CN117799007A - Full-shape punching machine and using method thereof - Google Patents
Full-shape punching machine and using method thereof Download PDFInfo
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- CN117799007A CN117799007A CN202310388575.4A CN202310388575A CN117799007A CN 117799007 A CN117799007 A CN 117799007A CN 202310388575 A CN202310388575 A CN 202310388575A CN 117799007 A CN117799007 A CN 117799007A
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- 238000004080 punching Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims description 77
- 238000007599 discharging Methods 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
Abstract
The invention relates to the technical field of circuit board processing, in particular to a full-shape punching machine and a using method thereof. The FPC board to be processed is subjected to image acquisition by utilizing a precise vision system, the part needing punching is precisely positioned, the special-shaped hole processing is realized by controlling the punching die through software, and the FPC board to be processed has the function of punching holes in one step of a precision workpiece.
Description
Technical Field
The invention relates to the technical field of circuit board processing, in particular to a full-shape punching machine and a using method thereof.
Background
The punching processing of products such as traditional FPC, film panel, film circuit, film uses traditional punch press, and traditional punch press adopts the mode of processing lead screw to provide the drive to each device structure, and its inefficiency, the precision is poor, needs the manual work to fix a position when the material loading simultaneously, leads to the flitch production degree of difficulty higher. High labor cost, high product cost, high reject ratio and low safety.
In summary, it is necessary to invent a full-form punch and method of use.
Disclosure of Invention
Therefore, the invention provides the full-shape punching machine and the using method thereof, which aim to solve the problems that the traditional punching machine adopts a mode of processing a screw rod to drive each device structure, the efficiency is low, the precision is poor, and meanwhile, the positioning and the fixing are needed to be manually carried out during feeding, so that the production difficulty of a material plate is higher. High labor cost, high product cost, high reject ratio and low safety.
In order to achieve the above object, the present invention provides the following technical solutions: the full-shape punching machine comprises a frame, wherein a processing seat is fixed at the top end of the outer wall of the frame, a hood is arranged at the top end of the outer wall of the frame and positioned at the outer side of the processing seat, and punching assemblies for processing and punching a material plate are arranged at the front end and the rear end of the top end of the outer wall of the frame and positioned at the processing seat;
the punching assembly comprises a charging tray, an upper discharging part, a lower discharging part, a feeding clamp, a moving part and a punching part, wherein the charging tray is arranged at the top end of the outer wall of the frame and positioned at the front end of the charging tray, the upper discharging part is arranged at the front end of the outer wall of the processing seat and positioned above the charging tray, the moving part is arranged at the rear end of the outer wall of the processing seat, the feeding clamp is arranged at the front end of the moving part, and the punching part is fixed on the processing seat.
Preferably, the quantity that the charging tray set up is two, the charging tray is fixed in the outer wall front end both sides of frame, the outer wall front end of processing seat is fixed with the last unloading drive module that is used for the last unloading part of drive to remove, go up the unloading part and include the fixed plate, the quantity that the fixed plate set up is two, two the rear end of fixed plate all is fixed with and goes up unloading removal slider.
Preferably, the two fixed plates are connected with the outer wall of the feeding and discharging driving module in a sliding manner through the feeding and discharging movable sliding blocks, the lifting driving module is fixed on the top end of the outer wall of the fixed plate, the bottom output end of the lifting driving module penetrates through the lifting driving module and is fixedly connected with a clamping tray, and suction clamps are arranged on two sides of the outer wall of the clamping tray.
Preferably, the moving part comprises a cross beam, side driving modules are fixed on the top end of the outer wall of the frame and on two sides of the cross beam, side moving sliding blocks are fixed on the bottom end of the outer wall of the cross beam and above the side driving modules, and the side moving sliding blocks are slidably connected with the top ends of the outer walls of the side driving modules.
Preferably, the outer wall bottom end fixing of crossbeam has last drive module, feeding fixture includes the long arm, two the outer wall top rear side of long arm all through last removal slider and the outer wall bottom end fixing of last drive module, two the outer wall opposite side of long arm just keeps away from the one end of last drive module and all is fixed with fixed clamping jaw, the outer wall opposite side of long arm just keeps away from the equal sliding connection of one end of fixed clamping jaw has the removal clamping jaw.
Preferably, the punching component comprises an electric cylinder, a storage groove is formed in the center of the upper end and the lower end of the outer wall of the processing seat, the electric cylinder is arranged in the storage groove, and the top input end of the electric cylinder is connected with a driving motor.
Preferably, the diaphragm is installed to the outer wall bottom of electronic jar, the outer wall bottom below of diaphragm is provided with the drift, the bottom output of electronic jar passes the outer wall bottom of diaphragm and is fixed with the outer wall top of drift.
Preferably, a punching lower base is arranged at the top end of the outer wall of the frame and right below the punch, and a CCD camera is fixed at the rear end of the outer wall of the processing base and at a position corresponding to the punch.
Preferably, the outer wall top corner department of drift all is fixed with the direction slide bar, the upper end of direction slide bar all corresponds position department sliding connection with the outer wall top of diaphragm.
The application method of the full-shape punching machine comprises the following operation steps:
s1: firstly, a person needs to adjust and set the clamping position of a feeding clamp and the conveying position of a moving part through a PC control system on the device according to the size and the processing position of a material plate to be processed, and after the device is debugged, the person can place the material plate on a left material plate;
s2: then the PC control system controls the feeding and discharging driving module to enable the left fixing plate to move to the upper side of the left tray, then the left lifting driving module controls the left clamping tray to move downwards through the output end, the sucking clamp is matched to suck the tray, the lifting driving module lifts the tray upwards after sucking is finished, and then the feeding and discharging driving module moves the tray to the front side of the top end of the outer wall of the frame and to a position corresponding to the punch and puts down the tray;
s3: the PC control system drives the cross beam forwards through the side driving module, so that the cross beam can move the feeding clamp to two sides of the material plate, then the upper driving module enables the feeding clamp to move in the opposite direction to clamp the two sides of the material plate through the fixed clamping jaw and the movable clamping jaw, and after clamping is finished, the cross beam is controlled to move backwards, so that the material plate moves to the lower part of the punch;
s4: the position of the material plate can be positioned through the arranged CCD camera, then the PC control system controls the driving motor to start, so that the driving motor drives the electric cylinder to drive the punch to move up and down through the output end, the punch can finish punching the material plate when moving up and down at high speed, in the processing process, the positions of the feeding clamp and the material plate can be adjusted through the functions of the arranged side driving module and the upper driving module, and further punching processing can be performed on different positions of the material plate according to processing requirements;
s5: after the processing is finished, the feeding clamp can clamp the processed material plate to move to the feeding position, then the feeding clamp is opened to two sides, the set right side fixing plate can absorb the material plate through the lifting driving module and the clamping tray and is placed on the right side material tray, and the left side lifting driving module and the clamping tray can suck the material plate to move and then suck the new material plate again through the right side lifting driving module and the clamping tray to be placed at the feeding clamp to continue processing production.
The beneficial effects of the invention are as follows:
according to the invention, grabbing and fixing are realized through a mechanical device, so that a great deal of labor time is avoided. The FPC board to be processed is subjected to image acquisition by utilizing a precise vision system, the part needing punching is precisely positioned, the special-shaped hole processing is realized by controlling the punching die through software, and the FPC board to be processed has the function of punching holes in one step of a precision workpiece.
Drawings
FIG. 1 is a schematic perspective view of the present invention in front view;
FIG. 2 is a schematic perspective view of the hood-removed structure of the present invention;
FIG. 3 is a schematic view of the top view of FIG. 2 according to the present invention;
FIG. 4 is a schematic perspective view of the present invention with the processing seat removed;
FIG. 5 is a schematic perspective view of the connection of the moving part and the feed clamp in the present invention;
FIG. 6 is a schematic perspective view of a feed clamp according to the present invention;
FIG. 7 is a schematic perspective view of a punch assembly of the present invention;
fig. 8 is a schematic perspective view of the upper and lower feeding parts in the present invention.
In the figure: 100. a frame; 110. a hood; 200. a processing seat; 210. a fixing plate; 211. a lifting driving module; 212. clamping a material tray; 213. a material sucking clamp; 220. a material tray; 300. a cross beam; 310. a side drive module; 311. a side-shifting slide block; 320. an upper driving module; 400. a feeding clamp; 410. a long arm; 411. fixing the clamping jaw; 420. moving the clamping jaw; 500. an electric cylinder; 510. a driving motor; 520. a punch; 530. a cross plate; 540. a CCD camera.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Referring to fig. 1 to 8, the full-shape punching machine provided by the invention comprises a frame 100, a processing seat 200 is fixed at the top end of the outer wall of the frame 100, a hood 110 is arranged at the outer side of the processing seat 200 at the top end of the outer wall of the frame 100, punching components for processing and punching a material plate are arranged at the front end and the rear end of the outer wall of the frame 100 at the top end of the outer wall of the frame 100, the punching components comprise a material tray 220, an upper discharging component, a lower discharging component, a feeding fixture 400, a moving component and a punching component, the material tray 220 is arranged at the top end of the outer wall of the frame 100 and is positioned at the front end of the material tray 220, the material tray 220 arranged at the left side is used for placing the material plate to be processed, the material tray 220 arranged at the right side is used for placing the processed material plate, the upper discharging component is arranged at the front end of the outer wall of the processing seat 200 and is positioned above the material tray 220, the number of the material tray 220 is two, the tray 220 is fixed at two sides of the front end of the outer wall of the frame 100, the front end of the outer wall of the processing seat 200 is fixed with feeding and discharging driving modules for driving feeding and discharging components to move, the feeding and discharging components comprise two fixing plates 210, the fixing plates 210 are arranged to support the lifting driving modules 211 and the clamping tray 212, the rear ends of the two fixing plates 210 are fixed with feeding and discharging moving sliding blocks, the two fixing plates 210 are connected with the outer wall of the feeding and discharging driving modules in a sliding manner through the feeding and discharging moving sliding blocks, the feeding and discharging driving modules are arranged to drive the two fixing plates 210 to move at the front end of the outer wall of the processing seat 200, so that the feeding and discharging components can be removed from the left tray 220 or the processed feeding plates are placed on the tray 220 on the right side, the top end of the outer wall of the fixing plate 210 is fixed with the lifting driving modules 211, the bottom output end of the lifting driving module 211 passes through the lifting driving module 211 and is fixedly connected with a clamping tray 212, suction clamps 213 are arranged on two sides of the outer wall of the clamping tray 212, the lifting driving module 211 is arranged to control the clamping tray 212 to move up and down in order to control an electric mode, so that the clamping tray 212 can suck and fix a material plate through the suction clamps 213, and preferably, the arranged suction clamps 213 can be fixed in a clamping or vacuum suction mode;
the moving part is arranged at the rear end of the outer wall of the processing seat 200, the moving part comprises a cross beam 300, side driving modules 310 are fixed at the top end of the outer wall of the frame 100 and are positioned at two sides of the cross beam 300, side moving sliding blocks 311 are fixed at the bottom end of the outer wall of the cross beam 300 and are positioned above the side driving modules 310, the side moving sliding blocks 311 are in sliding connection with the top end of the outer wall of the side driving modules 310, the side driving modules 310 are concretely a linear module driving device which realizes linear movement through a motor and a gear transmission structure, the linear movement device is usually composed of a motor, a speed reducer, a guide rail and a sliding block, the working principle is that the rotary movement is converted into linear movement through the motor and the gear transmission structure, the linear movement is realized through the guide rail and the sliding block, and closed-loop control is realized through a feedback device, so that more accurate position control and movement control are realized, the side driving modules 310 can drive the cross beam 300 to move back and forth on the frame 100 through the side moving slide blocks 311, the feeding clamp 400 is arranged at the front end of the moving part, the bottom end of the outer wall of the cross beam 300 is fixed with the upper driving module 320, the feeding clamp 400 comprises long arms 410, the rear sides of the top ends of the outer walls of the two long arms 410 are respectively fixed with the bottom ends of the outer walls of the upper driving module 320 through the upper moving slide blocks, the fixed clamping jaws 411 are respectively fixed at one opposite sides of the outer walls of the two long arms 410 and at one end far from the upper driving module 320, the movable clamping jaws 420 are respectively connected at one opposite sides of the outer walls of the long arms 410 and at one end far from the fixed clamping jaws 411 in a sliding manner, the connecting part of the movable clamping jaws 420 is provided with an adjusting slide rail, the movable clamping jaws 420 can slide on the adjusting slide rail, and the fixed clamping jaws 411 and the movable clamping jaws 420 can be adjusted according to the width dimension of a material plate, the fixing device can be suitable for fixing material plates with more sizes;
the punching component is fixed on the processing seat 200, the punching component comprises an electric cylinder 500, a storage groove is formed in the center of the upper end and the lower end of the outer wall of the processing seat 200, the electric cylinder 500 is arranged in the storage groove, the top input end of the electric cylinder 500 is connected with a driving motor 510, a transverse plate 530 is arranged at the bottom end of the outer wall of the electric cylinder 500, a punch 520 is arranged below the bottom end of the outer wall of the transverse plate 530, the bottom output end of the electric cylinder 500 penetrates through the bottom end of the outer wall of the transverse plate 530 and is fixed with the top end of the outer wall of the punch 520, a punching lower base is arranged right below the top end of the outer wall of the frame 100, a CCD camera 540 is fixed at the rear end of the outer wall of the processing seat 200 and at the position corresponding to the punch 520, guide sliding rods are respectively fixed at the corners of the top end of the outer wall of the punch 520, the upper ends of the guide sliding rods are respectively connected with the position corresponding to the top end of the outer wall of the transverse plate 530, in particular, the arranged CCD camera 540 can position the material plate at the position of the punch 520, the punch 520 can be controlled by the driving motor 510 after being started, the punch 500 can move up and down the punch 520 at high speed, and the punch 520 can be matched with the punch lower base to punch to finish the processing operation when moving downwards;
the utility model provides a theory of operation is realized snatching the FPC board and is taut fixed through mechanical device, removes the MARK point of FPC board to CCD center, discerns the MARK point, rough location, later removes FPC board golden finger to CCD center, discerns the template of every golden finger, and accurate positioning is through calculating, and with this golden finger accurate movement to mould drift below, die-cut.
The application process of the invention is as follows: firstly, personnel need to adjust and set the clamping position of the feeding clamp 400 and the conveying position of the moving part through a PC control system on the device according to the size and the processing position of the material plate to be processed, after the device is debugged, the personnel can place the material plate on the left material plate 220, then the PC control system controls the feeding and discharging driving module to enable the left fixing plate 210 to move to the upper part of the left material plate 220, then the left lifting driving module 211 controls the left material plate 212 to move downwards through the output end, the material plate is sucked up through the matched material sucking clamp 213, the material plate is lifted upwards through the lifting driving module 211 after the sucking is finished, then the material plate is moved to the front side of the top end of the outer wall of the frame 100 and is placed at the position corresponding to the punch 520 through the feeding and discharging driving module, then the PC control system drives the cross beam 300 forwards through the side driving module 310, the beam 300 can move the feeding clamp 400 to two sides of a material plate, then the upper driving module 320 enables the feeding clamp 400 to move in opposite directions to clamp two sides of the material plate through the fixed clamping jaw 411 and the movable clamping jaw 420, after clamping, the beam 300 is controlled to move backwards, the material plate moves to the lower side of the punch 520, the position of the material plate can be positioned through the arranged CCD camera 540, then the PC control system further controls the driving motor 510 to start, the driving motor 510 drives the electric cylinder 500 to drive the punch 520 to move up and down through the output end, the punch 520 can finish punching the material plate at high speed when moving up and down, in the processing process, the positions of the feeding clamp 400 and the material plate can be adjusted through the functions of the arranged side driving module 310 and the upper driving module 320, and punching processing can be performed on different positions of the material plate according to processing requirements, after the processing is completed, the feeding clamp 400 can clamp the processed material plate to move to the feeding position, then the feeding clamp 400 is opened, the set right fixing plate 210 can absorb the material plate through the lifting driving module 211 and the clamping tray 212 and is placed on the right material tray 220, and the left lifting driving module 211 and the clamping tray 212 can suck and move the material plate through the right lifting driving module 211 and the clamping tray 212 and then suck and lift the new material plate again to be placed at the feeding clamp 400 to continue processing production.
The above description is of the preferred embodiments of the present invention, and any person skilled in the art may modify the present invention or make modifications to the present invention with the technical solutions described above. Therefore, any simple modification or equivalent made according to the technical solution of the present invention falls within the scope of the protection claimed by the present invention.
Claims (10)
1. The utility model provides a full-form piercing press, includes frame (100), the outer wall top of frame (100) is fixed with processing seat (200), the outer wall top of frame (100) just is located the outside of processing seat (200) and is provided with aircraft bonnet (110), its characterized in that: the top end of the outer wall of the frame (100) is provided with punching assemblies for processing and punching the material plate at the front end and the rear end of the processing seat (200);
the punching assembly comprises a charging tray (220), an upper discharging part, a lower discharging part, a feeding clamp (400), a moving part and a punching part, wherein the charging tray (220) is arranged at the top end of the outer wall of the frame (100) and is positioned at the front end of the charging tray (220), the upper discharging part is arranged at the front end of the outer wall of the processing seat (200) and is positioned above the charging tray (220), the moving part is arranged at the rear end of the outer wall of the processing seat (200), the feeding clamp (400) is arranged at the front end of the moving part, and the punching part is fixed on the processing seat (200).
2. A full-length punch as claimed in claim 1, wherein: the number that charging tray (220) set up is two, charging tray (220) are fixed in the outer wall front end both sides of frame (100), the outer wall front end of processing seat (200) is fixed with and is used for driving the last unloading drive module that goes up unloading part and remove, go up unloading part and include fixed plate (210), the quantity that fixed plate (210) set up is two, two the rear end of fixed plate (210) all is fixed with and goes up unloading and remove the slider.
3. A full-length punch as claimed in claim 2, wherein: two fixed plates (210) are connected with the outer wall of the feeding and discharging driving module in a sliding mode through the feeding and discharging moving sliding blocks, a lifting driving module (211) is fixed at the top end of the outer wall of the fixed plate (210), the bottom output end of the lifting driving module (211) penetrates through the lifting driving module (211) and is fixedly connected with a clamping tray (212), and suction clamps (213) are arranged on two sides of the outer wall of the clamping tray (212).
4. A full-length punch as claimed in claim 1, wherein: the movable part comprises a cross beam (300), side driving modules (310) are fixed on the top end of the outer wall of the frame (100) and located on two sides of the cross beam (300), side moving sliding blocks (311) are fixed on the bottom end of the outer wall of the cross beam (300) and located above the side driving modules (310), and the side moving sliding blocks (311) are slidably connected with the top ends of the outer walls of the side driving modules (310).
5. A full-length punch as recited in claim 4, wherein: the outer wall bottom end fixing of crossbeam (300) has last drive module (320), feeding fixture (400) include long arm (410), two the outer wall top rear side of long arm (410) all is through last removal slider and the outer wall bottom end fixing of last drive module (320), two the outer wall opposite side of long arm (410) just keeps away from the one end of last drive module (320) all is fixed with fixed clamping jaw (411), the outer wall opposite side of long arm (410) just keeps away from the one end of fixed clamping jaw (411) all sliding connection has movable clamping jaw (420).
6. A full-length punch as claimed in claim 1, wherein: the punching component comprises an electric cylinder (500), a storage groove is formed in the center of the upper end and the lower end of the outer wall of the processing seat (200), the electric cylinder (500) is arranged in the storage groove, and a driving motor (510) is connected to the top input end of the electric cylinder (500).
7. A full-length punch as recited in claim 6, wherein: the transverse plate (530) is installed to the outer wall bottom of electronic jar (500), outer wall bottom below of transverse plate (530) is provided with drift (520), the bottom output of electronic jar (500) passes outer wall bottom of transverse plate (530) and is fixed with the outer wall top of drift (520).
8. A full-length punch as recited in claim 7, wherein: the punching machine is characterized in that a punching lower base is arranged at the top end of the outer wall of the machine frame (100) and right below the punch (520), and a CCD camera (540) is fixed at the rear end of the outer wall of the machining base (200) and at a position corresponding to the punch (520).
9. A full-length punch as recited in claim 7, wherein: guide sliding rods are fixed at corners of the top end of the outer wall of the punch (520), and the upper ends of the guide sliding rods are slidably connected with the corresponding positions of the top ends of the outer wall of the transverse plate (530).
10. The application method of the full-shape punching machine is characterized by comprising the following steps of: the method comprises the following operation steps:
s1: firstly, a person needs to adjust and set the clamping position of a feeding clamp (400) and the conveying position of a moving part through a PC control system on the device according to the size and the processing position of a material plate to be processed, and after the device is debugged, the person can place the material plate on a left material plate (220);
s2: then the PC control system controls the feeding and discharging driving module to enable the left fixing plate (210) to move to the upper side of the left material tray (220), then the left lifting driving module (211) controls the left material clamping tray (212) to move downwards through the output end, the material plate is sucked up by matching with the material sucking clamp (213), the material plate is lifted upwards by the lifting driving module (211) after the sucking is finished, and then the material plate is moved to the front side of the top end of the outer wall of the frame (100) through the feeding and discharging driving module, and is placed at a position corresponding to the punch (520);
s3: the PC control system drives the cross beam (300) forwards through the side driving module (310) so that the cross beam (300) can move the feeding clamp (400) to two sides of a material plate, then the upper driving module (320) enables the feeding clamp (400) to move in the opposite direction to clamp the two sides of the material plate through the fixed clamping jaw (411) and the movable clamping jaw (420), and after the clamping is finished, the cross beam (300) is controlled to move backwards so that the material plate moves to the lower part of the punch head (520);
s4: the position of the material plate can be positioned through the arranged CCD camera (540), then the PC control system controls the driving motor (510) to start, so that the driving motor (510) drives the electric cylinder (500) to drive the punch (520) to move up and down through the output end, the punch (520) can finish punching the material plate when moving up and down at a high speed, and in the processing process, the positions of the feeding clamp (400) and the material plate can be adjusted through the functions of the arranged side driving module (310) and the upper driving module (320), so that punching processing can be performed on different positions of the material plate according to processing requirements;
s5: after the processing is finished, the feeding clamp (400) can clamp the processed material plate to move to the feeding position, then the feeding clamp (400) is opened to two sides, the right fixed plate (210) can suck the material plate through the lifting driving module (211) and the clamping tray (212) and is placed on the right-side tray (220), and the left lifting driving module (211) and the clamping tray (212) can suck the material plate to move and then suck the new material plate again at the right lifting driving module (211) and the clamping tray (212) to be placed at the feeding clamp (400) to continue processing production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310388575.4A CN117799007A (en) | 2023-04-12 | 2023-04-12 | Full-shape punching machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310388575.4A CN117799007A (en) | 2023-04-12 | 2023-04-12 | Full-shape punching machine and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117799007A true CN117799007A (en) | 2024-04-02 |
Family
ID=90419055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310388575.4A Pending CN117799007A (en) | 2023-04-12 | 2023-04-12 | Full-shape punching machine and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117799007A (en) |
-
2023
- 2023-04-12 CN CN202310388575.4A patent/CN117799007A/en active Pending
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