CN117637253A - Stranded wire device for cable production - Google Patents

Stranded wire device for cable production Download PDF

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Publication number
CN117637253A
CN117637253A CN202410011073.4A CN202410011073A CN117637253A CN 117637253 A CN117637253 A CN 117637253A CN 202410011073 A CN202410011073 A CN 202410011073A CN 117637253 A CN117637253 A CN 117637253A
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China
Prior art keywords
box
air inlet
air
dust
wire
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Granted
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CN202410011073.4A
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Chinese (zh)
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CN117637253B (en
Inventor
蔡军涛
蔡光炜
陶家席
褚晓辉
卢志峰
郝高雷
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Crossing Cable Group Co ltd
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Crossing Cable Group Co ltd
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Priority to CN202410011073.4A priority Critical patent/CN117637253B/en
Publication of CN117637253A publication Critical patent/CN117637253A/en
Application granted granted Critical
Publication of CN117637253B publication Critical patent/CN117637253B/en
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Abstract

The invention discloses a wire twisting device for cable production, which relates to the technical field of cable production, wherein one side of the inner parts of an upper limit box and a lower limit box is provided with an air inlet cavity, the other side of the inner parts of the upper limit box and the lower limit box is provided with a dust collection cavity, one side of the air inlet cavity is provided with an air injection hole, a ventilation box is arranged between a rotating disc and a winding disc, one side of the inner part of the ventilation box is provided with an air inlet bin, and the other side of the ventilation box is provided with the dust collection bin.

Description

Stranded wire device for cable production
Technical Field
The invention relates to the technical field of cable production, in particular to a stranded wire device for cable production.
Background
The cable stranding equipment is a device for producing wires, cables and the like, wherein a plurality of thin wires or a plurality of thin wires are mutually wound to form a cable, so that a plurality of single conductors are twisted into one strand, the technical requirement of wires is met, and the stranding machine can be generally divided into a single strander, a pair strander, a high-speed strander, a back-twisting machine, a cage strander, a frame strander, a tubular strander, a disc strander and the like according to the stranding mode.
When the cable is produced and manufactured, a plurality of wires can be placed once by the paying-off cylinder when the wires are placed, but when the wires are placed, the looseness of different wires is different, the quality of a finally stranded product is reduced when the wires are stranded, dust is unavoidably adsorbed on the outer sides of the stranded wires when the wires are stranded, if the dust contains hard substances, the hard substances easily damage a protective layer on the outer sides of the wires when the wires are stranded, and the later covering of an outer insulating layer of the wires is not facilitated.
Disclosure of Invention
The invention provides a stranded wire device for cable production, which can effectively solve the problems that a plurality of wires can be placed at one time when a wire is placed on a wire placing cylinder in the prior art, but the looseness of different wires can be different when the wires are placed, the quality of a finally stranded product is reduced when the wires are stranded due to the looseness of the different wires, dust is unavoidably adsorbed on the outer sides of the stranded wires when the wires are stranded, and if the dust contains hard substances, the hard substances easily damage a protective layer on the outer sides of the wires when the wires are stranded, and the later coverage of an outer insulating layer is unfavorable.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a stranded conductor device for cable production, includes the mounting base, the unwrapping wire section of thick bamboo is installed to mounting base top one end, unwrapping wire section of thick bamboo one end rotates and installs the rolling disc, wire wheel is evenly installed to rolling disc one side, coiling disc one side is installed, the extruder is installed to coiling disc one side, be provided with cooling dust removal subassembly between rolling disc and the coiling disc, cooling dust removal subassembly includes the support frame;
the support frame is evenly arranged on the outer side of the rotating disc, the adjusting electric push rod is arranged at the top end of the support frame, the output end of the adjusting electric push rod is connected with an upper limit box, a connecting seat is arranged at the bottom of the upper limit box, an adjusting screw rod is rotatably arranged at the bottom of the connecting seat, guide slide bars are arranged at two sides of the connecting seat, the bottom of the adjusting screw rod is connected with a lower limit box, a connecting block is arranged at the top of the lower limit box, the bottom of the adjusting screw rod is connected with the connecting block through threads, guide lugs are welded at two sides of the connecting block, and the guide slide bars are in sliding connection with adjacent guide lugs;
an air inlet cavity is arranged on one side of the inner parts of the upper limit box and the lower limit box, a dust collection cavity is arranged on the other side of the inner parts of the upper limit box and the lower limit box, an air injection hole is formed on one side of the air inlet cavity, a dust collection hole is formed on one side of the dust collection cavity, an air inlet pipe is connected to one side of the air inlet cavity on the lower limit box, a dust collection pipe is connected to one side of the dust collection cavity on the lower limit box, the dust collection device is characterized in that one side of an air inlet cavity on the upper limit box is connected with an air inlet three-way pipe, one side of a dust collection cavity on the upper limit box is connected with an air suction three-way pipe, one end of the air inlet three-way pipe is embedded into the opening end of an adjacent air inlet pipe, and one end of the air suction three-way pipe is embedded into the opening end of the adjacent dust collection pipe.
Preferably, the upper limit box and the lower limit box are both uniformly provided with rotating seats, wire blocking wheels are rotatably connected in the rotating seats, and return springs are connected between the wire blocking wheel rotating ends and the rotating seats.
Preferably, a ventilation box is arranged between the rotating disc and the winding disc, an air inlet bin is arranged on one side of the inside of the ventilation box, a dust collection bin is arranged on the other side of the inside of the ventilation box, a sealing ring is rotationally connected between the outside of the air inlet bin and the ventilation box, air supply pipes are uniformly connected to the outside of the sealing ring on one side of the air inlet bin, dust exhaust pipes are uniformly connected to the outside of the sealing ring on one side of the dust collection bin, the other ends of the air supply pipes are embedded into the other ends of adjacent air inlet three-way pipes, and the other ends of the dust exhaust pipes are embedded into the other ends of the adjacent air inlet three-way pipes;
the refrigerating pipe is arranged in the air inlet bin, a communicating box is connected with an opening at the bottom of the air inlet bin, a refrigerator is arranged on one side of the communicating box, and the output end of the refrigerator is connected with the refrigerating pipe;
an air inlet is formed in one side of the air inlet bin, an air collecting box is connected to the outer side of the air inlet, an air feeding pump is mounted on one side of the air ventilating box, the output end of the air feeding pump is connected with the bottom of the air collecting box, and the input end of the air feeding pump is electrically connected with the output end of an external power supply.
Preferably, the dust collection bin bottom trompil is connected with the collection box, the inside slidable mounting of collection box has the box of taking out, the inside one end activity joint of box of taking out has the filter screen, the aspiration pump is installed to collection box one side, the aspiration pump air extraction end is connected with collection box one end, aspiration pump input and external power source output electric connection.
Preferably, the cleaning brush is uniformly arranged in the sealing ring positioned at the outer side of the dust collection bin, and the bottom of the cleaning brush is attached to the inner side of the dust collection bin.
Preferably, the input end of the adjusting electric push rod is electrically connected with the output end of the external power supply, and the outer side of the guiding slide rod is a smooth surface;
the contact surface between the air inlet three-way pipe and the adjacent air inlet pipe is tightly fit, and the contact surface between the air inlet three-way pipe and the adjacent dust suction pipe is tightly fit;
the air supply pipe is tightly attached to the contact surface between the adjacent air inlet three-way pipe, and the dust exhaust pipe is tightly attached to the contact surface between the adjacent air inlet three-way pipe.
Preferably, one end of the top of the mounting base is provided with a uniform winding assembly, and the uniform winding assembly comprises a mounting frame;
the mounting base is characterized in that a mounting frame is mounted at one end of the top of the mounting base, a translation opening is formed in the top of the mounting frame, sliding blocks are slidably mounted at two ends of the translation opening, a moving gear is rotatably mounted at the top of the sliding block, a linkage block is connected to one side of the sliding block, a bidirectional screw rod is rotatably mounted at one side of the bottom of the translation opening, two ends of the bidirectional screw rod are connected with the linkage block through threads, a rotating handle is connected to one end of the bidirectional screw rod, a moving motor is mounted at the bottom of the linkage block, the output end of the moving motor is connected with a rotating shaft of an adjacent moving gear, and a chain belt is connected between the two moving gears;
the two sides of the top of the mounting frame are provided with movable sliding rods, the outer sides of the movable sliding rods are in sliding sleeve connection with connecting lugs, a sliding frame is connected between the connecting lugs, a following sliding block is arranged in the sliding frame in a sliding manner, the top of the chain belt is connected with a rotating rod, the following sliding block is in rotating connection with the rotating rod, the top of the sliding frame is provided with a mounting base, and two ends of the top of the mounting base are rotatably provided with rotating rollers;
lifting column is installed to mounting bracket one side, lifting column top rotates installs flexible interior pole, transfer motor is installed at lifting column one side top, transfer motor output is connected with flexible interior pole one end, the locating hole has evenly been seted up to flexible interior pole both sides, flexible outer tube has been slided and cup jointed in flexible interior pole outside, the fixed orifices has been seted up to flexible outer tube both sides, be connected with fixing bolt between fixed orifices and the corresponding locating hole, flexible outer tube top is connected with the transfer board, the transfer board both ends rotate and install the winding pole, the winding motor is installed at transfer board both ends, the winding motor output is connected with adjacent winding pole one end, winding pole outside fixed mounting has the wire reel.
Preferably, the lifting cylinder is installed to lifting column one side, the lifting cylinder output is connected with lifting column one side, lifting column one side welding has spacing slider, spacing slide rail is installed to lifting column one side, spacing slider embedding is inside spacing slide rail.
Preferably, the longitudinal section of the sliding block is I-shaped, two sides of the sliding block are tightly attached to two sides of the translation opening, and the input end of the mobile motor is electrically connected with the output end of the external power supply.
Preferably, the outer side of the movable slide bar is a smooth curved surface, the inner side of the slide frame and the longitudinal section of the following slide block are in a cross shape which is mutually matched, and the inner side of the slide frame and the outer side of the following slide block are smooth planes;
the transfer motor is electrically connected with the winding motor input end and the external power supply output end.
Compared with the prior art, the invention has the beneficial effects that:
1. the device comprises a cooling and dedusting assembly, wherein an upper limit box and a lower limit box are driven by an adjusting electric push rod to move, so that the adjusting electric push rod can be adjusted according to the loosening degree of a wire passing through the upper limit box and the lower limit box, when the wire is loosened, the corresponding wire is tightened by corresponding adjusting the operation of the electric push rod, when the wire is too tight, the wire is loosened by corresponding adjusting the operation of the electric push rod, the wire is prevented from being knotted during twisting, and the twisting quality of the wire is improved;
the sprayed cool air blows off dust outside the wire, under the action of the air suction pump, the blown dust enters the dust collection cavity through the dust collection hole, then enters the dust collection bin through the dust collection pipe, the air suction three-way pipe and the dust discharge pipe, finally, the dust in the dust collection bin falls into the suction box in the collection box under the action of the air suction pump, the suction box collects the dust, hard substances in the dust are prevented from damaging a protective layer on the surface of the wire during stranding, the effect of covering a later insulating layer is better, and the quality of a produced cable is improved;
meanwhile, when the paying-off cylinder drives the wires to be twisted, the refrigerating pipe refrigerates, the air supply pump conveys external air into the air collecting box, the external air is in contact with the refrigerating pipe, so that the external air is cooled, cooled air is conveyed into the air supply pipe from the air inlet bin, flows into the air inlet cavities in the upper limit box and the lower limit box respectively through the air inlet three-way pipe and the air inlet pipe, finally is sprayed out from the air spraying holes, and sprayed cold air blows the surfaces of the wires, so that heat on the surfaces of the wires is taken away, the temperature generated by friction between the wires and the device is prevented from accumulating in twisted products, and the cooling speed of the cooling device on the cable after extrusion molding of a subsequent extruder is influenced.
2. The cable winding device comprises a winding motor, a winding rod, a winding shaft, a winding disc, a moving motor, a sliding block, a sliding frame, a chain belt, a rotating roller, a sliding block, a winding rod, a winding disc, a winding belt, a moving gear, a chain belt, a sliding block and a chain belt, wherein the cable passes through the middle of the two rotating rollers;
when the winding of the wire spool at one end of the transfer plate is completed, the cable is cut off, and the transfer motor drives the transfer plate to rotate, so that the wire spool at the other end of the transfer plate moves to the winding position, the wire spool can be quickly replaced, the time interval for replacing the wire spool is shorter, and the production efficiency is improved;
when the wire reels of different specifications are to be replaced, the bidirectional screw rod is driven to rotate through the rotating handle, the distance between the movable gears is changed, the moving range of the rotating roller is changed for the chain belt, the telescopic outer tube is pulled in a matched mode, two ends of the wire reels are aligned with two ends of the chain belt, the fixing bolts are utilized for fixing, and when the movable motor drives the rotating roller to move, the cable can be uniformly wound on the wire reels of different specifications, so that the application range of the device is wider.
To sum up, keep off line wheel in cooling dust removal subassembly keeps apart wire and last spacing box and lower spacing box both sides, avoid the wire to take place the friction with last spacing box and lower spacing box both sides and cause the damage of wire, lift cylinder drive lift post in the even wire winding subassembly goes up and down along spacing slide rail, make the cable of wire reel outside winding equal with the cable height of extruder output, avoid the vertical difference in height to produce between extruder output and the wire reel outside, cause the excessive bending of cable, two subassemblies protect wire and finished product cable of wanting the transposition respectively in the cable production process, further improved the quality of production cable.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the mounting structure of the winding disc of the present invention;
FIG. 3 is a schematic diagram of a cooling and dedusting assembly according to the present invention;
FIG. 4 is a schematic view of the mounting structure of the adjusting electric putter of the present invention;
FIG. 5 is a cross-sectional view of a venting cassette of the present invention;
FIG. 6 is a schematic view of the structure A from FIG. 5 of the present invention;
FIG. 7 is a schematic view of the structure of the invention from FIG. 5;
FIG. 8 is a schematic view of the mounting structure of the drawer of the present invention;
FIG. 9 is a schematic view of the B structure from FIG. 8 of the present invention;
FIG. 10 is a schematic view of a uniform wire wrap assembly of the present invention;
FIG. 11 is a schematic view of the mounting structure of the bi-directional screw of the present invention;
FIG. 12 is a schematic view of the mounting structure of the transfer plate of the present invention;
reference numerals in the drawings: 1. a mounting base; 2. paying-off cylinder; 3. a rotating disc; 4. a wire guide wheel; 5. a winding disc; 6. an extruder;
7. the cooling and dedusting assembly; 701. a support frame; 702. adjusting an electric push rod; 703. an upper limit box; 704. a rotating seat; 705. a wire blocking wheel; 706. a return spring; 707. a connecting seat; 708. adjusting a screw rod; 709. a guide slide bar; 710. a connecting block; 711. a guide lug; 712. a lower limit box; 713. an air inlet cavity; 714. a gas injection hole; 715. a dust collection cavity; 716. an air inlet pipe; 717. a dust collection pipe; 718. an air inlet three-way pipe; 719. an air suction three-way pipe; 720. a ventilation box; 721. an air inlet bin; 722. a dust collection bin; 723. a seal ring; 724. an air supply pipe; 725. a dust exhaust pipe; 726. a communicating box; 727. a refrigeration tube; 728. a refrigerating machine; 729. an air inlet; 730. a gas collection box; 731. an air supply pump; 732. a collection box; 733. drawing a box; 734. a filter screen; 735. an air extracting pump; 736. a cleaning brush; 737. dust collection holes;
8. a uniform winding assembly; 801. a mounting frame; 802. a translation port; 803. a sliding block; 804. a moving gear; 805. a linkage block; 806. a two-way screw rod; 807. a rotating handle; 808. a moving motor; 809. a chain belt; 810. moving the slide bar; 811. a connecting lug; 812. a carriage; 813. following the slider; 814. a rotating lever; 815. a mounting base; 816. a rotating roller; 817. lifting columns; 818. a lifting cylinder; 819. a limit sliding block; 820. a limit sliding rail; 821. a telescopic inner rod; 822. a transfer motor; 823. a telescopic outer tube; 824. a fixing hole; 825. a transfer plate; 826. winding a rod; 827. winding a motor; 828. a wire spool; 829. and positioning holes.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples: as shown in fig. 1-12, the invention provides a technical scheme of a wire twisting device for cable production, which comprises a mounting base 1, wherein a wire paying-off cylinder 2 is mounted at one end of the top of the mounting base 1, a rotating disc 3 is rotatably mounted at one end of the wire paying-off cylinder 2, a wire guiding wheel 4 is uniformly mounted at one side of the rotating disc 3, a winding disc 5 is mounted at one side of the rotating disc 3, an extruder 6 is mounted at one side of the winding disc 5, a cooling and dust removing assembly 7 is arranged between the rotating disc 3 and the winding disc 5, the cooling and dust removing assembly 7 comprises a supporting frame 701, an adjusting electric push rod 702, an upper limit box 703, a rotating seat 704, a wire blocking wheel 705, a return spring 706, a connecting seat 707, an adjusting screw 708, a guide slide rod 709, a connecting block 710, a guide lug 711, a lower limit box 712, an air inlet cavity 713, 714, a dust collecting cavity 715, an air inlet pipe 716, a dust collecting pipe 717, an air inlet three-way pipe 718, an air inlet three-way pipe 719, an air inlet box 720, an air inlet cabin 721, a dust collecting cabin 722, a sealing ring 723, an air inlet pipe 724, a dust discharging pipe 725, a communication box 726, an air inlet 727, an air-collecting box 732, an air suction box 732, a suction pump 731, a suction pump 733, a suction pump and a cleaning pump 733;
the support frame 701 is uniformly arranged on the outer side of the rotating disc 3, the adjusting electric push rod 702 is arranged on the top end of the support frame 701, the output end of the adjusting electric push rod 702 is connected with the upper limit box 703, the bottom of the upper limit box 703 is provided with the connecting seat 707, the bottom of the connecting seat 707 is rotatably provided with the adjusting screw rod 708, the two sides of the connecting seat 707 are provided with the guide slide rods 709, the bottom of the adjusting screw rod 708 is connected with the lower limit box 712, the top of the lower limit box 712 is provided with the connecting block 710 through threads, the bottom of the adjusting screw rod 708 is connected with the connecting block 710 through threads, the two sides of the connecting block 710 are welded with the guide lugs 711, the guide slide rods 709 are in sliding connection with the adjacent guide lugs 711, and the outer side of the guide slide rods 709 is a smooth surface, so that the friction resistance between the guide slide rods 709 and the guide lugs 711 is reduced;
the input end of the adjusting electric push rod 702 is electrically connected with the output end of an external power supply, the adjusting electric push rod 702 can drive the upper limit box 703 and the lower limit box 712 to move, so that the adjusting electric push rod 702 can be adjusted according to the loosening degree of the wires passing through the upper limit box 703 and the lower limit box 712, when the wires are loosened, the corresponding wires are tightened by corresponding to the operation of the adjusting electric push rod 702, and when the wires are too tight, the corresponding wires are loosened by corresponding to the operation of the adjusting electric push rod 702, so that the quality of products is improved;
the two ends of the upper limit box 703 and the lower limit box 712 are uniformly provided with a rotating seat 704, a wire blocking wheel 705 is rotatably connected inside the rotating seat 704, and a return spring 706 is connected between the rotating end of the wire blocking wheel 705 and the rotating seat 704;
when wires pass through holes on the winding disc 5 from holes on the rotating disc 3 and respectively penetrate through the insides of the adjacent upper limit box 703 and lower limit box 712, the wire blocking wheel 705 can isolate the wires from the two sides of the upper limit box 703 and the lower limit box 712, so that the wires are prevented from being damaged due to friction between the wires and the two sides of the upper limit box 703 and the lower limit box 712, and when the wires are contacted with the wire blocking wheel 705, the elasticity of the return spring 706 is utilized to ensure that the wire blocking wheel 705 has a larger relaxation space, so that the joint between the wires and the wire blocking wheel 705 is prevented from being excessively bent;
an air inlet cavity 713 is formed in one side of the interiors of the upper limit box 703 and the lower limit box 712, a dust suction cavity 715 is formed in the other side of the upper limit box 703, an air injection hole 714 is formed in one side of the air inlet cavity 713, a dust suction hole 737 is formed in one side of the dust suction cavity 713 on the lower limit box 712, an air inlet pipe 716 is connected to one side of the dust suction cavity 713 on the lower limit box 712, an air inlet three-way pipe 718 is connected to one side of the air inlet cavity 713 on the upper limit box 703, an air suction three-way pipe 719 is connected to one side of the dust suction cavity 715 on the upper limit box 703, one end of the air inlet three-way pipe 718 is embedded in the opening end of the adjacent air inlet pipe 716, and one end of the air suction three-way pipe 719 is embedded in the opening end of the adjacent dust suction pipe 717;
the contact surface between the air inlet three-way pipe 718 and the adjacent air inlet pipe 716 is tightly fit, and the contact surface between the air inlet three-way pipe 719 and the adjacent dust suction pipe 717 is tightly fit;
the air tightness between the air inlet three-way pipe 718 and the air inlet pipe 716 is better, so that air fed into the air inlet three-way pipe 718 and the air inlet pipe 716 is prevented from leaking from the joint, and air fed into the air inlet three-way pipe 719 and the air inlet pipe 717 is prevented from leaking from the joint;
a ventilation box 720 is arranged between the rotating disc 3 and the winding disc 5, an air inlet bin 721 is arranged on one side of the inside of the ventilation box 720, a dust collection bin 722 is arranged on the other side of the inside of the ventilation box 720, a sealing ring 723 is rotatably connected between the outside of the air inlet bin 721 and the dust collection bin 722 and the ventilation box 720, an air supply pipe 724 is uniformly connected to the outside of the sealing ring 723 on one side of the air inlet bin 721, a dust exhaust pipe 725 is uniformly connected to the outside of the sealing ring 723 on one side of the dust collection bin 722, the other end of the air supply pipe 724 is embedded into the other end of the adjacent air inlet three-way pipe 718, and the other end of the dust exhaust pipe 725 is embedded into the other end of the adjacent air suction three-way pipe 719;
the contact surface between the air supply pipe 724 and the adjacent air inlet three-way pipe 718 is tightly jointed, the contact surface between the dust exhaust pipe 725 and the adjacent air inlet three-way pipe 719 is tightly jointed, so that the air tightness is better, and the gas is prevented from overflowing from the joint between the two;
a cleaning brush 736 is uniformly arranged in the sealing ring 723 positioned outside the dust collection bin 722, and the bottom of the cleaning brush 736 is attached to the inner side of the dust collection bin 722;
the paying-off drum 2 drives the rotating disc 3 to rotate when in operation, under the connection effect of the supporting frame 701, the air supply pipe 724 and the dust exhaust pipe 725, the rotating disc 3 drives the sealing ring 723 to rotate, the sealing ring 723 rotates to drive the connected cleaning brush 736 to move, and the movement of the cleaning brush 736 can clean dust adhered to the inner side of the dust collection bin 722 to prevent dust accumulation from blocking the dust collection bin 722;
the refrigerating tube 727 is arranged in the air inlet bin 721, the communicating box 726 is connected with the bottom opening of the air inlet bin 721, the refrigerator 728 is arranged on one side of the ventilating box 720, and the output end of the refrigerator 728 is connected with the refrigerating tube 727;
an air inlet 729 is formed in one side of the air inlet bin 721, an air collecting box 730 is connected to the outer side of the air inlet 729, an air feeding pump 731 is mounted on one side of the air ventilating box 720, the output end of the air feeding pump 731 is connected with the bottom of the air collecting box 730, the input end of the air feeding pump 731 is electrically connected with the output end of an external power supply, and the air feeding pump 731 operates to convey external air into the air collecting box 730 and then enters the air inlet bin 721 through the air inlet 729;
the bottom of the dust collection bin 722 is provided with a hole which is connected with a collection box 732, a suction box 733 is slidably arranged in the collection box 732, one end of the interior of the suction box 733 is movably clamped with a filter screen 734, one side of the collection box 732 is provided with a suction pump 735, the suction end of the suction pump 735 is connected with one end of the collection box 732, and the input end of the suction pump 735 is electrically connected with the output end of an external power supply;
the suction pump 735 operates to enable the inside of the collection box 732 to form a negative pressure environment, so that air and dust in the dust collection bin 722 enter the suction box 733, the suction box 733 collects the dust, the filter screen 734 can isolate the dust, and the dust is prevented from entering the suction pump 735 to damage the suction pump 735;
the top end of the mounting base 1 is provided with a uniform winding component 8, and the uniform winding component 8 comprises a mounting frame 801, a translation port 802, a sliding block 803, a moving gear 804, a linkage block 805, a bidirectional screw rod 806, a rotating handle 807, a moving motor 808, a chain belt 809, a moving slide bar 810, a connecting lug 811, a sliding frame 812, a following slide block 813, a rotating rod 814, a mounting base 815, a rotating roller 816, a lifting column 817, a lifting cylinder 818, a limit slide block 819, a limit slide rail 820, a telescopic inner rod 821, a transfer motor 822, a telescopic outer tube 823, a fixing hole 824, a transfer plate 825, a winding rod 826, a winding motor 827, a winding disc 828 and a positioning hole 829;
the mounting frame 801 is mounted at one end of the top of the mounting base 1, the translation opening 802 is formed in the top of the mounting frame 801, the sliding blocks 803 are slidably mounted at two ends of the translation opening 802, the moving gear 804 is rotatably mounted at the top of the sliding block 803, the linkage block 805 is connected to one side of the sliding block 803, the bidirectional screw rod 806 is rotatably mounted at one side of the bottom of the translation opening 802, two ends of the bidirectional screw rod 806 are connected with the linkage block 805 through threads, the rotating handle 807 is connected to one end of the bidirectional screw rod 806, the moving motor 808 is mounted at the bottom of one linkage block 805, the output end of the moving motor 808 is connected with the rotating shaft of the adjacent moving gear 804, and the chain belt 809 is connected between the two moving gears 804;
the movable slide bars 810 are arranged on two sides of the top of the mounting frame 801, connecting lugs 811 are sleeved on the outer sides of the movable slide bars 810 in a sliding mode, a sliding frame 812 is connected between the connecting lugs 811, a following sliding block 813 is slidably arranged in the sliding frame 812, a rotating rod 814 is connected to the top of the chain belt 809, the following sliding block 813 is rotatably connected with the rotating rod 814, a mounting base 815 is arranged on the top of the sliding frame 812, and rotating rollers 816 are rotatably arranged at two ends of the top of the mounting base 815;
the outer side of the movable slide bar 810 is a smooth curved surface, so that the friction resistance between the movable slide bar 810 and the connecting lug 811 is reduced, the inner side of the sliding frame 812 and the longitudinal section of the following sliding block 813 are in a cross shape which is mutually matched, the inner side of the sliding frame 812 and the outer side of the following sliding block 813 are smooth planes, and the following sliding block 813 can slide in the sliding frame 812 smoothly;
the input end of the mobile motor 808 is electrically connected with the output end of an external power supply, the mobile motor 808 operates to drive the mobile gear 804 to rotate so as to drive the chain belt 809 to rotate, under the connection action of the rotating rod 814, the chain belt 809 slides in the sliding frame 812 along with the sliding block 813, the chain belt 809 drives the rotating roller 816 to move back and forth, and the rotating roller 816 changes the winding position of the cable on the wire spool 828 so that the cable is uniformly wound on the wire spool 828;
the longitudinal section of the sliding block 803 is I-shaped, two sides of the sliding block 803 are tightly attached to two sides of the translation opening 802, so that the sliding block 803 can stably and smoothly move in the translation opening 802, the sliding block 803 can be adjusted according to the length of the wire spool 828, and the moving range of the rotating roller 816 is adjusted by moving the sliding block 803 and replacing the chain belt 809, so that cables can be uniformly wound on the wire spools 828 with different specifications;
lifting columns 817 are installed on one side of the installation frame 801, telescopic inner rods 821 are rotatably installed at the tops of the lifting columns 817, a transfer motor 822 is installed at the tops of one side of the lifting columns 817, the output end of the transfer motor 822 is connected with one end of each telescopic inner rod 821, positioning holes 829 are evenly formed in two sides of each telescopic inner rod 821, a telescopic outer pipe 823 is sleeved on the outer side of each telescopic inner rod 821 in a sliding mode, fixing holes 824 are formed in two sides of each telescopic outer pipe 823, fixing bolts are connected between the corresponding positioning holes 829 and the fixing holes 824, a transfer plate 825 is connected to the top end of each telescopic outer pipe 823, winding rods 826 are rotatably installed at two ends of each transfer plate 825, winding motors 827 are installed at the output ends of the corresponding winding rods 826, and winding discs 828 are fixedly installed on the outer sides of the winding rods 826;
the transfer motor 822 is electrically connected with the input end of the winding motor 827 and the output end of an external power supply, the winding motor 827 can drive the winding rod 826 and the outer wire spool 828 to rotate, the produced cable is wound, when the wire spool 828 at the outer side of one end of the winding rod 826 is wound, the next preparation wire spool 828 can be assembled at the outer side of the other end of the winding rod 826, so that the subsequent wire spool 828 can be replaced;
when the winding of the wire spool 828 at one end of the transfer plate 825 is completed, the cable is cut off, the transfer motor 822 drives the transfer plate 825 to rotate, so that the wire spool 828 at the other end of the transfer plate 825 moves to the winding position, the wire spool 828 can be quickly replaced, the time interval for replacing the wire spool 828 is shorter, and the production efficiency is improved;
a lifting cylinder 818 is arranged on one side of the lifting column 817, the output end of the lifting cylinder 818 is connected with one side of the lifting column 817, a limit slide block 819 is welded on one side of the lifting column 817, a limit slide rail 820 is arranged on one side of the lifting column 817, and the limit slide block 819 is embedded in the limit slide rail 820;
under the limiting action of the limiting slide block 819 and the limiting slide rail 820, the lifting cylinder 818 can drive the lifting column 817 to lift along the limiting slide rail 820, when the diameter of the cable wound on the outer side of the wire spool 828 is increased, the height of the cable wound on the outer side of the wire spool 828 is equal to that of the cable at the output end of the extruder 6, and excessive bending of the cable caused by the vertical height difference between the output end of the extruder 6 and the outer side of the wire spool 828 is avoided.
The working principle and the using flow of the invention are as follows: the wires penetrate through the inside of the adjacent upper limit box 703 and lower limit box 712 through the rotating disc 3 at one end of the paying-off barrel 2, the wires are separated by the upper limit box 703 and the lower limit box 712, and when the wires are twisted, the wires are prevented from being wound to influence the subsequent twisting among the wires;
the control and adjustment electric push rod 702 and the adjustment screw 708, under the limit action of the guide slide rod 709 and the guide lug 711, the lower limit box 712 moves along the guide slide rod 709, when the winding disc 5 is replaced, the height of the wire is changed, and the positions of the upper limit box 703 and the lower limit box 712 are adjusted, so that the application range of the upper limit box 703 and the lower limit box 712 is wider;
meanwhile, before the wires are twisted, the adjusting electric push rod 702 and the adjusting screw rod 708 are controlled, the adjusting electric push rod 702 drives the upper limit box 703 and the lower limit box 712 to move, so that the adjusting electric push rod 702 can adjust according to the loosening degree of the wires passing through the upper limit box 703 and the lower limit box 712, when the wires are loosened, the corresponding adjusting electric push rod 702 operates to tighten the corresponding wires, when the wires are too tight, the corresponding adjusting electric push rod 702 operates to loosen the wires, the wires are prevented from being knotted during twisting, and the twisting quality of the wires is improved;
when the paying-off cylinder 2 drives the wires to be twisted, the refrigerator 728, the air supply pump 731 and the air suction pump 735 are started, the refrigerator 728 operates, the refrigerating pipe 727 refrigerates, the air supply pump 731 conveys external air into the gas collecting box 730, the external air enters the air inlet bin 721 through the air inlet 729 and contacts with the refrigerating pipe 727, the external air is cooled, the cooled air is conveyed into the air supply pipe 724 from the air inlet bin 721, flows into the air inlet cavities 713 in the upper limit box 703 and the lower limit box 712 through the air supply pipe 724, the air inlet three-way pipe 718 and the air inlet pipe 716 respectively, and finally is sprayed out from the air spraying holes 714, the sprayed cold air blows the surfaces of the wires, takes away heat on the surfaces of the wires, cools the wires passing through, the temperature accumulation generated by friction between the wires and the device is avoided in the twisted product, and the cooling speed of the cable is influenced after the subsequent extruder extrusion is affected;
meanwhile, the sprayed cool air blows off the dust outside the wire, under the action of the air pump 735, the blown dust enters the dust collection cavity 715 through the dust collection hole 737, then enters the dust collection bin 722 through the dust collection pipe 717, the air suction three-way pipe 719 and the dust exhaust pipe 725, finally the dust in the dust collection bin 722 falls into the suction box 733 in the collection box 732 under the action of the air pump 735, the suction box 733 collects the dust, the filter screen 734 isolates the dust, the dust is prevented from entering the air pump 735 to damage the air pump 735, after the dust in the suction box 733 is filled, the suction box 733 is drawn out from the collection box 732, the dust is removed, and the filter screen 734 is cleaned;
meanwhile, the pay-off drum 2 drives the rotating disc 3 to rotate during operation, under the connection effect of the support frame 701, the air supply pipe 724 and the dust exhaust pipe 725, the rotating disc 3 drives the sealing ring 723 to rotate, the sealing ring 723 rotates to drive the connected cleaning brush 736 to move, and the movement of the cleaning brush 736 can clean dust adhered to the inner side of the dust collection bin 722 to prevent dust accumulation from blocking the dust collection bin 722;
after the stranded wires are processed by the extruder 6, the extruder 6 wraps an insulating layer on the outer side of the stranded wires, after cooling, a cable finished product is formed, the cable finished product is output from the output end of the extruder 6, the cable passes through the middle of two rotating rollers 816, a moving motor 808 and a winding motor 827 are started, the winding motor 827 drives a winding rod 826 to rotate with a winding disc 828 on the outer side, the cable is wound on the outer side of the winding disc 828, the moving motor 808 drives a moving gear 804 to rotate, a chain belt 809 is driven to rotate, under the connecting action of the rotating rod 814, a following sliding block 813 slides in the sliding frame 812, the chain belt 809 drives the rotating rollers 816 to move back and forth, and the rotating rollers 816 change the winding position of the cable on the winding disc 828, so that the cable is uniformly wound on the winding disc 828;
when the diameter of the cable wound on the outer side of the wire spool 828 is increased, the lifting cylinder 818 drives the lifting column 817 to lift along the limiting sliding rail 820, so that the heights of the cable wound on the outer side of the wire spool 828 are equal to those of the cable at the output end of the extruder 6, and excessive bending of the cable caused by the vertical height difference between the output end of the extruder 6 and the outer side of the wire spool 828 is avoided;
when the winding of the wire spool 828 at one end of the transfer plate 825 is completed, the cable is cut off, the transfer motor 822 drives the transfer plate 825 to rotate, so that the wire spool 828 at the other end of the transfer plate 825 moves to the winding position, the wire spool 828 can be quickly replaced, the time interval for replacing the wire spool 828 is shorter, and the production efficiency is improved;
when the wire reels 828 with different specifications are to be replaced, the rotating handle 807 is rotated to drive the bidirectional screw rods 806 to rotate, the bidirectional screw rods 806 drive the linkage blocks 805 and the sliding blocks 803 to move, the distance between the moving gears 804 is changed, the sliding blocks 803 are adjusted according to the length of the wire reels 828, the chain belts 809 are replaced, the moving range of the rotating rollers 816 is further adjusted, fixing bolts are simultaneously taken out from the fixing holes 824 and the positioning holes 829, the telescopic outer tubes 823 are pulled to change the positions of the telescopic outer tubes 823 on the telescopic inner rods 821, the two ends of the wire reels 828 are aligned with the two ends of the chain belts 809, the fixing bolts are utilized to fix the wire reels, and when the moving motor 808 drives the rotating rollers 816 to move, cables can be uniformly wound on the wire reels 828 with different specifications, so that the application range of the device is wider.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a stranded conductor device for cable manufacture, includes mounting base (1), its characterized in that, unwrapping wire section of thick bamboo (2) are installed to mounting base (1) top one end, rolling disc (3) are installed in rotation of unwrapping wire section of thick bamboo (2) one end, wire wheel (4) are evenly installed to rolling disc (3) one side, coiling disc (5) are installed to rolling disc (3) one side, extruder (6) are installed to coiling disc (5) one side, be provided with cooling dust removal subassembly (7) between rolling disc (3) and coiling disc (5), cooling dust removal subassembly (7) include support frame (701);
the automatic feeding device is characterized in that a supporting frame (701) is evenly arranged on the outer side of the rotating disc (3), an adjusting electric push rod (702) is arranged at the top end of the supporting frame (701), an upper limit box (703) is connected to the output end of the adjusting electric push rod (702), a connecting seat (707) is arranged at the bottom of the upper limit box (703), an adjusting screw rod (708) is rotatably arranged at the bottom of the connecting seat (707), guide slide rods (709) are arranged at two sides of the connecting seat (707), a lower limit box (712) is connected to the bottom of the adjusting screw rod (708), a connecting block (710) is arranged at the top of the lower limit box (712), guide lugs (711) are welded to the two sides of the connecting block (710), and the guide slide rods (709) are slidably connected with the adjacent guide lugs (711);
the utility model discloses a dust collection device, including upper limit box (703) and lower limit box (712), upper limit box (712) is provided with air inlet chamber (713) with lower limit box (712) inside one side, the opposite side is provided with dust absorption chamber (715), air jet (714) have been seted up to air inlet chamber (713) one side, dust absorption hole (737) have been seted up to dust absorption chamber (715) one side, are located air inlet chamber (713) one side on lower limit box (712) is connected with dust absorption pipe (717), are located air inlet chamber (713) one side on upper limit box (703) is connected with air inlet three-way pipe (718), be located dust absorption chamber (715) one side on upper limit box (703) is connected with air suction three-way pipe (719), air inlet three-way pipe (718) one end imbeds in adjacent air inlet pipe (716) open end inside, air suction three-way pipe (719) one end imbeds in adjacent dust absorption pipe (717) open end inside.
2. The wire twisting device for cable production according to claim 1, wherein both ends of the upper limit box (703) and the lower limit box (712) are uniformly provided with rotating seats (704), wire blocking wheels (705) are rotatably connected inside the rotating seats (704), and return springs (706) are connected between rotating ends of the wire blocking wheels (705) and the rotating seats (704).
3. The wire twisting device for cable production according to claim 1, wherein a ventilation box (720) is installed between the rotating disc (3) and the winding disc (5), an air inlet bin (721) is arranged on one side of the inside of the ventilation box (720), a dust collection bin (722) is arranged on the other side of the inside of the ventilation box (720), a sealing ring (723) is rotatably connected between the outer sides of the air inlet bin (721) and the dust collection bin (722) and the ventilation box (720), air supply pipes (724) are uniformly connected to the outer sides of the sealing ring (723) on one side of the air inlet bin (721), dust discharge pipes (725) are uniformly connected to the outer sides of the sealing ring (723) on one side of the dust collection bin (722), the other ends of the air discharge pipes (724) are embedded into the other ends of adjacent air inlet three-way pipes (718), and the other ends of the dust discharge pipes (725) are embedded into the other ends of the adjacent air suction three-way pipes (719).
The refrigerating tube (727) is arranged in the air inlet bin (721), a communicating box (726) is connected with an opening at the bottom of the air inlet bin (721), a refrigerator (728) is arranged on one side of the ventilating box (720), and the output end of the refrigerator (728) is connected with the refrigerating tube (727);
an air inlet (729) is formed in one side of the air inlet bin (721), an air collecting box (730) is connected to the outer side of the air inlet (729), an air feeding pump (731) is arranged on one side of the air ventilating box (720), the output end of the air feeding pump (731) is connected with the bottom of the air collecting box (730), and the input end of the air feeding pump (731) is electrically connected with the output end of an external power supply.
4. The stranded wire device for cable production according to claim 3, wherein the bottom opening of the dust collection bin (722) is connected with a collection box (732), a suction box (733) is slidably installed inside the collection box (732), a filter screen (734) is movably clamped at one end inside the suction box (733), an air pump (735) is installed at one side of the collection box (732), an air suction end of the air pump (735) is connected with one end of the collection box (732), and an input end of the air pump (735) is electrically connected with an output end of an external power supply.
5. A wire twisting device for cable production according to claim 3, wherein a cleaning brush (736) is uniformly arranged in a sealing ring (723) positioned on the outer side of the dust collection bin (722), and the bottom of the cleaning brush (736) is attached to the inner side of the dust collection bin (722).
6. A stranded wire device for cable production according to claim 3, wherein an input end of said adjusting electric push rod (702) is electrically connected to an output end of an external power source, and an outer side of said guiding slide rod (709) is a smooth surface;
the contact surface between the air inlet three-way pipe (718) and the adjacent air inlet pipe (716) is tightly attached, and the contact surface between the air suction three-way pipe (719) and the adjacent dust suction pipe (717) is tightly attached;
the contact surface between the air supply pipe (724) and the adjacent air inlet three-way pipe (718) is tightly attached, and the contact surface between the dust exhaust pipe (725) and the adjacent air suction three-way pipe (719) is tightly attached.
7. The wire twisting device for cable production according to claim 1, wherein a uniform wire winding assembly (8) is arranged at one end of the top of the mounting base (1), and the uniform wire winding assembly (8) comprises a mounting frame (801);
the device comprises a mounting base (1), wherein a mounting frame (801) is mounted at one end of the top of the mounting base (1), a translation opening (802) is formed in the top of the mounting frame (801), sliding blocks (803) are slidably mounted at two ends of the translation opening (802), a movable gear (804) is rotatably mounted at the top of each sliding block (803), a linkage block (805) is connected to one side of each sliding block (803), a bidirectional screw rod (806) is rotatably mounted at one side of the bottom of each translation opening (802), two ends of each bidirectional screw rod (806) are connected with the corresponding linkage block (805) through threads, a rotating handle (807) is connected to one end of each bidirectional screw rod (806), a movable motor (808) is mounted at the bottom of each linkage block (805), the output ends of the movable motors (808) are connected with rotating shafts of adjacent movable gears (804), and chain belts (809) are connected between the movable gears (804);
the movable sliding rod (810) is arranged on two sides of the top of the mounting frame (801), connecting lugs (811) are sleeved on the outer side of the movable sliding rod (810) in a sliding mode, a sliding frame (812) is connected between the connecting lugs (811), a following sliding block (813) is arranged in the sliding frame (812) in a sliding mode, a rotating rod (814) is connected to the top of the chain belt (809), the following sliding block (813) is connected with the rotating rod (814) in a rotating mode, a mounting base (815) is arranged on the top of the sliding frame (812), and rotating rollers (816) are rotatably arranged at two ends of the top of the mounting base (815);
lifting column (817) are installed to mounting bracket (801) one side, flexible interior pole (821) is installed in lifting column (817) top rotation, transfer motor (822) are installed at lifting column (817) one side top, transfer motor (822) output is connected with flexible interior pole (821) one end, locating hole (829) have evenly been seted up to flexible interior pole (821) both sides, flexible outer tube (823) have been cup jointed in the flexible interior pole (821) outside slip, fixed orifices (824) have been seted up to flexible outer tube (823) both sides, be connected with fixing bolt between fixed orifices (824) and corresponding locating hole (829), flexible outer tube (823) top is connected with transfer board (825), transfer board (825) both ends rotation is installed winding pole (826), winding motor (827) are installed at transfer board (825) both ends, winding motor (827) output is connected with adjacent winding pole (826) one end, winding pole (826) outside fixed mounting has spool (828).
8. The stranded wire device for cable production of claim 7, wherein a lifting cylinder (818) is installed on one side of the lifting column (817), an output end of the lifting cylinder (818) is connected with one side of the lifting column (817), a limit slide block (819) is welded on one side of the lifting column (817), a limit slide rail (820) is installed on one side of the lifting column (817), and the limit slide block (819) is embedded in the limit slide rail (820).
9. The stranded wire device for cable production according to claim 7, wherein the sliding block (803) has an i-shaped longitudinal section, two sides of the sliding block (803) are tightly attached to two sides of the translation opening (802), and an input end of the mobile motor (808) is electrically connected with an output end of an external power supply.
10. The stranded wire device for cable production according to claim 7, wherein the outer side of the movable slide bar (810) is a smooth curved surface, the inner side of the slide frame (812) and the longitudinal section of the following slide block (813) are cross-shaped and mutually fit, and the inner side of the slide frame (812) and the outer side of the following slide block (813) are smooth planes;
the input ends of the transfer motor (822) and the winding motor (827) are electrically connected with the output end of the external power supply.
CN202410011073.4A 2024-01-04 2024-01-04 Stranded wire device for cable production Active CN117637253B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018090955A1 (en) * 2016-11-16 2018-05-24 深圳市联嘉祥科技股份有限公司 Device for manufacturing twisted-pair cable
CN114914036A (en) * 2022-06-17 2022-08-16 安徽中盛电气集团有限公司 Stranded conductor device for cable manufacture
CN219688971U (en) * 2023-04-25 2023-09-15 超远电缆有限公司 Fork type wire twisting machine for processing control cable
CN116779246A (en) * 2023-07-05 2023-09-19 安徽蒙特尔电缆集团有限公司 Wire twisting machine for power cable processing and use method thereof
CN116798700A (en) * 2023-06-08 2023-09-22 安徽鸿海电缆有限公司 Production method of municipal underground cable
CN116825445A (en) * 2023-07-03 2023-09-29 广州市明兴电缆有限公司 Twisting device for cable production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018090955A1 (en) * 2016-11-16 2018-05-24 深圳市联嘉祥科技股份有限公司 Device for manufacturing twisted-pair cable
CN114914036A (en) * 2022-06-17 2022-08-16 安徽中盛电气集团有限公司 Stranded conductor device for cable manufacture
CN219688971U (en) * 2023-04-25 2023-09-15 超远电缆有限公司 Fork type wire twisting machine for processing control cable
CN116798700A (en) * 2023-06-08 2023-09-22 安徽鸿海电缆有限公司 Production method of municipal underground cable
CN116825445A (en) * 2023-07-03 2023-09-29 广州市明兴电缆有限公司 Twisting device for cable production
CN116779246A (en) * 2023-07-05 2023-09-19 安徽蒙特尔电缆集团有限公司 Wire twisting machine for power cable processing and use method thereof

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