CN104785769B - Residue striking device used for continuous casting production line of aluminium ingot - Google Patents
Residue striking device used for continuous casting production line of aluminium ingot Download PDFInfo
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Abstract
本发明属于铝锭铸造的技术领域。为了解决在铝锭连续铸造生产线中采用工人打渣的方式存在较大安全隐患的问题，本发明提出一种用于铝锭连续铸造生产线的打渣装置，该装置包括机器人、连接架、支撑板、安装座、打渣支杆和打渣铲，所述连接架的上部与所述机器人连接，所述连接架的下部与所述支撑板连接，所述安装座固定于所述支撑板上，所述打渣支杆的上端与所述安装座连接，所述打渣支杆的下端与所述打渣铲连接。本发明通过机器人的运动带动打渣铲运动，使打渣铲实现设定的运动轨迹，通过打渣铲完成打渣作业，这样消除了使用人工打渣时存在的因铝液飞溅等造成工人人身事故的安全隐患，同时提高了打渣作业的效率。
The invention belongs to the technical field of aluminum ingot casting. In order to solve the problem of large potential safety hazards in the way of slag removal by workers in the aluminum ingot continuous casting production line, the present invention proposes a slag removal device for the aluminum ingot continuous casting production line, which includes a robot, a connecting frame, and a support plate , a mounting seat, a slag removal pole and a slag removal shovel, the upper part of the connecting frame is connected to the robot, the lower part of the connecting frame is connected to the support plate, and the mounting seat is fixed on the support plate, The upper end of the slag removal pole is connected with the installation seat, and the lower end of the slag removal pole is connected with the slag removal shovel. The invention drives the movement of the slag shovel through the movement of the robot, so that the slag shovel realizes the set motion trajectory, and completes the slag removal operation through the slag removal shovel, thus eliminating the personal accident of workers caused by the splash of aluminum liquid when using manual slag removal Potential safety hazards, while improving the efficiency of slag operations.
Description
技术领域technical field
本发明属于铝锭铸造的技术领域，具体涉及一种用于铝锭连续铸造生产线的打渣装置。The invention belongs to the technical field of aluminum ingot casting, and in particular relates to a slagging device used in an aluminum ingot continuous casting production line.
背景技术Background technique
在铝锭的铸造过程中，由于原材料中含有杂质以及铝液翻腾时会形成氧化渣，以致在铝液分配器将铝液浇注到铝锭模中后，铝液表面会出现较多铝渣，为了保证铝锭的质量，需要将铝液表面的铝渣除去。目前，铝锭连续铸造生产线上通常使用人工打渣的方式除去铝液表面的铝渣，打渣时工人需穿戴特殊防护服装，站在盛有铝液的铝锭模旁，对每一个铝锭模中的铝液进行打渣；工人在打渣过程中一方面要忍受铝液的高温烘烤，另一方面铝液飞溅容易导致安全事故，对工人的人身造成伤害，因此，人工打渣的方式代价太大，一旦发生人身事故，将给工人和企业造成不可挽回的损失。In the casting process of aluminum ingots, due to the impurities in the raw materials and the formation of oxidized slag when the aluminum liquid is tumbling, after the aluminum liquid distributor pours the aluminum liquid into the aluminum ingot mold, there will be more aluminum slag on the surface of the aluminum liquid. In order to ensure the quality of the aluminum ingot, it is necessary to remove the aluminum slag on the surface of the molten aluminum. At present, the aluminum ingot continuous casting production line usually uses manual slag removal to remove the aluminum slag on the surface of the aluminum liquid. During the slag removal, the workers need to wear special protective clothing, stand beside the aluminum ingot mold containing the aluminum liquid, and inspect each aluminum ingot. The molten aluminum in the mold is slag-removed; on the one hand, workers have to endure the high-temperature baking of the molten aluminum during the slag-removal process; The cost of the method is too high. Once a personal accident occurs, it will cause irreparable losses to workers and enterprises.
发明内容Contents of the invention
为了解决在铝锭连续铸造生产线中采用工人打渣的方式存在较大安全隐患的问题，本发明提出一种用于铝锭连续铸造生产线的打渣装置，以提高铝锭连续铸造生产线中打渣作业的安全性。In order to solve the problem that there is a large potential safety hazard in the way of slag removal by workers in the aluminum ingot continuous casting production line, the present invention proposes a slag removal device for the aluminum ingot continuous casting production line to improve the efficiency of the slag removal in the aluminum ingot continuous casting production line. Job security.
本发明用于铝锭连续铸造生产线的打渣装置包括机器人、连接架、支撑板、安装座、打渣支杆和打渣铲，所述连接架的上部与所述机器人连接，所述连接架的下部与所述支撑板连接，所述安装座固定于所述支撑板上，所述打渣支杆的上端与所述安装座连接，所述打渣支杆的下端与所述打渣铲连接，所述机器人运动带动打渣铲运动，以实现对铝液的打渣。The slag removal device used in the aluminum ingot continuous casting production line of the present invention includes a robot, a connecting frame, a support plate, a mounting seat, a slag removal support rod and a slag removal shovel, the upper part of the connection frame is connected with the robot, and the connection frame The lower part of the slag is connected with the support plate, the installation seat is fixed on the support plate, the upper end of the slag removal pole is connected with the installation seat, and the lower end of the slag removal support rod is connected with the slag removal shovel connected, the movement of the robot drives the movement of the slag shovel to realize the slag removal of molten aluminum.
所述安装座包括安装板和底板，所述底板与所述安装板垂直连接，所述底板上设置有滑动孔并通过螺栓固定于所述支撑板上，所述安装板与所述打渣支杆的上端连接。底板上设置有滑动孔，这样底板通过螺栓固定于支撑板上的不同位置，在使用本发明进行打渣作业时，通过调整底板在支撑板上的固定位置，将打渣铲调整到合适的位置，尽可能多的将铝液表面的铝渣除去，提高打渣的效果。The mounting base includes a mounting plate and a bottom plate, the bottom plate is vertically connected to the mounting plate, the bottom plate is provided with a sliding hole and is fixed on the support plate by bolts, the mounting plate is connected to the slag removal support The upper end of the rod is connected. Sliding holes are provided on the bottom plate, so that the bottom plate is fixed to different positions on the support plate by bolts. When using the present invention for slag removal operations, the slag shovel can be adjusted to a suitable position by adjusting the fixed position of the bottom plate on the support plate , remove as much aluminum slag on the surface of the aluminum liquid as possible to improve the effect of slag removal.
该装置还包括调节件，该调节件包括调节接头和调节板，所述调节接头设置于所述安装座的安装板上，所述调节板设置于所述打渣支杆上，所述调节接头与所述调节板通过调节螺杆连接。通过调节螺杆能够调节安装板与打渣支杆之间的角度，在使用本发明进行打渣作业时，也就能够调整打渣铲进入铝液的角度，将打渣铲调整到合适的角度，以尽可能多的将铝液表面的铝渣除去，提高打渣的效果。The device also includes an adjustment piece, the adjustment piece includes an adjustment joint and an adjustment plate, the adjustment joint is arranged on the installation plate of the installation base, the adjustment plate is arranged on the slag breaking rod, and the adjustment joint It is connected with the adjusting plate through an adjusting screw. By adjusting the screw, the angle between the mounting plate and the slag removal rod can be adjusted. When using the present invention for slag removal operation, the angle at which the slag removal shovel enters the molten aluminum can be adjusted, and the slag removal shovel can be adjusted to a suitable angle. To remove as much aluminum slag on the surface of molten aluminum as possible to improve the effect of slag removal.
所述安装座的安装板与所述打渣支杆通过销轴铰接。The mounting plate of the mounting seat is hinged to the slag breaking pole through a pin.
所述调节接头与所述安装座的安装板通过销轴铰接。The adjusting joint is hinged to the mounting plate of the mounting base through a pin shaft.
所述机器人为六轴机器人。The robot is a six-axis robot.
所述安装座的数目为三个。The number of the mounting seats is three.
所述连接架由两个相互平行的连接板组成。The connecting frame is composed of two connecting plates parallel to each other.
所述连接板下端的宽度小于该连接板上端的宽度。The width of the lower end of the connecting plate is smaller than the width of the upper end of the connecting plate.
所述连接架的上部通过法兰与所述机器人连接。The upper part of the connecting frame is connected with the robot through a flange.
本发明用于铝锭连续铸造生产线的打渣装置具有如下的有益效果：The slagging device used in the continuous casting production line of aluminum ingots of the present invention has the following beneficial effects:
(1)本发明通过机器人的运动带动打渣铲运动，使打渣铲实现设定的运动轨迹，以完成打渣作业，这样通过机械设备替代人工进行打渣，消除了使用人工打渣时存在的因铝液飞溅等造成工人人身事故的安全隐患，提高了铝锭连续铸造生产线的安全性和可靠性，同时也降低了铝锭连续铸造生产线的人力成本。(1) The present invention drives the movement of the slag shovel through the movement of the robot, so that the slag shovel can realize the set motion trajectory to complete the slag removal operation. In this way, mechanical equipment replaces manual slag removal, eliminating the need for manual slag removal. The potential safety hazards of workers' personal accidents caused by splashing of molten aluminum have improved the safety and reliability of the aluminum ingot continuous casting production line, and at the same time reduced the labor cost of the aluminum ingot continuous casting production line.
(2)本发明的支撑板上可以设置多个安装座，每个安装座均连接有打渣支杆和打渣铲，一个打渣铲对一个铝锭铸模内的铝液进行打渣，这样就能够实现同时对多个铝锭铸模内的铝液进行打渣，提高打渣作业的效率。(2) a plurality of mounts can be set on the support plate of the present invention, and each mount is connected with a slag removal pole and a slag shovel, and a slag removal shovel carries out slag removal to the molten aluminum in an aluminum ingot casting mold, thus It is possible to realize simultaneous deslagging of molten aluminum in a plurality of aluminum ingot casting molds, thereby improving the efficiency of the slag removal operation.
附图说明Description of drawings
图1为本发明用于铝锭连续铸造生产线的打渣装置的主视示意图；Fig. 1 is the schematic diagram of the front view of the slag breaking device used in the aluminum ingot continuous casting production line of the present invention;
图2为图1所示的用于铝锭连续铸造生产线的打渣装置的左视示意图。Fig. 2 is a schematic left view of the slagging device used in the aluminum ingot continuous casting production line shown in Fig. 1 .
具体实施方式detailed description
下面结合图1和图2介绍本发明的技术方案。The technical solution of the present invention will be introduced below in combination with FIG. 1 and FIG. 2 .
如图1和图2所示，本发明用于铝锭连续铸造生产线的打渣装置包括机器人1、连接架6、支撑板5、安装座8、打渣支杆12和打渣铲15，连接架6的上部与机器人1连接，连接架6的下部与支撑板5连接，安装座8固定于支撑板5上，打渣支杆12的上端与安装座8连接，打渣支杆12的下端与打渣铲15连接。其中，机器人1可以选用六轴机器人。As shown in Fig. 1 and Fig. 2, the slag removal device used in the aluminum ingot continuous casting production line of the present invention includes a robot 1, a connecting frame 6, a support plate 5, a mounting seat 8, a slag removal pole 12 and a slag removal shovel 15, connected The upper part of the frame 6 is connected with the robot 1, the lower part of the connecting frame 6 is connected with the support plate 5, the mounting seat 8 is fixed on the support plate 5, the upper end of the slag removal pole 12 is connected with the mounting seat 8, and the lower end of the slag removal pole 12 Connect with slag shovel 15. Wherein, the robot 1 may be a six-axis robot.
本发明用于铝锭连续铸造生产线的打渣装置的使用方法：首先，启动机器人1，铝锭连续铸造生产线上的可编程逻辑控制器(Programmable Logic Controller，以下简称PLC)通过传感器检测盛有铝液的铝锭模的位置，当铝锭模到达机器人1的工作范围的位置后，PLC向机器人1发送指令，机器人1接收PLC的指令后，按照预先设定的运动曲线运动；然后机器人1的运动带动打渣铲15运动，打渣铲15在运动的过程中将铝液表面的铝渣除去，以实现打渣的目的。The present invention is used for the use method of the slagging device of aluminum ingot continuous casting production line: firstly, start robot 1, the programmable logic controller (Programmable Logic Controller, hereinafter referred to as PLC) on the aluminum ingot continuous casting production line detects through sensor The position of the aluminum ingot mold in the liquid, when the aluminum ingot mold reaches the position of the working range of the robot 1, the PLC sends instructions to the robot 1, and the robot 1 moves according to the preset motion curve after receiving the instructions from the PLC; then the robot 1 moves The movement drives the slag shovel 15 to move, and the slag shovel 15 removes the aluminum slag on the surface of the molten aluminum during the movement, so as to achieve the purpose of slag removal.
下面详细介绍本发明用于铝锭连续铸造生产线的打渣装置。The slag removing device used in the aluminum ingot continuous casting production line of the present invention will be introduced in detail below.
连接架6由两个相互平行的连接板4组成，该连接板4的上部固定于法兰2上，并通过法兰2和螺栓3与机器人1连接，其中，螺栓3上设置有垫圈；连接板4的下部与支撑板5固定连接。其中，连接板4下端的宽度小于连接板4上端的宽度，这样连接板4在强度能够满足的前提下，能够节省材料。The connecting frame 6 is composed of two parallel connecting plates 4, the upper part of the connecting plate 4 is fixed on the flange 2, and is connected with the robot 1 through the flange 2 and the bolt 3, wherein the bolt 3 is provided with a washer; The lower part of the plate 4 is fixedly connected with the support plate 5 . Wherein, the width of the lower end of the connecting plate 4 is smaller than the width of the upper end of the connecting plate 4, so that the connecting plate 4 can save material on the premise that the strength can be satisfied.
安装座8包括安装板7和底板10，底板10与安装板7垂直连接。底板10上设置有滑动孔13，底板10通过安装在滑动孔13中的螺栓固定于支撑板5上，使得安装座8固定于支撑板5上。其中，底板10上设置滑动孔13，这样底板10就可以通过调节螺栓在滑动孔13中的位置来调节其在支撑板5上的固定位置。在使用本发明进行打渣作业时，通过调整底板10在支撑板5上的固定位置，将打渣铲15调整到合适的位置，以尽可能多的将铝液表面的铝渣除去，提高打渣的效果。安装板7与打渣支杆12的上端通过销轴铰接。其中，安装座8的数目可以根据需要设置，例如可以设置三个安装座8，每个安装座8的安装板7均连接有打渣支杆12和打渣铲15，一个打渣铲15对一个铝锭铸模内的铝液进行打渣，这样就能够实现同时对多个铝锭铸模内的铝液进行打渣，提高打渣作业的效率。The mounting seat 8 includes a mounting plate 7 and a bottom plate 10 , and the bottom plate 10 is vertically connected to the mounting plate 7 . The base plate 10 is provided with a sliding hole 13 , and the base plate 10 is fixed on the support plate 5 through bolts installed in the slide hole 13 , so that the mounting seat 8 is fixed on the support plate 5 . Wherein, the bottom plate 10 is provided with a sliding hole 13, so that the bottom plate 10 can adjust its fixed position on the support plate 5 by adjusting the position of the bolt in the sliding hole 13. When using the present invention to carry out slag removal operations, by adjusting the fixed position of the bottom plate 10 on the support plate 5, the slag removal shovel 15 is adjusted to a suitable position, so as to remove as much aluminum slag on the surface of the aluminum liquid as possible to improve the slag removal operation. Slag effect. The upper end of mounting plate 7 and slag removal pole 12 is hinged by bearing pin. Wherein, the number of mounting bases 8 can be set as required, for example, three mounting bases 8 can be set, and the mounting plate 7 of each mounting base 8 is connected with a slag removal pole 12 and a slag removal shovel 15, and a slag removal shovel 15 pairs The molten aluminum in one aluminum ingot casting mold is deslagged, so that the slagging of molten aluminum in multiple aluminum ingot casting molds can be realized simultaneously, and the efficiency of the slagging operation is improved.
打渣支杆12与打渣铲15采用活动连接的方式连接，例如可以通过螺栓、垫片栓接，这样当打渣铲15损坏时只对打渣铲15进行更换，使更换作业更方便及时。The slag-removing pole 12 and the slag-removing shovel 15 are connected in a flexible manner, for example, by bolts and gaskets, so that when the slag-removing shovel 15 is damaged, only the slag-removing shovel 15 is replaced, making the replacement operation more convenient and timely .
优选地，本发明用于铝锭连续铸造生产线的打渣装置还包括调节件，该调节件包括调节接头9和调节板14，调节接头9与调节板14通过调节螺杆11连接。调节接头9与安装座8的安装板7通过销轴铰接；调节板14为L型结构，设置于打渣支杆12上。通过调节螺杆11能够调节安装板7与打渣支杆12之间的角度，在使用本发明用于铝锭连续铸造生产线的打渣装置进行打渣作业时，也就能够调整打渣铲进入铝液的角度，将打渣铲调整到合适的角度，以尽可能多的将铝液表面的铝渣除去，提高打渣的效果。Preferably, the slagging device used in the aluminum ingot continuous casting production line of the present invention further includes an adjustment member, the adjustment member includes an adjustment joint 9 and an adjustment plate 14 , and the adjustment joint 9 and the adjustment plate 14 are connected by an adjustment screw 11 . The adjusting joint 9 is hinged with the mounting plate 7 of the mounting seat 8 through a pin; The angle between the mounting plate 7 and the slagging rod 12 can be adjusted by adjusting the screw rod 11. When using the slagging device of the present invention for the aluminum ingot continuous casting production line to carry out the slagging operation, it is also possible to adjust the slagging shovel to enter the aluminum Adjust the slag shovel to an appropriate angle to remove as much aluminum slag on the surface of the aluminum liquid as possible to improve the slag removal effect.
本发明用于铝锭连续铸造生产线的打渣装置也可应用于锌锭、镁锭等连续铸造生产线的打渣。The slagging device used in the aluminum ingot continuous casting production line of the present invention can also be applied to the slag breaking in the continuous casting production lines of zinc ingots, magnesium ingots and the like.
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| CN2683286Y (en) * | 2004-02-11 | 2005-03-09 | 盛富春 | Suspension high efficiency slag remover |
| CN102528012B (en) * | 2012-01-09 | 2014-07-02 | 武汉钢铁(集团)公司 | Transmission of manipulator for dredging slag from liquid zinc of zinc pot |
| CN203292479U (en) * | 2013-05-24 | 2013-11-20 | 黄石新兴管业有限公司 | Cantilever scraper deslagging machine used for ladle |
| CN104439230A (en) * | 2013-09-17 | 2015-03-25 | 天津吉泰空调通风设备有限公司 | Novel dross removal device |
| CN203992374U (en) * | 2014-06-20 | 2014-12-10 | 潍柴动力股份有限公司 | Pneumatic assisted slag removal manipulator |
| CN204234723U (en) * | 2014-10-17 | 2015-04-01 | 安川首钢机器人有限公司 | A kind of robot gripper |
-
2015
- 2015-04-27 CN CN201510204595.7A patent/CN104785769B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104785769A (en) | 2015-07-22 |
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Granted publication date: 20170510 |