CN117773744B - Copper pole production cooling surface residue flushing device - Google Patents
Copper pole production cooling surface residue flushing device Download PDFInfo
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- CN117773744B CN117773744B CN202410221680.3A CN202410221680A CN117773744B CN 117773744 B CN117773744 B CN 117773744B CN 202410221680 A CN202410221680 A CN 202410221680A CN 117773744 B CN117773744 B CN 117773744B
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- copper rod
- polishing
- copper
- rod
- flushing
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 183
- 239000010949 copper Substances 0.000 title claims abstract description 183
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 179
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000001816 cooling Methods 0.000 title claims abstract description 14
- 238000005498 polishing Methods 0.000 claims abstract description 112
- 238000005554 pickling Methods 0.000 claims abstract description 35
- 238000005507 spraying Methods 0.000 claims abstract description 23
- 238000009991 scouring Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 20
- 239000010959 steel Substances 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 19
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 239000002253 acid Substances 0.000 abstract description 8
- 238000000227 grinding Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a copper rod production cooling surface residue flushing device which comprises a fixed support, a first connecting support copper rod leading-in part, a copper rod primary polishing part, a copper rod pickling part, a copper rod secondary polishing part and a flushing part, wherein one end of the fixed support is provided with the first connecting support, and the upper part of the first connecting support is provided with the copper rod leading-in part which can lead a copper rod into the copper rod primary polishing part; the copper rod primary polishing part is arranged at the upper part of the fixed bracket and used for polishing an oxide layer on the surface of the copper rod; one end of the copper rod primary polishing part is provided with a copper rod pickling part, and a collecting tank is arranged right below the copper rod pickling part, so that the copper rod surface oxide layer can be pickled; one end of the copper rod pickling part is provided with a copper rod secondary polishing part and a scouring part. According to the invention, the copper rod oxide layer can be peeled off and loosened, and residues remained on the surface of the copper rod in production are cleaned through procedures of acid washing, polishing, spraying and the like, so that automatic deslagging is realized.
Description
Technical Field
The invention relates to the technical field of copper rod surface treatment processing, in particular to a copper rod production cooling surface residue flushing device.
Background
After the copper rod is produced, because the casting process of the copper rod is carried out, an oxide layer is required to be removed from the surface of the copper rod, the oxide layer of the copper rod is firmly attached to the surface, the copper rod cannot be removed by simple wiping, the existing removal mode generally adopts direct acid washing, the effect is not ideal, the oxide layer cannot be completely removed, the oxide layer on the surface of the copper rod is required to be stripped and loosened firstly through research, and then the removal efficiency can be greatly enhanced through acid washing, however, partial residues and acid washing liquid can be remained on the surface of the copper rod after acid washing, and if the subsequent copper rod processing is not influenced, the method is designed, the oxide layer can be stripped and loosened firstly, and residues remained on the surface of the copper rod are washed in the production process of the copper rod through the steps of acid washing, polishing, spraying and the like, so that the inside and outside of the copper rod are consistent.
Disclosure of Invention
Aiming at the technical problems in the background technology, the invention provides a copper rod production cooling surface residue flushing device, which can peel off and loosen a copper rod oxide layer, and then clean residues remained on the surface in the copper rod production through procedures of acid washing, polishing, spraying and the like, so as to realize automatic deslagging.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
The utility model provides a copper pole production cooling surface residue washing arrangement, includes fixed bolster, first linking bridge, copper pole leading-in portion, copper pole one-level portion of polishing, copper pole pickling portion, copper pole second grade portion of polishing and washing away portion, the one end of fixed bolster is provided with first linking bridge, and the upper portion of first linking bridge is provided with copper pole leading-in portion and can lead in copper pole one-level portion of polishing into copper pole; the copper rod primary polishing part is arranged at the upper part of the fixed bracket and used for polishing an oxide layer on the surface of the copper rod; one end of the copper rod primary polishing part is provided with a copper rod pickling part, and a collecting tank is arranged right below the copper rod pickling part, so that the copper rod surface oxide layer can be pickled; one end of the copper rod pickling part is provided with a copper rod secondary polishing part and a scouring part, the copper rod secondary polishing part is used for polishing the surface of the copper rod again, and the scouring part is used for scouring residual impurities on the surface of the copper rod.
Further, copper pole leading-in portion is including setting up connection square steel, lift platform, direction base, drive belt and the first pneumatic cylinder on first linking bridge, connection square steel sets up directly over first linking bridge, and connects square steel's upper portion to be provided with first pneumatic cylinder, and the output shaft of first pneumatic cylinder is connected with lift platform, lift platform's bottom is provided with the guide way, and the inside of guide way is provided with drive belt and is used for the copper pole to impel.
Further, the guide base is positioned right below the driving belt, a V-shaped groove is formed in the guide base, and a plurality of rotating wheels are arranged on two side walls of the V-shaped groove; the lower part of the lifting platform is connected with the upper part of the guide base through a first telescopic rod, and a first pressure spring is arranged on the outer wall of the first telescopic rod.
Further, the copper rod primary polishing part comprises a polishing box, a lower pressing plate, a connecting block, polishing plates and a driving group, wherein the polishing box is of a rectangular cavity structure with two open ends, the lower pressing plate is arranged in the polishing box, two ends of the lower pressing plate are connected with a first sliding strip on the inner wall of the polishing box through a first sliding groove, the upper part of the lower pressing plate is connected with a screw hole on the polishing box through an adjusting screw, the lower part of the lower pressing plate is connected with the connecting block through a connecting rod, and the upper part of the connecting block is provided with the polishing plates; the connecting rod is movably arranged in the through hole of the lower pressing plate, and a second pressure spring is arranged outside the connecting rod to form an elastic structure.
Further, the driving group comprises a carrying support, a first rotating roller, a second rotating roller and a first driving motor, wherein the first rotating roller and the second rotating roller are symmetrically arranged on the upper portion of the carrying support, and one end of the first rotating roller is connected with the first driving motor through a connecting piece.
Further, a plurality of rectangular air holes are formed in the outer wall of the polishing box; an adsorption groove is arranged right below the polishing box and arranged at the lower part of the first rectangular opening of the fixed support, and a gas guide pump is arranged on the adsorption groove and used for adsorbing dust.
Further, the copper rod pickling part comprises a second connecting bracket, a guide pipe, a first spray ring, a first guide pipe, a second guide pipe, a third guide pipe and a first guide pump, wherein the second connecting bracket is arranged at the upper part of the fixed bracket and is correspondingly arranged with a second rectangular opening on the fixed bracket, a connecting table is arranged at the upper part of the second connecting bracket, and the upper part of the connecting table is connected with the liquid storage tank through the first guide pump and the third guide pipe; the second connecting support is internally provided with a guide pipe, the upper part of the guide pipe is provided with a plurality of first spray rings, the upper part of the first spray rings is connected with a first guide pipe through a second guide pipe, and the first guide pipe is connected with a discharge port of a first guide pump through a fourth guide pipe; the first spray ring is internally provided with a cavity structure, and the inner side of the first spray ring is provided with a plurality of spray heads; the liquid storage tank is arranged at the lower part of the second rectangular opening, and is drained through the first diversion pump, so that circulating spraying is realized.
Further, the copper rod secondary polishing part comprises a third connecting bracket, a second sliding bar, a second pneumatic cylinder, a connecting plate, a sliding bracket and a polishing belt, wherein the third connecting bracket, the second sliding bar, the second pneumatic cylinder, the connecting plate, the sliding bracket and the polishing belt are arranged on the fixed bracket, the sliding bracket is in sliding connection with the second sliding bar on the third connecting bracket through a second sliding groove at the bottom, and one end of the sliding bracket is connected with the second pneumatic cylinder on the connecting plate; the upper part of the sliding support is provided with a plurality of third rotating rollers, and the upper part of each third rotating roller is provided with a polishing belt; a plurality of third telescopic rods are arranged in the sliding support, one end of each third telescopic rod is provided with a fourth rotating roller, and the fourth rotating rollers are in contact with the back of the polishing belt; and a third pressure spring is arranged on the outer wall of the third telescopic rod to form an elastic structure.
Further, the flushing part comprises a flushing groove and flushing groups, the flushing groove is arranged at the upper part of the fixed bracket, and a plurality of flushing groups are arranged in the flushing groove; the flushing group comprises a supporting steel frame, a connecting ring, a second spraying ring and a second guide pump, wherein the supporting steel frame is arranged at the upper part of the flushing tank, the connecting ring is arranged at the lower part of the supporting steel frame, and two ends of the connecting ring are connected with the second spraying ring through connecting rods; the second spray ring is connected with a second guide pump through a fifth guide pipe.
Further, a plurality of water permeable holes are formed in the bottom of the flushing tank, and a collecting box is arranged at the lower part of each water permeable hole.
The invention has the following advantages and beneficial effects:
According to the invention, the copper rod guide-in part, the copper rod primary polishing part, the copper rod pickling part, the copper rod secondary polishing part and the scouring part are respectively arranged on the upper part of the fixing support, wherein the copper rod guide-in part can guide the formed copper rod into the copper rod primary polishing part, and the oxidation layer on the surface of the copper rod is polished for the first time, so that the copper rod is loosened, the subsequent pickling is facilitated, and the pickling efficiency is improved.
According to the invention, the independent copper rod pickling part is arranged for pickling the oxide layer on the surface of the copper rod, and the inner copper rod is subjected to multistage spraying treatment through the first spraying ring on the guide pipe, so that the copper rod is pickled.
According to the invention, the copper rod secondary polishing part is arranged at the upper part of the fixed support, so that impurities remained on the surface of the copper rod after pickling can be polished, the whole sliding support is pushed by the second pneumatic cylinder, and polishing is finished by the polishing belt.
In the invention, in order to remove the impurities remained on the surface of the copper rod after polishing, a flushing part is arranged, and the surface of the copper rod can be sprayed through the second spraying ring to flush the impurities attached to the surface of the copper rod.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of a portion of the copper rod lead-in portion of the present invention;
FIG. 4 is a schematic view of a portion of a primary polishing section of a copper pole according to the present invention;
FIG. 5 is a schematic view of the joint structure of the lower platen of the present invention;
FIG. 6 is a schematic view of a part of the structure of the pickling section of the copper rod according to the invention;
FIG. 7 is a schematic view of a portion of a secondary polishing section of a copper rod according to the present invention;
FIG. 8 is a schematic view of a portion of a sliding support according to the present invention;
FIG. 9 is a schematic view of a portion of the structure of the flushing part of the present invention;
FIG. 10 is a schematic view of a portion of the structure of a flushing group according to the present invention;
Icon: 1-fixed bracket, 2-copper rod leading-in part, 3-copper rod primary grinding part, 4-copper rod acid washing part, 5-copper rod secondary grinding part, 6-flushing part, 7-first connecting bracket, 202-connecting square steel, 203-lifting platform, 204-first air cylinder, 205-guide groove, 206-driving belt, 207-first telescopic rod, 208-guiding base, 209-V-shaped groove, 210-rotating wheel, 301-grinding box, 302-rectangular air vent, 303-lower pressure plate, 304-adjusting screw, 305-connecting rod, 306-second pressure spring, 307-connecting block, 308-grinding plate, 309-carrying bracket, 310-first rotating roller, 311-second rotating roller, 312-first driving motor 313-adsorption tank, 315-first rectangular opening, 401-second connecting bracket, 402-first flow guide pipe, 403-second flow guide pipe, 404-first spray ring, 405-connecting table, 406-first flow guide pump, 407-third flow guide pipe, 408-second rectangular opening, 501-third connecting bracket, 502-second slide, 503-connecting plate, 504-second pneumatic cylinder, 508-sliding bracket, 509-third rotating roller, 510-third telescopic rod, 511-third pressure spring, 512-polishing belt, 513-second chute, 601-flushing groove, 602-water hole, 603-supporting steel frame, 604-collecting box, 605-second flow guide pump, 606-connecting rings, 607-second spraying rings, 608-fifth guide pipes and 610-connecting rods.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-3, the copper rod production cooling surface residue flushing device comprises a fixed bracket 1, a first connecting bracket 7, a copper rod leading-in part 2, a copper rod primary polishing part 3, a copper rod pickling part 4, a copper rod secondary polishing part 5 and a flushing part 6, wherein one end of the fixed bracket 1 is provided with the first connecting bracket 7, and the upper part of the first connecting bracket 7 is provided with the copper rod leading-in part 2, so that a copper rod can be led into the copper rod primary polishing part 3; the copper rod primary polishing part 3 is arranged at the upper part of the fixed bracket 1 and used for polishing an oxide layer on the surface of the copper rod; one end of the copper rod primary polishing part 3 is provided with a copper rod pickling part 4, and a collecting tank is arranged right below the copper rod pickling part 4, so that the copper rod surface oxide layer can be subjected to pickling treatment; one end of the copper rod pickling part 4 is provided with a copper rod secondary polishing part 5 and a scouring part 6, the copper rod secondary polishing part 5 is used for polishing the surface of the copper rod again, and the scouring part 6 is used for scouring residual impurities on the surface of the copper rod.
It should be noted that, the copper rod will have a rough oxide layer on the surface after forming, if it will not be removed, but the existing oxide layer will be removed by pickling, and this method has the disadvantage that if spraying method is adopted to spray pickling solution on the surface of copper rod, because the oxide layer is firmly adhered, and can not be removed completely, but soaking method is adopted, although it can be removed completely, but a long time is required, therefore we have designed a method based on spraying method to remove the oxide layer, we have a copper rod introducing part 2 on the upper part of the fixed bracket 1 for automatic introducing of formed copper rod, under the drive of the internal driving belt 206, the copper rod is introduced into the copper rod primary polishing part 3, and rotated by the drive of the driving group, and the primary polishing treatment is performed on the surface of copper rod by polishing plate 308, so that the oxide layer adhered on the surface is loosened, and is convenient to remove the copper rod during subsequent pickling, in this technical scheme, the copper rod part 4 adopts spraying method to spray acidic ring solution to remove the copper rod by a plurality of first spraying rings 404; in order to completely remove the copper rod oxide layer and impurities attached to the copper rod oxide layer, a copper rod secondary polishing part 5 is designed, the copper rod is subjected to fine polishing treatment, the surface of the copper rod is smooth and consistent, and dust remained after polishing is flushed clean through a flushing part 6.
As shown in fig. 1 and 3, the copper rod introduction part 2 comprises a connection square steel 202, a lifting platform 203, a guide base 208, a driving belt 206 and a first pneumatic cylinder 204 which are arranged on a first connection bracket 7, wherein the connection square steel 202 is arranged at the right upper part of the first connection bracket 7, the first pneumatic cylinder 204 is arranged at the upper part of the connection square steel 202, an output shaft of the first pneumatic cylinder 204 is connected with the lifting platform 203, a guide groove 205 is arranged at the bottom of the lifting platform 203, and the driving belt 206 is arranged in the guide groove 205 for copper rod pushing; the guide base 208 is positioned right below the driving belt 206, a V-shaped groove 209 is arranged in the guide base 208, and a plurality of rotating wheels 210 are arranged on two side walls of the V-shaped groove 209; the lower part of the lifting platform 203 is connected with the upper part of the guide base 208 through a first telescopic rod 207, and a first pressure spring is arranged on the outer wall of the first telescopic rod 207.
It should be noted that, since the copper rod itself has a large mass, it is difficult to advance without assistance of equipment during the introduction, and therefore, the guide base 208 is disposed on the upper portion of the first connection bracket 7, and the plurality of rotating wheels 210 are disposed on two side walls of the guide base 208, and the copper rod is disposed on the upper portion thereof, so that the advance is achieved through the driving belt 206.
It should be further noted that, the lower portion of the lifting platform 203 is provided with a guide groove 205 and a driving belt 206 located inside the guide groove 205, during the pushing process of the copper rod, the first pneumatic cylinder 204 is started to press down the whole lifting platform 203, the driving belt 206 inside the guide groove 205 is contacted with the surface of the copper rod, and then the driving belt 206 is started, and the pushing of the whole copper rod is completed under the driving of the driving belt 206.
It should be noted that, in order to attach the driving belt 206 to the surface of the copper rod, and to prevent damage to the driving belt 206 caused by excessive pressure when the driving belt 206 is pressed down, the first telescopic rod 207 is designed to assist lifting, and the outer wall of the first telescopic rod 207 is provided with a first pressure spring to form an elastic structure, so as to play a role in buffering and protecting.
As shown in fig. 4 and 5, the copper rod primary polishing part 3 comprises a polishing box 301, a lower pressing plate 303, a connecting block 307, polishing plates 308 and a driving group, wherein the polishing box 301 is of a rectangular cavity structure with two open ends, the lower pressing plate 303 is arranged in the polishing box 301, two ends of the lower pressing plate 303 are connected with a first sliding bar 315 on the inner wall of the polishing box 301 through a first sliding groove, the upper part of the lower pressing plate 303 is connected with a screw hole on the polishing box 301 through an adjusting screw 304, the lower part of the lower pressing plate 303 is connected with the connecting block 307 through a connecting rod 305, and the upper part of the connecting block 307 is provided with the polishing plates 308; the connecting rod 305 is movably disposed in the through hole of the lower pressure plate 303, and a second pressure spring 306 is disposed outside the connecting rod 305 to form an elastic structure.
It should be noted that, the first polishing portion 3 of the copper rod is used as the first polishing of the copper rod, the oxide layer on the surface of the copper rod needs to be loosened, the driving group is started in operation, the copper rod is driven by the driving group to rotate, the lower pressing plate 303 is adjusted downwards by the adjusting screw 304, the polishing plate 308 contacts with the surface of the copper rod, and polishing is realized under the rotation of the copper rod.
It should be further noted that, the polishing plate 308 is an arc-shaped plate, the diameter of which matches with the outer diameter of the copper rod, so as to avoid the polishing plate 308 being damaged due to excessive pressure during polishing, a second pressure spring 306 is disposed outside the connecting rod 305 to form an elastic structure, which plays a role in buffering and protecting.
As shown in fig.1, 4, 5 and 7, the driving set includes a carrying bracket 309, a first rotating roller 310, a second rotating roller 311 and a first driving motor 312, the upper portion of the carrying bracket 309 is symmetrically provided with the first rotating roller 310 and the second rotating roller 311, and one end of the first rotating roller 310 is connected with the first driving motor 312 through a connecting piece; a plurality of rectangular ventilation holes 302 are formed in the outer wall of the polishing box 301; an adsorption groove 313 is arranged right below the polishing box 301, the adsorption groove 313 is arranged at the lower part of the first rectangular opening 316 of the fixed support 1, and an air guide pump is arranged on the adsorption groove 313 for dust adsorption.
It should be noted that, the driving set is used to rotate the whole copper rod, so that two rotating rollers are disposed at the upper portion of the carrying bracket 309, and the first rotating roller 310 can rotate under the driving of the first driving motor 312, and simultaneously drives the copper rod at the upper portion to rotate during the driving process.
It should be further noted that, during the polishing process, larger dust is generated, and in order to prevent the dust from overflowing, we design an adsorption groove 313 to adsorb the dust generated during polishing from the bottom of the fixing bracket 1.
As shown in fig. 1, 6 and 7, the copper rod pickling section 4 comprises a second connection bracket 401, a guide pipe 408, a first spray ring 404, a first guide pipe 402, a second guide pipe 403, a third guide pipe 407 and a first guide pump 406, wherein the second connection bracket 401 is arranged at the upper part of the fixed bracket 1, the second connection bracket 401 is arranged corresponding to a second rectangular opening 409 on the fixed bracket 1, a connection table 405 is arranged at the upper part of the second connection bracket 401, and the upper part of the connection table 405 is connected with a liquid storage tank through the first guide pump 406 and the third guide pipe 407; a guide pipe 408 is arranged in the second connecting support 401, a plurality of first spray rings 404 are arranged on the upper portion of the guide pipe 408, the upper portion of the first spray rings 404 is connected with the first guide pipe 402 through a second guide pipe 403, and the first guide pipe 402 is connected with a discharge port of the first guide pump 406 through a fourth guide pipe; the first spray ring 404 has a hollow cavity structure, and a plurality of spray heads are arranged on the inner side of the first spray ring 404; the liquid storage tank is arranged at the lower part of the second rectangular opening 409, and is drained through the first diversion pump 406, so that circulating spraying is realized.
It should be noted that, in the pickling process, in order to spray more uniformly, we set a plurality of first spray rings 404 on the outer wall of the guide pipe 408, under the action of the first guide pump 406, the pickling solution in the liquid storage tank is led into the first guide pipe 402 and enters into each first spray ring 404 through the second guide pipe 403, the copper rod is sprayed through the spray header on the inner wall of the first spray ring 404, and the pickling solution dropped after spraying can be recovered, so that the subsequent reuse is facilitated.
As shown in fig. 1, 7 and 8, the copper rod secondary polishing part 5 comprises a third connecting bracket 501, a second sliding bar 502, a second pneumatic cylinder 504, a connecting plate 503, a sliding bracket 508 and a polishing belt 512 which are arranged on the fixed bracket 1, wherein the sliding bracket 508 is in sliding connection with the second sliding bar 502 on the third connecting bracket 501 through a second sliding groove 513 at the bottom, and one end of the sliding bracket 508 is connected with the second pneumatic cylinder 504 on the connecting plate 503; a plurality of third rotating rollers 509 are arranged on the upper part of the sliding bracket 508, and a polishing belt 512 is arranged on the upper part of the third rotating rollers 509; a plurality of third telescopic rods 510 are arranged in the sliding support 508, and a fourth rotating roller is arranged at one end of each third telescopic rod 510 and is in contact with the back of the polishing belt 512; the outer wall of the third telescopic rod 510 is provided with a third pressure spring 511 to form an elastic structure.
It should be noted that, the copper rod secondary polishing portion 5 is used as a component for polishing the copper rod again, and is used for removing the refractory oxide layer remained after pickling, so that the copper rod secondary polishing portion 5 is symmetrically arranged at two ends and is matched with a driving group at the bottom, in the polishing process, the driving group needs to be started to rotate the copper rod, the second pneumatic cylinder 504 is started, the whole sliding bracket 508 is pushed, the polishing belt 512 on the sliding bracket 508 is in contact with the surface of the copper rod, and polishing treatment is realized under the rotation of the polishing belt 512.
It should be further noted that, in order to make the polishing belt 512 always fit with the surface of the copper rod, we design a fourth rotating roller, which not only has an auxiliary function, but also is connected with the third telescopic rod 510, and forms an elastic structure through the third pressure spring 511, so that the fourth rotating roller can play a role of buffering and protecting when pushing and pressing forward.
It should be noted that the copper rod has a certain overall length, and when the copper rod is pushed forward by the copper rod guiding portion 2, the copper rod is pushed forward by the copper rod.
As shown in fig. 1, 9 and 10, the flushing part 6 includes a flushing tank 601 and flushing groups, the flushing tank 601 is arranged at the upper part of the fixed bracket 1, and a plurality of flushing groups are arranged inside the flushing tank 601; the flushing group comprises a supporting steel frame 603, a connecting ring 606, a second spraying ring 607 and a second diversion pump 605, wherein the supporting steel frame 603 is arranged at the upper part of the flushing tank 601, the connecting ring 606 is arranged at the lower part of the supporting steel frame 603, and two ends of the connecting ring 606 are connected with the second spraying ring 607 through connecting rods 610; the second spray ring 607 is connected with the second guide pump 605 through a fifth guide pipe 608; the bottom of the flushing tank 601 is provided with a plurality of water permeable holes 602, and the lower part of the water permeable holes 602 is provided with a collecting box 604.
It should be noted that, the inside of the flushing tank 601 is provided with a plurality of flushing groups to flush and spray the polished copper rod, wherein the second spraying ring 607 can drain through the second guiding pump 605 to realize spraying and flushing, the dust remained after polishing is sprayed, and the dropped cooling water is collected by the collecting box 604 and is recycled after being filtered and standing.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The copper rod production cooling surface residue flushing device comprises a fixed support (1), a first connecting support (7), a copper rod leading-in part (2), a copper rod primary polishing part (3), a copper rod pickling part (4), a copper rod secondary polishing part (5) and a flushing part (6), and is characterized in that one end of the fixed support (1) is provided with the first connecting support (7), and the upper part of the first connecting support (7) is provided with the copper rod leading-in part (2) which can lead a copper rod into the copper rod primary polishing part (3);
The copper rod primary polishing part (3) is arranged at the upper part of the fixed bracket (1) and used for polishing an oxide layer on the surface of the copper rod;
One end of the copper rod primary polishing part (3) is provided with a copper rod pickling part (4), and a collecting tank is arranged right below the copper rod pickling part (4) so as to carry out pickling treatment on an oxide layer on the surface of the copper rod;
one end of the copper rod pickling part (4) is provided with a copper rod secondary polishing part (5) and a scouring part (6), the copper rod secondary polishing part (5) is used for polishing the surface of the copper rod again, and the scouring part (6) is used for scouring residual impurities on the surface of the copper rod;
The copper rod primary polishing part (3) comprises a polishing box (301), a lower pressing plate (303), a connecting block (307), polishing plates (308) and a driving group, wherein the polishing box (301) is of a rectangular cavity structure with two open ends, the lower pressing plate (303) is arranged in the polishing box (301), two ends of the lower pressing plate (303) are connected with a first sliding bar (315) on the inner wall of the polishing box (301) through a first sliding groove, the upper part of the lower pressing plate (303) is connected with a screw hole on the polishing box (301) through an adjusting screw (304), the lower part of the lower pressing plate (303) is connected with the connecting block (307) through a connecting rod (305), and the polishing plates (308) are arranged on the upper part of the connecting block (307);
The connecting rod (305) is movably arranged in the through hole of the lower pressing plate (303), and a second pressure spring (306) is arranged outside the connecting rod (305) to form an elastic structure;
The driving group comprises a carrying bracket (309), a first rotating roller (310), a second rotating roller (311) and a first driving motor (312), wherein the first rotating roller (310) and the second rotating roller (311) are symmetrically arranged at the upper part of the carrying bracket (309), and one end of the first rotating roller (310) is connected with the first driving motor (312) through a connecting piece;
The copper rod secondary polishing part (5) comprises a third connecting bracket (501), a second sliding bar (502), a second pneumatic cylinder (504), a connecting plate (503), a sliding bracket (508) and a polishing belt (512) which are arranged on the fixed bracket (1), wherein the sliding bracket (508) is in sliding connection with the second sliding bar (502) on the third connecting bracket (501) through a second sliding groove (513) at the bottom, and one end of the sliding bracket (508) is connected with the second pneumatic cylinder (504) on the connecting plate (503);
A plurality of third rotating rollers (509) are arranged at the upper part of the sliding support (508), and a polishing belt (512) is arranged at the upper part of the third rotating rollers (509);
a plurality of third telescopic rods (510) are arranged in the sliding support (508), one end of each third telescopic rod (510) is provided with a fourth rotating roller, and the fourth rotating rollers are in contact with the back of the polishing belt (512);
And a third pressure spring (511) is arranged on the outer wall of the third telescopic rod (510) to form an elastic structure.
2. A copper bar production cooling surface residue flushing device as set forth in claim 1, wherein: copper pole leading-in portion (2) is including setting up connection square steel (202), lift platform (203), direction base (208), driving belt (206) and first pneumatic cylinder (204) on first linking bridge (7), connect square steel (202) setting directly over first linking bridge (7), and connect the upper portion of square steel (202) and be provided with first pneumatic cylinder (204), the output shaft of first pneumatic cylinder (204) is connected with lift platform (203), the bottom of lift platform (203) is provided with guide way (205), and the inside of guide way (205) is provided with driving belt (206) and is used for the copper pole to impel.
3. A copper bar production cooling surface residue flushing device as set forth in claim 2, wherein: the guide base (208) is positioned right below the driving belt (206), a V-shaped groove (209) is formed in the guide base (208), and a plurality of rotating wheels (210) are arranged on two side walls of the V-shaped groove (209); the lower part of the lifting platform (203) is connected with the upper part of the guide base (208) through a first telescopic rod (207), and a first pressure spring is arranged on the outer wall of the first telescopic rod (207).
4. A copper bar production cooling surface residue flushing device as set forth in claim 1, wherein: a plurality of rectangular ventilation holes (302) are formed in the outer wall of the polishing box (301); an adsorption groove (313) is formed right below the polishing box (301), the adsorption groove (313) is formed in the lower portion of a first rectangular opening (316) of the fixed support (1), and an air guide pump is arranged on the adsorption groove (313) and used for adsorbing dust.
5. A copper bar production cooling surface residue flushing device as set forth in claim 1, wherein: the copper rod pickling part (4) comprises a second connecting support (401), a guide pipe (408), a first spray ring (404), a first guide pipe (402), a second guide pipe (403), a third guide pipe (407) and a first guide pump (406), wherein the second connecting support (401) is arranged on the upper portion of the fixed support (1), the second connecting support (401) is correspondingly arranged with a second rectangular opening (409) on the fixed support (1), a connecting table (405) is arranged on the upper portion of the second connecting support (401), and the upper portion of the connecting table (405) is connected with a liquid storage tank through the first guide pump (406) and the third guide pipe (407);
A guide pipe (408) is arranged in the second connecting support (401), a plurality of first spray rings (404) are arranged on the upper portion of the guide pipe (408), the upper portion of each first spray ring (404) is connected with the corresponding first guide pipe (402) through the corresponding second guide pipe (403), and the corresponding first guide pipe (402) is connected with a discharge port of the corresponding first guide pump (406) through a fourth guide pipe; the first spray ring (404) is of a hollow cavity structure, and a plurality of spray heads are arranged on the inner side of the first spray ring (404);
the liquid storage tank is arranged at the lower part of the second rectangular opening (409), and is drained through the first diversion pump (406) to realize circulating spraying.
6. A copper bar production cooling surface residue flushing device as set forth in claim 1, wherein: the flushing part (6) comprises a flushing tank (601) and flushing groups, the flushing tank (601) is arranged at the upper part of the fixed support (1), and a plurality of flushing groups are arranged in the flushing tank (601);
the flushing group comprises a supporting steel frame (603), a connecting ring (606), a second spraying ring (607) and a second guide pump (605), wherein the supporting steel frame (603) is arranged at the upper part of the flushing tank (601), the connecting ring (606) is arranged at the lower part of the supporting steel frame (603), and two ends of the connecting ring (606) are connected with the second spraying ring (607) through connecting rods (610);
The second spray ring (607) is connected with a second diversion pump (605) through a fifth diversion pipe (608).
7. The copper bar production cooling surface residue flushing device as set forth in claim 6, wherein: the bottom of the flushing tank (601) is provided with a plurality of water permeable holes (602), and the lower part of the water permeable holes (602) is provided with a collecting box (604).
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| CN202410221680.3A CN117773744B (en) | 2024-02-28 | 2024-02-28 | Copper pole production cooling surface residue flushing device |
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| CN202410221680.3A CN117773744B (en) | 2024-02-28 | 2024-02-28 | Copper pole production cooling surface residue flushing device |
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| CN117773744B true CN117773744B (en) | 2024-05-07 |
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