CN115246094A - Upper-lower integrated double-faced hammer slag polishing equipment - Google Patents
Upper-lower integrated double-faced hammer slag polishing equipment Download PDFInfo
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- CN115246094A CN115246094A CN202211154425.9A CN202211154425A CN115246094A CN 115246094 A CN115246094 A CN 115246094A CN 202211154425 A CN202211154425 A CN 202211154425A CN 115246094 A CN115246094 A CN 115246094A
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- 239000002893 slag Substances 0.000 title claims abstract description 94
- 238000005498 polishing Methods 0.000 title claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 205
- 230000006835 compression Effects 0.000 claims abstract description 48
- 238000007906 compression Methods 0.000 claims abstract description 48
- 230000007306 turnover Effects 0.000 claims abstract description 10
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000013049 sediment Substances 0.000 claims description 16
- 230000001680 brushing effect Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 60
- 229910000831 Steel Inorganic materials 0.000 description 21
- 239000010959 steel Substances 0.000 description 21
- 238000005520 cutting process Methods 0.000 description 20
- 238000007514 turning Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 208000034656 Contusions Diseases 0.000 description 2
- 208000034526 bruise Diseases 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 206010052428 Wound Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/002—Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to an upper and lower integrated double-sided hammer slag polishing device, which comprises a rack and a roller conveying mechanism; the device also comprises a first press roller mechanism, a second press roller mechanism, a lower hammer slag polishing line and an upper hammer slag polishing line; the first compression roller mechanism and the lower hammer slag polishing line are respectively positioned at the upper side and the lower side of the roller conveying mechanism at the upstream end of the rack; the second compression roller mechanism and the upper hammer slag polishing line are both positioned on the upper side of the roller conveying mechanism at the downstream end of the rack; the lower hammer slag polishing line and the upper hammer slag polishing line respectively comprise a powerful circumferential deslagging mechanism, a powerful annular deslagging mechanism, a key polishing mechanism and an elastic brush belt mechanism. According to the invention, slag removal in the vertical conveying direction, slag removal in the parallel conveying direction, deburring and chamfering processing can be successively carried out on the cut parts of the upper surface and the lower surface of the metal plate, so that the slag removal thoroughness is improved, and the surface quality of the metal plate is improved; saves the turnover of metal plates, saves time and labor and improves the efficiency.
Description
Technical Field
The invention relates to the field of metal plate deslagging equipment, in particular to vertical integrated double-sided hammer slag polishing equipment.
Background
In the heavy industry, when cutting operations such as laser cutting, plasma cutting and flame cutting are carried out on a metal plate, slag is generated at the cutting position and exists on the upper surface and the lower surface of the cutting position of the plate, so that the slag needs to be processed on the upper surface and the lower surface of the plate.
The existing slag removing equipment is used for removing slag on a single surface, and after one surface of a plate is subjected to slag removal, the plate needs to be turned over, and the slag removal on the other surface is carried out. Aiming at the metal plates weighing several tons, the metal plates are difficult to turn over manually, and the safety cannot be guaranteed. When the automatic equipment is used for overturning, each plate needs to be independently overturned, so that the efficiency is low, and the cost is high. However, due to the particularity of the industry, the plates are usually irregular and unfixed in size, so that the turnover mechanism is difficult to unify, and the equipment universality is not strong.
If the application number is: 202021631050.7, published as: CN 213225563U, a chinese utility model patent entitled "a deburring device", discloses the following technical solution: "a deburring apparatus comprising: a frame; the conveying module comprises conveying rollers for conveying workpieces; the compression roller module is arranged on the rack in a lifting manner and is positioned above the conveying module, and the compression roller module comprises a compression roller which is used for compressing a workpiece; the steel hammer brush module is used for removing slag on a workpiece, the abrasive belt module is used for removing burrs on the workpiece, the brush belt module is used for removing the burrs on the workpiece and forming a chamfer on the workpiece, the steel hammer brush module comprises a steel hammer brush mounting frame, a steel hammer brush mechanism and a steel hammer brush lifting mechanism, the steel hammer brush mounting frame is arranged on the frame in a lifting mode and is positioned below the conveying roller, the steel hammer brush mechanism is arranged on the steel hammer brush mounting frame, and the steel hammer brush lifting mechanism is used for driving the steel hammer brush mounting frame to lift, so that hammer brush mechanism goes up and down to polish work piece of different thickness "" hammer brush mechanism 42 includes hammer brush action wheel 421, hammer brush follow driving wheel 422, hammer brush 423 and hammer brush inverter motor 424, hammer brush action wheel 421 with hammer brush follow driving wheel 422 sets up along the interval of the first direction of level on hammer brush mounting bracket 41, the first direction of level with direction of delivery is mutually perpendicular, hammer brush 423 around establishing hammer brush action wheel 421 with hammer brush follows driving wheel 422 on, hammer brush inverter motor 424 can drive hammer brush action wheel 421 rotates, so that hammer brush 423 rotates and polishes the work piece "and" the quantity of brush belt mechanism 62 is two, and two brush belt mechanisms 62 set up on brush belt mounting bracket 61 along the direction of delivery symmetry to polish simultaneously two edges of work piece respectively. The steel hammer brush module, the abrasive belt module and the brush belt module in the scheme are respectively used for removing slag, deburring and chamfering on a product to realize slag cleaning of a product cutting part, but have the following defects:
1. as can be seen from the description of the above utility model and the attached drawing of the specification in fig. 4, the steel hammer brush of the steel hammer brush mechanism is strip-shaped and wound on the steel hammer brush driving wheel and the steel hammer brush driven wheel, i.e. the strip-shaped steel hammer brush is tensioned by the steel hammer brush driving wheel and the steel hammer brush driven wheel, and the steel hammers are arranged in a linear array along the length direction of the steel hammer brush, so that the slag removal is performed on the product along the direction basically perpendicular to the conveying direction of the product, and the slag removal on the cutting surface parallel to the conveying direction on the product can be realized by the mode, but the slag removal effect is poor for the slag on the cutting surface perpendicular to the conveying direction on the product; the method has the advantages that more slag residues exist, so that the slag is not completely removed from the product, and the service life of corresponding consumables of a subsequent abrasive belt module and a subsequent belt brushing module is seriously influenced;
as can be seen from the description of the above utility model patent and fig. 4 of the attached drawings of the description, the steel hammer brush module, the abrasive belt module and the brush belt module are all located at the lower part of the conveying module, so that the lower surface of the product can only be subjected to deslagging, deburring and chamfering treatment, and after the lower surface is finished, the product needs to be turned over to perform deslagging, deburring and chamfering treatment on the cutting part of the other surface; although the number of the belt brushing mechanisms is two and one belt brushing mechanism is positioned at the upper part of the conveying module, the chamfering of the upper surface of a product can be realized, but the deslagging and the deburring at the cutting part of the upper surface of the product can not be realized at the same time; under the condition that the cutting position of the upper surface of a product is not subjected to slag removal and deburring treatment, the chamfering operation of the brush belt module is directly carried out, and the brush belt module is easily damaged.
Disclosure of Invention
The purpose of the invention is:
the vertical integrated double-side hammer slag polishing equipment is developed, slag removal in the vertical conveying direction, slag removal in the parallel conveying direction, deburring and chamfering processing can be successively carried out on the cut parts of the upper surface and the lower surface of a metal plate, the removal thoroughness of slag on the cut surface of the metal plate is improved, the service life of consumable materials of a mechanism corresponding to the subsequent deburring and chamfering processing operation is prolonged, and the surface quality of the metal plate is improved; the processing operation of two faces is carried out successively, so that the operation of turning over the metal plate can be omitted, time and labor are saved, and the efficiency is improved.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an upper and lower integrated double-sided hammer slag polishing device comprises a rack and a roller conveying mechanism, wherein the roller conveying mechanism is horizontally arranged in the middle of the rack; the device also comprises a first compression roller mechanism, a second compression roller mechanism, a lower hammer slag polishing line and an upper hammer slag polishing line; the first compression roller mechanism and the lower hammer slag polishing line are respectively positioned at the upper side and the lower side of the roller conveying mechanism at the upstream end of the rack; the second compression roller mechanism and the upper hammer slag polishing line are both positioned on the upper side of the roller conveying mechanism at the downstream end of the rack; the lower hammer slag polishing line and the upper hammer slag polishing line respectively comprise a powerful circumferential deslagging mechanism, a powerful annular deslagging mechanism, a key polishing mechanism and an elastic brush belt mechanism; the powerful circumferential deslagging mechanism, the powerful annular deslagging mechanism, the key polishing mechanism and the elastic brush belt mechanism are sequentially arranged from the upstream end to the downstream end of the rack; strong circumference deslagging mechanism is including removing the dregs roller frame, removing dregs roller module and first motor, remove the dregs roller module and pass through bearing and remove dregs roller frame swing joint, it includes roll body, fixed plate and beats the sediment hammer to remove the dregs roller module, it is located the fixed plate to beat the sediment hammer, the fixed plate is the detachable connection of the polygon prism's of roll body outside wall, the fixed plate is the circumference array form for the roll body and arranges, it is the linear array form and arranges to beat the sediment hammer along the length direction of fixed plate.
Furthermore, a rotating shaft of the first motor is connected with one end of the roller body through a belt transmission mechanism, the first motor is positioned on the turnover plate, the bottom end of the turnover plate is movably connected with the first drawing sliding frame through a hinge, the top end of the turnover plate is connected with a hinged support on the first drawing sliding frame through a screw rod, and a spring is sleeved on the periphery of the screw rod; the first drawing sliding frame is movably arranged in the first drawing sliding plate, and the first drawing sliding plate is connected with the rack.
Furthermore, both ends of the deslagging roller frame are detachably connected with the quick locking mechanism on the first drawing sliding frame through the sliding block connecting mechanism; the sliding block connecting mechanism comprises a sliding groove, a sliding block and a bottom lock catch, the sliding groove is connected with the end of the deslagging roller frame, the sliding block is located in a groove in the sliding groove, and the bottom lock catch is connected with the bottom of the sliding block.
Furthermore, the quick locking mechanism comprises a nut inner sleeve, a bottom groove plate, a hexagon bolt and a handle, the bottom groove plate is positioned on the first drawing sliding frame, the hexagon bolt penetrates through the nut inner sleeve and is connected with the bottom of the handle, an upper locking nut and a lower locking nut are arranged on the periphery of the nut inner sleeve, and the upper locking nut and the lower locking nut are both in threaded connection with the outer portion of the nut inner sleeve; the width of the opposite side of the hexagonal screw head at the bottom of the hexagonal bolt is consistent with the width of the clamping groove of the bottom groove plate.
Further, the powerful annular deslagging mechanism comprises a second drawing sliding frame, a deslagging belt and a second motor; the deslagging belt frame is positioned on a second drawing sliding frame, the second drawing sliding frame is movably arranged in a second drawing sliding plate, and the second drawing sliding plate is connected with the rack; the deslagging belt is movably connected with the deslagging belt frame through a tensioning wheel, and a plurality of deslagging hammers are arranged on the deslagging belt along the length direction; the second motor is positioned on the deslagging belt frame, and a rotating shaft of the second motor is connected with a tension pulley of the deslagging belt through a belt transmission mechanism.
Further, the key polishing mechanism comprises a third drawing sliding frame, a polishing belt, a felt belt and a third motor; the polishing belt rack is positioned on a third drawing sliding frame, the third drawing sliding frame is movably arranged in a third drawing sliding plate, and the third drawing sliding plate is connected with the rack; the grinding belt and the felt belt are movably connected with the grinding belt frame through a tension wheel, and the felt belt is positioned at the inner ring of the grinding belt; the upper end face of the polishing belt frame is provided with elastic key mechanisms which are arranged in a linear array along the length directions of the felt belt and the polishing belt; the third motor is positioned on the polishing belt frame, and a rotating shaft of the third motor is connected with a tensioning wheel of the felt belt through a belt transmission mechanism.
Further, the elastic belt brushing mechanism comprises a fourth drawing sliding frame, a belt brushing frame, a brush belt and a fourth motor; the belt brushing frame is positioned on a fourth drawing sliding frame, the fourth drawing sliding frame is movably arranged in a fourth drawing sliding plate, and the fourth drawing sliding plate is connected with the rack; the brush belt is movably connected with the brush belt frame through a tension wheel, brush blocks are arranged on the brush belt, and the brush blocks are arranged in an array shape along the length direction of the brush belt; the fourth motor is positioned on the brush belt frame, and a rotating shaft of the fourth motor is connected with a tensioning wheel of the brush belt through a belt transmission mechanism.
Furthermore, first compression roller mechanism includes first mount and first roller frame, first mount is connected with the frame, first roller frame is through first spring mechanism and first mount bottom swing joint, first roller frame below is provided with first compression roller, first compression roller passes through bearing and the bearing frame swing joint on the first roller frame.
Further, second compression roller mechanism includes second mount and second roller frame, the second mount is connected with the frame, second roller frame passes through second spring mechanism and second mount bottom swing joint, second roller frame below is provided with the second compression roller, the second compression roller passes through bearing and the bearing frame swing joint on the second roller frame, the second compression roller specifically is located the clearance between bruise removal mechanism, the bruise removal of powerful annular, key polishing mechanism and the elasticity brush tape unit structure of powerful circumference.
The invention has the beneficial effects that: the utility model provides a two-sided hammer slag of upper and lower integral type equipment of polishing, set up lower part hammer slag polishing line and upper portion hammer slag polishing line, through powerful circumference deslagging mechanism, powerful annular deslagging mechanism, key polishing mechanism and the cooperation of elasticity brush tape unit construct and utilize, can carry out the perpendicular direction of delivery to deslagged in proper order to the cutting department on the upper and lower two sides of sheet metal, the direction of parallel delivery removes the dregs, burring and chamfer processing operation, the thoroughness of removing the cutting plane slag of sheet metal is obviously promoted, thereby prolong the consumptive material life of key polishing mechanism and elasticity brush tape unit structure, the smoothness of sheet metal is obviously promoted, ensure that surface quality satisfies the processing expectation; the equipment is used for processing the upper surface and the lower surface of the metal plate in sequence, so that the operation of turning the metal plate can be omitted, time and labor are saved, potential safety hazards caused by manual turning are eliminated, and the production efficiency can be directly improved.
Drawings
FIG. 1 is a perspective view of the whole machine of the vertical integrated double-sided hammer slag polishing device.
FIG. 2 is a schematic diagram of a powerful circumferential deslagging mechanism of the vertically integrated double-sided hammer slag polishing device.
Fig. 3 is another view angle schematic diagram of a powerful circumferential deslagging mechanism of the vertical integrated double-sided hammer slag polishing device.
FIG. 4 is a schematic diagram of a deslagging roller module of a powerful circumferential deslagging mechanism of the vertically integrated double-faced hammer slag polishing device.
Fig. 5 is an exploded view of a quick locking mechanism of a powerful circumferential deslagging mechanism of the vertically integrated double-sided hammer slag polishing device.
FIG. 6 is a schematic view of a powerful annular deslagging mechanism of the vertically integrated double-faced hammer slag polishing device.
Fig. 7 is a schematic diagram of a key polishing mechanism of an up-and-down integrated double-faced hammer slag polishing device.
FIG. 8 is a schematic diagram of an elastic brush belt mechanism of the vertically integrated double-sided hammer slag polishing device.
FIG. 9 is a schematic diagram of a first press roll mechanism of the vertical integrated double-sided hammer slag polishing device.
FIG. 10 is a schematic view of a second compression roller mechanism of the vertical integrated double-sided hammer slag polishing device.
The parts in the figures are numbered:
1. a frame; 2. a roller conveying mechanism; 3. a first press roller mechanism; 30. a first fixing frame; 31. a first spring mechanism; 32. a first roll stand; 33. a first press roll; 4. a second press roll mechanism; 40. a second fixing frame; 41. a second spring mechanism; 42. a second roll stand; 43. a second press roll;
5. a powerful circumferential deslagging mechanism; 50. a first pull slide plate; 51. a first pull carriage; 52. a quick locking mechanism; 521. an inner sleeve of the nut; 522. a bottom slot plate; 523. a hexagon bolt; 524. locking the nut; 525. a lower lock nut; 526. a handle; 53. removing slag from the roller frame; 54. a deslagging roller module; 541. a roller body; 542. a fixing plate; 543. a slag hammer; 55. a first motor; 56. a turnover plate; 57. a screw rod; 58. a slider connecting mechanism; 581. a chute; 582. a slider; 583. a bottom lock catch;
6. a powerful annular deslagging mechanism; 60. a second pull slide plate; 61. a second pull carriage; 62. removing slag and taking a frame; 63. removing slag; 64. removing the slag hammer; 65. a second motor;
7. a key polishing mechanism; 70. a third pull slide plate; 71. a third pull carriage; 72. polishing the belt frame; 73. polishing the belt; 74. a felt belt; 75. an elastic key mechanism; 76. a third motor;
8. an elastic brush belt mechanism; 80. a fourth pull slide plate; 81. a fourth pull carriage; 82. a brush belt rack; 83. brushing a belt; 84. brushing blocks; 85. and a fourth motor.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 10, the up-and-down integrated double-sided hammer slag polishing device comprises a frame 1 and a roller conveying mechanism 2, wherein the roller conveying mechanism 2 is horizontally arranged in the middle of the frame 1; the device also comprises a first compression roller mechanism 3, a second compression roller mechanism 4, a lower hammer slag polishing line and an upper hammer slag polishing line; the first press roller mechanism 3 and the lower hammer slag polishing line are respectively positioned at the upper side and the lower side of the roller conveying mechanism 2 at the upstream end of the frame 1, the first press roller mechanism 3 is used for rolling a metal plate from top to bottom, and the lower hammer slag polishing line is used for removing slag, removing burrs and chamfering the lower surface of the metal plate; the second press roller mechanism 4 and the upper hammer slag polishing line are both positioned at the upper side of the roller conveying mechanism 2 at the downstream end of the rack 1, the second press roller mechanism 4 is used for rolling the metal plate from top to bottom, and the upper hammer slag polishing line is used for removing slag, removing burrs and chamfering the upper surface of the metal plate; the lower hammer slag polishing line and the upper hammer slag polishing line respectively comprise a powerful circumferential deslagging mechanism 5, a powerful annular deslagging mechanism 6, a key polishing mechanism 7 and an elastic brush belt mechanism 8; the powerful circumferential deslagging mechanism 5, the powerful annular deslagging mechanism 6, the key polishing mechanism 7 and the elastic brush belt mechanism 8 are sequentially arranged from the upstream end to the downstream end of the rack 1, and deslagging in the vertical conveying direction, deslagging in the parallel conveying direction, deburring and chamfering are sequentially performed on the metal plates respectively.
Powerful circumference deslagging mechanism 5 is including removing dregs roller frame 53, removing dregs roller module 54 and first motor 55, remove dregs roller module 54 through bearing and removing dregs roller frame 53 swing joint, remove dregs roller module 54 can be rotatory for removing dregs roller frame 53, realize the rotation and beat the sediment, remove dregs roller module 54 includes roll body 541, fixed plate 542 and beat sediment hammer 543, beat sediment hammer 543 and be located fixed plate 542, beat sediment hammer 543 and grind down the slag from sheet metal through striking, the mode of polishing, fixed plate 542 and the detachable connection of the wall of the outside polygon prism of roll body 541, fixed plate 542 can be for the whole dismantlement of roll body 541, thereby convenient loading and unloading and change, fixed plate 542 is the circumference array form for roll body 541 and arranges, rotatory sediment, the atress is balanced, it is the straight line array form along the length direction of fixed plate 542 to beat sediment hammer 543 and arranges, realizes evenly beating the sediment to sheet metal.
A rotating shaft of the first motor 55 is connected with one end of the roller body 541 through a belt transmission mechanism, the first motor 55 serves as a power source and is used for driving, the first motor 55 is located on the turning plate 56, the bottom end of the turning plate 56 is movably connected with the first drawing carriage 51 through a hinge, the top end of the turning plate is connected with a hinged support on the first drawing carriage 51 through a lead screw 57, a spring is sleeved on the periphery of the lead screw 57, the turning plate 56 can turn relative to the first drawing carriage 51, so that the specific position of the first motor 55 is changed, the lead screw 57 is used for limiting the turning plate 56, and the spring is used for supporting the turning plate 56; the first motor 55 is not arranged on the deslagging roller frame 53, so that the adverse phenomenon of local stress imbalance is avoided; the first drawing carriage 51 is movably arranged in the first drawing slide plate 50, the first drawing slide plate 50 is connected with the rack 1, and the first drawing carriage 51 can be drawn and moved from the side direction of the first drawing slide plate 50, so that the convenience in assembly and disassembly is realized.
Both ends of the deslagging roller frame 53 are detachably connected with the quick locking mechanism 52 on the first drawing sliding frame 51 through a sliding block connecting mechanism 58, and the sliding block connecting mechanism 58 is used for playing a connecting role; the sliding block connecting mechanism 58 comprises a sliding groove 581, a sliding block 582 and a bottom lock catch 583, the sliding groove 581 is connected with the end of the deslagging roller frame 53, the sliding block 582 is positioned in a groove on the sliding groove 581, the groove type sliding groove 581 is combined with the sliding block 582, so that great torsion can be borne, a force inclining to one side is prevented when a metal plate is knocked, the guide rail is prevented from being clamped and unsmooth, and the sliding groove 581 and the sliding block 582 are made of wear-resistant materials, so that smoothness is good and the metal plate cannot be clamped; the bottom lock catch 583 is connected with the bottom of the slider 582, and the bottom lock catch 583 is used for playing a connecting role.
The quick locking mechanism 52 comprises a nut inner sleeve 521, a bottom groove plate 522, a hexagon bolt 523 and a handle 526, wherein the bottom groove plate 522 is positioned on the first drawing sliding frame 51, the hexagon bolt 523 penetrates through the nut inner sleeve 521 and is connected with the bottom of the handle 526, an upper locking nut 524 and a lower locking nut 525 are arranged on the periphery of the nut inner sleeve 521, and the upper locking nut 524 and the lower locking nut 525 are both in threaded connection with the outer part of the nut inner sleeve 521; the width of the opposite side of the hexagonal head at the bottom of the hexagonal bolt 523 is consistent with the width of the slot of the bottom slot plate 522; in the quick locking mechanism 52, the inner side below the bottom groove plate 522 is provided with a clamping groove, and the size of the clamping groove is consistent with the size of the opposite side of the hexagon bolt, so that the hexagon head at the bottom of the hexagon bolt 523 cannot rotate in the groove and can only enter and exit along the length direction of the clamping groove; workers only need to fix the bottom groove plate 522 below in place once, and the bottom lock catch 583 and the sliding block 582 above are fixed together through screws; the inner sides of the upper locking nut 524 and the lower locking nut 525 are both designed with threads which are just matched with the outer threads of the nut inner sleeve 521, the upper locking nut 524 and the lower locking nut 525 are firstly locked on the nut inner sleeve 521, the hexagon bolt 523 is inserted from the lower parts of the upper locking nut 524 and the lower locking nut 525, the middle of the nut inner sleeve 521 is a through hole which just allows the hexagon bolt 523 to penetrate to the upper part, and at the moment, the hexagon head at the bottom of the hexagon bolt 523 is pushed in along the direction of the clamping groove; because a gap is reserved between the upper locking nut 524 and the lower locking nut 525, the lower locking nut 525 is held by one hand, the nut inner sleeve 521 is rotated, the nut inner sleeve 521 moves up and down, the heights of the upper locking nut 524 and the lower locking nut 525 are adjusted by rotation, the sliding block 582 enters the sliding groove in a vertical state, and the problems that the sliding block 582 does not tilt forward and is not clamped by left and right offset are solved; then, the middle upper locking nut 524 is screwed downwards, and the lower locking nut 525 below is tightly pressed and locked, so that the lower locking nut 525 is locked, and the height of the locking mechanism cannot be changed due to vibration and the like, and the sliding block 582 is blocked. Finally, the handle 526 at the upper part is matched with the thread at the top end of the hexagon bolt 523, and the handle 526 is rotated and locked in one direction, so that the whole locking mechanism can be fixed.
When the deslagging roller module 54 needs to be replaced, the handle 526 is rotated in the other direction, the handle 526 is loosened, then the handle 526 is horizontally moved to be pulled outwards along the direction of the clamping groove, the sliding block 582 is pulled out together, and the chute 581 and the deslagging roller frame 53 are pulled out together to replace the deslagging roller module 54; after the deslagging roller module 54 is replaced, the whole powerful circumferential deslagging mechanism 5 is pushed in again, then the quick locking mechanism 52 is pushed in along the sliding groove 581 again, and the handle 526 is rotated to lock, so that the quick locking of the sliding block is realized.
The powerful annular deslagging mechanism 6 comprises a second drawing sliding frame 61, a deslagging belt frame 62, a deslagging belt 63 and a second motor 65; the deslagging belt frame 62 is positioned on a second drawing sliding frame 61, the second drawing sliding frame 61 is movably arranged in a second drawing sliding plate 60, the second drawing sliding frame 61 can be drawn from the second drawing sliding plate 60 to move, so that the rapid assembly and disassembly are realized, and the second drawing sliding plate 60 is connected with the rack 1; the deslagging belt 63 is movably connected with a deslagging belt frame 62 through a tension wheel, a plurality of deslagging hammers 64 are arranged on the deslagging belt 63 along the length direction, and the deslagging hammers 64 are used for knocking and deslagging the metal plates; the second motor 65 is positioned on the deslagging belt frame 62, a rotating shaft of the second motor 65 is connected with a tension pulley of the deslagging belt 63 through a belt transmission mechanism, the second motor 65 serves as a power source to drive the tension pulley through the belt transmission mechanism, the deslagging belt 63 is driven to run, and finally the deslagging hammer 64 is used for knocking and deslagging the metal plates.
The key sharpening mechanism 7 includes a third drawer carriage 71, a sharpening belt carriage 72, a sharpening belt 73, a felt belt 74, and a third motor 76; the polishing belt rack 72 is located on a third drawing sliding frame 71, the third drawing sliding frame 71 is movably arranged in a third drawing sliding plate 70, the third drawing sliding frame 71 can draw and move from the third drawing sliding plate 70 to realize quick assembly and disassembly, and the third drawing sliding plate 70 is connected with the rack 1; the grinding belt 73 and the felt belt 74 are movably connected with the grinding belt frame 72 through a tension wheel, the felt belt 74 and the grinding belt 73 synchronously run, and the felt belt 74 is positioned at the inner ring of the grinding belt 73;
the grinding belt 73 can effectively remove burrs at the cutting part of the plate product or oxide skin on the surface of the plate product; the mechanism can be arranged in a plurality of groups, and the selection and matching are carried out according to the size of the burrs; the upper end face of the polishing belt frame 72 is provided with an elastic key mechanism 75, the elastic key mechanisms 75 are arranged in a linear array along the length direction of the felt belt 74 and the polishing belt 73, the elastic key mechanisms 75 are used for forming elastic support for the bottom end faces of the upper portions of the felt belt 74 and the polishing belt 73 to ensure that the polishing belt 73 is attached to a metal plate product, and the elastic key mechanism 75 comprises a spring and a supporting block and is the prior mature technology; the third motor 76 is located on the polishing belt frame 72, a rotating shaft of the third motor 76 is connected with a tensioning wheel of the felt belt 74 through a belt transmission mechanism, the third motor 76 serves as a power source, the tensioning wheel is driven to rotate through the belt transmission mechanism, the polishing belt 73 is driven to run, and burrs at the cutting position of the plate product or oxide skin on the surface of the plate product are effectively removed.
The elastic belt brushing mechanism 8 comprises a fourth drawing carriage 81, a belt brushing frame 82, a brush belt 83 and a fourth motor 85; the brush belt frame 82 is positioned on a fourth drawing sliding frame 81, the fourth drawing sliding frame 81 is movably arranged in a fourth drawing sliding plate 80, the fourth drawing sliding frame 81 can be drawn from the fourth drawing sliding plate 80 to move, so that the rapid assembly and disassembly are realized, and the fourth drawing sliding plate 80 is connected with the rack 1; the brush belt 83 is movably connected with the brush belt frame 82 through a tension wheel, the brush belt 83 is in a belt shape, brush blocks 84 are arranged on the brush belt 83, the brush blocks 84 are used for rubbing the surface of a metal plate to perform chamfering machining, the brush blocks 84 are arranged in an array shape along the length direction of the brush belt 83, a plurality of brush blocks 84 act on the metal plate successively and quickly, and the cutting position of the metal plate can be chamfered; the fourth motor 85 is located on the brush belt frame 82, a rotating shaft of the fourth motor 85 is connected with a tensioning wheel of the brush belt 83 through a belt transmission mechanism, the fourth motor 85 serves as a power source to drive the tensioning wheel to rotate through the belt transmission mechanism, the operation of the brush belt 83 is further achieved, and finally the brush block 84 is used for machining the edge of the cutting part of the metal plate in a chamfering mode.
First compression roller mechanism 3 includes first mount 30 and first roll frame 32, first mount 30 is connected with frame 1, first roll frame 32 is through first spring mechanism 31 and first mount 30 bottom swing joint, and first spring mechanism 31 is used for applying elasticity to first roll frame 32, and spring mechanism is current mature technology, first roll frame 32 below is provided with first compression roller 33, first compression roller 33 passes through bearing frame swing joint on bearing and the first roll frame 32, and the quantity of first compression roller 33 is a plurality of to stagger mutually with powerful circumference deslagging mechanism 5, powerful annular deslagging mechanism 6, key polishing mechanism 7 and elasticity brush belt mechanism 8, avoid structural interference, first compression roller 33 is used for rolling on sheet metal's upper surface, ensures that sheet metal laminates on roller conveying mechanism 2.
Second compression roller mechanism 4 includes second mount 40 and second compression roller 42, second mount 40 is connected with frame 1, second compression roller 42 is through second spring mechanism 41 and second mount 40 bottom swing joint, and second spring mechanism 41 is used for applying elasticity to second compression roller 42, and spring mechanism is current mature technique, second compression roller 42 below is provided with second compression roller 43, and the quantity of second compression roller 43 is a plurality of, and second compression roller 43 is used for rolling in the upper surface to sheet metal, ensures the sheet metal laminating on roller conveying mechanism 2, second compression roller 43 passes through bearing and the bearing frame swing joint on the second compression roller 42, second compression roller 42 specifically is located the clearance between powerful circumference dross removal mechanism 5, powerful annular dross removal mechanism 6, key grinding machanism 7 and the elasticity brush tape mechanism 8, avoids the structure to interfere.
The specific working and implementation processes of the invention are as follows:
the metal plate which is cut and needs to be subjected to deslagging and polishing operation is horizontally placed at the upstream end of the roller conveying mechanism 2, enters the upstream end of the rack 1 along the roller conveying mechanism 2 and is horizontally conveyed towards the downstream end;
the metal plate firstly contacts with the first press roller 33 of the first press roller mechanism 3, the first press roller 33 rolls along the top end face of the metal plate and presses the metal plate downwards under the action of the elastic force of the first spring mechanism 31, so that the metal plate is tightly attached to the roller conveying mechanism 2;
then the metal plate reaches a powerful circumferential deslagging mechanism 5, a rotating shaft of a first motor 55 drives a deslagging roller module 54 to rotate through a belt conveying mechanism, and the rotating direction of the top end of the deslagging roller module 54 is opposite to the moving direction of the metal plate; the plurality of slag hammers 543 on the slag removing roller module 54 rotate fast relative to the roller body 541, and the rotating direction is parallel to and opposite to the conveying direction of the metal plate, so that slag on the lower part of a cutting part of the metal plate, which is perpendicular to the conveying direction, is removed;
then the metal plate reaches the position of the powerful annular deslagging mechanism 6, a rotating shaft of a second motor 65 drives a tension pulley to rotate through a belt transmission mechanism, so that the deslagging belt 63 runs, and a deslagging hammer 64 on the outer surface of the deslagging belt 63 moves along with the belt transmission mechanism to form an annular moving path; since the moving direction of the dross hammers 64 is perpendicular to the conveying direction of the metal plate, the plurality of dross hammers 64 can remove dross at the cut portions of the metal plate parallel to the conveying direction;
then the metal plate reaches the position of the key polishing mechanism 7, a rotating shaft of a third motor 76 drives a tension pulley to rotate through a belt transmission mechanism, the felt belt 74 and the polishing belt 73 synchronously run, the polishing belt 73 can polish the cut part on the metal plate, and the flatness of the cut part of the metal plate is improved; the elastic key mechanisms 75 can linearly support the felt belt 74 and the polishing belt 73, ensure the bonding of the polishing belt 73 and a metal plate, and ensure the deburring and polishing effects;
then the metal plate reaches the elastic brush belt mechanism 8, a rotating shaft of a fourth motor 85 drives a tension wheel to rotate through a belt transmission mechanism, so that the brush belts 83 operate, the brush blocks 84 on the outer surfaces of the brush belts 83 move along with the brush belts, the plurality of brush belts 83 can grind and chamfer the cut positions of the metal plate, the corners of the cut positions are chamfered, and the sharpness of the corners of the cut positions is reduced;
sheet metal continues to move towards low reaches along roller conveying mechanism 2, get into upper portion hammer slag line of polishing, second compression roller 43 of second compression roller mechanism 4 rolls in sheet metal's upper surface, make sheet metal laminating roller conveying mechanism 2, the powerful circumference deslagging mechanism 5 of upper portion hammer slag line of polishing, powerful annular deslagging mechanism 6, key grinding mechanism 7 and elasticity brush tape unit construct 8 and carry out perpendicular direction of delivery and remove the sediment to the cutting department of sheet metal upper surface with the same reason, parallel direction of delivery removes the sediment, burring and chamfer processing operation, realize that sheet metal removes the sediment processing of polishing in the cutting department of realizing the upper and lower two sides under the prerequisite that does not overturn.
The ash discharging hopper is arranged below the roller conveying mechanism 2 at the downstream end of the frame 1, is V-shaped, and has the pointed end facing upwards, and is used for guiding and shunting slag and dust scraps generated in the metal plate deslagging and polishing process by the upper hammer slag polishing line so as to enable the slag and dust scraps to flow to the side edge of the bottom end of the frame 1 along the inclined plane, thereby facilitating cleaning and collection.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The above examples are intended to further illustrate the present invention, but are not intended to limit the invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims (9)
1. An upper and lower integrated double-sided hammer slag polishing device comprises a rack and a roller conveying mechanism, wherein the roller conveying mechanism is horizontally arranged in the middle of the rack; the method is characterized in that: the device also comprises a first compression roller mechanism, a second compression roller mechanism, a lower hammer slag polishing line and an upper hammer slag polishing line; the first compression roller mechanism and the lower hammer slag polishing line are respectively positioned at the upper side and the lower side of the roller conveying mechanism at the upstream end of the rack; the second compression roller mechanism and the upper hammer slag polishing line are both positioned on the upper side of the roller conveying mechanism at the downstream end of the rack; the lower hammer slag polishing line and the upper hammer slag polishing line respectively comprise a powerful circumferential deslagging mechanism, a powerful annular deslagging mechanism, a key polishing mechanism and an elastic brush belt mechanism; the powerful circumferential deslagging mechanism, the powerful annular deslagging mechanism, the key polishing mechanism and the elastic brush belt mechanism are sequentially arranged from the upstream end to the downstream end of the rack; powerful circumference deslagging mechanism is including removing the dregs roller frame, removing dregs roller module and first motor, remove dregs roller module and pass through bearing and remove dregs roller frame swing joint, remove dregs roller module and include roll body, fixed plate and beat the sediment hammer, beat the sediment hammer and be located the fixed plate, the fixed plate is connected with the detachable of the wall of the outside polygon prism of roll body, the fixed plate is circumference array form for the roll body and arranges, beat the sediment hammer and be the linear array form along the length direction of fixed plate and arrange.
2. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 1, wherein: a rotating shaft of the first motor is connected with one end of the roller body through a belt transmission mechanism, the first motor is positioned on the turnover plate, the bottom end of the turnover plate is movably connected with the first drawing sliding frame through a hinge, the top end of the turnover plate is connected with a hinged support on the first drawing sliding frame through a screw rod, and a spring is sleeved on the periphery of the screw rod; the first drawing sliding frame is movably arranged in the first drawing sliding plate, and the first drawing sliding plate is connected with the rack.
3. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 2, wherein: both ends of the deslagging roller frame are detachably connected with the quick locking mechanism on the first drawing sliding frame through a sliding block connecting mechanism; the sliding block connecting mechanism comprises a sliding groove, a sliding block and a bottom lock catch, the sliding groove is connected with the end of the deslagging roller frame, the sliding block is located in a groove in the sliding groove, and the bottom lock catch is connected with the bottom of the sliding block.
4. The vertical integrated double-faced hammer slag grinding equipment according to claim 3, wherein: the quick locking mechanism comprises a nut inner sleeve, a bottom groove plate, a hexagon bolt and a handle, the bottom groove plate is positioned on the first drawing sliding frame, the hexagon bolt penetrates through the nut inner sleeve and is connected with the bottom of the handle, an upper locking nut and a lower locking nut are arranged on the periphery of the nut inner sleeve, and the upper locking nut and the lower locking nut are both in threaded connection with the outer part of the nut inner sleeve; the width of the opposite side of the hexagonal screw head at the bottom of the hexagonal bolt is consistent with the width of the clamping groove of the bottom groove plate.
5. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 4, wherein: the powerful annular deslagging mechanism comprises a second drawing sliding frame, a deslagging belt and a second motor; the deslagging belt frame is positioned on a second drawing sliding frame, the second drawing sliding frame is movably arranged in a second drawing sliding plate, and the second drawing sliding plate is connected with the rack; the deslagging belt is movably connected with the deslagging belt frame through a tensioning wheel, and a plurality of deslagging hammers are arranged on the deslagging belt along the length direction; the second motor is positioned on the deslagging belt frame, and a rotating shaft of the second motor is connected with a tension pulley of the deslagging belt through a belt transmission mechanism.
6. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 5, wherein: the key polishing mechanism comprises a third drawing sliding frame, a polishing belt, a felt belt and a third motor; the polishing belt rack is positioned on a third drawing sliding frame, the third drawing sliding frame is movably arranged in a third drawing sliding plate, and the third drawing sliding plate is connected with the rack; the grinding belt and the felt belt are movably connected with the grinding belt frame through a tension wheel, and the felt belt is positioned at the inner ring of the grinding belt; the upper end face of the polishing belt frame is provided with an elastic key mechanism, and the elastic key mechanisms are arranged in a linear array along the length directions of the felt belt and the polishing belt; the third motor is positioned on the polishing belt frame, and a rotating shaft of the third motor is connected with a tensioning wheel of the felt belt through a belt transmission mechanism.
7. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 6, wherein: the elastic belt brushing mechanism comprises a fourth drawing sliding frame, a belt brushing frame, a brush belt and a fourth motor; the belt brushing frame is positioned on a fourth drawing sliding frame, the fourth drawing sliding frame is movably arranged in a fourth drawing sliding plate, and the fourth drawing sliding plate is connected with the rack; the brush belt is movably connected with the brush belt frame through a tension wheel, brush blocks are arranged on the brush belt, and the brush blocks are arranged in an array shape along the length direction of the brush belt; the fourth motor is positioned on the brush belt frame, and a rotating shaft of the fourth motor is connected with a tensioning wheel of the brush belt through a belt transmission mechanism.
8. The vertical integrated double-faced hammer slag grinding equipment according to claim 7, wherein: first compression roller mechanism includes first mount and first roll frame, first mount is connected with the frame, first roll frame is through first spring mechanism and first mount bottom swing joint, first roll frame below is provided with first compression roller, first compression roller passes through bearing and the bearing frame swing joint on the first roll frame.
9. The upper and lower integrated double-faced hammer slag grinding equipment as claimed in claim 8, wherein: second compression roller mechanism includes second mount and second roller frame, the second mount is connected with the frame, second roller frame passes through second spring mechanism and second mount bottom swing joint, second roller frame below is provided with the second compression roller, the second compression roller passes through bearing and the bearing frame swing joint on the second roller frame, the second compression roller specifically is located the clearance between powerful circumference deslagging mechanism, powerful annular deslagging mechanism, key grinding machanism and the elasticity brush area mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211154425.9A CN115246094A (en) | 2022-09-22 | 2022-09-22 | Upper-lower integrated double-faced hammer slag polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211154425.9A CN115246094A (en) | 2022-09-22 | 2022-09-22 | Upper-lower integrated double-faced hammer slag polishing equipment |
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| Publication Number | Publication Date |
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| CN115246094A true CN115246094A (en) | 2022-10-28 |
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| CN202211154425.9A Pending CN115246094A (en) | 2022-09-22 | 2022-09-22 | Upper-lower integrated double-faced hammer slag polishing equipment |
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| CN (1) | CN115246094A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117773744A (en) * | 2024-02-28 | 2024-03-29 | 云南万登铜业有限公司 | Copper pole production cooling surface residue flushing device |
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| CN117773744A (en) * | 2024-02-28 | 2024-03-29 | 云南万登铜业有限公司 | Copper pole production cooling surface residue flushing device |
| CN117773744B (en) * | 2024-02-28 | 2024-05-07 | 云南万登铜业有限公司 | Copper pole production cooling surface residue flushing device |
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Application publication date: 20221028 |