of the bundling barrel 603 is improved, and stability and safety are ensured.
As a specific implementation structure of the copper wire unreeling mechanism 1 in the invention:
the copper wire unreeling mechanism 1 comprises a plurality of wire containing frames 101, wherein a movable rotating frame 102 is arranged at the bottom of each wire containing frame 101, and a wiring frame 103 is arranged between two adjacent wire containing frames 101 and used for synchronously conveying copper wire monomers 901;
as a specific implementation structure of the chute 103 in the present invention:
the chute 103 comprises a main support 1031 and secondary supports 1032 which are positioned on two sides of the top of the main support 1031, a notch 1033 is formed in the top of the main support 1031, a through hole 1034 which penetrates through the notch 1033 is formed in the outer wall of the main support 1031, a first steering roller is rotatably connected at the position of the inner side of the notch 1033 and corresponding to the through hole 1034, a gap is reserved between the two secondary supports 1032, a cantilever beam 104 is rotatably connected at the top of the secondary supports 1032, fixed pulleys 105 are respectively arranged on two sides of the top of the cantilever beam 104 and one end of the cantilever beam 104, a U-shaped opening 106 is formed in the other end of the cantilever beam 104, a wire blocking horn frame 107 is fixedly arranged at the end of the cantilever beam 104 and positioned at the bottom end of the U-shaped opening 106, the wire blocking horn frame 107 and the wire containing frame 101 are coaxially distributed, and the wire blocking horn frame 107, the fixed pulleys 105 and the first steering roller are matched to be used for guiding copper wire monomers 901.
In order to facilitate the corresponding placement of the copper wire single body 901 mounting structure and accurately butt-joint and guide the copper wire single body 901, further, the chute 103 is subjected to structural optimization, an extension supporting rod 108 is mounted on the side wall of the secondary support 1032, and the end part of the extension supporting rod 108 is hinged with the middle part of the bottom end of the cantilever beam 104 through a hinge seat to be provided with a first electric push rod 109.
As a specific implementation structure of the wire-holding frame 101 in the present invention:
the wire containing frame 101 is arranged into a round return structure, and the copper wire single body 901 is wound between two layers of ring frames of the wire containing frame 101;
the movable rotating frame 102 is detachably connected with the wire accommodating frame 101, an L-shaped positioning baffle 110 is inserted at the outer side of the movable rotating frame 102, the L-shaped positioning baffle 110 and the movable rotating frame 102 are limited by screws, and self-locking rollers are additionally arranged at the bottom of the movable rotating frame 102.
As a concrete implementation structure of the copper wire steering mechanism 3 in the present invention:
the copper wire steering mechanism 3 comprises a second steering roller 301 and a leveling roller 302, the second steering roller 301 and the leveling roller 302 are in one-to-one correspondence and are in fit arrangement, the second steering roller 301 and the leveling roller 302 are matched to pre-straighten copper wire monomers 901, the number of the second steering roller 301 and the leveling roller 302 is matched with that of the copper wire monomers 901, and a plurality of copper wire monomers 901 are converged outside the binding belt body 902 through the second steering roller 301 and the leveling roller 302.
As a concrete implementation structure of the tension adjusting mechanism 4 in the present invention:
the tensioning and adjusting mechanism 4 comprises an adjusting frame 401, a double-wire wheel 402 is rotationally connected to the top of one side of the adjusting frame 401, a second pressing wheel 403 rotationally connected with the side wall of the adjusting frame 401 is arranged right above the double-wire wheel 402, the second pressing wheel 403 is jointed with an inner concave arc of the double-wire wheel 402 and is movably connected with the double-wire wheel, a cantilever plate 404 is rotationally connected to the bottom of one side of the adjusting frame 401, a single-wire wheel 405 is rotationally connected to one end of the cantilever plate 404, the longitudinal section position of the single-wire wheel 405 corresponds to the longitudinal section position of the double-wire wheel 402, and a second electric push rod 406 is hinged between one end of the cantilever plate 404 far away from the single-wire wheel 405 and one side of the bottom of the adjusting frame 401 through a hinge seat;
a slide rail 409 is arranged on one side of the adjusting frame 401, two symmetrically distributed slide blocks 410 are connected at the bottom of the slide rail 409 in a sliding manner, shaping positioning rollers 411 are respectively and rotatably connected at the bottoms of the two slide blocks 410, a bidirectional screw rod 412 is rotatably connected in the slide rail 409, the bidirectional screw rod 412 is connected with the two slide blocks 410 in a penetrating manner and is in threaded connection with a penetrating hole, and the bidirectional screw rod 412 penetrates through the slide rail 409 and is rotatably connected with the penetrating hole;
the wiring mode of the copper wire single body 901 on the tensioning and adjusting mechanism 4 is as follows:
copper wire single body 901 is firstly wound downwards into single wire wheel 405 from the upper surface of the outer concave arc of double wire wheel 402, then is pulled into the gap between the inner concave arc of double wire wheel 402 and second pressing wheel 403 to roll and pass through, and then passes through the gap between two shaping positioning rollers 411, wherein the two gaps are vertically distributed, and the roller rolling force cooperates with the tensioning and stretching action of copper wire single body 901 to realize the straightening treatment of the wire;
a pressure sensor 407 is arranged on one side of the adjusting frame 401 and positioned on a travelling route of the copper wire single body 901, the pressure sensor 407 is an LZ-ZLF6 single-pulley tension sensor, the connecting end of the pressure sensor 407 is electrically connected with a single-chip microcomputer 408, the input end and the output end of the single-chip microcomputer 408 are respectively electrically connected with an A/D converter and a D/A converter, the pressure sensor 407 is electrically connected with the A/D converter, a second electric push rod 406 is electrically connected with the D/A converter, the pressure sensor 407 senses the tension of the copper wire single body 901 in real time in the travelling process, and transmits sensing signals to the single-chip microcomputer 408 for analysis and treatment, when the tension value is larger and exceeds a preset value, the copper wire single body 901 is indicated to be too tight, the output end of the second electric push rod 406 is controlled to retract, and the single-wire pulley 405 at the end of the cantilever plate 404 is lifted, so that the pressure is released; conversely, when the tension value is smaller and exceeds the preset value, the copper wire unit 901 is indicated to be too loose, the output end of the second electric push rod 406 is controlled to be elongated, and the single wire wheel 405 at the end part of the cantilever plate 404 is pressed down, so that the copper wire unit 901 tends to be tight, and the extension straightening effect of the copper wire unit 901 and the fitting degree of the clamping groove 903 are improved.
As a specific implementation structure of the cutoff portion 7 in the present invention:
the cutting part 7 is arranged as a hydraulic clamp and is used for cutting off the special cable copper wire group 9, and a wire harness sleeve is additionally arranged at the end part of the cut special cable copper wire group 9, so that the special cable copper wire group 9 is prevented from being loosely unfolded, and further the follow-up processing is facilitated.
As a specific implementation structure of the binding band unreeling mechanism 2 in the present invention:
the binding belt unreeling mechanism 2 comprises a binding belt unreeling roller, a first driving motor is arranged at the end part of the binding belt unreeling roller and used for uniformly releasing the binding belt body 902, the binding belt body 902 is uniformly wound on the binding belt unreeling roller, when the binding belt unreeling roller is driven by an output shaft of the first driving motor, the end part of the binding belt body 902 is pulled out, and under the action of traction force of the winding mechanism 8, the binding belt body 902 is enabled to directionally move and realize tensioning, and the binding belt unreeling roller is convenient to install and detach.
As a specific implementation structure of the winding mechanism 8 in the present invention:
the winding mechanism 8 comprises a split charging winding roller, a second driving motor is arranged at the end part of the split charging winding roller and used for uniformly winding the processed special cable copper wire group 9 and providing traction force, and the split charging winding roller is convenient to install and detach.
The automatic split charging system for processing the copper wire for the special cable provided by the invention is characterized in that when in use:
placing the wire containing frame 101 fully loaded with long copper wires on a movable rotating frame 102, fixing the wire containing frame by using an L-shaped positioning baffle 110, moving the wire containing frame to two sides of a chute 103, carrying out travelling wire layout on copper wire monomers 901 on the chute 103 and a connecting structure thereof, simultaneously taking down a binding belt body 902 from a binding belt unreeling roller, sequentially passing a plurality of copper wire monomers 901 through a corresponding copper wire steering mechanism 3 and a tensioning adjusting mechanism 4, synchronously passing the binding belt body 902 in an assembling mechanism 5, fixing the end part on a reeling mechanism 8 after passing through a binding mechanism 6 and an opened cutting part 7, and carrying out traction on the copper wire monomers 901 and the binding belt body 902 along with the starting of the reeling mechanism 8 so as to keep the copper wire monomers 901 and the binding belt body 902 tensioned and then carrying out conveying;
during conveying, the binding belt body 902 is aligned when moving in a directional manner, torsion is avoided, the copper wire monomers 901 are conveniently connected and clamped, the copper wire monomers 901 pass through the guide holes 504 to fold the copper wire monomers 901, and when the copper wire monomers 901 move to the end parts of the guide holes 504, the copper wire monomers 901 are extruded to the inner sides of the corresponding clamping grooves 903 to obtain a combination of the copper wire monomers 901 and the binding belt body 902;
the continuously advancing assembly is firstly and accurately butted with the axle center part of the binding cylinder 603 under the action of the positioning sleeve 604, the gear motor 606 is driven to drive the gear plate 607 of the output shaft of the gear motor, the gear ring 605 is meshed to enable the binding cylinder 603 to rotate at the top of the four rolling support frames 602, at the moment, the plurality of first I-shaped frames 611 and the second I-shaped frames 612 revolve around the assembly of the copper wire single body 901 and the binding belt body 902, meanwhile, the armor wire 904 is released firstly, then the winding insulating tape is released, and the metal armor wire 904 and the insulating adhesive layer 905 are sequentially added outside the assembly of the copper wire single body 901 and the binding belt body 902;
after the split charging winding roller on the winding mechanism 8 is fully wound, the second driving motor stops working, the special cable copper wire group 9 is cut off by the cutting part 7, then the wire harness sleeve is added in time for protection, the split charging winding roller after winding is taken down, a new split charging winding roller is replaced, and winding split charging is continued.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Claims (10)
1. The utility model provides an automatic partial shipment system of copper wire processing for special cable, includes copper wire unreels mechanism (1), constraint area unreels mechanism (2), copper wire steering mechanism (3), tensioning adjustment mechanism (4), equipment mechanism (5), tie up mechanism (6), cuts portion (7) and winding mechanism (8), its characterized in that: the copper wire unreeling mechanism (1) and the binding belt unreeling mechanism (2) synchronously release copper wire monomers (901) and a binding belt body (902) respectively and are combined at the assembling mechanism (5), the combined copper wire assembly passes through the axle center part of the binding mechanism (6) and is bound and formed at the same time and is used for braiding, processing and truncating and subpackaging special cable copper wire groups (9), the special cable copper wire groups (9) comprise a plurality of copper wire monomers (901) which are uniformly distributed in a surrounding mode, clamping grooves (903) which are distributed in a one-to-one correspondence with the copper wire monomers (901) are formed in the surrounding mode on the outer side of the binding belt body (902), armor wires (904) are wound on the outer sides of the assemblies of the copper wire monomers (901), the binding belt body (902) and an armor wire (904) winding layer, and insulating adhesive layers (905) are wound on the outer sides of the assemblies of the armor wire (904);
the assembling mechanism (5) comprises a wire-gathering cylindrical body (501), the wire-gathering cylindrical body (501) is fixed on an external support, a positioning channel (502) is formed in the axis of the wire-gathering cylindrical body (501), ribs (503) integrally arranged with the wire-gathering cylindrical body (501) are arranged on the inner side wall of the positioning channel (502), the ribs (503) and clamping grooves (903) are distributed in one-to-one correspondence, a plurality of guide holes (504) are circumferentially distributed on the wire-gathering cylindrical body (501) and located at the outer side position of the positioning channel (502), the guide holes (504) are inclined towards one side of the positioning channel (502) in an inclined circular table shape and are communicated at the end position, one side of the wire-gathering cylindrical body (501) is fixedly connected with a joint plate (505), a forked through hole (506) is formed in the axis of the joint plate (505), the end of the forked through hole (506) is in one-to-one correspondence, the inner side of the end of each forked through hole (506) is in sliding connection with a clamping sleeve (507), the inner side of the wire-gathering cylindrical body (501) is rotationally connected with a first clamping roller (507), and the wire rod (509) is rotationally connected with an adjusting clamp sleeve (509) and penetrates through the threaded adjusting clamp sleeve (509) and is connected with the threaded adjusting clamp sleeve (509).
The bundling mechanism (6) comprises a bundling frame (601), four rolling support frames (602) which are distributed in a rectangular array are arranged at the top of the bundling frame (601), a bundling cylinder (603) is arranged between the tops of the four rolling support frames (602) in a rotating mode, a positioning sleeve (604) is arranged between the assembling mechanism (5) and the bundling cylinder (603) and corresponds to the axis of the bundling cylinder (603), copper wire monomers (901) and a binding belt body (902) pass through the positioning sleeve (604) and the axis of the bundling cylinder (603), a toothed ring (605) is arranged on the outer side of the bundling cylinder (603), a gear plate (607) is fixedly arranged on one side of the top of the bundling frame (601), the output shaft of the gear motor (606) is connected with a gear plate (607), a plurality of prism mounting rollers (608) which are distributed in an annular array are fixedly connected to the outer walls of two sides of the bundling frame (601) close to the positioning sleeve (604), a prism mounting roller (609) is integrally arranged on the end portion of the prism mounting roller (608), a threaded rod (608) is connected with a threaded rod (608) which is tightly sleeved on one side of the first threaded rod (904) and is positioned on the outer side of the threaded rod (904), the prism installation roller (608) on one side far away from the positioning sleeve (604) is sleeved with a second I-shaped frame (612) for winding the insulating adhesive tape, and prismatic grooves (613) matched with the prism installation roller (608) are formed in the positions of the axes of the first I-shaped frame (611) and the second I-shaped frame (612) in a penetrating mode.
2. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the outside surface of rolling support frame (602) is equipped with annular groove (614), tie up the both ends outside fixedly connected with annular lug (615) of section of thick bamboo (603), and annular lug (615) external diameter and the internal diameter phase-match of annular groove (614), be equipped with belt (616) jointly between two rolling support frames (602) and the annular lug (615) outside that correspond that are located same one side, and two rolling support frames (602) and annular lug (615) of same belt (616) inboard are connected through belt (616) transmission.
3. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the copper wire unreeling mechanism (1) comprises a plurality of wire containing frames (101), wherein a movable rotating frame (102) is arranged at the bottom of each wire containing frame (101), and a wiring frame (103) is arranged between two adjacent wire containing frames (101) and used for synchronously conveying copper wire monomers (901);
the utility model provides a wire guide wire, including main support (1031) and secondary support (1032) that are located main support (1031) top both sides, notch (1033) have been seted up at main support (1031) top, through-hole (1034) that run through notch (1033) have been seted up to main support (1031) outer wall, and notch (1033) inboard just corresponds through-hole (1034) position department rotation and be connected with first steering roll, two reserve between secondary support (1032), secondary support (1032) top rotates and is connected with cantilever beam (104), and fixed pulley (105) are all installed to the top both sides of cantilever beam (104) and the one end of cantilever beam (104), U-shaped mouth (106) have been seted up at the other end of cantilever beam (104), cantilever beam (104) tip just is located U-shaped mouth (106) bottom fixed mounting and keeps off wire loudspeaker frame (107), keeps off wire loudspeaker frame (107) and holds wire frame (101) coaxial distribution, it is used for guiding monomer use to keep off wire loudspeaker frame (107), fixed pulley (105) and first steering roll cooperation.
4. The automated copper wire processing racking system for specialty cables of claim 3, wherein: an extension supporting rod (108) is arranged on the side wall of the secondary support (1032), and a first electric push rod (109) is hinged with the middle part of the bottom end of the cantilever beam (104) through a hinge seat at the end part of the extension supporting rod (108).
5. The automated copper wire processing racking system for specialty cables of claim 3, wherein: the wire containing frame (101) is of a round loop structure, and the copper wire single body (901) is wound between two layers of coil frames of the wire containing frame (101);
the movable rotating frame (102) is detachably connected with the wire accommodating frame (101), an L-shaped positioning baffle (110) is inserted in the outer side of the movable rotating frame (102), the L-shaped positioning baffle (110) and the movable rotating frame (102) are limited through screws, and self-locking rollers are additionally arranged at the bottom of the movable rotating frame (102).
6. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the copper wire steering mechanism (3) comprises a second steering roller (301) and a straightening roller (302), the second steering roller (301) is in one-to-one correspondence with the straightening roller (302) and is in fit arrangement, the number of the second steering roller (301) and the straightening roller (302) is matched with that of the copper wire monomers (901), and the plurality of copper wire monomers (901) are converged outside the binding belt body (902) through the second steering roller (301) and the straightening roller (302).
7. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the tensioning adjusting mechanism (4) comprises an adjusting frame (401), a double-wire wheel (402) is rotationally connected to the top of one side of the adjusting frame (401), a second pressing wheel (403) rotationally connected with the side wall of the adjusting frame (401) is arranged right above the double-wire wheel (402), the second pressing wheel (403) is attached to the inner concave arc of the double-wire wheel (402) and is movably connected with the bottom of one side of the adjusting frame (401), a cantilever plate (404) is rotationally connected to one end of the cantilever plate (404), a single-wire wheel (405) is rotationally connected to one end of the cantilever plate (404), the longitudinal section position of the single-wire wheel (405) corresponds to the longitudinal section position of the double-wire wheel (402), and a second electric push rod (406) is hinged between one end of the cantilever plate (404) far away from the single-wire wheel (405) and one side of the bottom of the adjusting frame (401) through a hinge seat;
a sliding rail (409) is arranged on one side of the adjusting frame (401), two symmetrically distributed sliding blocks (410) are connected to the bottom of the sliding rail (409) in a sliding manner, shaping positioning rollers (411) are respectively and rotatably connected to the bottoms of the two sliding blocks (410), a bidirectional screw rod (412) is rotatably connected to the inside of the sliding rail (409), the bidirectional screw rod (412) is connected with the two sliding blocks (410) in a penetrating manner and is in threaded connection with a penetrating hole, and the bidirectional screw rod (412) penetrates through the sliding rail (409) and is rotatably connected with the penetrating hole;
the pressure sensor (407) is arranged on one side of the adjusting frame (401) and positioned on a travelling route of the copper wire single body (901), a connecting end of the pressure sensor (407) is electrically connected with the single chip microcomputer (408), an input end and an output end of the single chip microcomputer (408) are respectively electrically connected with the A/D converter and the D/A converter, the pressure sensor (407) is electrically connected with the A/D converter, and the second electric push rod (406) is electrically connected with the D/A converter.
8. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the cutting part (7) is arranged as a hydraulic clamp and is used for cutting off the special cable copper wire group (9), and a wire harness sleeve is additionally arranged at the end part of the cut special cable copper wire group (9).
9. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the binding band unreeling mechanism (2) comprises a binding band unreeling roller, and a first driving motor is arranged at the end part of the binding band unreeling roller and used for releasing the binding band body (902) at a constant speed.
10. The automated copper wire processing racking system for specialty cables of claim 1, wherein: the winding mechanism (8) comprises a split charging winding roller, and a second driving motor is arranged at the end part of the split charging winding roller and used for uniformly winding the processed special cable copper wire group (9) and providing traction force.
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| CN202311760498.7A CN117831858B (en) | 2023-12-20 | 2023-12-20 | Copper wire processing automatic split charging system for special cable |
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| CN202311760498.7A CN117831858B (en) | 2023-12-20 | 2023-12-20 | Copper wire processing automatic split charging system for special cable |
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| CN118053628A (en) * | 2024-04-16 | 2024-05-17 | 成都力成电缆有限公司 | High-speed wire twisting machine |
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