CN117696843A - Pouring device for aluminum ingot casting - Google Patents

Abstract

The invention relates to the technical field of aluminum ingot casting tools, in particular to a pouring device used in aluminum ingot casting, which comprises a supporting substrate, a die discharging assembly, a conveying assembly and a pouring assembly, wherein the die discharging assembly is used for realizing the automatic feeding function of a die, so that the use convenience of the device is improved, the die discharging assembly can drive the die to move up and down by driving a first hydraulic cylinder, the die can be gently placed on the conveying assembly by driving the die to move up and down, the die is prevented from colliding with the conveying assembly, the die and the conveying assembly are prevented from being damaged, the service life of the device is prolonged, and the lifting block can be more stably moved up and down by using the sliding fit of a first sliding ring and a first sliding rod, so that the die discharging assembly can be more stably adjusted up and down.

Description

Pouring device for aluminum ingot casting

Technical Field

The invention relates to the technical field of aluminum ingot casting tools, in particular to a pouring device used in aluminum ingot casting.

Background

Aluminum ingots are a common industrial raw material, and are produced by an aluminum ingot casting process, wherein a pouring device is usually used for producing aluminum ingots, and aluminum liquid is poured into a mould through the pouring device and is taken out after being cooled into casting blanks.

However, the existing pouring device has the defects that the existing pouring device has great defects in the use process, the existing pouring device needs to convey the die to the side of the pouring device in a manual mode, the die is easy to smash and hurt in the manual carrying process, meanwhile, in the carrying process, operators can be close to the pouring device and easily scalded by aluminum liquid in the pouring device, so that the device is very dangerous in the use process, the existing pouring device cannot be adjusted in the pouring process, the pouring device cannot be adjusted, the device is not beneficial to butt joint with other equipment, the compatibility of the device is poor, the die after pouring is finished by the existing pouring device is inconvenient to move, further the use of other dies which are not poured is influenced, the pouring efficiency is reduced, and meanwhile, the aluminum liquid in the die is rocked under the condition that the aluminum liquid in the die is not fully solidified after the carrying process, so that the shape of a poured aluminum ingot is deformed.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a pouring device for aluminum ingot casting.

The technical scheme adopted for solving the technical problems is as follows: the utility model provides a pour device for in aluminium ingot casting, includes supporting baseplate, mould blowing subassembly, conveying subassembly and watering subassembly are all installed at supporting baseplate top, mould blowing subassembly and conveying subassembly are located supporting baseplate top one side, the one end of conveying subassembly is located the below of mould blowing subassembly, watering subassembly is located conveying subassembly one side, realizes mould automatic feeding function through using mould blowing subassembly, cooperates conveying subassembly through mould blowing subassembly, makes the mould can send the pouring department voluntarily, and on the one hand, makes the device use more automatic, uses more sparingly the manpower, and the availability factor is higher, on the other hand, makes the operating personnel can keep away from the watering subassembly, and then can effectively avoid by the watering subassembly or by the aluminium liquid scald in the watering subassembly;

wherein the casting material component comprises a primary bottom plate, a secondary bottom plate and a casting ladle, the primary bottom plate is fixed at the top of a supporting substrate through bolts, the secondary bottom plate is horizontally matched at the top of the primary bottom plate in a moving way, the bottom of the secondary bottom plate is vertically welded with two supporting vertical plates in a moving way, the two supporting vertical plates are arranged in parallel, a hanging basket is hinged between the two supporting vertical plates, one side of one supporting vertical plate is horizontally provided with a third motor for driving the hanging basket to rotate, the casting ladle is placed in the hanging basket, the bottom of the hanging basket is provided with bolts for fixing the casting ladle, a casting nozzle is arranged at one time at the opening of the top of the casting ladle, the left and right positions of the casting ladle of the device can be adjusted by using the second motor to drive, the casting ladle and the mould on the conveying assembly are aligned more accurately, the casting ladle and the mould are more accurately poured through the casting ladle device, on one hand, the phenomenon that the aluminium liquid splashes out to hurt people can be avoided, on the other hand, the situation that the aluminium liquid splashes out to scald the casting ladle device is avoided, meanwhile, the waste of the aluminium liquid is avoided, the cost of casting the aluminium ingot by the casting ladle device is saved, the casting ladle of the casting ladle device is driven by the third hydraulic cylinder, the front and back positions of the casting ladle are adjustable, the distance between the casting ladle and the mould can be changed through adjusting the front and back positions of the casting ladle, the casting ladle can be more accurately poured into the mould, on the other hand, the aluminium liquid is added into the casting ladle by other aluminium melting equipment, the butt joint of the casting ladle device and other devices is more convenient, the casting ladle is placed through the hanging basket, the casting ladle can be conveniently disassembled, the casting ladle is conveniently replaced by the casting ladle through the use of the casting nozzle, so that the aluminum liquid is not easy to leak laterally.

Preferably, the die discharging assembly comprises a supporting table, a lifting frame and lifting frames, wherein a discharging hole is formed in the top of the supporting table, the lifting frame is fixed at the top of the supporting table, a lifting block is in lifting fit with one side of the lifting frame, which is close to the discharging hole, two ends of the lifting block, which are close to one side of the discharging hole, are horizontally fixed with arm plates, two lifting frames are vertically fixed at the bottoms of the two arm plates, which are far away from one end of the lifting block, respectively, the two lifting frames penetrate through the discharging hole downwards, and clamping heads are hinged to the bottoms of the two lifting frames.

Preferably, the lifting frame is close to lifting block one side both ends and all vertically is fixed with first slide bar, lifting block is close to lifting frame one side both ends and all welds there is first sliding ring, two first sliding rings overlap respectively and establish on two first slide bars, the lifting block passes through two first sliding ring lift cooperation in lifting frame one side, lifting frame one side top is vertically fixed with first pneumatic cylinder, the bottom of first pneumatic cylinder is equipped with first hydraulic stem, the lifting block is close to the middle part horizontal welding of lifting frame one side and has the lifting plate, the bottom and the lifting plate top of first hydraulic stem are fixed, drive through using first pneumatic cylinder, make the mould blowing subassembly can drive the mould and reciprocate, through driving the mould and reciprocate, make the mould can be gently placed on conveying subassembly, avoided mould and conveying subassembly to bump, and then avoided mould and conveying subassembly to appear damaging, through using first sliding ring and first sliding cooperation, make lifting block reciprocate more stable, and then make mould blowing subassembly up-down regulated more steady, through making mould blowing subassembly adjust more steady, and then make mould blowing subassembly move on the mould and make the mould can not collide with the mould down more stable with the mould and make the mould move down and make the die move down and make the wear down between the mould and the stable.

Preferably, the supporting bench top is located the equal vertical fixed limited post in unloading hole four corners, and the cross section of four limited posts all is "L" type structure, through setting up the limited post, makes mould blowing subassembly can load a plurality of moulds.

Preferably, the one end that two arm boards are close to the gallows all articulates there is the second pneumatic cylinder, the bottom of two second pneumatic cylinders all is equipped with the second hydraulic stem, the one end that the second pneumatic cylinder was kept away from to two second hydraulic stems is articulated with two chucks respectively, through using the second pneumatic cylinder to drive, rotate the chuck, can hold up the mould that stacks, and cooperate first pneumatic cylinder drive, adjust the height of chuck, on the one hand, it is mechanized with putting down the process to remove the mould, do not need the manual work to remove the mould, and then avoided appearing the mould to injure the workman's condition, on the other hand, can place the mould one by one on the conveying subassembly, and can be according to the speed of pouring, the speed of conveying subassembly is put into to the control mould.

Preferably, the conveying assembly comprises a mounting bottom plate and a carrier plate, the mounting bottom plate is fixed at the top of a supporting substrate through bolts, two parallel supporting plates are fixed at the top of the mounting bottom plate, gears are respectively in running fit with the two ends of the two supporting plates, a linkage rod is connected between the two corresponding gears in the two supporting plates, plate chains are respectively sleeved on the two corresponding gears in each supporting plate, a plurality of carrier plates are connected to the two plate chains at equal intervals, a first motor for driving one gear to rotate is horizontally arranged on one side of one supporting plate, the conveying assembly is used for conveying the die, on one hand, the die can be moved to the side of a pouring part from a distance, the manual mode is not needed to be carried, labor is saved, the die is safer, on the other hand, the die after pouring can be moved away, interference is not caused to follow-up pouring, and the die which is not poured can be moved very fast under the conveying of the conveying assembly, so that the pouring speed of the device is faster, and the die is not solidified after the die is not solidified.

Preferably, the top of one-level bottom plate is fixed with two second slide bars, and one-level bottom plate top is located between two second slide bars normal running fit and has the lead screw, and one side horizontal installation of one-level bottom plate has the pivoted second motor of drive lead screw, and the bottom welding of second level bottom plate has two second sliding rings, and two second sliding rings overlap respectively and establish on two second slide bars, and the second level bottom plate is through two second sliding rings removal cooperation at one-level bottom plate top, and the bottom welding of second level bottom plate has the nut, and the nut screw-thread fit is on the lead screw.

Preferably, the bottom welding of second grade bottom plate has the slide rail, and the bottom welding of tertiary bottom plate has the slider, slider and slide rail sliding fit, and tertiary bottom plate passes through slider removal cooperation at second grade bottom plate top, and second grade bottom plate top level is fixed with the third pneumatic cylinder, and third pneumatic cylinder one end is equipped with the third hydraulic stem, and the one end and the tertiary bottom plate one end of third pneumatic cylinder are kept away from to the third hydraulic stem are fixed.

Preferably, a control box is fixed on one side of the lifting frame, a PLC controller is arranged in the control box, a control panel is arranged on the outer side of the control box, and a wireless signal receiver is arranged at the top of the control box.

Preferably, the application method of the pouring device for aluminum ingot casting specifically comprises the following steps:

step one: placing a plurality of moulds for casting aluminum ingots in four limiting columns of a supporting table, supporting the moulds through clamping heads at the bottoms of the hanging brackets, driving the first hydraulic rods to move through a first hydraulic cylinder, driving the lifting blocks to move up and down, driving the two hanging brackets to move up and down through an arm plate by the lifting blocks, driving the two hanging brackets to move the moulds supported by the two clamping heads downwards, enabling the bottommost mould to be placed on a conveying assembly, at the moment, driving the second hydraulic rods to move the second hydraulic rods, driving the clamping heads to overturn, enabling the clamping heads to be pulled out from the bottoms of the bottommost moulds, driving the two hanging brackets to move upwards by the first hydraulic cylinder, enabling the clamping heads to be positioned at the bottoms of the second last mould, driving the clamping heads to extend into the bottoms of the second last mould through the second hydraulic cylinder, and driving the clamping heads to support other moulds except the moulds on the conveying assembly to move upwards by one end distance through the first hydraulic cylinder;

step two: the first motor drives the gear to rotate, the plate chain is driven to drive the carrier plate to move by rotating the gear, and the carrier plate is moved to convey the die placed on the conveying assembly to the casting assembly;

step three: the third hydraulic cylinder drives the third hydraulic rod, the third hydraulic rod drives the three-stage bottom plate to move back and forth, the three-stage bottom plate is moved back and forth, the hanging basket and the casting ladle are close to the conveying assembly, the second motor drives the screw rod to rotate, the screw rod is rotated, the nut is moved, the nut drives the two-stage bottom plate to move left and right, the two-stage bottom plate is moved left and right, the left and right positions of the casting ladle are regulated, the casting nozzle of the casting ladle is aligned with the mold on the carrier plate, the hanging basket is driven by the third motor to rotate, the casting ladle is inclined by rotating the hanging basket, then aluminum liquid in the casting ladle is poured into the mold through the casting nozzle, the mold for pouring the aluminum liquid is cooled by the conveying assembly, and the casting aluminum ingot is obtained after the cooling is finished.

The invention has the beneficial effects that:

(1) According to the invention, the device realizes the automatic feeding function of the die by using the die discharging assembly, so that the use convenience of the device is improved, the die discharging assembly can be driven to move up and down by using the first hydraulic cylinder, the die can be gently placed on the conveying assembly by driving the die to move up and down, the die and the conveying assembly are prevented from being collided, the die and the conveying assembly are prevented from being damaged, the service life of the device is prolonged, the lifting block is enabled to move up and down more stably by using the first sliding ring to be in sliding fit with the first sliding rod, the die discharging assembly is enabled to be adjusted up and down more stably, the use stability of the device is improved, the die is enabled to be more stable by enabling the die discharging assembly to move up and down, the die is enabled to be unlikely to collide with the die discharging assembly, the die and the die discharging assembly can be reduced, the service life of the device is further prolonged, the die and the conveying assembly is prevented from being damaged by using the second hydraulic cylinder to be driven, the die is enabled to be stacked, the die discharging assembly is enabled to be adjusted up and down more stably, the die discharging assembly is prevented from being damaged by the manual die, and the manual die discharging device is prevented from being worn and down, the die discharging assembly is not required to be adjusted up and down, and the die is easy to be moved up and down.

(2) According to the invention, the mould is conveyed by using the conveying assembly, so that on one hand, the mould can be moved to the side of the pouring part from a distance, a manual mode is not needed to be carried, the labor is saved, the mould is safer, on the other hand, the mould after pouring can be moved away, the interference to the subsequent pouring is avoided, and the next non-poured mould can be quickly moved under the conveying of the conveying assembly, so that the whole pouring process can be very consistent, the pouring speed of the device is higher, the efficiency of pouring the aluminium ingot by the device is improved, meanwhile, when the poured mould is not completely solidified in the mould, the aluminium ingot is conveyed by the conveying assembly, jolt is not caused, and the aluminium ingot after solidification of the aluminium liquid is not deformed, so that the aluminium ingot cast by the device meets the standard better.

(3) According to the invention, the mold discharging component is matched with the conveying component, so that the mold can be automatically conveyed to a pouring position, on one hand, the device is more automatic to use, labor is saved in use, the service efficiency is higher, on the other hand, operators can be far away from the pouring component, and further, the casting component or an aluminum liquid in the casting component can be effectively prevented from being scalded, the use safety of the device is improved, the second motor is used for driving, the left and right positions of a pouring ladle of the device can be adjusted, the position of the pouring ladle is adjusted, the pouring ladle is aligned with the mold on the conveying component, the pouring accuracy of the device is improved, on one hand, the pouring of the device is more accurate, on the other hand, the aluminum liquid can be prevented from splashing out, the use safety of the device is further improved, on the other hand, the aluminum liquid can be prevented from being splashed out to further prolong the service life of the device, the waste of the aluminum liquid is avoided, the casting cost of the device is saved, the pouring ladle is saved, the position of the device can be adjusted by using a third motor, the hydraulic device can be adjusted, and the pouring device can be conveniently moved into the pouring basket, and the pouring basket can be conveniently replaced by adjusting the position of the device, and the pouring basket can be conveniently moved by the device.

Drawings

The invention will be further described with reference to the drawings and examples.

FIG. 1 is a schematic diagram of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of a mold discharging assembly according to the present invention.

Fig. 3 is a schematic view of the structure of the lifting block of the present invention.

Fig. 4 is an enlarged view of the detail of the area a in fig. 2.

Fig. 5 is a schematic view of the first hydraulic cylinder according to the present invention.

FIG. 6 is a schematic diagram of a transfer assembly according to the present invention.

FIG. 7 is a schematic view of the construction of the casting assembly of the present invention.

FIG. 8 is a schematic view of a two-stage floor structure according to the present invention.

Fig. 9 is a schematic view of a third hydraulic cylinder according to the present invention.

FIG. 10 is a schematic view of the three-stage floor structure of the present invention.

In the figure: 1. a support substrate; 2. a die discharging assembly; 201. a support table; 202. a lifting frame; 203. a first slide bar; 204. a first hydraulic cylinder; 205. a first hydraulic lever; 206. a lifting block; 207. a first slip ring; 208. a lifting plate; 209. an arm plate; 210. a hanging bracket; 211. a chuck; 212. a second hydraulic cylinder; 213. a second hydraulic lever; 214. defining a column; 215. a blanking hole; 3. a transfer assembly; 301. a mounting base plate; 302. a support plate; 303. a gear; 304. a plate link chain; 305. a carrier plate; 306. a first motor; 4. a casting component; 5. a primary bottom plate; 501. a second slide bar; 502. a screw rod; 503. a second motor; 6. a secondary bottom plate; 601. a second slip ring; 602. a nut; 603. a slide rail; 604. a third hydraulic cylinder; 605. a third hydraulic lever; 7. a third-stage bottom plate; 701. a slide block; 8. a supporting vertical plate; 801. a third motor; 9. a hanging basket; 10. casting ladle; 11. a wireless signal receiver; 12. and a control box.

Detailed Description

The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.

As shown in fig. 1-10, the pouring device for aluminum ingot casting comprises a supporting substrate 1, a die discharging component 2, a conveying component 3 and a pouring component 4, wherein the die discharging component 2, the conveying component 3 and the pouring component 4 are all arranged at the top of the supporting substrate 1, the die discharging component 2 and the conveying component 3 are positioned at one side of the top of the supporting substrate 1, one end of the conveying component 3 is positioned below the die discharging component 2, the pouring component 4 is positioned at one side of the conveying component 3, and the automatic feeding function of a die is realized by using the die discharging component 2, so that the convenience of using the device is improved, and the die can be automatically sent to a pouring place by matching the die discharging component 2 with the conveying component 3, so that on one hand, the device is more automatic in use, saves more manpower in use, has higher use efficiency, and on the other hand, operators can be far away from the pouring component 4, and further can be effectively prevented from being scalded by the die 4 or aluminum liquid in the pouring component 4, so that the use safety of the device is improved;

wherein the casting material component 4 comprises a first-stage bottom plate 5, a second-stage bottom plate 6 and a casting ladle 10, the first-stage bottom plate 5 is fixed at the top of the supporting substrate 1 through bolts, the second-stage bottom plate 6 is matched at the top of the first-stage bottom plate 5 in a left-right moving way, the bottom of the second-stage bottom plate 6 is matched with a third-stage bottom plate 7 in a back-and-forth moving way, the top of the third-stage bottom plate 7 is vertically welded with two supporting vertical plates 8, the two supporting vertical plates 8 are arranged in parallel, a hanging basket 9 is hinged between the two supporting vertical plates 8, a third motor 801 for driving the hanging basket 9 to rotate is horizontally arranged at one side of one supporting vertical plate 8, the casting ladle 10 is placed in the hanging basket 9, bolts for fixing the casting ladle 10 are arranged at the bottom of the hanging basket 9, a casting nozzle is arranged at one time at the opening of the top of the casting ladle 10, the left-right position of the casting ladle 10 of the device can be adjusted by using the second motor 503 to drive, the casting ladle 10 is aligned with a mould on the conveying component 3 more precisely by adjusting the position of the casting ladle 10, thereby improving the casting accuracy of the device, on one hand, the casting accuracy of the device can be improved, on the other hand, the casting safety of the device can be further improved by avoiding the splashing of the aluminum liquid to hurt people, on the other hand, the device can be prevented from being scalded out by the splashing of the aluminum liquid, thereby further prolonging the service life of the device, meanwhile, the waste of the aluminum liquid is avoided, the casting cost of the device is saved, the front and back positions of the casting ladle 10 of the device can be adjusted by using the third hydraulic cylinder 604 to drive, the front and back positions of the casting ladle 10 can be adjusted, on the one hand, the distance between the casting ladle 10 and a mould can be changed, and the casting ladle 10 can be further more accurately poured into the mould, thereby further improving the casting accuracy of the device, on the other hand, the casting accuracy of the device is convenient for other aluminum melting equipment to add the aluminum liquid into the casting ladle 10, make the interfacing connection of the device and other devices more convenient to improve the compatibility of the device, hold the ladle 10 through using basket 9, make the dismantlement that ladle 10 can be convenient get off, and then make things convenient for the device to change ladle 10, through using the watering mouth, make the aluminium liquid be difficult to the side leakage.

In an alternative implementation manner of this embodiment, the die discharging assembly 2 includes a supporting table 201, a lifting frame 202 and hanging frames 210, a blanking hole 215 is formed in the top of the supporting table 201, the lifting frame 202 is fixed at the top of the supporting table 201, a lifting block 206 is matched with one side of the lifting frame 202 close to the blanking hole 215 in a lifting manner, two end plates 209 are horizontally fixed at two ends of one side of the lifting block 206 close to the blanking hole 215, two hanging frames 210 are vertically fixed at bottoms of one ends of the two arm plates 209 far away from the lifting block 206 respectively, the two hanging frames 210 penetrate through the blanking hole 215 downwards, and clamping heads 211 are hinged at the bottoms of the two hanging frames 210.

In an optional implementation manner of this embodiment, the lifting frame 202 is close to lifting block 206 one side both ends and all vertically is fixed with first slide bar 203, lifting block 206 is close to lifting frame 202 one side both ends and all welds first sliding ring 207, two first sliding rings 207 cover respectively and establish on two first slide bars 203, lifting block 206 is through two first sliding ring 207 lift fit in lifting frame 202 one side, lifting frame 202 one side top is vertically fixed with first pneumatic cylinder 204, the bottom of first pneumatic cylinder 204 is equipped with first hydraulic stem 205, lifting block 206 is close to lifting frame 202 one side middle part horizontal welding has lifting plate 208, the bottom of first hydraulic stem 205 is fixed with lifting plate 208 top, through using first pneumatic cylinder 204 to drive, make mould blowing subassembly 2 can drive the mould reciprocate, through driving the mould and reciprocate, make the mould can gently be placed on conveying subassembly 3, avoid mould and conveying subassembly 3 to bump, and damage appears in conveying subassembly 3, thereby the life of the device has been prolonged, through using first sliding ring 207 and first sliding ring 207 lift block 203 to make the mould 2 more stable with the lifting subassembly 2 and move, thereby make the mould 2 more stable and move and make the stable mould blowing subassembly more on the stable and move, thereby make the mould 2 more stable and move the device more stable and make the die move and more stable and move the die 2.

In an alternative implementation manner of this embodiment, the top of the supporting table 201 is vertically fixed with limiting columns 214 at four corners of the blanking hole 215, and the cross sections of the four limiting columns 214 are in an "L" structure, so that the die discharging assembly 2 can load a plurality of dies by setting the limiting columns 214.

In an alternative implementation manner of this embodiment, two arm plates 209 are close to one end of the hanger 210 and are all hinged with a second hydraulic cylinder 212, the bottoms of the two second hydraulic cylinders 212 are all provided with a second hydraulic rod 213, one end of the two second hydraulic rods 213 away from the second hydraulic cylinder 212 is respectively hinged with two clamping heads 211, the clamping heads 211 are rotated by using the second hydraulic cylinder 212 to drive, so that stacked dies can be lifted and matched with the first hydraulic cylinder 204 to drive, and the height of the clamping heads 211 is adjusted, on one hand, the carrying and putting down process of the dies is mechanized, no manual carrying is needed, and further the condition that the dies injure workers are avoided, thereby improving the use safety of the device, on the other hand, the dies can be placed on the conveying assembly 3 one by one, and the speed of the dies put into the conveying assembly 3 can be controlled according to the casting speed, so that the device is easier to control.

In an optional implementation manner of this embodiment, the conveying assembly 3 includes mounting plate 301 and carrier plate 305, mounting plate 301 passes through the bolt fastening at the supporting baseplate 1 top, mounting plate 301 top is fixed with two parallel backup pads 302, the both ends of two backup pads 302 all rotate the fit and have gear 303, be connected with the gangbar between two corresponding gears 303 on two backup pads 302, all overlap on two gears 303 on every backup pad 302 and be equipped with plate chain 304, a plurality of carrier plate 305 equidistant connection is on two plate chain 304, first motor 306 that drive one of them gear 303 pivoted is installed to one of them backup pad 302 one side level, carry the mould through using conveying assembly 3, on the one hand, can remove the mould from the distance to pouring the part side, do not need the manual mode to carry, save more manpower, also safer, on the other hand, can remove the mould after pouring, can not cause the interference to subsequent pouring, and under the transportation of conveying assembly 3, can very fast move the mould that the next piece is not pour, and then make whole pouring process can be very coherent, thereby make the device solidification of the aluminium liquid can not solidify the device, and the aluminium liquid can not solidify the device when the aluminium liquid is frozen, and the device is not solidify, and the mould is set up, and the device is convenient, and the device is frozen and the device is used, and the solidification device is not solidified.

In an alternative implementation manner of this embodiment, two second slide bars 501 are fixed at the top of the primary bottom plate 5, a screw rod 502 is rotatably matched between the two second slide bars 501 at the top of the primary bottom plate 5, a second motor 503 for driving the screw rod 502 to rotate is horizontally installed at one side of the primary bottom plate 5, two second slip rings 601 are welded at the bottom of the secondary bottom plate 6, the two second slip rings 601 are respectively sleeved on the two second slide bars 501, the secondary bottom plate 6 is movably matched at the top of the primary bottom plate 5 through the two second slip rings 601, a nut 602 is welded at the bottom of the secondary bottom plate 6, and the nut 602 is in threaded fit on the screw rod 502.

In an optional implementation manner of this embodiment, a sliding rail 603 is welded at the bottom of the secondary bottom plate 6, a sliding block 701 is welded at the bottom of the tertiary bottom plate 7, the sliding block 701 is in sliding fit with the sliding rail 603, the tertiary bottom plate 7 is movably matched with the top of the secondary bottom plate 6 through the sliding block 701, a third hydraulic cylinder 604 is horizontally fixed at the top of the secondary bottom plate 6, a third hydraulic rod 605 is arranged at one end of the third hydraulic cylinder 604, and one end of the third hydraulic rod 605 away from the third hydraulic cylinder 604 is fixed with one end of the tertiary bottom plate 7.

In an alternative implementation manner of this embodiment, a control box 12 is fixed on one side of the lifting frame 202, a PLC controller (model: s 7-300) is arranged in the control box 12, a control panel is arranged on the outer side of the control box 12, a wireless signal receiver 11 (model: W310) is arranged on the top of the control box 12, the operation of a hydraulic cylinder and a motor on the device is controlled by the PLC controller, the automation degree of the device is higher, a remote command is received by the wireless signal receiver 11, and the hydraulic cylinder and the motor are controlled by the PLC controller to execute the command, so that the device is remotely controlled, and further, workers are not required to be beside when the device is poured, and the safety of the device is greatly improved.

In an alternative implementation manner of the embodiment, the application method of the pouring device for casting the aluminum ingot specifically includes the following steps:

step one: placing a plurality of moulds for casting aluminum ingots in four limiting columns 214 of a supporting table 201, supporting the moulds by using clamping heads 211 at the bottoms of hanging brackets 210, driving the first hydraulic rods 205 to move by using a first hydraulic cylinder 204, driving the lifting blocks 206 to move up and down by using the first hydraulic rods 205, driving the two hanging brackets 210 to move up and down by using an arm plate 209, driving the two clamping heads 211 to move down by using the two hanging brackets 210, enabling the bottommost mould to be placed on a conveying assembly 3, driving the second hydraulic rods 213 to move by using a second hydraulic cylinder 212, enabling the second hydraulic rods 213 to drive the clamping heads 211 to overturn, enabling the clamping heads 211 to be pulled out from the bottom of the bottommost mould, driving the two hanging brackets 210 to move up by using the first hydraulic cylinder 204, enabling the clamping heads 211 to be positioned at the bottom of the next-to-the-last mould, driving the clamping heads 211 to extend into the bottom of the next-to-the-last mould by using the second hydraulic cylinder 212, and driving the clamping heads 211 to support other distances except for one end of the mould on the conveying assembly 3 upwards by using the first hydraulic cylinder 204;

step two: the gear 303 is driven by the first motor 306 to rotate, the plate chain 304 is driven to drive by rotating the gear 303, the plate chain 304 drives the carrier plate 305 to move, and the mold placed on the conveying assembly 3 is conveyed by moving the carrier plate 305 and conveyed to the casting assembly 4;

step three: the third hydraulic cylinder 604 drives the third hydraulic rod 605 to move, the third hydraulic rod 605 drives the three-stage bottom plate 7 to move back and forth, the three-stage bottom plate 7 is moved back and forth to enable the hanging basket 9 and the casting ladle 10 to approach the conveying assembly 3, the second motor 503 drives the screw rod 502 to rotate, the screw rod 502 is rotated to enable the nut 602 to move, the nut 602 drives the secondary bottom plate 6 to move left and right, the secondary bottom plate 6 is moved left and right to adjust the left and right positions of the casting ladle 10, the casting nozzle of the casting ladle 10 is aligned with the mold on the carrier 305, the hanging basket 9 is driven to rotate by the third motor 801, the casting ladle 10 is tilted by rotating the hanging basket 9, then molten aluminum in the casting ladle 10 is poured into the mold through the casting nozzle, the mold for casting molten aluminum is cooled by the conveying assembly 3, and the cast aluminum ingot is obtained after the belt cooling is finished.

When in use, firstly, a plurality of moulds for casting aluminum ingots are placed in four limiting columns 214 of a supporting table 201, the moulds are supported by clamping heads 211 at the bottoms of hanging brackets 210, the first hydraulic rod 205 is driven by a first hydraulic cylinder 204 to move, the first hydraulic rod 205 drives a lifting block 206 to move up and down, the lifting block 206 drives two hanging brackets 210 to move up and down through an arm plate 209, the moulds supported by the two clamping heads 211 are moved down by moving the two hanging brackets 210, the bottommost mould is placed on a conveying assembly 3, at the moment, the second hydraulic rod 213 is driven by a second hydraulic cylinder 212 to move, the second hydraulic rod 213 drives the clamping heads 211 to overturn, the clamping heads 211 are pulled out from the bottoms of the bottommost moulds, the two hanging brackets 210 are driven by the first hydraulic cylinder 204 to move up by the height of one mould, the clamping heads 211 are positioned at the bottoms of the penultimate second mould, the clamping head 211 is driven by the second hydraulic cylinder 212 to extend into the bottom of the penultimate die, at the moment, the clamping head 211 is driven by the first hydraulic cylinder 204 to lift up other dies except one die on the conveying assembly 3 to move upwards for a certain distance, the device realizes the automatic feeding function of the die by using the die discharging assembly 2, thereby improving the convenience of the device, the die discharging assembly 2 can drive the die to move up and down by using the first hydraulic cylinder 204 to drive the die to move up and down, the die can be gently placed on the conveying assembly 3 by driving the die to move up and down, the die is prevented from colliding with the conveying assembly 3, the die and the conveying assembly 3 are prevented from being damaged, the service life of the device is prolonged, the lifting block 206 moves up and down more stably by using the first sliding ring 207 and the first sliding rod 203 in a sliding fit, the die discharging assembly 2 is further regulated up and down more stably, so that the use stability of the device is improved, the die discharging assembly 2 is regulated up and down more stably, the die is further moved up and down more stably on the die discharging assembly 2, the die is not easy to collide with the die discharging assembly 2, the abrasion between the die and the die discharging assembly 2 can be reduced, the service life of the device is further prolonged, the second hydraulic cylinder 212 is used for driving, the clamping head 211 is rotated, the stacked die can be lifted, the first hydraulic cylinder 204 is matched for driving, the height of the clamping head 211 is regulated, on one hand, the lifting and putting down process of the die is mechanized, the die is not required to be manually lifted, the condition that workers are injured by the die is avoided, on the other hand, the use safety of the device is improved, the mould can be placed on the conveying component 3 one by one, the speed of placing the mould into the conveying component 3 can be controlled according to the pouring speed, so that the device is easier to control, then, the gear 303 is driven by the first motor 306 to rotate, the plate chain 304 is driven by the rotating gear 303, the plate chain 304 drives the carrier plate 305 to move, the mould placed on the conveying component 3 is conveyed by moving the carrier plate 305, the mould is conveyed to the pouring component 4, and the mould is conveyed by using the conveying component 3, on one hand, the mould can be moved to the side of the pouring component from a distance, the manual lifting is not needed, the manpower is saved, the mould is safer, on the other hand, the mould after pouring can be moved away, the interference to the subsequent pouring is avoided, and the next non-pouring mould can be quickly moved under the conveying of the conveying component 3, the whole pouring process can be very coherent, the pouring speed of the device is higher, the pouring efficiency of the device for pouring aluminum ingots is improved, meanwhile, when the aluminum liquid is not completely solidified in the die, the poured die is conveyed through the conveying component 3, jolt is not caused, the aluminum ingots after solidification of the aluminum liquid are not deformed, the aluminum ingots cast by the device are more in line with the standard, finally, the third hydraulic cylinder 604 drives the third hydraulic cylinder 605 to move, the third hydraulic cylinder 605 drives the three-stage bottom plate 7 to move back and forth, the hanging basket 9 and the casting ladle 10 are close to the conveying component 3 through the front and back movement of the three-stage bottom plate 7, the screw rod 502 is driven by the second motor 503 to rotate, the nut 602 is driven by the screw rod 502 to move left and right through the rotation of the screw rod 502, the second-stage bottom plate 6 is driven by the nut 602 to move left and right, the left and right positions of the casting ladle 10 are adjusted, the pouring nozzle of the pouring ladle 10 is aligned with the mould on the carrier plate 305, the third motor 801 drives the hanging basket 9 to rotate, the pouring ladle 10 is inclined by rotating the hanging basket 9, the aluminum liquid in the pouring ladle 10 is poured into the mould through the pouring nozzle, the mould for pouring the aluminum liquid is sent out for cooling through the conveying component 3, the poured aluminum ingot is obtained after the cooling of the belt is finished, the mould can be automatically sent to the pouring position through the mould discharging component 2 matched with the conveying component 3, on one hand, the device is more automatic to use, saves more manpower and has higher use efficiency, on the other hand, operators can be far away from the pouring component 4, and the scalding of the pouring component 4 or the aluminum liquid in the pouring component 4 can be effectively avoided, so that the use safety of the device is improved, the left and right positions of the pouring ladle 10 of the device can be adjusted by driving through the second motor 503, through adjusting the position of watering ladle 10, make the mould that watering ladle 10 and conveying component 3 are aligned more accurate, thereby improve the precision that the device was pour, through making the device pour more accurate, on the one hand, can avoid the aluminium liquid to splash to hurt the people, thereby further improve the security that the device was used, on the other hand, can avoid aluminium liquid to splash to scald the device, thereby further prolong the life of the device, simultaneously, also avoided causing the waste of aluminium liquid, save the cost that the device pour the aluminium ingot, through using third pneumatic cylinder 604 to drive, make the front and back position of the device's watering ladle 10 adjustable, through adjusting the front and back position of watering ladle 10, on the one hand, can change the distance of watering ladle 10 and mould, and then make the watering ladle 10 can more accurate pour the aluminium liquid into the mould, thereby further improve the precision that the device was pour, on the other hand, make things convenient for other molten aluminium equipment to add the aluminium liquid in the watering ladle 10, make the butt joint of the device and other devices more convenient, thereby improve the compatibility of the device, through using crane 9, make the watering ladle 10 can be changed conveniently, and the device is convenient for the next 10 to change the watering ladle 10.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. A pour device for in aluminium ingot casting, includes supporting baseplate (1), mould blowing subassembly (2), conveying subassembly (3) and waters material subassembly (4), its characterized in that: the mold discharging assembly (2), the conveying assembly (3) and the casting assembly (4) are all arranged at the top of the supporting substrate (1), the mold discharging assembly (2) and the conveying assembly (3) are positioned at one side of the top of the supporting substrate (1), one end of the conveying assembly (3) is positioned below the mold discharging assembly (2), and the casting assembly (4) is positioned at one side of the conveying assembly (3);

wherein, watering material subassembly (4) including one-level bottom plate (5), second grade bottom plate (6) and water package (10), one-level bottom plate (5) are fixed at support base plate (1) top through the bolt, second grade bottom plate (6) are moved about and are cooperated at one-level bottom plate (5) top, the bottom of second grade bottom plate (6) is moved back and forth and is cooperated with tertiary bottom plate (7), the vertical welding in top of tertiary bottom plate (7) has two support risers (8), and two support risers (8) are parallel arrangement, and articulated between two support risers (8) have hanging flower basket (9), one of them one side horizontal installation that supports riser (8) has drive hanging flower basket (9) pivoted third motor (801), water package (10) are placed in hanging flower basket (9), hanging flower basket (9) bottom is provided with the bolt that is used for fixed water package (10), water package (10) top opening part one degree is provided with the watering mouth.

2. A pouring device for use in the casting of aluminium ingots according to claim 1, wherein: the die discharging assembly (2) comprises a supporting table (201), a lifting frame (202) and lifting frames (210), wherein a discharging hole (215) is formed in the top of the supporting table (201), the lifting frame (202) is fixed at the top of the supporting table (201), lifting blocks (206) are in lifting fit with one side, close to the discharging hole (215), of the lifting frame (202), arm plates (209) are horizontally fixed at two ends, close to one side, of the discharging hole (215), of the lifting blocks (206), two lifting frames (210) are vertically fixed at the bottoms, far away from one end of the lifting blocks (206), of the two arm plates (209), the two lifting frames (210) penetrate through the discharging hole (215) downwards, and clamping heads (211) are hinged to the bottoms of the two lifting frames (210).

3. A pouring device for use in the casting of aluminium ingots according to claim 2, wherein: the lifting frame (202) is close to lifting block (206) one side both ends all vertically and is fixed with first slide bar (203), lifting block (206) is close to lifting frame (202) one side both ends all welded first sliding ring (207), two first sliding rings (207) are respectively overlapped and are established on two first slide bars (203), lifting block (206) are through two first sliding ring (207) lifting fit in lifting frame (202) one side, lifting frame (202) one side top is vertically fixed with first pneumatic cylinder (204), the bottom of first pneumatic cylinder (204) is equipped with first hydraulic stem (205), lifting block (206) are close to lifting frame (202) one side middle part horizontal welding and have lifting plate (208), the bottom of first hydraulic stem (205) is fixed with lifting plate (208) top.

4. A pouring device for use in the casting of aluminium ingots according to claim 2, wherein: limiting columns (214) are vertically fixed at four corners of a blanking hole (215) at the top of the supporting table (201), and the cross sections of the four limiting columns (214) are of L-shaped structures.

5. A pouring device for use in the casting of aluminium ingots according to claim 2, wherein: one end of each arm plate (209) close to the hanging frame (210) is hinged with a second hydraulic cylinder (212), the bottoms of the two second hydraulic cylinders (212) are provided with second hydraulic rods (213), and one end, far away from the second hydraulic cylinders (212), of each second hydraulic rod (213) is hinged with two clamping heads (211) respectively.

6. A pouring device for use in the casting of aluminium ingots according to claim 1, wherein: the conveying assembly (3) comprises a mounting base plate (301) and a carrier plate (305), the mounting base plate (301) is fixed at the top of a supporting base plate (1) through bolts, two parallel supporting plates (302) are fixed at the top of the mounting base plate (301), gears (303) are respectively and rotatably matched at two ends of the two supporting plates (302), a linkage rod is connected between the two corresponding gears (303) on the two supporting plates (302), plate chains (304) are respectively and rotatably sleeved on the two gears (303) on each supporting plate (302), a plurality of carrier plates (305) are connected to the two plate chains (304) at equal intervals, and a first motor (306) for driving one of the gears (303) to rotate is horizontally arranged on one side of one supporting plate (302).

7. A pouring device for use in the casting of aluminium ingots according to claim 1, wherein: the top of one-level bottom plate (5) is fixed with two second slide bars (501), running fit has lead screw (502) between two second slide bars (501) at one-level bottom plate (5) top, one side horizontal installation of one-level bottom plate (5) has second motor (503) of drive lead screw (502) pivoted, the bottom welding of second grade bottom plate (6) has two second sliding rings (601), two second sliding rings (601) overlap respectively and establish on two second slide bars (501), second grade bottom plate (6) are through two second sliding rings (601) movable fit at one-level bottom plate (5) top, the bottom welding of second grade bottom plate (6) has nut (602), nut (602) screw-thread fit is on lead screw (502).

8. A pouring device for use in the casting of aluminium ingots according to claim 1, wherein: the bottom welding of second grade bottom plate (6) has slide rail (603), the bottom welding of tertiary bottom plate (7) has slider (701), slider (701) and slide rail (603) sliding fit, tertiary bottom plate (7) remove the cooperation at second grade bottom plate (6) top through slider (701), second grade bottom plate (6) top level is fixed with third pneumatic cylinder (604), third pneumatic cylinder (604) one end is equipped with third hydraulic stem (605), the one end and tertiary bottom plate (7) one end of third pneumatic cylinder (605) keeping away from third pneumatic cylinder (604) are fixed.

9. A pouring device for use in the casting of aluminium ingots according to claim 2, wherein: one side of the lifting frame (202) is fixed with a control box (12), a PLC controller is arranged in the control box (12), a control panel is arranged on the outer side of the control box (12), and a wireless signal receiver (11) is arranged at the top of the control box (12).

10. A pouring device for use in the casting of aluminium ingots according to claim 1, wherein: the application method of the pouring device for aluminum ingot casting specifically comprises the following steps:

step one: placing a plurality of moulds for casting aluminum ingots in four limiting columns (214) of a supporting table (201), supporting the moulds by using clamping heads (211) at the bottoms of hanging brackets (210), driving the first hydraulic rods (205) to move by using a first hydraulic cylinder (204), driving a lifting block (206) to move up and down by using the first hydraulic rods (205), driving two hanging brackets (210) to move up and down by using the lifting block (206) through an arm plate (209), moving the moulds supported by the two clamping heads (211) downwards, enabling the bottom-most moulds to be placed on a conveying component (3), driving the second hydraulic rods (213) to move by using a second hydraulic cylinder (212), driving the clamping heads (211) to overturn at the moment, enabling the clamping heads (211) to be pulled out from the bottoms of the bottom-most moulds, driving the two hanging brackets (210) to move up by using the first hydraulic cylinder (204), enabling the clamping heads (211) to be positioned at the bottom of the second-last mould, driving the second clamping heads (212) to stretch into the bottom-most moulds (3) by using the second hydraulic cylinder (212), and driving the second clamping heads (211) to stretch up to the bottom of the first mould (204) to move upwards;

step two: the gear (303) is driven by a first motor (306), the plate chain (304) is driven to drive by the gear (303), the carrier plate (305) is driven by the plate chain (304) to move, and the mould placed on the conveying component (3) is conveyed by moving the carrier plate (305) to the casting component (4);

step three: the third hydraulic cylinder (604) drives the third hydraulic rod (605), the third hydraulic rod (605) drives the three-stage bottom plate (7) to move back and forth, the basket (9) and the casting ladle (10) are close to the conveying assembly (3) through the three-stage bottom plate (7) which is moved back and forth, the second motor (503) drives the screw rod (502) to rotate, the nut (602) is moved through the rotating screw rod (502), the nut (602) drives the two-stage bottom plate (6) to move left and right, the two-stage bottom plate (6) is moved left and right, the left and right positions of the casting ladle (10) are adjusted, the casting nozzle of the casting ladle (10) is aligned with the mold on the carrier plate (305), the third motor (801) drives the basket (9) to rotate, the casting ladle (10) is inclined through the rotating basket (9), the aluminum liquid in the casting ladle (10) is poured into the mold through the casting nozzle, the mold of the casting aluminum liquid is sent out of the conveying assembly (3) to cool, and the cast aluminum ingot is obtained after the cooling of the belt is finished.