CN104785769A - Residue striking device used for continuous casting production line of aluminium ingot - Google Patents
Residue striking device used for continuous casting production line of aluminium ingot Download PDFInfo
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- CN104785769A CN104785769A CN201510204595.7A CN201510204595A CN104785769A CN 104785769 A CN104785769 A CN 104785769A CN 201510204595 A CN201510204595 A CN 201510204595A CN 104785769 A CN104785769 A CN 104785769A
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- slag hitting
- production line
- continuous casting
- casting production
- aluminum ingots
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Abstract
The invention belongs to the technical field of aluminium ingot casting, provides a residue striking device used for a continuous casting production line of an aluminium ingot in order to solve the problem that a greater potential safety hazard exists in the continuous casting production line of the aluminium ingot by manual residue striking. The device comprises a robot, a connecting frame, a supporting plate, an installing seat, residue striking fulcrum bars and residue striking shovels; the upper portion of the connecting frame is connected with the robot, the lower portion of the connecting frame is connected with the supporting plate, the installing seat is fixed to the supporting plate, the upper ends of the residue striking fulcrum bars are connected with the installing seat, and the lower ends of the residue striking fulcrum bars are connected with the residue striking shovels. The residue striking shovels are driven by movements of the robot to move, a preset movement track is achieved by residue striking, residue striking work is completed through the residue striking shovels, the potential safety hazard that a human injury of a worker can be caused by splashing of aluminium liquid and the like when manual residue striking is conducted, and meanwhile the efficiency of the residue striking work is improved.
Description
Technical field
The invention belongs to the technical field of aluminum ingot casting, be specifically related to a kind of slag hitting device for continuous casting production line of aluminum ingots.
Background technology
In the casting process of aluminium ingot, owing to can form oxidizing slag when seething containing impurity and aluminium liquid in raw material, so that be poured into after in aluminium ingot mold by aluminium liquid at aluminium liquid distributor, aluminium liquid surface there will be more aluminium slag, in order to ensure the quality of aluminium ingot, need the aluminium slag on aluminium liquid surface to remove.At present, continuous casting production line of aluminum ingots usually uses the mode of artificial slag hitting remove the aluminium slag on aluminium liquid surface, during slag hitting, workman need dress special protective garment dress, stand in fill aluminium liquid aluminium ingot mold by, slag hitting is carried out to the aluminium liquid in each aluminium ingot mold; Workman will stand the high-temperature baking of aluminium liquid on the one hand in slag hitting process, and aluminium liquid splashes and easily causes security incident on the other hand, damages the person of workman, therefore, the mode cost of artificial slag hitting is too large, once there is personal injury, will cause irremediable loss to workman and enterprise.
Summary of the invention
In continuous casting production line of aluminum ingots, the mode of workman's slag hitting is adopted to there is the problem of larger potential safety hazard in order to solving, the present invention proposes a kind of slag hitting device for continuous casting production line of aluminum ingots, to improve the security of slag hitting operation in continuous casting production line of aluminum ingots.
The slag hitting device that the present invention is used for continuous casting production line of aluminum ingots comprises robot, link, gripper shoe, mount pad, slag hitting pole and slag hitting shovel, the top of described link is connected with described robot, the bottom of described link is connected with described gripper shoe, described mount pad is fixed in described gripper shoe, the upper end of described slag hitting pole is connected with described mount pad, the lower end of described slag hitting pole is shoveled with described slag hitting and is connected, described robot motion drives slag hitting scraper to move, to realize the slag hitting to aluminium liquid.
Described mount pad comprises installing plate and base plate, and described base plate is connected with described installing plate is vertical, and described base plate is provided with sliding eye and is secured by bolts in described gripper shoe, described installing plate is connected with the upper end of described slag hitting pole.Base plate is provided with sliding eye, such base plate is secured by bolts in the diverse location in gripper shoe, when using the present invention to carry out slag hitting operation, by adjustment base plate fixed position on the supporting plate, slag hitting shovel is adjusted to suitable position, as much as possible by the removing of the aluminium slag on aluminium liquid surface, improve the effect of slag hitting.
This device also comprises regulating part, this regulating part comprises adjustment joint and adjustable plate, described adjustment joint is arranged on the installing plate of described mount pad, and described adjustable plate is arranged on described slag hitting pole, and described adjustment joint is connected by adjusting screw(rod) with described adjustable plate.The angle between installing plate and slag hitting pole can be regulated by adjusting screw(rod), when using the present invention to carry out slag hitting operation, also the angle that slag hitting shovel enters aluminium liquid can just be adjusted, slag hitting shovel is adjusted to suitable angle, with as much as possible, the aluminium slag on aluminium liquid surface is removed, improve the effect of slag hitting.
Installing plate and the described slag hitting pole of described mount pad pass through hinge.
The installing plate of described adjustment joint and described mount pad passes through hinge.
The artificial six-joint robot of described machine.
The number of described mount pad is three.
Described link is made up of the connecting plate that two are parallel to each other.
The width of described connecting plate lower end is less than the width of this connecting plate upper end.
The top of described link is connected with described robot by flange.
The slag hitting device that the present invention is used for continuous casting production line of aluminum ingots has following beneficial effect:
(1) the present invention drives slag hitting scraper to move by the motion of robot, slag hitting is made to shovel the movement locus realizing setting, to complete slag hitting operation, substituted by plant equipment like this and manually carry out slag hitting, eliminate exist when using artificial slag hitting cause the potential safety hazard of workman's personal injury because of aluminium liquid splashing etc., improve the safety and reliability of continuous casting production line of aluminum ingots, also reduce the human cost of continuous casting production line of aluminum ingots simultaneously.
(2) gripper shoe of the present invention can arrange multiple mount pad, each mount pad is all connected with slag hitting pole and slag hitting shovel, a slag hitting shovel carries out slag hitting to the aluminium liquid in an aluminium ingot mould, this makes it possible to realize carrying out slag hitting to the aluminium liquid in multiple aluminium ingot mould simultaneously, improve the efficiency of slag hitting operation.
Accompanying drawing explanation
Fig. 1 is the schematic front view of the present invention for the slag hitting device of continuous casting production line of aluminum ingots;
Fig. 2 is for looking schematic diagram in a left side for the slag hitting device for continuous casting production line of aluminum ingots shown in Fig. 1.
Detailed description of the invention
Technical scheme of the present invention is introduced below in conjunction with Fig. 1 and Fig. 2.
As depicted in figs. 1 and 2, the slag hitting device that the present invention is used for continuous casting production line of aluminum ingots comprises robot 1, link 6, gripper shoe 5, mount pad 8, slag hitting pole 12 and slag hitting shovel 15, the top of link 6 is connected with robot 1, the bottom of link 6 is connected with gripper shoe 5, mount pad 8 is fixed in gripper shoe 5, the upper end of slag hitting pole 12 is connected with mount pad 8, and lower end and the slag hitting of slag hitting pole 12 are shoveled 15 and be connected.Wherein, robot 1 can select six-joint robot.
The present invention is used for the using method of the slag hitting device of continuous casting production line of aluminum ingots: first, start the machine people 1, programmable logic controller (PLC) (Programmable LogicController on continuous casting production line of aluminum ingots, hereinafter referred to as PLC) position filling the aluminium ingot mold of aluminium liquid is detected by sensor, after aluminium ingot mold arrives the position of the working range of robot 1, PLC sends instruction to robot 1, after robot 1 receives the instruction of PLC, according to the curve movement motion preset; Then the motion of robot 1 drives slag hitting shovel 15 motion, and the aluminium slag on aluminium liquid surface removes, to realize the object of slag hitting by slag hitting shovel 15 in the process of motion.
Introduce the slag hitting device of the present invention for continuous casting production line of aluminum ingots below in detail.
Link 6 is made up of two connecting plates be parallel to each other 4, and the top of this connecting plate 4 is fixed on flange 2, and is connected with robot 1 with bolt 3 by flange 2, wherein, bolt 3 is provided with packing ring; The bottom of connecting plate 4 is fixedly connected with gripper shoe 5.Wherein, the width of connecting plate 4 lower end is less than the width of connecting plate 4 upper end, under the prerequisite that such connecting plate 4 can meet in intensity, can save material.
Mount pad 8 comprises installing plate 7 and base plate 10, and base plate 10 is connected with installing plate 7 is vertical.Base plate 10 is provided with sliding eye 13, base plate 10 is fixed in gripper shoe 5 by the bolt be arranged in sliding eye 13, and mount pad 8 is fixed in gripper shoe 5.Wherein, base plate 10 is arranged sliding eye 13, such base plate 10 just can regulate its fixed position in gripper shoe 5 by the position of adjusting bolt in sliding eye 13.When using the present invention to carry out slag hitting operation, by the adjustment fixed position of base plate 10 in gripper shoe 5, slag hitting shovel 15 being adjusted to suitable position, with as much as possible, the aluminium slag on aluminium liquid surface being removed, improving the effect of slag hitting.Installing plate 7 passes through hinge with the upper end of slag hitting pole 12.Wherein, the number of mount pad 8 can be arranged as required, three mount pads 8 such as can be set, the installing plate 7 of each mount pad 8 is all connected with slag hitting pole 12 and slag hitting shovel 15, a slag hitting shovel 15 carries out slag hitting to the aluminium liquid in an aluminium ingot mould, this makes it possible to realize carrying out slag hitting to the aluminium liquid in multiple aluminium ingot mould simultaneously, improve the efficiency of slag hitting operation.
Slag hitting pole 12 and slag hitting are shoveled 15 and are adopted the mode be flexibly connected to be connected, such as, can pass through bolt, pad bolt, only change slag hitting shovel 15 like this, make replacing operation in time more convenient when slag hitting shovel 15 damages.
Preferably, the slag hitting device that the present invention is used for continuous casting production line of aluminum ingots also comprises regulating part, and this regulating part comprises adjustment joint 9 and adjustable plate 14, regulates joint 9 to be connected by adjusting screw(rod) 11 with adjustable plate 14.Joint 9 is regulated to pass through hinge with the installing plate 7 of mount pad 8; Adjustable plate 14 is L-type structure, is arranged on slag hitting pole 12.The angle between installing plate 7 and slag hitting pole 12 can be regulated by adjusting screw(rod) 11, when the slag hitting device using the present invention to be used for continuous casting production line of aluminum ingots carries out slag hitting operation, also the angle that slag hitting shovel enters aluminium liquid can just be adjusted, slag hitting shovel is adjusted to suitable angle, with as much as possible, the aluminium slag on aluminium liquid surface is removed, improve the effect of slag hitting.
The present invention is used for the slag hitting that the slag hitting device of continuous casting production line of aluminum ingots also can be applicable to the continuous casting product line such as zinc ingot metal, magnesium ingot.
Claims (10)
1. the slag hitting device for continuous casting production line of aluminum ingots, it is characterized in that, comprise robot, link, gripper shoe, mount pad, slag hitting pole and slag hitting shovel, the top of described link is connected with described robot, the bottom of described link is connected with described gripper shoe, described mount pad is fixed in described gripper shoe, the upper end of described slag hitting pole is connected with described mount pad, the lower end of described slag hitting pole is shoveled with described slag hitting and is connected, described robot motion drives slag hitting scraper to move, to realize the slag hitting to aluminium liquid.
2. the slag hitting device for continuous casting production line of aluminum ingots according to claim 1, it is characterized in that, described mount pad comprises installing plate and base plate, described base plate is connected with described installing plate is vertical, described base plate is provided with sliding eye and is secured by bolts in described gripper shoe, described installing plate is connected with the upper end of described slag hitting pole.
3. the slag hitting device for continuous casting production line of aluminum ingots according to claim 2, it is characterized in that, this device also comprises regulating part, this regulating part comprises adjustment joint and adjustable plate, described adjustment joint is arranged on the installing plate of described mount pad, described adjustable plate is arranged on described slag hitting pole, and described adjustment joint is connected by adjusting screw(rod) with described adjustable plate.
4. the slag hitting device for continuous casting production line of aluminum ingots according to claim 3, is characterized in that, installing plate and the described slag hitting pole of described mount pad pass through hinge.
5. the slag hitting device for continuous casting production line of aluminum ingots according to claim 3, is characterized in that, the installing plate of described adjustment joint and described mount pad passes through hinge.
6. the slag hitting device for continuous casting production line of aluminum ingots according to any one of claim 1-5, is characterized in that, the artificial six-joint robot of described machine.
7. the slag hitting device for continuous casting production line of aluminum ingots according to any one of claim 1-5, is characterized in that, the number of described mount pad is three.
8. the slag hitting device for continuous casting production line of aluminum ingots according to any one of claim 1-5, it is characterized in that, described link is made up of the connecting plate that two are parallel to each other.
9. the slag hitting device for continuous casting production line of aluminum ingots according to claim 8, is characterized in that, the width of described connecting plate lower end is less than the width of this connecting plate upper end.
10. the slag hitting device for continuous casting production line of aluminum ingots according to any one of claim 1-5, is characterized in that, the top of described link is connected with described robot by flange.
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CN201510204595.7A CN104785769B (en) | 2015-04-27 | 2015-04-27 | Residue striking device used for continuous casting production line of aluminium ingot |
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CN201510204595.7A CN104785769B (en) | 2015-04-27 | 2015-04-27 | Residue striking device used for continuous casting production line of aluminium ingot |
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CN104785769B CN104785769B (en) | 2017-05-10 |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107199332A (en) * | 2017-05-15 | 2017-09-26 | 兰州理工大学 | The signal transmitter of continuous casting production line of aluminum ingots slag hitting robot |
CN107243625A (en) * | 2017-05-15 | 2017-10-13 | 兰州理工大学 | The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot |
CN108262472A (en) * | 2017-01-03 | 2018-07-10 | 日轻商菱铝业(昆山)有限公司 | A kind of automatic film-removing technology for aluminium alloy ingots surface film oxide |
CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
CN108728658A (en) * | 2018-06-13 | 2018-11-02 | 广州市盘古机器人科技有限公司 | Hot aluminium harrows slag technology processing system |
CN109702181A (en) * | 2019-01-18 | 2019-05-03 | 三门峡三星智能装备制造有限公司 | A kind of aluminum ingot casting production line and its slag hitting device |
CN110026549A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue device for ingot casting production line |
CN110026547A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue control method for ingot casting production line |
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CN2683286Y (en) * | 2004-02-11 | 2005-03-09 | 盛富春 | Suspension high efficiency slag remover |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108262472A (en) * | 2017-01-03 | 2018-07-10 | 日轻商菱铝业(昆山)有限公司 | A kind of automatic film-removing technology for aluminium alloy ingots surface film oxide |
CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
CN107199332A (en) * | 2017-05-15 | 2017-09-26 | 兰州理工大学 | The signal transmitter of continuous casting production line of aluminum ingots slag hitting robot |
CN107243625A (en) * | 2017-05-15 | 2017-10-13 | 兰州理工大学 | The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot |
CN107243625B (en) * | 2017-05-15 | 2019-02-01 | 兰州理工大学 | The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot |
CN110026549A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue device for ingot casting production line |
CN110026547A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue control method for ingot casting production line |
CN108728658A (en) * | 2018-06-13 | 2018-11-02 | 广州市盘古机器人科技有限公司 | Hot aluminium harrows slag technology processing system |
CN109702181A (en) * | 2019-01-18 | 2019-05-03 | 三门峡三星智能装备制造有限公司 | A kind of aluminum ingot casting production line and its slag hitting device |
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