CN212976052U - Device for removing oxide scale on heating blank of special-shaped forge piece - Google Patents
Device for removing oxide scale on heating blank of special-shaped forge piece Download PDFInfo
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- CN212976052U CN212976052U CN202021550364.4U CN202021550364U CN212976052U CN 212976052 U CN212976052 U CN 212976052U CN 202021550364 U CN202021550364 U CN 202021550364U CN 212976052 U CN212976052 U CN 212976052U
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- special
- forging
- heating blank
- shaped
- oxide scale
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 15
- 238000005242 forging Methods 0.000 claims abstract description 31
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000010926 purge Methods 0.000 claims description 13
- 230000003647 oxidation Effects 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 5
- 206010066054 Dysmorphism Diseases 0.000 claims description 4
- 238000004069 wastewater sedimentation Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 4
- 238000005266 casting Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010301 surface-oxidation reaction Methods 0.000 abstract description 2
- 239000003818 cinder Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
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Abstract
The utility model relates to a device for removing oxide skin of a heating blank of a special-shaped forge piece, belonging to the technical field of forging castings; the problem that the surface maintenance skin of the forged casting is not easy to remove is solved; the technical scheme is as follows: the cleaning device comprises walking tracks arranged on two sides of the special-shaped forging piece and a cleaning chamber connected with the walking tracks in a sliding manner, wherein the cleaning chamber comprises a left side wall, a right side wall and a cover plate connected to the tops of the side walls, a cleaning opening is formed in the cover plate and connected with a high-pressure water gun, and the cleaning chamber is connected with a driving device; the device effectively reduces the labor intensity and improves the oxide skin removing efficiency; the residual area of the cleaned oxide skin is about 3-10%; the surface oxidation pits of the forged product are few and shallow, and the subsequent manual polishing treatment time is short.
Description
Technical Field
The utility model belongs to the technical field of the forging foundry goods, concretely relates to clear away dysmorphism forging heating blank oxidation skin device.
Background
With the development of market economy, the requirements of customers on the surface quality of forged products are higher. Most of the oxidation pits on the surface of the forging are the biggest problem of influencing the overall quality of the forging; the oxidation pit is generated on the surface of the forging blank after being heated by a high temperature of a gas furnace, if the oxidation layer is not cleaned, the oxidation pit phenomenon can be generated on the surface of the forging, and the surface quality of a product is influenced. Oxide layer cleaning in a forging workshop is carried out manually all the time, the labor intensity of workers is high, cleaning is not thorough, time is long, blank cooling is fast, and the final forging quality of products is affected. And if the mechanical rapid cleaning of the oxide layer is adopted, the problem that the forge piece is damaged by excessive cleaning can occur.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art's is not enough, provides a clear away dysmorphism forging heating blank oxidation skin device. The problem that the surface maintenance skin of the forged casting is not easy to remove is solved.
In order to achieve the above purpose, the present invention is achieved by the following technical solutions.
The utility model provides a clear away dysmorphism forging heating blank cinder device, including set up the walking track in special-shaped forging both sides and with walking track sliding connection's purge chamber, the purge chamber about including the lateral wall with connect the apron at the lateral wall top, set up the washing mouth on the apron, the washing mouth is connected with high-pressure squirt, the purge chamber is connected with drive arrangement.
Furthermore, a pit is arranged between the walking tracks on the two sides, and fixing frames used for placing the special-shaped forge pieces are arranged on the ground at the front end and the rear end of the pit.
Furthermore, the bottom surface of the pit is an inclined plane, a slag discharge pipe is arranged at the bottom end of the inclined plane, and the slag discharge pipe is connected to the wastewater sedimentation tank.
Furthermore, the bottom of the side wall of the cleaning chamber is provided with a traveling wheel, and the traveling wheel is arranged on a traveling track.
Further, washing mouth department is provided with the clamp, the clamp is used for fixed high-pressure squirt.
Further, the driving device is an electric hydraulic device.
The utility model discloses produced beneficial effect does for prior art.
1. The utility model discloses a high-pressure squirt that the purge chamber that sets up and purge chamber are connected can effectively carry out cleaing away of cinder to the forging surface, and can not lead to the fact the damage to forging itself, and the purge chamber sets up on the track movable to forging surface cleaning, effectual reduction intensity of labour and clearance time, and every class of clearance preface only needs to arrange a staff, and the clearance average of every heating blank cinder only needs 0.45 minutes.
2. The residual degree of the surface oxide skin is cleaned, and the traditional manual residual area for removing the oxide skin is about 18-25%; the cleaning residual area of the device is about 3-10%.
3. The surface quality of the finish forging product is guaranteed, the surface oxidation pits of the forged product are more and deep due to large residual area of oxide skin in manual removal, and the subsequent manual polishing treatment time is long: the device has the advantages of small residual area for cleaning oxide skin, few and shallow oxidation pits on the surface of a forged piece product, and short subsequent manual polishing treatment time.
Drawings
FIG. 1 is a side sectional view of the scale removing apparatus of the present invention.
FIG. 2 is a top view of the scale removing apparatus of the present invention.
Wherein, 1 is heterotypic forging, 2 is the walking track, 3 is the purge chamber, 4 are the apron, 5 are high-pressure squirt, 6 are the pit, 7 are the mount, 8 are the scum pipe, 9 are the walking wheel, 10 are the clamp, 11 are electronic hydraulic push rod, 12 are electronic hydraulic pump, 13 are water supply installation.
Detailed Description
In order to make the technical problem, technical scheme and beneficial effect that the utility model will solve more clearly understand, combine embodiment and attached drawing, it is right to go on further detailed description the utility model discloses. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The technical solution of the present invention is described in detail below with reference to the embodiments and the drawings, but the scope of protection is not limited thereto.
As shown in fig. 1 and 2, the device for removing oxide skin on the heating blank of the special-shaped forging comprises a traveling rail 2 arranged on two sides of the special-shaped forging 1 and a cleaning chamber 3 connected with the traveling rail 2 in a sliding manner, wherein traveling wheels 9 are arranged at the bottom of the side wall of the cleaning chamber 3, and the traveling wheels 9 are arranged on the traveling rail 2. Be provided with pit 6 between the walking track 2 of both sides, the bottom surface of pit 6 is the inclined plane, and the bottom on inclined plane is provided with row sediment pipe 8, arranges sediment pipe 8 and is connected to the waste water sedimentation tank. The front end and the rear end of the pit 6 are fixedly provided with a fixing frame 7 for placing the special-shaped forge piece 1 on the ground. Mount 7 is U type groove structure, puts up the both ends frame of heterotypic forging 1 on mount 7 at both ends, fixes heterotypic forging 1 the position, and lateral wall and the apron 4 of connection at the lateral wall top about the purge chamber 3 is including, sets up the scavenge port on apron 4, and scavenge port department is provided with annular clamp 10, and the scavenge port is connected with high-pressure squirt 5 to it is fixed with high-pressure squirt 5 with annular clamp 10. Lateral wall one end and the electronic hydraulic ram 11 of purge chamber 3 link to each other, under the effect of electronic hydraulic pump 12, promote purge chamber 3 through electronic hydraulic ram 11 and walk on walking track 2 and realize that portable washing gets rid of the surperficial cinder of forging.
The special-shaped forging 1 is placed on the fixing frame 7, the special-shaped forging 1 is prevented from moving, the electric hydraulic pump 12 is started, the electric hydraulic push rod 11 pushes the cleaning chamber 3 to move back and forth on the walking track 2, simultaneously, the high-pressure water gun is started, the oxide skin on the surface of the special-shaped forging piece 1 is washed by the impact force of the high-pressure water gun, the washed sewage with the oxide skin is discharged into the pit 6 and then into the slag discharge pipe 8 to be discharged, in the process of removing the oxide scale, the side wall of the cleaning chamber 3 effectively prevents the oxide scale or water from splashing, the high-pressure water gun can effectively remove the oxide scale on the surface of the forging, the forged piece cannot be damaged, the cleaning chamber is arranged on the track and used for movably cleaning the surface of the forged piece, the labor intensity and the cleaning time are effectively reduced, only one worker needs to be arranged for each shift of the cleaning process, and the cleaning average time of the oxide skin of each heating blank is only 0.45 minute. The cleaning residual area of the device is about 3-10%. The device has the advantages of small residual area for cleaning oxide skin, few and shallow oxidation pits on the surface of a forged piece product, and short subsequent manual polishing treatment time.
The above description is for further details of the present invention with reference to specific preferred embodiments, and it should not be understood that the embodiments of the present invention are limited thereto, and it will be apparent to those skilled in the art that the present invention can be implemented in a plurality of simple deductions or substitutions without departing from the scope of the present invention, and all such alterations and substitutions should be considered as belonging to the present invention, which is defined by the appended claims.
Claims (6)
1. The utility model provides a clear away dysmorphism forging heating blank oxidation skin device, its characterized in that, including walking track (2) that set up in heterotypic forging (1) both sides and with walking track (2) sliding connection's purge chamber (3), lateral wall and apron (4) of connection at the lateral wall top about purge chamber (3) including, set up the washing mouth on apron (4), the washing mouth is connected with high-pressure squirt (5), purge chamber (3) are connected with drive arrangement.
2. The device for removing the oxide scale on the heating blank of the special-shaped forge piece according to the claim 1, characterized in that a pit (6) is arranged between the walking rails (2) at the two sides, and the front end and the rear end of the pit (6) are provided with a fixing frame (7) for placing the special-shaped forge piece (1) on the ground.
3. The device for removing the oxide scale on the heating blank of the special-shaped forging piece is characterized in that the bottom surface of the pit (6) is an inclined surface, a slag discharge pipe (8) is arranged at the bottom end of the inclined surface, and the slag discharge pipe (8) is connected to a wastewater sedimentation tank.
4. The device for removing the oxide scale on the heating blank of the special-shaped forging piece is characterized in that a walking wheel (9) is arranged at the bottom of the side wall of the cleaning chamber (3), and the walking wheel (9) is arranged on the walking track (2).
5. The device for removing the oxide scale on the heating blank of the special-shaped forge piece is characterized in that a clamp (10) is arranged at the cleaning port, and the clamp (10) is used for fixing a high-pressure water gun (5).
6. The device for removing the oxide scale on the heating blank of the special-shaped forge piece according to claim 1, wherein the driving device is an electric hydraulic device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021550364.4U CN212976052U (en) | 2020-07-30 | 2020-07-30 | Device for removing oxide scale on heating blank of special-shaped forge piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021550364.4U CN212976052U (en) | 2020-07-30 | 2020-07-30 | Device for removing oxide scale on heating blank of special-shaped forge piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212976052U true CN212976052U (en) | 2021-04-16 |
Family
ID=75430141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021550364.4U Active CN212976052U (en) | 2020-07-30 | 2020-07-30 | Device for removing oxide scale on heating blank of special-shaped forge piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212976052U (en) |
-
2020
- 2020-07-30 CN CN202021550364.4U patent/CN212976052U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: Inside the original Shanxi Forging Factory, Zhuangli Village, Nanliang Town, Yicheng County, Linfen City, Shanxi Province Patentee after: Shanxi Forging Technology Co.,Ltd. Address before: 043514 Zhuangli village, Yicheng County, Linfen City, Shanxi Province Patentee before: State-operated Shanxi Forging Factory |
|
| CP03 | Change of name, title or address |