CN116798700A - Production method of municipal underground cable - Google Patents

Production method of municipal underground cable Download PDF

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Publication number
CN116798700A
CN116798700A CN202310674627.4A CN202310674627A CN116798700A CN 116798700 A CN116798700 A CN 116798700A CN 202310674627 A CN202310674627 A CN 202310674627A CN 116798700 A CN116798700 A CN 116798700A
Authority
CN
China
Prior art keywords
fixedly connected
disc
cable
grooves
blowing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310674627.4A
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Chinese (zh)
Inventor
石学军
朱卫保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Honghai Cable Co ltd
Original Assignee
Anhui Honghai Cable Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Honghai Cable Co ltd filed Critical Anhui Honghai Cable Co ltd
Priority to CN202310674627.4A priority Critical patent/CN116798700A/en
Publication of CN116798700A publication Critical patent/CN116798700A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The application discloses a production method of municipal buried cable, which comprises the following steps: s1, drawing and annealing of monofilaments: drawing a copper rod material, and annealing after drawing; s2, twisting the conductor: forming an interweaving state of the annealed metal wires in a given direction, and twisting the annealed metal wires into a metal conductor; s3, insulating extrusion: extruding the insulating layer on an extruder to form an insulating layer on the outer surface of the metal conductor so as to prepare an insulating metal wire; s4, cabling: the application relates to the technical field of cable production, in particular to a cable production method, which winds an insulated metal wire on the surface of a paying-off wheel. This production method of buried cable for municipal administration through the setting of cleaning mechanism, can get off the dust clearance of adhesion on the wire to blow away the dust through blowing mechanism, keep away from insulating metal wire, can avoid the dust spot to twist into the cable and cause its surface abrasion, thereby influence the problem that follow-up cable used.

Description

Production method of municipal underground cable
Technical Field
The application relates to the technical field of cable production, in particular to a production method of a municipal buried cable.
Background
Underground cable refers to a cable that is often buried under the ground in comparison to a conventional overhead line, so is also called an underground cable, which is made of one or more mutually insulated conductor-encased insulating layers and protective layers for wires that transfer power or information from one place to another.
In the production process of the underground cable, a stranding machine is generally used, and a plurality of single conductors can be twisted into one strand through the stranding machine, so that the technical requirement of wires is met.
According to the patent display with the patent application number of CN202211223193.8, the device comprises a bottom plate, wherein a stranded wire assembly is arranged on one side, close to a seat, of the upper end of the bottom plate, a paying-off assembly is fixedly arranged at the movable end of the stranded wire assembly, a damping assembly is fixedly arranged at the lower end of the stranded wire assembly, a winding assembly is fixedly arranged on one side, close to the right, of the upper end of the bottom plate, and a limiting assembly is fixedly arranged in the middle of the upper end of the bottom plate;
the strander in the patent lacks clean mechanism, and many cable wires are easy in also stranding the dust spot that carries in the cable, and the dust easily causes the cable wire to produce wearing and tearing, and influences the compactness of wire stranding to reduce the life of cable and have the potential safety hazard, lack the traction mechanism of cable when the cable is wound simultaneously, lead to inhomogeneous when the cable is wound, easily pile up, lead to the fact the rolling section of thick bamboo surface area to cause extravagant, influence normal rolling work, consequently, to above-mentioned not enough, the application makes following improvement.
Disclosure of Invention
Aiming at the defects of the prior art, the application provides a production method of a municipal buried cable, which solves the problems that a plurality of cable wires are easy to twist dust and dirt carried in the cable when twisted, the dust is easy to cause abrasion of the cable wires, the compactness of wire twisting and the non-uniformity of the cable winding are influenced, and thus the normal winding work is influenced.
In order to achieve the above purpose, the application is realized by the following technical scheme: the production method of the municipal buried cable specifically comprises the following steps:
s1, drawing and annealing of monofilaments: drawing a copper rod material, and annealing after drawing;
s2, twisting the conductor: forming an interweaving state of the annealed metal wires in a given direction, and twisting the annealed metal wires into a metal conductor;
s3, insulating extrusion: extruding the insulating layer on an extruder to form an insulating layer on the outer surface of the metal conductor so as to prepare an insulating metal wire;
s4, cabling: winding the insulated metal wires on the surface of the paying-off wheel, enabling one end of each insulated metal wire to sequentially penetrate through the paying-off disc, the fixed disc and the tightening disc, controlling the paying-off disc to rotate to twist a plurality of insulated metal wires to obtain a cable after dust on the insulated metal wires is removed through the cleaning mechanism and the blowing mechanism, and finally winding the cable by the winding mechanism, and meanwhile filling and binding the cable;
s5, an outer sheath: the anti-corrosion coating is extruded to form a sheath and is sleeved on the outer side of the cable.
Preferably, the cleaning mechanism comprises a first motor, one end of an output shaft of the first motor is fixedly connected with a rotating rod through a coupler, the surface of the first motor is fixedly connected with a fixed disc through a support rod, through grooves are formed in the fixed disc, the through grooves are rotationally connected with rotating rings, cleaning cotton sleeves are fixedly connected with the inner walls of the rotating rings, two sides of the fixed disc are slidably connected with the surfaces of the rotating rings through L-shaped rods, one side of the fixed disc is provided with a groove, one end of the rotating rod penetrates through the groove and extends to the inside of the groove, one end of the rotating rod, which is located inside the groove, is fixedly connected with gears, and the gears are meshed with the surface of the rotating rings through teeth.
Preferably, both sides of the surface of the rotating ring are provided with sliding grooves matched with the L-shaped rods, and one ends of the L-shaped rods are in sliding connection with the inner walls of the sliding grooves.
Preferably, the blowing mechanism comprises a blowing disc and a blower, the air inlet of the blower is fixedly connected with a filter screen, an air outlet of the blower is communicated with an air outlet pipe, the top end of the air outlet pipe is communicated with the bottom of the blowing disc, and the surface of the blowing disc is provided with a blowing hole.
Preferably, the winding mechanism comprises a supporting frame, the inside of the supporting frame is rotationally connected with a winding roller, and the top of the supporting frame is fixedly connected with a fixing frame.
Preferably, the front surface of the fixing frame is fixedly connected with a second motor, a threaded rod is rotatably connected between the front surface and the back surface of the inner wall of the fixing frame through a bearing, and the surface of the threaded rod is in threaded connection with a sliding block.
Preferably, the both sides of sliding block pass through the inner wall sliding connection of lug and mount, the top fixedly connected with electric putter of sliding block, and electric putter's extension end fixedly connected with guide ring, the one end of second motor output shaft passes through the one end fixed connection of shaft coupling and threaded rod.
Preferably, the opposite side fixedly connected with dead lever of dead lever, and the one end of dead lever runs through the dish of blowing and extends to one side of the dish of blowing, the dead lever is located the one end fixedly connected with tightening disk of dish one side of blowing, the inside fixedly connected with actuating lever of pay off dish, and the one end of actuating lever and one side fixedly connected with of first motor, rotate between the both sides of pay off dish inner wall and be connected with the rack, the top and the bottom of pay off wheel rotate with the inner wall of rack and be connected.
Advantageous effects
The application provides a production method of a municipal buried cable. Compared with the prior art, the method has the following beneficial effects:
(1) According to the production method of the municipal buried cable, dust adhered to the metal wires can be cleaned through the arrangement of the cleaning mechanism, and the dust is blown away through the blowing mechanism and is far away from the insulating metal wires, so that the problem that the surface of the cable is abraded due to the fact that dust stains are twisted into the cable can be avoided, and the use of the subsequent cable is affected.
(2) According to the production method of the municipal buried cable, the twisted cable can be wound and rolled through the arrangement of the rolling mechanism, the cable tension can be adjusted, the cable is prevented from being loosely wound on the surface of the rolling roller, the cable can be uniformly wound, and the rolling efficiency and the rolling quality are improved.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present application;
FIG. 2 is a front elevational view of the structure of the present application;
FIG. 3 is a rear elevational view of the structure of the present application;
fig. 4 is an enlarged view of a portion of fig. 1 a of the present application.
In the figure: 1. a paying-off wheel; 2. a pay-off reel; 3. a tightening disk; 4. a cleaning mechanism; 41. a first motor; 42. a rotating lever; 43. a fixed plate; 44. a rotating ring; 45. cleaning cotton sleeves; 46. a gear; 5. a blowing mechanism; 51. a blowing disc; 52. a blower; 53. a filter screen; 54. an air outlet pipe; 55. a blowing hole; 6. a winding mechanism; 61. a support frame; 62. a wind-up roll; 63. a fixing frame; 64. a second motor; 65. a threaded rod; 66. a sliding block; 67. an electric push rod; 68. a guide ring; 7. a fixed rod; 8. a driving rod; 9. and (5) placing a rack.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
Referring to fig. 1-4, the application provides a method for producing municipal buried cable, the cleaning mechanism 4 comprises a first motor 41, one end of an output shaft of the first motor 41 is fixedly connected with a rotating rod 42 through a coupling, the surface of the first motor 41 is fixedly connected with a fixed disc 43 through a supporting rod, through grooves are formed in the fixed disc 43, four through grooves are formed in the through grooves, a rotating ring 44 is rotatably connected in the through grooves, a cleaning cotton sleeve 45 is fixedly connected to the inner wall of the rotating ring 44, two sides of the fixed disc 43 are slidably connected with the surface of the rotating ring 44 through L-shaped rods, one side of the fixed disc 43 is provided with a groove, one end of the rotating rod 42 penetrates through the groove and extends to the inside of the groove, one end of the rotating rod 42 is fixedly connected with a gear 46, the gear 46 is meshed with the surface of the rotating ring 44 through teeth, two sides of the surface of the rotating ring 44 are provided with sliding grooves matched with the L-shaped rods, one end of the L-shaped rod is slidably connected with the inner wall of the sliding grooves, the blowing mechanism 5 comprises a blowing disc 51 and 52, the inner wall of the blowing disc is fixedly connected with the cleaning cotton sleeve 45, two sides of the rotating disc are fixedly connected with the L-shaped rod are fixedly connected with the sliding grooves, one end 52 is fixedly connected with the air outlet 51 of the air inlet 54 is connected with the air outlet 51 of the air inlet 54, the air outlet 54 is communicated with the air outlet 54 of the air outlet 54, and the air outlet 54 is communicated with the air outlet 54.
Through the cooperation setting of above-mentioned structure, can get off the dust clearance that will adhere on the wire, will clean away simultaneously and blow away, keep away from insulating metal wire, can avoid the dust spot to twist into the cable and cause its surface wear to influence the problem that follow-up cable used.
Example two
Referring to the drawings, the winding mechanism 6 includes a supporting frame 61, a winding roller 62 is rotatably connected to the inside of the supporting frame 61, a fixing frame 63 is fixedly connected to the top of the supporting frame 61, a second motor 64 is fixedly connected to the front side of the fixing frame 63, a threaded rod 65 is rotatably connected between the front side and the back side of the inner wall of the fixing frame 63 through a bearing, a sliding block 66 is connected to the surface of the threaded rod 65 in a threaded manner, two sides of the sliding block 66 are slidably connected to the inner wall of the fixing frame 63 through bumps, an electric push rod 67 is fixedly connected to the top of the sliding block 66, a guide ring 68 is fixedly connected to the extending end of the electric push rod 67, and one end of an output shaft of the second motor 64 is fixedly connected to one end of the threaded rod 65 through a coupling.
Through the cooperation setting of above-mentioned structure, can twine the winding with the cable after the transposition to can adjust cable tensioning force, avoid the cable to loosely twine in the surface of wind-up roll 62, can realize that the cable is evenly twined, improve rolling efficiency and quality.
Example III
Referring to fig. 1, a fixing rod 7 is fixedly connected to the other side of the fixing disc 43, one end of the fixing rod 7 penetrates through the blowing disc 51 and extends to one side of the blowing disc 51, one end of the fixing rod 7 located at one side of the blowing disc 51 is fixedly connected with a tightening disc 3, a driving rod 8 is fixedly connected to the inside of the pay-off disc 2, one end of the driving rod 8 is fixedly connected with one side of the first motor 41, a placing frame 9 is rotatably connected between two sides of the inner wall of the pay-off disc 2, and the top end and the bottom of the pay-off wheel 1 are rotatably connected with the inner wall of the placing frame 9.
Through the cooperation setting of above-mentioned structure, can realize insulating metal wire's unwrapping wire transposition work.
And all that is not described in detail in this specification is well known to those skilled in the art.
The application also discloses a production method of the municipal buried cable, which specifically comprises the following steps:
s1, drawing and annealing of monofilaments: drawing a copper rod material, and annealing after drawing;
s2, twisting the conductor: forming an interweaving state of the annealed metal wires in a given direction, and twisting the annealed metal wires into a metal conductor;
s3, insulating extrusion: extruding the insulating layer on an extruder to form an insulating layer on the outer surface of the metal conductor so as to prepare an insulating metal wire;
s4, cabling: winding an insulated metal wire on the surface of a paying-off wheel 1, sequentially penetrating one end of the insulated metal wire through a paying-off disc 2, a fixed disc 43 and a tightening disc 3, cleaning dust on the insulated metal wire through a cleaning mechanism 4 and a blowing mechanism 5, controlling the paying-off disc 2 to rotate so as to twist a plurality of insulated metal wires to obtain a cable, and finally winding the cable by a winding mechanism 6, and simultaneously filling and binding the cable;
s5, an outer sheath: the anti-corrosion coating is extruded to form a sheath and is sleeved on the outer side of the cable.
The working principle of the application is as follows: when the novel paying-off device is used, a plurality of insulated metal wires are wound on the surface of the paying-off wheel 1, one end of each insulated metal wire sequentially penetrates through a through hole in the paying-off disc 2, the cleaning cotton sleeve 45 and the tightening disc 3, the driving rod 8 is controlled to rotate through an external control motor, then the paying-off disc 2 rotates, and the tightening disc 3 rotates so as to twist the plurality of metal wires to obtain a cable, and the part is the prior art;
in the stranding process, the first motor 41 is started, so that the first motor 41 drives the rotating rod 42 to rotate, then the rotating rod 42 drives the gear 46 to rotate, the gear 46 drives the rotating ring 44 to rotate in the through groove through teeth, the cleaning cotton sleeve 45 can be driven to rotate through the rotating ring 44 to clean the surface of the metal wire, dust can be cleaned, meanwhile, the blower 52 is started, the blower 52 conveys filtered dry gas into the blower disc 51 through the air outlet pipe 54, and then the filtered dry gas is blown out to the surface of the metal wire through the air blowing holes 55 on the surface of the blower disc 51, so that the dust is thoroughly cleaned;
the second motor 64 is started and the wind-up roller 62 is controlled to rotate, the wind-up roller 62 carries out winding operation on the cable passing through the guide ring 68, the second motor 64 drives the threaded rod 65 to rotate, then the threaded rod 65 drives the sliding block 66 to move linearly back and forth, the cable can be uniformly wound, the electric push rod 67 is started, the extending end of the electric push rod 67 drives the guide ring 68 to move up and down, and accordingly the tensioning force of the cable can be controlled according to requirements, and the situation that the winding effect is poor due to loosening of the cable is avoided.
The foregoing describes one embodiment of the present application in detail, but the description is only a preferred embodiment of the present application and should not be construed as limiting the scope of the application. All equivalent changes and modifications within the scope of the present application are intended to be covered by the present application.

Claims (8)

1. A production method of a municipal buried cable is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, drawing and annealing of monofilaments: drawing a copper rod material, and annealing after drawing;
s2, twisting the conductor: forming an interweaving state of the annealed metal wires in a given direction, and twisting the annealed metal wires into a metal conductor;
s3, insulating extrusion: extruding the insulating layer on an extruder to form an insulating layer on the outer surface of the metal conductor so as to prepare an insulating metal wire;
s4, cabling: winding an insulated metal wire on the surface of a paying-off wheel (1), sequentially penetrating one end of the insulated metal wire through the paying-off disc (2), a fixed disc (43) and a tightening disc (3), removing dust on the insulated metal wire through a cleaning mechanism (4) and a blowing mechanism (5), controlling the paying-off disc (2) to rotate so as to twist a plurality of insulated metal wires to obtain a cable, and finally winding the cable by a winding mechanism (6), and simultaneously filling and binding the cable;
s5, an outer sheath: the anti-corrosion coating is extruded to form a sheath and is sleeved on the outer side of the cable.
2. The method for producing a municipal buried cable according to claim 1, wherein: the cleaning mechanism (4) comprises a first motor (41), one end of an output shaft of the first motor (41) is fixedly connected with a rotating rod (42) through a coupler, the surface of the first motor (41) is fixedly connected with a fixed disc (43) through a supporting rod, through grooves are formed in the fixed disc (43), the through grooves are formed in the inner parts of the through grooves, rotating rings (44) are connected in a rotating mode, cleaning cotton sleeves (45) are fixedly connected to the inner walls of the rotating rings (44), two sides of the fixed disc (43) are connected with the surfaces of the rotating rings (44) in a sliding mode through L-shaped rods, one side of the fixed disc (43) is provided with grooves, one end of the rotating rod (42) penetrates through the grooves and extends to the inside of the grooves, one end of the rotating rod (42) located inside the grooves is fixedly connected with gears (46), and the gears (46) are meshed with the surfaces of the rotating rings (44) through teeth.
3. The method for producing a municipal buried cable according to claim 2, wherein: both sides of the surface of the rotating ring (44) are provided with sliding grooves matched with the L-shaped rods, and one ends of the L-shaped rods are in sliding connection with the inner walls of the sliding grooves.
4. The method for producing a municipal buried cable according to claim 1, wherein: the air blowing mechanism (5) comprises an air blowing disc (51) and an air blower (52), the air inlet of the air blower (52) is fixedly connected with a filter screen (53), an air outlet of the air blower (52) is communicated with an air outlet pipe (54), the top end of the air outlet pipe (54) is communicated with the bottom of the air blowing disc (51), and an air blowing hole (55) is formed in the surface of the air blowing disc (51).
5. The method for producing a municipal buried cable according to claim 1, wherein: the winding mechanism (6) comprises a supporting frame (61), a winding roller (62) is rotatably connected in the supporting frame (61), and a fixing frame (63) is fixedly connected to the top of the supporting frame (61).
6. The method for producing a municipal buried cable according to claim 5, wherein: the front of mount (63) is fixedly connected with second motor (64), be connected with threaded rod (65) through the bearing rotation between the front of mount (63) inner wall and the back, and the surface thread connection of threaded rod (65) has sliding block (66).
7. The method for producing a municipal buried cable according to claim 6, wherein: the both sides of sliding block (66) are through the inner wall sliding connection of lug and mount (63), the top fixedly connected with electric putter (67) of sliding block (66), and the end fixedly connected with guide ring (68) that stretches out of electric putter (67), the one end of second motor (64) output shaft is through the one end fixed connection of shaft coupling and threaded rod (65).
8. The method for producing a municipal buried cable according to claim 1, wherein: the utility model discloses a pay-off reel, including fixed disk (43), rack (9) are connected in the rotation between the both sides of fixed disk (7), and the one end of fixed disk (7) runs through blowing disk (51) and extends to one side of blowing disk (51), one end fixedly connected with tightening disk (3) that fixed disk (7) are located blowing disk (51) one side, the inside fixedly connected with actuating lever (8) of pay-off reel (2), and one end and one side fixed connection of first motor (41) of actuating lever (8), rotate between the both sides of pay-off reel (2) inner wall and be connected with rack (9), the top and the bottom of pay-off reel (1) rotate with the inner wall of rack (9).
CN202310674627.4A 2023-06-08 2023-06-08 Production method of municipal underground cable Pending CN116798700A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310674627.4A CN116798700A (en) 2023-06-08 2023-06-08 Production method of municipal underground cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310674627.4A CN116798700A (en) 2023-06-08 2023-06-08 Production method of municipal underground cable

Publications (1)

Publication Number Publication Date
CN116798700A true CN116798700A (en) 2023-09-22

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Application Number Title Priority Date Filing Date
CN202310674627.4A Pending CN116798700A (en) 2023-06-08 2023-06-08 Production method of municipal underground cable

Country Status (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117637253A (en) * 2024-01-04 2024-03-01 穿越电缆集团有限公司 Stranded wire device for cable production
CN117831858A (en) * 2023-12-20 2024-04-05 江苏华创线缆有限公司 Copper wire processing automatic split charging system for special cable
CN117854845A (en) * 2024-03-07 2024-04-09 小熊猫线缆有限公司 Flexible aluminum alloy cable processing is with restrainting hank machine
CN117831858B (en) * 2023-12-20 2024-06-07 江苏华创线缆有限公司 Copper wire processing automatic split charging system for special cable

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117831858A (en) * 2023-12-20 2024-04-05 江苏华创线缆有限公司 Copper wire processing automatic split charging system for special cable
CN117831858B (en) * 2023-12-20 2024-06-07 江苏华创线缆有限公司 Copper wire processing automatic split charging system for special cable
CN117637253A (en) * 2024-01-04 2024-03-01 穿越电缆集团有限公司 Stranded wire device for cable production
CN117637253B (en) * 2024-01-04 2024-05-10 穿越电缆集团有限公司 Stranded wire device for cable production
CN117854845A (en) * 2024-03-07 2024-04-09 小熊猫线缆有限公司 Flexible aluminum alloy cable processing is with restrainting hank machine
CN117854845B (en) * 2024-03-07 2024-05-03 小熊猫线缆有限公司 Flexible aluminum alloy cable processing is with restrainting hank machine

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