CN117476291B - Wire core monofilament stranding equipment for photovoltaic cable processing - Google Patents
Wire core monofilament stranding equipment for photovoltaic cable processing Download PDFInfo
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- CN117476291B CN117476291B CN202311830175.0A CN202311830175A CN117476291B CN 117476291 B CN117476291 B CN 117476291B CN 202311830175 A CN202311830175 A CN 202311830175A CN 117476291 B CN117476291 B CN 117476291B
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- 230000017105 transposition Effects 0.000 claims description 60
- 230000007246 mechanism Effects 0.000 claims description 49
- 238000003825 pressing Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 13
- 244000309464 bull Species 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 238000005452 bending Methods 0.000 abstract description 8
- 238000005096 rolling process Methods 0.000 description 18
- 239000004020 conductor Substances 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0285—Pretreatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0292—After-treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention relates to the technical field of photovoltaic cable processing equipment, in particular to wire core monofilament stranding equipment for photovoltaic cable processing, which comprises a stranding supporting seat, wherein a branching support is fixedly connected to the side wall of the stranding supporting seat, an annular concave sliding plate is fixedly connected to the side wall of the branching support, and a bearing frame is fixedly connected to the top of the stranding supporting seat. According to the invention, when the photovoltaic cable stranded wires are needed, a worker firstly installs a plurality of groups of cable core coils at the outer side of the paying-off roller, pulls out the single-wire cable core from the paying-off rollers, the cable core contacts with the compacting plate, sequentially passes through the positioning rings and the branching inclined holes, uniformly passes out of the stranding cavity, the angle between the positioning rings and the branching inclined holes is small, the bending degree of the cable core in the stranding process is reduced, and the cable core is prevented from being broken at the bending position due to overlarge stress in the stranding process.
Description
Technical Field
The invention relates to the technical field of photovoltaic cable processing equipment, in particular to wire core monofilament stranding equipment for photovoltaic cable processing.
Background
After the photovoltaic cable is electrified, the electric energy is consumed by the resistor to generate heat, the service lives of the insulating layer and the protective layer material are influenced along with the temperature rise, in order to ensure that the cable runs efficiently, a plurality of cable cores are twisted together by using a monofilament twisting device when the photovoltaic cable is processed, so that the section of the photovoltaic cable is increased, meanwhile, the cable is also flexible and reliable, the cable is convenient to produce, transport, install and lay, the cable is made of one or more conductors which are mutually insulated and an insulating protective layer which are covered by the insulating layer, the electric power or information is transmitted to the conductors at the other place from one place, the cables which are similar to ropes and are formed by twisting a plurality of or a plurality of groups of conductors (at least two conductors in each group) are mutually insulated, and are twisted around a center, and the twisting mode of the cable cores is mainly used for twisting a plurality of groups of single-strand wires through a single-component wire coil and then fed into a stranding machine for twisting and forming.
The problem that current monofilament transposition equipment can't lead to the sinle silk to twist between play line end and the transposition subassembly in step, can't make the sinle silk keep better state before the transposition, and then lead to the sinle silk impaired before the transposition, thereby the quality of the cable of this equipment transposition processing has been influenced, current equipment has not in time gathered together the cable of transposition, also have not compressed tightly, thereby make the cable compactness of equipment transposition processing not strong, the drawing power of cable does not pull, can not adjust the speed in the core course of working, thereby make the cable of this equipment transposition not even enough, the bending degree of stranded electric wire is great, cause the drawing of electric wire extremely easily, reduce machining efficiency, and the cable conductor inner core that forms through this mode transposition is whole comparatively loose, the transposition is not inseparable, the finished product quality is poor.
Disclosure of Invention
The invention aims to provide a wire core monofilament stranding device for processing a photovoltaic cable, which is used for solving the problems in the background art.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to wire core monofilament stranding equipment for photovoltaic cable processing, which comprises a stranding supporting seat, wherein a branching support is fixedly connected to the side wall of the stranding supporting seat, an annular concave sliding plate is fixedly connected to the side wall of the branching support, a bearing frame is fixedly connected to the top of the stranding supporting seat, and the equipment further comprises:
the wire core twisting mechanism comprises a wire tube rotationally connected to the side wall of the bearing frame, the outer wall of the wire tube is fixedly connected with a connecting rotating plate, the outer surface of the connecting rotating plate is fixedly connected with a twisting disc, the outer wall of the twisting disc is fixedly connected with a plurality of positioning rings, the outer wall of the wire tube is provided with a branching inclined hole, the middle shaft of the outer wall of the wire tube is provided with a twisting cavity, the inner wall of the twisting cavity is communicated with the inner wall of the branching inclined hole, and the inner wall of the wire tube is in rolling connection with a rolling ball;
the branching bearing mechanism comprises an annular sliding block which is connected onto the inner wall of the annular concave sliding plate in a sliding manner, the inner wall of the annular sliding block is fixedly connected with a disc plate, the outer surface of the disc plate is fixedly connected with a placing frame, the side wall of the placing frame is rotationally connected with a paying-off roller, the inner wall of the disc plate is fixedly connected with a transmission connecting piece, and the side wall of the transmission connecting piece is fixedly connected with the side wall of the connecting rotating plate.
Further, the branching bearing mechanism further comprises a supporting frame fixedly connected to the outer surface of the placing disc plate, the side wall of the supporting frame is rotationally connected with a connecting shaft, the outer wall of the connecting shaft is fixedly connected with a pressing plate, the outer surface of the pressing plate is fixedly connected with a pressing spring, and one end, away from the pressing plate, of the side wall of the pressing spring is fixedly connected with the side wall of the supporting frame.
Further, the top of transposition supporting seat is provided with actuating mechanism, and actuating mechanism includes the mount of fixed connection on the transposition supporting seat top, and the inner wall fixedly connected with driving motor of mount, driving motor's output fixedly connected with dwang, and the lateral wall cover of dwang is equipped with the threaded rod, the inner wall of threaded rod and the outer wall fixed connection of dwang, the outer wall meshing of threaded rod is connected with annular pinion rack, the inner wall of annular pinion rack and the outer wall fixed connection of lead-in pipe.
Further, the lateral wall of transposition supporting seat is provided with wire reel mechanism, and wire reel mechanism includes fixed bolster on the transposition supporting seat lateral wall of fixed bolster fixedly connected with motor, the output fixedly connected with wire reel bull stick of motor.
Further, the outer wall rotation of coil bull stick is connected with the supporting ring frame, and the bottom of supporting ring frame and the lateral wall fixed connection of transposition supporting seat, the surface cover of coil bull stick is equipped with the reel.
Further, the coil mechanism further comprises a belt sleeved on the side wall of the coil rotating rod, the inner wall of the belt is in transmission connection with a rotating shaft, the outer wall of the rotating shaft is rotationally connected with a support, the bottom of the support is fixedly connected with the side wall of the twisted supporting seat, the outer wall of the rotating shaft is fixedly connected with a reciprocating threaded rotating rod, the side wall of the reciprocating threaded rotating rod is in threaded connection with a positioning guide piece, the side wall of the positioning guide piece is in sliding connection with a limiting sliding rod, and two ends of the limiting sliding rod are fixedly connected with the side wall of the support.
Further, the lateral wall of transposition supporting seat is provided with adjustment mechanism, and adjustment mechanism includes the limiting plate that slides of fixed connection on the transposition supporting seat top, and the top fixedly connected with connecting spring of transposition supporting seat, the one end fixedly connected with square slider of limiting plate that slides is kept away from to connecting spring.
Further, the side wall of the square sliding block is in sliding connection with the inner wall of the sliding limiting plate, an adjusting rod is rotationally connected to the center shaft of the side wall of the square sliding block, and a guide wheel is fixedly connected to the side wall of the adjusting rod.
The invention has the following beneficial effects:
1. this a sinle silk monofilament stranding equipment for photovoltaic cable processing when needs carry out photovoltaic cable stranded conductor, the workman is at first with multiunit cable core roll up the outside department of installing the paying off roller, pull out monofilament cable core from a plurality of paying off rollers, cable core and pressure strip contact, and pass a plurality of holding rings with a plurality of cable core in proper order, a plurality of separated time inclined hole, unify wear out from the transposition chamber, the angle between holding ring and the separated time inclined hole is little, reduce the bending degree of cable core's transposition in-process, avoid the wire core to fracture in the department of buckling because of the atress is too big at the in-process of transposition.
2. This a sinle silk monofilament stranding equipment for photovoltaic cable processing, after the cable core wears out the lead-in pipe, one end that will wear out is fixed on the reel, start driving motor, driving motor drives the dwang and rotates, can make the dwang drive the threaded rod and rotate, because the screw thread of threaded rod and the tooth meshing of annular pinion rack, thereby can make the threaded rod drive annular pinion rack and rotate, annular pinion rack drives the lead-in pipe and rotates on the carrier, make the lead-in pipe twine the cable core outside, drive the lead-in pipe and rotate when actuating mechanism, the lead-in pipe drives the drive connecting piece and rotates, the drive connecting piece drives and places the disc board and rotate, place the disc board and rotate on the wire placing roller through the rack, owing to place disc board and lead-in pipe simultaneous movement, the winding of cable core when having avoided the transposition effectively, and then solved the unable synchronous problem that leads to twist between lead-out line end and the lead-in pipe of traditional stranding equipment, and then can keep better state before the transposition of sinle silk, damage before the transposition of sinle silk, thereby improved the quality of the cable of this equipment stranded processing.
3. This a sinle silk monofilament stranding equipment for photovoltaic cable processing, the paying off roller is unwrapped wire when the transposition, sinle silk and hold-down plate contact, hold-down spring promotes the hold-down plate and compresses tightly the sinle silk of cable on the paying off roller, restricts the sinle silk of cable before the pair of stranding, prevents to place the disc board and receives unstable factor and loosen when rotating the sinle silk, influences machining efficiency, makes the sinle silk of equipment before the transposition tighten, further makes the cable toughness of this equipment transposition processing higher.
4. This a sinle silk monofilament stranding equipment for photovoltaic cable processing because when the hank, cable friction produces heat easily, and cable core wears out from the transposition chamber in the lead-in pipe, is equipped with the spin in the separated time inclined hole, and the spin contacts with the cable core that penetrates in the transposition chamber, produces rolling friction between cable core and the spin when the transposition, and then makes the motion resistance of cable core obtain reducing, does benefit to simultaneously and reduces the wearing and tearing degree on cable core surface.
5. This a sinle silk monofilament stranding equipment for photovoltaic cable processing, when need carry out the rolling to the cable after the transposition, the cable after the transposition is placed on the guide wheel, wear out in the guide piece from the location again, the motor drives the reel bull stick and rotates, thereby carry out the rolling to the cable core after fixing the stranding on the reel, when the reel pulls the cable, make square slider drive the dynamics of adjusting pole and guide wheel pair cable pulling through connecting spring, make this equipment can not extrude the cable damage that will twist, thereby the reliability that this equipment used, carry out independent drive through the motor, make the reel can adjust the moving speed of sinle silk and stranding back cable sinle silk, thereby make this equipment realize the different effects to cable sinle silk transposition, simultaneously, through adjusting sinle silk moving speed, and then adjust this stranding process, thereby improve the degree of consistency of this equipment stranding processing, simultaneously, drive pivot and reciprocal screw bull stick rotate, make reciprocal screw bull stick drive the guide piece and rotate, because of spacing the slider carries out the restriction to the guide piece, can make the location guide piece carry out reciprocating movement, twist on the cable wire after will be stranded evenly.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the conduit according to the present invention;
FIG. 3 is a schematic view of the overall structure of the branching bearing mechanism of the present invention;
FIG. 4 is an enlarged view of the branching carrying mechanism of the present invention;
FIG. 5 is a schematic cross-sectional view of the inventive wire core twisting mechanism;
FIG. 6 is a schematic diagram of a driving mechanism according to the present invention;
FIG. 7 is a schematic view of a coil mechanism according to the present invention;
fig. 8 is an enlarged view of the structure of the adjusting mechanism of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
in the figure: 101. twisting the supporting seat; 102. a branching bracket; 103. an annular concave slide plate; 104. a carrier; 2. a branching bearing mechanism; 201. an annular slide block; 202. placing a disc plate; 203. a placing rack; 204. a wire releasing roller; 205. a support frame; 206. a connecting shaft; 207. a compacting plate; 208. a compression spring; 209. a drive connection; 3. a wire core twisting mechanism; 301. connecting a rotating plate; 302. a twisting plate; 303. a positioning ring; 304. a line pipe; 305. branching inclined holes; 306. a stranding cavity; 307. a rolling ball; 4. a driving mechanism; 401. a fixing frame; 402. a driving motor; 403. a rotating lever; 404. a threaded rod; 405. an annular toothed plate; 5. a coil mechanism; 501. a fixed bracket; 502. a motor; 503. a coil rotating rod; 504. a support ring frame; 505. a reel; 506. a belt; 507. a rotating shaft; 508. a support; 509. a reciprocating threaded rotating rod; 510. positioning the guide member; 511. a limit slide bar; 6. an adjusting mechanism; 601. a slip limiting plate; 602. a connecting spring; 603. square slide block; 604. an adjusting rod; 605. and a guide wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-6, the invention discloses a wire core monofilament twisting device for processing a photovoltaic cable, which comprises a twisting support seat 101, wherein a wire separation support 102 is fixedly connected to the side wall of the twisting support seat 101, an annular concave sliding plate 103 is fixedly connected to the side wall of the wire separation support 102, a bearing frame 104 is fixedly connected to the top of the twisting support seat 101, and the device further comprises:
the wire core twisting mechanism 3 comprises a wire core twisting mechanism 304 which is rotationally connected to the side wall of the bearing frame 104, the outer wall of the wire core twisting mechanism 3 is fixedly connected with a connecting rotating plate 301, the outer surface of the connecting rotating plate 301 is fixedly connected with a twisting disc 302, the outer wall of the twisting disc 302 is fixedly connected with a plurality of positioning rings 303, a wire-separating inclined hole 305 is formed in the outer wall of the wire core twisting mechanism 304, the angle between the positioning rings 303 and the wire-separating inclined hole 305 is small, the bending degree of the cable wire core in the twisting process is reduced, the wire core is prevented from being broken at the bending position due to overlarge stress in the twisting process, a twisting cavity 306 is formed in the middle shaft of the outer wall of the wire core 304, the inner wall of the twisting cavity 306 is communicated with the inner wall of the wire-separating inclined hole 305, a rolling ball 307 is in rolling connection with the inner wall of the wire core 304, and is easy to generate heat due to the friction of the cable during twisting, the wire core penetrates out from the twisting cavity 306 in the wire core, a rolling ball 307 is arranged in the inclined hole 305, the rolling ball 307 is in contact with the cable core penetrating into the wire core in the twisting cavity 306, rolling friction is generated between the cable core and the rolling friction between the cable core and the rolling ball 307 during twisting, and the cable core is further reduced, and the movement resistance of the cable core is beneficial to the wear of the cable core is reduced, and the wear degree of the surface of the cable core is reduced;
the wire separation bearing mechanism 2 comprises an annular sliding block 201 which is slidingly connected to the inner wall of the annular concave sliding plate 103, the inner wall of the annular sliding block 201 is fixedly connected with a placing disc plate 202, the outer surface of the placing disc plate 202 is fixedly connected with a placing frame 203, the side wall of the placing frame 203 is rotationally connected with a paying-off roller 204, the inner wall of the placing disc plate 202 is fixedly connected with a transmission connecting piece 209, the side wall of the transmission connecting piece 209 is fixedly connected with the side wall of a connecting rotating plate 301, when a driving mechanism 4 drives a wire tube 304 to rotate, the wire tube 304 drives the transmission connecting piece 209 to rotate, the transmission connecting piece 209 drives the placing disc plate 202 to rotate, and the placing disc plate 202 and the wire tube 304 synchronously move through the placing frame 203 on the paying-off roller 204.
The branching bearing mechanism 2 further comprises a supporting frame 205 fixedly connected to the outer surface of the placing disc plate 202, a connecting shaft 206 is rotatably connected to the side wall of the supporting frame 205, a pressing plate 207 is fixedly connected to the outer wall of the connecting shaft 206, a worker firstly installs a plurality of groups of cable core coils on the outer sides of the paying-off rollers 204, single-wire cable cores are pulled out of the paying-off rollers 204, the cable cores are contacted with the pressing plate 207, a pressing spring 208 is fixedly connected to the outer surface of the pressing plate 207, one end of the side wall of the pressing spring 208, far away from the pressing plate 207, is fixedly connected with the side wall of the supporting frame 205, when the paying-off rollers 204 pay-off, the cable cores are contacted with the pressing plate 207, the pressing spring 208 pushes the pressing plate 207 to press the cable cores on the paying-off rollers 204, the cable cores before twisting are limited, the cable cores before the placing disc plate 202 are prevented from being loose due to unstable factors during rotation, the processing efficiency is affected, the cable cores before twisting of the device are enabled to be tight, and the cable tightening device is further enabled to have higher toughness in a twisting processing cable.
Example 2
The distinguishing feature from embodiment 1 is that,
referring to fig. 5-8, a driving mechanism 4 is disposed on top of the twisted supporting seat 101, the driving mechanism 4 includes a fixing frame 401 fixedly connected to the top of the twisted supporting seat 101, a driving motor 402 is fixedly connected to an inner wall of the fixing frame 401, an output end of the driving motor 402 is fixedly connected to a rotating rod 403, a threaded rod 404 is sleeved on a side wall of the rotating rod 403, an inner wall of the threaded rod 404 is fixedly connected to an outer wall of the rotating rod 403, an annular toothed plate 405 is connected to an outer wall of the threaded rod 404 in a meshed manner, an inner wall of the annular toothed plate 405 is fixedly connected to an outer wall of the cable pipe 304, after a cable core passes through the cable pipe 304, one end which passes through is fixed to a reel 505, the driving motor 402 is started, the rotating rod 403 is driven to rotate by the driving motor 402, the rotating rod 403 can be driven to rotate by the rotating rod 404, and the annular toothed plate 405 can be driven to rotate by the threaded rod 404, the cable core 304 is driven by the annular toothed plate 304 to rotate on the bearing frame 104.
The lateral wall of transposition supporting seat 101 is provided with wire reel mechanism 5, wire reel mechanism 5 includes fixed bolster 501 of fixed connection on the stranding supporting seat 101 lateral wall, the inner wall fixedly connected with motor 502 of fixed bolster 501, the output fixedly connected with wire reel bull stick 503 of motor 502, the outer wall rotation of wire reel bull stick 503 is connected with support ring frame 504, the bottom of support ring frame 504 and the lateral wall fixed connection of stranding supporting seat 101, the surface cover of wire reel bull stick 503 is equipped with reel 505, motor 502 drives wire reel bull stick 503 and rotates, thereby carry out the rolling to the cable core after fixing the transposition on reel 505, carry out the individual drive through motor 502, make reel 505 can adjust the moving speed of cable core after sinle silk and the transposition, thereby make this equipment realize the different effects to the cable core transposition, simultaneously, through adjusting the sinle silk moving speed, and then adjust this transposition process, thereby improve the degree of this equipment transposition processing.
The coil mechanism 5 further comprises a belt 506 sleeved on the side wall of the coil rotating rod 503, the inner wall of the belt 506 is in transmission connection with a rotating shaft 507, the outer wall of the rotating shaft 507 is in rotation connection with a support 508, the bottom of the support 508 is fixedly connected with the side wall of the stranding supporting seat 101, the outer wall of the rotating shaft 507 is fixedly connected with a reciprocating thread rotating rod 509, the side wall of the reciprocating thread rotating rod 509 is in threaded connection with a positioning guide 510, the side wall of the positioning guide 510 is in sliding connection with a limit sliding rod 511, two ends of the limit sliding rod 511 are fixedly connected with the side wall of the support 508, the rotating shaft 507 and the reciprocating thread rotating rod 509 are driven to rotate through the belt 506, the reciprocating thread rotating rod 509 drives the positioning guide 510 to rotate, and the positioning guide 510 is limited due to the limit sliding rod 511, so that the positioning guide 510 can reciprocate, and a stranded cable wire is uniformly wound on the winding wheel 505.
The lateral wall of transposition supporting seat 101 is provided with adjustment mechanism 6, adjustment mechanism 6 includes the slip limiting plate 601 of fixed connection on the transposition supporting seat 101 top, the top fixedly connected with coupling spring 602 of transposition supporting seat 101, the one end fixedly connected with square slider 603 of coupling spring 602 keeping away from slip limiting plate 601, the lateral wall of square slider 603 and the inner wall sliding connection of slip limiting plate 601, square slider 603's lateral wall axis department rotation is connected with adjusts pole 604, the lateral wall fixedly connected with guide wheel 605 of adjusting pole 604, when reel 505 pulls the cable conductor, make square slider 603 drive adjust pole 604 and guide wheel 605 carry out the regulation to the dynamics that the cable conductor was pulled through coupling spring 602, make this equipment can not extrude the cable that the transposition was come out and damage, thereby the reliability that this equipment was used has been improved.
When in use, when a photovoltaic cable is required to be stranded, a worker firstly installs a plurality of groups of cable core coils at the outer side of the paying-off roller 204, pulls out the single-wire cable core from the paying-off rollers 204, the cable core contacts with the compacting plate 207, and sequentially passes through the positioning rings 303, the branching inclined holes 305 uniformly pass out of the stranding cavity 306, the angle between the positioning rings 303 and the branching inclined holes 305 is small, the bending degree of the cable core in the stranding process is reduced, the cable core is prevented from being broken at the bending position due to overlarge stress in the stranding process, after the cable core passes out of the wire tube 304, one end which is penetrated out is fixed on the winding wheel 505, the driving motor 402 is started, the driving motor 402 drives the rotating rod 403 to rotate, the rotating rod 404 is driven to rotate by the rotating rod 403, and the threads of the threaded rod 404 are meshed with teeth of the annular toothed plate 405, thereby can make the threaded rod 404 drive annular pinion rack 405 rotate, annular pinion rack 405 drives the wire tube 304 and rotates on bearing frame 104, make wire tube 304 strand the cable core outside, when actuating mechanism 4 drives wire tube 304 and rotates, wire tube 304 drives transmission connecting piece 209 and rotates, transmission connecting piece 209 drives and places disc board 202 and rotate, place disc board 202 and rotate on paying off roll 204 through rack 203, because place disc board 202 and wire tube 304 synchronous motion, the winding of cable core when having effectively avoided the transposition, and then the problem that traditional stranding equipment can't lead to the synchronization to lead to the twisting of wire core between wire outlet end and the wire tube 304, and then make the wire core keep better state before the transposition, avoid the wire core to damage before the transposition, thereby improve the quality of the cable of this equipment stranding processing;
when the wire paying-off roller 204 is used for paying off during twisting, the wire core is contacted with the pressing plate 207, the pressing spring 208 pushes the pressing plate 207 to press the cable wire core on the wire paying-off roller 204, the cable wire core before twisting is limited, the cable wire core before twisting is prevented from being loose due to unstable factors when the disc plate 202 is placed and rotated, the processing efficiency is influenced, the cable wire core before twisting of the equipment is enabled to be tensioned, the toughness of the cable subjected to twisting processing of the equipment is further higher, and because heat is easy to generate due to friction of the cable during twisting, the cable wire core penetrates out of the twisting cavity 306 in the wire through pipe 304, the rolling ball 307 is arranged in the wire separating inclined hole 305, the rolling ball 307 is contacted with the cable wire core penetrating into the twisting cavity 306, rolling friction is generated between the cable wire core and the rolling ball 307 during twisting, so that the movement resistance of the cable wire core is reduced, and the abrasion degree of the surface of the cable wire core is reduced;
when the twisted cable is required to be wound, the twisted cable is placed on the guide wheel 605 and then penetrates out of the positioning guide piece 510, the motor 502 drives the wire winding rotating rod 503 to rotate, so that the twisted cable core fixed on the reel 505 is wound, when the reel 505 pulls the cable, the square sliding block 603 drives the adjusting rod 604 and the guide wheel 605 to adjust the pulling force of the cable through the connecting spring 602, the device can not squeeze and damage the twisted cable, the reliability of the device is improved, the motor 502 is used for independent driving, the reel 505 can adjust the moving speed of the wire core and the twisted cable core, the device can achieve different twisting effects of the cable core, meanwhile, the moving speed of the wire core is adjusted, the twisting process is adjusted, so that the twisting uniformity of the device is improved, meanwhile, the belt 506 drives the rotating shaft 507 and the reciprocating threaded rotating rod 509 to drive the positioning guide piece 510 to rotate, the limiting slide rod 511 limits the positioning guide piece 510, and the positioning guide piece 510 can move to reciprocate on the reel 505, and the cable core is uniformly twisted.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (6)
1. The utility model provides a sinle silk monofilament transposition equipment for photovoltaic cable processing, includes transposition supporting seat (101), transposition supporting seat (101) lateral wall fixedly connected with separated time support (102), the lateral wall fixedly connected with annular concave slide (103) of separated time support (102), the top fixedly connected with of transposition supporting seat (101) bears frame (104), its characterized in that still includes:
the wire core stranding mechanism (3), wire core stranding mechanism (3) is including rotating wire pipe (304) of being connected on the lateral wall of bearing frame (104), the outer wall fixedly connected with of wire pipe (304) is connected with swivel plate (301), the surface fixedly connected with transposition dish (302) of connection swivel plate (301), the outer wall fixedly connected with of transposition dish (302) a plurality of holding ring (303), separated time inclined hole (305) have been seted up to the outer wall of wire pipe (304), stranded chamber (306) have been seted up to the outer wall axis department of wire pipe (304), the inner wall in stranded chamber (306) and the inner wall intercommunication setting of separated time inclined hole (305), the inner wall roll connection of wire pipe (304) has spin (307);
the wire separating bearing mechanism (2), the wire separating bearing mechanism (2) comprises an annular sliding block (201) which is connected to the inner wall of the annular concave sliding plate (103) in a sliding manner, the inner wall of the annular sliding block (201) is fixedly connected with a placing disc plate (202), the outer surface of the placing disc plate (202) is fixedly connected with a placing frame (203), the side wall of the placing frame (203) is rotationally connected with a paying-off roller (204), the inner wall of the placing disc plate (202) is fixedly connected with a transmission connecting piece (209), and the side wall of the transmission connecting piece (209) is fixedly connected with the side wall of the connecting rotating plate (301);
the branching bearing mechanism (2) further comprises a supporting frame (205) fixedly connected to the outer surface of the disc plate (202), a connecting shaft (206) is rotatably connected to the side wall of the supporting frame (205), a pressing plate (207) is fixedly connected to the outer wall of the connecting shaft (206), a pressing spring (208) is fixedly connected to the outer surface of the pressing plate (207), and one end, far away from the pressing plate (207), of the side wall of the pressing spring (208) is fixedly connected with the side wall of the supporting frame (205);
the top of transposition supporting seat (101) is provided with actuating mechanism (4), actuating mechanism (4) are including fixed connection mount (401) on transposition supporting seat (101) top, the inner wall fixedly connected with driving motor (402) of mount (401), the output fixedly connected with dwang (403) of driving motor (402), the lateral wall cover of dwang (403) is equipped with threaded rod (404), the inner wall of threaded rod (404) and the outer wall fixed connection of dwang (403), the outer wall meshing of threaded rod (404) is connected with annular pinion rack (405), the inner wall of annular pinion rack (405) and the outer wall fixed connection of lead-in tube (304).
2. A core monofilament stranding apparatus for use in photovoltaic cable processing as claimed in claim 1, wherein: the side wall of transposition supporting seat (101) is provided with coil of wire mechanism (5), coil of wire mechanism (5) are including fixed bolster (501) of fixed connection on the side wall of transposition supporting seat (101), the inner wall fixedly connected with motor (502) of fixed bolster (501), the output fixedly connected with coil of wire bull stick (503) of motor (502).
3. A core monofilament stranding apparatus for use in photovoltaic cable processing as claimed in claim 2, wherein: the outer wall rotation of coil bull stick (503) is connected with support ring frame (504), the bottom of support ring frame (504) is connected with the lateral wall fixed connection of transposition supporting seat (101), the surface cover of coil bull stick (503) is equipped with reel (505).
4. A core monofilament stranding apparatus for use in photovoltaic cable processing as claimed in claim 3, wherein: the coil mechanism (5) further comprises a belt (506) sleeved on the side wall of the coil rotating rod (503), a rotating shaft (507) is connected to the inner wall of the belt (506) in a transmission mode, a support (508) is connected to the outer wall of the rotating shaft (507) in a rotating mode, the bottom of the support (508) is fixedly connected with the side wall of the twisted supporting seat (101), a reciprocating threaded rotating rod (509) is fixedly connected to the outer wall of the rotating shaft (507), a positioning guide piece (510) is connected to the side wall of the reciprocating threaded rotating rod (509) in a threaded mode, a limiting sliding rod (511) is connected to the side wall of the positioning guide piece (510) in a sliding mode, and two ends of the limiting sliding rod (511) are fixedly connected with the side wall of the support (508).
5. The core monofilament stranding apparatus for use in photovoltaic cable processing of claim 4, wherein: the side wall of transposition supporting seat (101) is provided with adjustment mechanism (6), adjustment mechanism (6) are including fixed connection limiting plate (601) that slides on transposition supporting seat (101) top, the top fixedly connected with coupling spring (602) of transposition supporting seat (101), one end fixedly connected with square slider (603) of limiting plate (601) is kept away from to coupling spring (602).
6. The core monofilament stranding apparatus for use in photovoltaic cable processing of claim 5, wherein: the side wall of square slider (603) is connected with the inner wall sliding of sliding limiting plate (601), the lateral wall axis department rotation of square slider (603) is connected with regulation pole (604), the lateral wall fixedly connected with guide wheel (605) of regulation pole (604).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311830175.0A CN117476291B (en) | 2023-12-28 | 2023-12-28 | Wire core monofilament stranding equipment for photovoltaic cable processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311830175.0A CN117476291B (en) | 2023-12-28 | 2023-12-28 | Wire core monofilament stranding equipment for photovoltaic cable processing |
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| CN117476291A CN117476291A (en) | 2024-01-30 |
| CN117476291B true CN117476291B (en) | 2024-03-12 |
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| CN202311830175.0A Active CN117476291B (en) | 2023-12-28 | 2023-12-28 | Wire core monofilament stranding equipment for photovoltaic cable processing |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114267494A (en) * | 2021-12-10 | 2022-04-01 | 江苏浦漕科技股份有限公司 | Aluminum alloy flexible photovoltaic cable stranding equipment and stranding method thereof |
| CN114420381A (en) * | 2022-02-08 | 2022-04-29 | 苏州霍纳能源技术有限公司 | A sinle silk monofilament transposition equipment for photovoltaic cable processing |
| CN114823002A (en) * | 2022-06-27 | 2022-07-29 | 南洋电缆（天津）有限公司 | Cable core deviation prevention equipment for cable production |
| CN218548082U (en) * | 2022-06-13 | 2023-02-28 | 河北顺成线缆有限公司 | Power cable core stranded wire branching device convenient to use |
| CN219457231U (en) * | 2023-03-27 | 2023-08-01 | 安徽拓鼎科技有限公司 | Wire twisting device for power cable core |
-
2023
- 2023-12-28 CN CN202311830175.0A patent/CN117476291B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114267494A (en) * | 2021-12-10 | 2022-04-01 | 江苏浦漕科技股份有限公司 | Aluminum alloy flexible photovoltaic cable stranding equipment and stranding method thereof |
| CN114420381A (en) * | 2022-02-08 | 2022-04-29 | 苏州霍纳能源技术有限公司 | A sinle silk monofilament transposition equipment for photovoltaic cable processing |
| CN218548082U (en) * | 2022-06-13 | 2023-02-28 | 河北顺成线缆有限公司 | Power cable core stranded wire branching device convenient to use |
| CN114823002A (en) * | 2022-06-27 | 2022-07-29 | 南洋电缆（天津）有限公司 | Cable core deviation prevention equipment for cable production |
| CN219457231U (en) * | 2023-03-27 | 2023-08-01 | 安徽拓鼎科技有限公司 | Wire twisting device for power cable core |
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| Publication number | Publication date |
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| CN117476291A (en) | 2024-01-30 |
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