CN117680016B - Emulsifying equipment for preparing yogurt based on brown sugar and application method of emulsifying equipment - Google Patents
Emulsifying equipment for preparing yogurt based on brown sugar and application method of emulsifying equipment Download PDFInfo
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- CN117680016B CN117680016B CN202410128220.6A CN202410128220A CN117680016B CN 117680016 B CN117680016 B CN 117680016B CN 202410128220 A CN202410128220 A CN 202410128220A CN 117680016 B CN117680016 B CN 117680016B
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- 230000001804 emulsifying effect Effects 0.000 title claims abstract description 90
- 235000013618 yogurt Nutrition 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004945 emulsification Methods 0.000 claims abstract description 60
- 239000006185 dispersion Substances 0.000 claims abstract description 51
- 239000000843 powder Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims description 78
- 230000005540 biological transmission Effects 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 230000007246 mechanism Effects 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 14
- 235000020247 cow milk Nutrition 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 235000015063 acidophilus milk Nutrition 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 235000013336 milk Nutrition 0.000 abstract description 17
- 239000008267 milk Substances 0.000 abstract description 17
- 210000004080 milk Anatomy 0.000 abstract description 17
- 230000033001 locomotion Effects 0.000 abstract description 12
- 239000000047 product Substances 0.000 description 9
- 235000019640 taste Nutrition 0.000 description 8
- 238000000265 homogenisation Methods 0.000 description 7
- 235000020185 raw untreated milk Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007970 homogeneous dispersion Substances 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000015110 jellies Nutrition 0.000 description 1
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Abstract
The invention relates to the technical field of emulsification and dispersion, in particular to emulsification equipment for preparing yoghurt based on brown sugar and a using method thereof, the emulsification equipment comprises an upper connecting seat, a lower base and an emulsification tank body, the bottom of the upper connecting seat is connected with the lower base through a hydraulic cylinder, the emulsification tank body is positioned in the lower base, and the emulsification tank body comprises: a first tank; a second tank; the dispersing emulsifying piece is eccentrically arranged in the second tank body, and the top end of the dispersing emulsifying piece movably penetrates through the upper part of the rotating chuck and is connected with a rotating driving piece; the rotary driving piece is used for providing power for the dispersing emulsifying piece; the dispersing emulsifying piece comprises a dispersing emulsifying shaft and dispersing blades arranged outside the dispersing emulsifying shaft; the dispersing and emulsifying shaft has two movement trends, namely eccentric rotation of the dispersing and emulsifying shaft, and the dispersing and emulsifying member rotates synchronously when the dispersing and emulsifying shaft rotates eccentrically, so that the dispersing and emulsifying member sufficiently homogenizes brown sugar powder and milk raw materials in the second tank body.
Description
Technical Field
The invention relates to the technical field of emulsification and dispersion, in particular to emulsification equipment for preparing yoghurt based on brown sugar and a using method thereof.
Background
The emulsifying device has the functions of dissolving one or more materials (water-soluble solid phase, liquid phase or jelly and the like) in another liquid phase, and hydrating the materials into relatively stable emulsion, so that the emulsifying device is widely applicable to emulsification and mixing of raw materials and auxiliary materials of products such as edible oils, powders, saccharides, milk and the like. In particular, in the food processing field, emulsifying devices are often used to emulsify various ingredients to improve the mouthfeel, stability and texture of the food product. In the preparation process of the brown sugar yoghurt, the emulsifying equipment is mainly used for ensuring that the brown sugar and the yoghurt are fully mixed, so that the taste of the brown sugar yoghurt is more uniform and smooth.
However, when the existing emulsifying device is used in practice, the existing emulsifying device still has the defect that when the brown sugar powder and the raw milk materials are mixed and emulsified, a shearing assembly such as a dispersing shaft or a stirring shaft is adopted to conduct rotary motion in the middle of the inside of a tank body so as to conduct homogeneous emulsification on the brown sugar powder and the raw milk materials, but when the existing emulsifying device is used for conducting homogeneous emulsification only by adopting a rotary mode of the dispersing shaft or the stirring shaft, the existing emulsifying device is difficult to conduct sufficient homogeneous dispersion on the existing emulsifying device, that is, brown sugar particles are not fully and uniformly mixed with the raw milk, after the emulsification of the yogurt is completed, brown sugar forms caking in the emulsifying device, and the taste of the yogurt is further affected.
Disclosure of Invention
The invention aims to provide emulsification equipment for preparing yoghurt based on brown sugar and a using method thereof, which are used for solving the problems.
The invention is realized by the following technical scheme:
emulsification equipment is used in preparation of brown sugar based on acidophilus milk, including last connecting seat, lower base and emulsification jar body, the bottom of going up the connecting seat is connected with lower base through the pneumatic cylinder, and the emulsification jar body is located the inside of lower base, the emulsification jar body includes:
the bottom of the first tank body is rotationally connected with the lower base through a first rotating bearing, a first cover plate which is in rotational fit with the first tank body is arranged at the top of the first tank body, and the top of the first cover plate is connected with the upper connecting seat through a connecting piece;
the second tank body is positioned in the first tank body, the bottom of the second tank body is rotationally connected with the first tank body through a second rotating bearing, a second cover plate is further arranged at the top of the second tank body, the second cover plate and the second tank body are detachably sealed, a rotating chuck is rotationally embedded in the middle position of the second cover plate, and the rotating chuck and the second cover plate are movably sealed;
the dispersing emulsifying piece is eccentrically arranged in the second tank body, and the top end of the dispersing emulsifying piece movably penetrates through the upper part of the rotating chuck and is connected with a rotating driving piece; the rotary driving piece is used for providing power for the dispersing emulsifying piece so as to realize that the dispersing emulsifying piece is rotated to emulsify and disperse the materials in the second tank body; the dispersing emulsifying piece comprises a dispersing emulsifying shaft and dispersing blades arranged outside the dispersing emulsifying shaft;
the rotation driving member includes: the device comprises a driving motor, a rotating plate, a connecting rod, a first transmission gear and a first transmission gear ring; the driving motor is arranged on the upper portion of the first cover plate, an output shaft of the driving motor at the output end penetrates into the first cover plate and is connected with the rotating plate, one side of the bottom of the rotating plate is rotationally connected with the connecting rod, the bottom end of the connecting rod is connected with the top end of the dispersing emulsifying shaft, the first transmission gear is sleeved on the outer portion of the connecting rod, the first transmission gear ring is fixedly connected to the top of the second cover plate, and the first transmission gear ring is eccentrically arranged in the first transmission gear ring and meshed with the first transmission gear ring.
Based on the setting of above-mentioned rotation driving piece, after it drives the work of dispersion emulsification piece start, dispersion emulsification axle can be under driving motor, the cooperation of rotating plate and connecting rod each other, carry out eccentric rotation in the second jar through rotating chuck, so that the back is rotated to dispersion emulsification axle is eccentric, drive the internal red sugar powder of second jar and milk raw materials and produce the vortex, simultaneously when dispersion emulsification axle eccentric rotation, the connecting rod still can carry out the autogenous rotation under the cooperation of first drive gear and first transmission ring gear, so that the connecting rod drives dispersion emulsification axle and carries out autogenous rotation from rotating after autogenous rotation, namely make dispersion emulsification axle have two motion trends, one of them is the eccentric rotation of dispersion emulsification axle, its second is still to rotate in step, so that the messenger dispersion emulsification piece carries out intensive mixing dispersion to brown sugar powder and milk raw materials in the second jar through its two motion trends, and avoid red sugar powder to form the caking in milk raw materials.
It is to be noted here, for the mixed effect of being convenient for further promote red sugar powder and milk raw materials, this application is as preferred still be equipped with the water bath storehouse between the outer wall of the inner wall of the first jar body and the second jar body, the top of water bath storehouse is equipped with sealed storehouse board, sealed storehouse board includes the first annular board of outer anchor ring and the internal wall fixed connection of first jar, and the second annular board of interior anchor ring fixed connection at the external wall of second jar, just rotate sealedly between first annular board and the second annular board the upper portion of second annular board still is equipped with the feed liquor valve, through the setting of feed liquor valve, convenient to use person pours into heating medium into in the water bath storehouse. With the setting through the water bath storehouse, be convenient for when homogenizing emulsification, carry out water bath heating to the second jar body to make red sugar powder and milk more easily misce bene after water bath heating, guarantee the quality and the taste of final acidophilus milk product.
Preferably, the device further comprises a transmission mechanism for driving the first tank body to rotate, the transmission mechanism comprises a second transmission gear which is keyed to the position of the shaft body, where the driving shaft of the driving motor penetrates through the first cover plate, a plurality of columnar gears meshed with the second transmission gear are arranged on the outer circumferential surface of the second transmission gear, the columnar gears are installed in the first cover plate through connecting shafts, a second transmission gear ring is fixedly connected to the inner wall of the first tank body and close to the opening position of the first tank body, and the inner circumferential surface of the second transmission gear ring is meshed with the lower portion of the columnar gears. Based on the setting of drive mechanism, be convenient for it drive first jar of body and rotate to take place relative motion between messenger's first jar of body and the second jar of body, and then realize that heating medium in the water bath storehouse carries out circulation flow, thereby evenly heat the outside of the second jar of body.
Further, in order to avoid the temperature of the heating medium from being reduced due to the fact that the heating medium is increased along with the emulsification time, the heating assembly is preferably installed in the water bath bin and comprises an outer sleeve ring and electric heaters which are arranged outside the outer sleeve ring at equal intervals. The heating medium in the water bath bin is heated by the heating medium, so that the constant temperature of the heating medium is ensured all the time.
Based on the above scheme, it is preferable that a first sliding group is arranged between the inner ring surface of the outer sleeve ring and the second tank body, and a second sliding group is arranged between the outer ring surface of the outer sleeve ring and the water bath bin; the first sliding group includes sliding tray and sliding block, the sliding tray is equipped with a plurality ofly, and a plurality of sliding trays are offered on its outer wall along second jar body axial direction, the sliding block and sliding tray one-to-one to slide and inlay and establish in the sliding tray, and one side of sliding block is connected with the interior ring face of outer lantern ring, the second sliding group includes: the clamping groove is formed in the inner wall of the water bath bin, surrounds the water bath bin for a circle and is in a sine wave shape, and the clamping block is slidably embedded in the trough position in the clamping groove, and the side face of the clamping block is connected with the outer ring face of the outer sleeve ring.
Here, the heating medium in the water bath chamber is limited by the thermal conductivity of the heating medium and the thermal radiation of the heating component, so that when the heating component heats the heating medium in the water bath chamber, the temperature distribution is not uniform in the heating process. Therefore by this application special through setting up first slip group and second slip group to when making first jar body rotate under drive mechanism's drive, through the cooperation of first slip group and second slip group each other, drive heating element and reciprocate in the water bath storehouse, and then carry out rapid heating through heating element to the heating medium in the water bath storehouse, make it form even temperature field rapidly.
Further preferably, a dispersion auxiliary member is further provided on the inner wall of the second tank, and the dispersion auxiliary member includes: the device comprises an inner sleeve ring and flow guide groups, wherein the flow guide groups are uniformly distributed on the inner ring surface of the inner sleeve ring, any one flow guide group comprises two flow guide plates which are symmetrically arranged, and the bottom ends of the two flow guide plates are arranged along the direction of approaching each other;
the outer annular surface of interior lantern ring passes through the third slip group and the inner wall sliding connection of the second jar body, the third slip group includes: the sliding joint is provided with a plurality of sliding joints, the sliding joints are arranged on the inner wall of the second tank body along the axial direction of the second tank body and correspond to the sliding grooves on the outer wall of the second tank body one by one, the sliding blocks are embedded in the sliding joints one by one and are in sliding fit with the sliding joints, the sides of the sliding blocks corresponding to the sliding blocks are provided with permanent magnetic pieces which are magnetically attracted with each other, and one side, away from the permanent magnetic pieces, of the sliding blocks is connected with the outer ring surface of the inner sleeve ring.
Based on above-mentioned scheme, this application is ingenious through setting up the third and slides the group, make its in-process that reciprocates at heating element, drive the dispersion auxiliary member and reciprocate in step at the inner wall of the second jar body, so that after the dispersion auxiliary member reciprocates, carry out the upward billowing motion of a vertical orientation to brown sugar powder and milk raw materials in the second jar body through the water conservancy diversion group, and then make two kinds of liquid in the second jar body not only keep relatively even on same horizontal plane, also can keep even dispersion simultaneously on vertical degree of depth orientation, thereby make it form truly misce bene's dispersion, with this homogeneity emulsification effect that improves emulsification equipment.
The application method of the emulsifying device for preparing the yogurt based on the brown sugar is based on the emulsifying device for preparing the yogurt based on the brown sugar, and specifically comprises the following steps:
s1, starting a hydraulic cylinder to jack up an upper connecting seat, and driving a first cover plate and a second cover plate to separate from the upper parts of a first tank body and a second tank body after the upper connecting seat is jacked up, so as to open the first tank body and the second tank body; after the first tank body is opened, a user adds a first material and a second material to be homogenized into the second tank body, and opens a liquid inlet valve to inject heating medium into the water bath bin;
s2, after the first material, the second material and the heating medium are all added, closing the first cover plate and the second cover plate, closing the liquid inlet valve, and simultaneously starting a driving motor of the rotation driving piece, so that the driving motor starts to work, and drives the dispersion emulsifying shaft to eccentrically rotate in the second tank body through the rotating chuck by virtue of the rotating plate and the connecting rod, thereby pushing the first material and the second material in the second tank body to generate vortexes so as to realize preliminary dispersion of the first material and the second material;
s3, when the dispersing and emulsifying shaft eccentrically rotates, the dispersing and emulsifying shaft is driven to automatically rotate through mutual transmission cooperation of the first transmission gear and the first transmission gear ring, so that the dispersing and emulsifying shaft drives the dispersing blades to rotate, and the dispersing and emulsifying shaft is used for emulsifying and homogenizing the first material and the second material in the second tank body;
s4, when the first material and the second material in the second tank body are emulsified and homogenized, the transmission mechanism drives the first tank body to rotate under the drive of the driving motor so as to realize the rotation of a heating medium in the water bath bin between the first tank body and the second tank body, and meanwhile, the heating assembly is driven to move up and down in the water bath bin by the mutual matching of the second sliding group and the first sliding group after the first tank body rotates so as to rapidly heat the water bath bin, realize the rapid achievement of the required working temperature of the first material and the second material in the second tank body in the emulsification and homogenization process, and keep constant temperature in the homogenization and emulsification process;
s5, when the heating component of the water bath bin moves up and down, the third sliding group drives the dispersion auxiliary piece to synchronously move up and down in the second tank body so as to carry out auxiliary dispersion on the first material and the second material in the second tank body, thereby ensuring that the first material and the second material are fully homogenized and emulsified, and obtaining a more uniform finished product of a dispersion system;
and S6, after the homogenization and emulsification are finished, opening the first cover plate and the second cover plate through the hydraulic cylinder again, taking out the uniformly mixed finished product in the second tank body, and opening the liquid inlet valve to lead out the heating medium in the water bath bin.
Specifically, the first material is cow milk raw material, the second material is brown sugar powder, and the working temperature in homogenizing emulsification is controlled at 60 ℃. Based on the method, the raw materials of the red sugar powder and the cow milk can be fully homogenized and emulsified.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the method, after the dispersing emulsifying piece is driven to start to work by the arrangement of the rotating driving piece, the dispersing emulsifying shaft can eccentrically rotate in the second tank body through the rotating chuck under the mutual cooperation of the driving motor, the rotating plate and the connecting rod, so that after the dispersing emulsifying shaft eccentrically rotates, red sugar powder and milk raw materials in the second tank body are driven to generate vortex, and meanwhile, when the dispersing emulsifying shaft eccentrically rotates, the connecting rod can also automatically rotate under the mutual cooperation of the first transmission gear and the first transmission gear ring, so that the connecting rod automatically rotates to drive the dispersing emulsifying shaft to automatically rotate, namely, two movement trends exist for the dispersing emulsifying shaft, namely, the dispersing emulsifying shaft eccentrically rotates, and the dispersing emulsifying shaft automatically rotates synchronously during the eccentric rotation, so that the dispersing emulsifying piece fully mixes and disperses brown sugar powder and milk raw materials in the second tank body through the two movement trends, and the homogenization quality is ensured, and the final yogurt finished product tastes smooth;
2. according to the method, the water bath bin is skillfully arranged between the first tank body and the second tank body, when the materials in the second tank body are subjected to homogenizing emulsification, the second tank body is subjected to water bath heating, so that red sugar powder and milk are easier to mix uniformly after being heated in the water bath, the quality and taste of a final yogurt product are ensured, meanwhile, the second tank body is uniformly heated, the transmission mechanism is also skillfully arranged, the first tank body is driven to rotate through the transmission mechanism, and then the first tank body and the second tank body are subjected to relative movement, so that the heating medium in the water bath bin is subjected to circulating flow, and the outside of the second tank body is uniformly heated;
3. in order to avoid the gradual decrease of the temperature of the heating medium in the water bath bin along with the increase of the emulsification time, the heating assembly is further arranged in the water bath bin to heat and preserve the heat of the heating medium, and meanwhile, when the first tank body is driven by the transmission mechanism to rotate, the heating assembly can move up and down in the water bath bin through the mutual cooperation of the first sliding assembly and the second sliding assembly, and then the heating assembly is used for rapidly heating the heating medium in the water bath bin, so that a uniform temperature field is rapidly formed;
4. this application still is still further ingenious through setting up the third and slides the group, make its in-process that reciprocates at heating element, drive dispersion auxiliary member and reciprocate in step at the inner wall of the second jar body, so that after the dispersion auxiliary member reciprocates, carry out a vertical ascending billowing motion to brown sugar powder and milk raw materials in the second jar body through the water conservancy diversion group, and then make two kinds of liquid in the second jar body not only keep relatively even on same horizontal plane, also can keep even dispersion simultaneously in longitudinal depth direction, thereby make it form really misce bene's dispersion, with this homogeneity emulsification effect that improves emulsification device.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention, wherein the first cover plate and the second cover plate are not opened, so as to show the internal structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention, wherein the first cover plate and the second cover plate are opened to show the internal structure;
FIG. 4 is a schematic top view of the rotary driving member of the present invention, showing the structure thereof;
FIG. 5 is a schematic top view of the transmission mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the water bath cabin of the invention; is intended to show its structure;
FIG. 7 is an enlarged schematic view of the structure of FIG. 3A according to the present invention, showing the structure of the first sliding group and the third sliding group;
fig. 8 is a schematic view of the structure of the dispersion aid according to the present invention.
In the drawings, the reference numerals and corresponding part names:
10. an upper connecting seat; 11. a lower base; 12. a hydraulic cylinder; 2. an emulsifying tank body; 20. a first tank; 200. a first cover plate; 21. a second tank; 210. a second cover plate; 2100. rotating the chuck; 22. dispersing the emulsifying piece; 220. a dispersion emulsification shaft; 221. dispersing blades; 230. a driving motor; 231. a rotating plate; 232. a connecting rod; 233. a first transmission gear; 234. a first drive ring gear; 240. a second transmission gear; 241. a cylindrical gear; 242. a second drive ring gear; 3. a water bath bin; 30. sealing the bin plate; 300. an outer collar; 301. an electric heater; 410. a sliding groove; 411. a sliding block; 420. a clamping groove; 421. a clamping block; 430. a sliding joint; 431. a slide block; 5. a dispersion aid; 50. an inner collar; 51. a deflector; 60. permanent magnet pieces.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention. It should be noted that the present invention is already in a practical development and use stage.
Example 1;
please refer to fig. 1 to 6 together, an emulsification device for preparing yogurt based on brown sugar, which comprises an upper connecting seat 10, a lower base 11 and an emulsification tank 2, wherein the bottom of the upper connecting seat 10 is connected with the lower base 11 through a hydraulic cylinder 12, the emulsification tank 2 is located inside the lower base 11, and the emulsification tank 2 comprises: the bottom of the first tank body 20 is rotationally connected with the lower base 11 through a first rotating bearing, a first cover plate 200 which is rotationally matched with the top of the first tank body 20 is arranged at the top of the first tank body 20, and the top of the first cover plate 200 is connected with the upper connecting seat 10 through a connecting piece; the second tank body 21 is positioned in the first tank body 20, the bottom of the second tank body is rotationally connected with the first tank body 20 through a second rotating bearing, a second cover plate 210 is further arranged at the top of the second tank body 21, the second cover plate 210 and the second tank body 21 are detachably sealed, a rotating chuck 2100 is rotationally embedded in the middle position of the second cover plate 210, and the rotating chuck 2100 is movably sealed with the second cover plate 210; a dispersing emulsifying member 22 eccentrically provided in the second tank 21, and having a top end movably penetrating to an upper portion of the spin chuck 2100 and connected to a rotation driving member; the rotation driving piece is used for providing power for the dispersing emulsifying piece 22 so as to realize that the dispersing emulsifying piece 22 is rotated to emulsify and disperse the materials in the second tank body 21; the dispersing emulsifying piece 22 includes a dispersing emulsifying shaft 220 and dispersing blades 221 provided outside the dispersing emulsifying shaft 220;
the rotation driving member includes: a driving motor 230, a rotating plate 231, a connecting rod 232, a first transmission gear 233 and a first transmission gear ring 234; the driving motor 230 is mounted on the upper portion of the first cover plate 200, and an output shaft of an output end of the driving motor penetrates into the first cover plate 200 and is connected with the rotating plate 231, one side of the bottom of the rotating plate 231 is rotationally connected with the connecting rod 232, the bottom end of the connecting rod 232 is connected with the top end of the dispersing and emulsifying shaft 220, the first transmission gear 233 is sleeved outside the connecting rod 232, the first transmission gear 234 is fixedly connected to the top of the second cover plate 210, and the first transmission gear 233 is eccentrically arranged inside the first transmission gear 234 and meshed with the first transmission gear 234.
When the existing emulsifying equipment is used for emulsifying the brown sugar powder and the cow milk raw materials to prepare the brown sugar yoghourt, the brown sugar powder and the cow milk raw materials are difficult to be fully dispersed and mixed, namely, the brown sugar yoghourt is aggregated in the cow milk raw materials and forms caking, so that the dispersion is uneven, and finally, granular feel is generated when the yoghourt is drunk, and further the taste quality of the yoghourt is affected. Based on this, this embodiment especially provides an emulsification device for preparing yogurt based on brown sugar, and it is through setting up the rotation driving piece, can be when carrying out the homogenization emulsification work, drive the dispersion emulsification piece 22 in the second jar body 21 and carry out two kinds of different dispersion movements to realize carrying out the homogenization emulsification to red sugar powder and the milk raw materials in the second jar body 21. Specifically, after the driving motor 230 works, it can drive the dispersing emulsification shaft 220 to eccentrically rotate in the second tank 21 through the rotating chuck 2100, so that the red sugar powder and the milk raw material in the second tank 21 form a vortex, and then are primarily dispersed, and meanwhile, when the dispersing emulsification shaft 220 eccentrically rotates, the first transmission gear 233 sleeved outside the connecting rod 232 and the first transmission gear 234 are eccentrically arranged and are mutually meshed, so that the first transmission gear 233 eccentrically rotates inside the first transmission gear 234, and simultaneously, the first transmission gear 233 can also rotate through the teeth mutually meshed with the first transmission gear 233, and further, the dispersing emulsification shaft 220 is driven to automatically rotate when eccentrically rotates, and further, the brown sugar powder and the milk raw material are sufficiently homogenized through the external dispersing blades 221. It should be further noted that, in order to facilitate the lifting of the shearing force of the dispersing emulsifying element 22 on the material, the dispersing blade 221 in this embodiment is preferably a stirring impeller having a spiral shape.
Based on the above embodiment, it should be noted that, in order to increase the emulsion stability of the milk raw material and the brown sugar powder, the brown sugar powder and the milk are more easily mixed after being heated in a water bath, and the quality and the taste of the final yogurt product are guaranteed, as a preferred embodiment, a water bath bin 3 is further provided between the inner wall of the first tank body 20 and the outer wall of the second tank body 21, the top of the water bath bin 3 is provided with a sealing bin plate 30, the sealing bin plate 30 comprises a first annular plate with an outer annular surface fixedly connected with the inner wall of the first tank body 20, and a second annular plate with an inner annular surface fixedly connected with the outer wall of the second tank body 21, and the first annular plate and the second annular plate are rotationally sealed, and a liquid inlet valve is further provided on the upper portion of the second annular plate, so that a user can conveniently inject a heating medium into the water bath bin 3 through the arrangement of the liquid inlet valve. Through the setting of water bath storehouse 3, be convenient for when homogenizing emulsification, carry out water bath heating to second jar body 21.
Based on the above embodiment, the present solution further sets up drive mechanism to drive first jar of body 20 through drive mechanism and rotate, in order to realize that first jar of body 20 is rotatory back, take place relative motion with second jar of body 21 between, and then realize that the heating medium in the water bath storehouse 3 carries out circulation flow in the outside of second jar of body 21, thereby carries out even heating to second jar of body 21. As for the transmission mechanism, it is preferable that it includes a second transmission gear 240 which is keyed to a position of the shaft body where the driving shaft of the driving motor 230 penetrates into the first cover plate 200, the outer circumferential surface of the second transmission gear 240 is provided with a plurality of columnar gears 241 engaged therewith, and the plurality of columnar gears 241 are installed in the first cover plate 200 through a connecting shaft, a second transmission gear ring 242 is fixedly connected to the inner wall of the first can 20 near the opening position thereof, and the inner circumferential surface of the second transmission gear ring 242 is engaged with the lower portion of the columnar gears 241 (and, in addition, the columnar gears 241 and the second transmission gear ring 242 are slidingly engaged with each other in the axial direction thereof, so as to avoid the influence on the opening and closing of the first cover plate 200). It should be noted that, the above-mentioned transmission mechanism substantially forms a planetary gear set, as shown in fig. 5, and the second transmission gear 240 serves as a sun gear, and the cylindrical gears 241 located around the second transmission gear 240 serve as planetary gears, so that when the driving shaft at the driving end of the driving motor 230 rotates, the power of the planetary gears is further transmitted to the first tank 20, and the first tank 20 is driven to rotate; specifically, when the driving shaft rotates, it will drive the second transmission gear 240 to rotate, so that the second transmission gear 240 rotates and then drives the second transmission gear ring 242 to rotate through the cylindrical gear 241 on the outer peripheral surface thereof, and further, the second transmission gear ring 242 rotates and then drives the first tank 20 to rotate.
It should be noted that, in this embodiment, a heating assembly is further installed in the water bath cabin 3, and for the heating assembly, it is preferable that the heating assembly includes an outer collar 300 and an electric heater 301 equidistantly disposed outside the outer collar 300; so as to realize heating of the heating medium in the water bath bin 3, and further ensure that the heating medium is always at constant temperature, thereby avoiding the temperature reduction of the heating medium caused by the increase of the emulsification time.
Example 2;
it should be noted that, because the heating medium in the water bath 3 is limited by its thermal conductivity and the heat radiation of the heating element, the temperature distribution of the heating element is not uniform during the heating process of the heating medium in the water bath 3, that is, the heating medium located near the heating element is heated rapidly during a period of time when the heating element starts to work, so that the temperature of the heating medium is higher than the temperature of the heating medium far from the heating element, and thus the external heating of the second tank 21 is uneven. Therefore, in order to solve this problem, this embodiment proposes a specific embodiment different from embodiment 1, as shown in fig. 7 and 8.
A first sliding group is arranged between the inner ring surface of the outer ring 300 and the second tank body 21, and a second sliding group is arranged between the outer ring surface of the outer ring 300 and the water bath bin 3; the first sliding set includes a plurality of sliding grooves 410 and sliding blocks 411, the sliding grooves 410 are provided with a plurality of sliding grooves 410, the plurality of sliding grooves 410 are formed on the outer wall of the second tank 21 along the axial direction thereof, the sliding blocks 411 are in one-to-one correspondence with the sliding grooves 410 and are slidably embedded in the sliding grooves 410, one side of each sliding block 411 is connected with the inner ring surface of the outer ring 300, and the second sliding set includes: the clamping groove 420 and the clamping block 421, wherein the clamping groove 420 is formed in the inner wall of the water bath bin 3, surrounds the water bath bin 3 for a circle and is in a sine wave shape, and the clamping block 421 is slidably embedded in the trough position in the clamping groove 420, and the side surface of the clamping block is connected with the outer ring surface of the outer ring 300. Based on this design, be convenient for first jar body 20 rotate the back, draw-in groove 420 and fixture block 421 through on the water bath storehouse 3 inner wall drive outer lantern ring 300 pass through sliding block 411 and slide from top to bottom in the sliding tray 410 on the second jar body 21 outer wall, namely when first jar body 20 continuously rotates, fixture block 421 can be located the crest position department of sine wave in a period of time, and move to the trough position of draw-in groove 420 in another period of time, consequently, through the position (i.e. crest and trough) change of fixture block 421, can drive outer lantern ring 300 through sliding joint and sliding block 411 in the upper and lower sliding of second jar body 21 outer wall, thereby realize heating element and carry out the removal heating to the heating medium of different positions in the water bath storehouse 3, thereby ensure that the temperature field of heating medium in the water bath storehouse 3 is whole to be in even state, as the preferred, the difference in height between the crest and the trough of draw-in groove 420 equals water bath storehouse 3 inner wall height.
Based on the above embodiment, it is further preferable that a dispersion aid 5 is further provided on the inner wall of the second tank 21, the dispersion aid 5 including: the inner sleeve ring 50 and the flow guide groups are uniformly distributed on the inner ring surface of the inner sleeve ring 50, any one flow guide group comprises two flow guide plates 51 which are symmetrically arranged, and the bottom ends of the two flow guide plates 51 are arranged along the direction of approaching each other;
the outer ring surface of the inner collar 50 is slidably connected to the inner wall of the second tank 21 through a third sliding group, and the third sliding group includes: the sliding slots 430 and the sliding blocks 431 are provided, the sliding slots 430 are provided with a plurality of sliding slots 430, the sliding slots 430 are formed in the inner wall of the second tank body 21 along the axial direction of the second tank body 21 and correspond to the sliding slots 410 of the outer wall of the second tank body 21 one by one, the sliding blocks 431 are embedded in the sliding slots 430 one by one and are in sliding fit with the sliding slots 430, the sides of the sliding blocks 431 corresponding to the sliding blocks 411 are provided with permanent magnetic pieces 60 which are mutually magnetically attracted, and one side, away from the sliding blocks 431, of the permanent magnetic pieces 60 is connected with the outer annular surface of the inner sleeve ring 50.
Based on the above scheme, the third sliding group is skillfully provided, so that the third sliding group drives the dispersion auxiliary member 5 to move up and down synchronously in the process of moving up and down of the heating assembly, that is, when the outer sleeve 300 slides up and down in the sliding groove 410 through the sliding block 411 on the inner ring surface of the outer sleeve, the sliding block 411 and the sliding block 431 can move synchronously through the permanent magnet member 60 magnetically attracted to each other, further, when the sliding block 411 slides up and down in the sliding groove 410, the permanent magnet member 60 on the side surface of the sliding block 431 can magnetically attract the permanent magnet member 60 on the side surface of the sliding block, and then the sliding block 431 is driven to move up and down, so that the sliding block 431 moves up and down and then drives the dispersion auxiliary member 5 to move up and down in the second tank 21, and because the flow guide group of the dispersion auxiliary member 5 comprises two flow guide plates 51, and the bottom ends of the two flow guide plates 51 are obliquely arranged along the direction close to each other (that is approximately V-shaped structure is formed by the two flow guide plates 51), when the dispersion auxiliary member 5 moves up and down, the flow guide member forms a wide flow guide group and a flow guide material can still forms a flow guide hole, and the flow guide member can still moves up and down, and the flow guide member is still has a narrow shape, and can still has a flow guide hole. So that the two materials (brown sugar powder and cow milk raw material) in the second tank 21 are kept relatively uniform on the same horizontal plane, and can be uniformly dispersed in the longitudinal depth direction, so that a truly uniformly mixed dispersion system is formed, and the homogeneous emulsifying effect of the emulsifying device is improved.
Example 3;
the present embodiment is based on the emulsification device for preparing the brown sugar-based yogurt described in the foregoing embodiment, and particularly proposes a use method of the emulsification device for preparing the brown sugar-based yogurt, and an exemplary description is given here of the method thereof:
s1, starting a hydraulic cylinder 12 to jack up an upper connecting seat 10, further jack up the upper connecting seat 10, and then driving a first cover plate 200 and a second cover plate 210 to separate from the upper parts of a first tank body 20 and a second tank body 21, and further opening the first tank body 20 and the second tank body 21; after the first tank 20 is opened, a user adds a first material and a second material to be homogenized into the second tank 21, and opens a liquid inlet valve to inject heating medium into the water bath bin 3;
s2, after the first material, the second material and the heating medium are all added, closing the first cover plate 200 and the second cover plate 210, closing the liquid inlet valve, simultaneously starting the driving motor 230 of the rotation driving piece, enabling the driving motor 230 to start working, driving the dispersion and emulsification shaft 220 to eccentrically rotate in the second tank body 21 through the rotation chuck 2100 by the rotation plate 231 and the connecting rod 232, and further pushing the first material and the second material in the second tank body 21 to generate vortex so as to realize preliminary dispersion of the first material and the second material;
s3, when the dispersing and emulsifying shaft 220 eccentrically rotates, the dispersing and emulsifying shaft 220 is driven to automatically rotate through mutual transmission cooperation of the first transmission gear 233 and the first transmission gear ring 234, so that the dispersing and emulsifying shaft 220 drives the dispersing blades 221 to rotate, and the first material and the second material in the second tank body 21 are emulsified and homogenized;
s4, when the first material and the second material in the second tank body 21 are emulsified and homogenized, the transmission mechanism drives the first tank body 20 to rotate under the drive of the driving motor 230 so as to realize the rotation of a heating medium in the water bath bin 3 between the first tank body 20 and the second tank body 21, and meanwhile, after the first tank body 20 rotates, the heating assembly is driven to move up and down in the water bath bin 3 through the mutual matching of the second sliding group and the first sliding group so as to rapidly heat the water bath bin 3, and the first material and the second material in the second tank body 21 rapidly reach the working temperature required by the emulsification and homogenization and keep constant temperature in the homogenizing and emulsifying process;
s5, when the heating component of the water bath bin 3 moves up and down, the third sliding group drives the dispersion auxiliary piece 5 to synchronously move up and down in the second tank body 21 so as to carry out auxiliary dispersion on the first material and the second material in the second tank body 21, thereby ensuring that the first material and the second material are fully homogenized and emulsified, and obtaining a finished product with a more uniform dispersion system;
and S6, after homogenizing and emulsifying, opening the first cover plate 200 and the second cover plate 210 through the hydraulic cylinder 12 again, taking out the uniformly mixed finished product in the second tank body 21, and opening the liquid inlet valve to lead out the heating medium in the water bath bin 3.
Specifically, the first material is cow milk raw material, the second material is brown sugar powder (or brown sugar powder), and the working temperature during homogenizing and emulsifying is controlled at 60 ℃. Based on the method, the raw materials of the red sugar powder and the cow milk can be fully homogenized and emulsified.
Example 4;
based on the above examples, the present example describes the formulation of the final product of brown sugar yogurt:
the brown sugar yogurt comprises the following components in parts by weight: 95 parts of raw milk, 3 parts of brown sugar powder and 2 parts of fermentation strain.
In the actual preparation, the brown sugar powder may be replaced with brown sugar powder in the same amount according to the taste of the drinker.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (5)
1. Emulsification equipment is used in preparation of brown sugar based on acidophilus milk, including last connecting seat (10), lower base (11) and emulsification jar body (2), the bottom of going up connecting seat (10) is connected with lower base (11) through pneumatic cylinder (12), and emulsification jar body (2) are located the inside of lower base (11), its characterized in that: the emulsification tank body (2) comprises:
the bottom of the first tank body (20) is rotationally connected with the lower base (11) through a first rotating bearing, a first cover plate (200) which is rotationally matched with the top of the first tank body (20) is arranged at the top of the first tank body, and the top of the first cover plate (200) is connected with the upper connecting seat (10) through a connecting piece;
the second tank body (21) is positioned in the first tank body (20), the bottom of the second tank body is rotationally connected with the first tank body (20) through a second rotating bearing, a second cover plate (210) is further arranged at the top of the second tank body (21), the second cover plate (210) and the second tank body (21) are detachably sealed, a rotating chuck (2100) is rotationally embedded in the middle position of the second cover plate (210), and the rotating chuck (2100) and the second cover plate (210) are movably sealed;
the transmission mechanism is used for driving the first tank body (20) to rotate;
a dispersing emulsifying piece (22) which is eccentrically arranged in the second tank body (21), and the top end of which movably penetrates through the upper part of the rotating chuck (2100) and is connected with a rotating driving piece; the rotary driving piece is used for providing power for the dispersing emulsifying piece (22) so as to realize that the dispersing emulsifying piece (22) is rotated to emulsify and disperse the materials in the second tank body (21); the dispersing and emulsifying piece (22) comprises a dispersing and emulsifying shaft (220) and dispersing blades (221) arranged outside the dispersing and emulsifying shaft (220);
the rotation driving member includes: a driving motor (230), a rotating plate (231), a connecting rod (232), a first transmission gear (233) and a first transmission gear ring (234); the driving motor (230) is arranged at the upper part of the first cover plate (200), an output shaft at the output end of the driving motor penetrates into the first cover plate (200) and is connected with the rotating plate (231), one side of the bottom of the rotating plate (231) is rotationally connected with the connecting rod (232), the bottom end of the connecting rod (232) is connected with the top end of the dispersing and emulsifying shaft (220), the first transmission gear (233) is sleeved outside the connecting rod (232), the first transmission gear ring (234) is fixedly connected to the top of the second cover plate (210), and the first transmission gear (233) is eccentrically arranged inside the first transmission gear ring (234) and is meshed with the first transmission gear ring;
a water bath bin (3) is further arranged between the inner wall of the first tank body (20) and the outer wall of the second tank body (21), a sealing bin plate (30) is arranged at the top of the water bath bin (3), the sealing bin plate (30) comprises a first annular plate, an outer annular surface of which is fixedly connected with the inner wall of the first tank body (20), and a second annular plate, an inner annular surface of which is fixedly connected with the outer wall of the second tank body (21), the first annular plate and the second annular plate are rotationally sealed, and liquid inlet is further arranged at the upper part of the second annular plate;
a heating assembly is arranged in the water bath bin (3), and comprises an outer sleeve ring (300) and electric heaters (301) which are equidistantly arranged outside the outer sleeve ring (300); a first sliding group is arranged between the inner ring surface of the outer ring (300) and the second tank body (21), and a second sliding group is arranged between the outer ring surface of the outer ring (300) and the water bath bin (3); the first sliding group includes sliding tray (410) and sliding block (411), sliding tray (410) are equipped with a plurality ofly, and a plurality of sliding tray (410) are seted up on its outer wall along second jar body (21) axial direction, sliding block (411) and sliding tray (410) one-to-one to inlay and establish in sliding tray (410), and one side of sliding block (411) is connected with the inner ring face of outer collar (300), the second sliding group includes: the clamping groove (420) and the clamping block (421), wherein the clamping groove (420) is formed in the inner wall of the water bath bin (3) and is in a sine wave shape around the inner wall, the clamping block (421) is slidably embedded in the trough position in the clamping groove (420), and the side surface of the clamping block is connected with the outer ring surface of the outer ring (300).
2. The emulsifying device for preparing yogurt based on brown sugar according to claim 1, characterized in that: the transmission mechanism comprises a second transmission gear (240) which is keyed to a driving shaft of the driving motor (230) and penetrates through a shaft body position in the first cover plate (200), a plurality of columnar gears (241) meshed with the second transmission gear are arranged on the outer peripheral surface of the second transmission gear (240), the columnar gears (241) are installed in the first cover plate (200) through connecting shafts, a second transmission gear ring (242) is fixedly connected to the inner wall of the first tank body (20) and close to the opening position of the inner wall of the first tank body, and the inner annular surface of the second transmission gear ring (242) is meshed with the lower portion of the columnar gears (241).
3. The emulsifying device for preparing yogurt based on brown sugar according to claim 1, characterized in that: the inner wall of the second tank body (21) is also provided with a dispersion auxiliary piece (5), and the dispersion auxiliary piece (5) comprises: the device comprises an inner sleeve ring (50) and flow guide groups, wherein the flow guide groups are uniformly distributed on the inner ring surface of the inner sleeve ring (50), any one flow guide group comprises two flow guide plates (51) which are symmetrically arranged, and the bottom ends of the two flow guide plates (51) are arranged along the direction of approaching each other; the outer annular surface of the inner collar (50) is in sliding connection with the inner wall of the second tank body (21) through a third sliding group, and the third sliding group comprises: the sliding joint (430) and the sliding block (431), the sliding joint (430) is provided with a plurality of sliding joints, the sliding joints (430) are arranged on the inner wall of the second tank body (21) along the axial direction of the second tank body and correspond to the sliding grooves (410) on the outer wall of the second tank body (21) one by one, the sliding block (431) is embedded in the sliding joint (430) one by one and is in sliding fit with the sliding joint (430), the side surfaces of the sliding block (431) corresponding to the sliding block (411) are respectively provided with a permanent magnet piece (60) which is mutually magnetically attracted, and one side, away from the sliding block (431), of the permanent magnet piece (60) is connected with the outer annular surface of the inner sleeve ring (50).
4. The application method of the emulsification equipment for preparing the yogurt based on the brown sugar is characterized by comprising the following steps of: an emulsifying device for preparing yogurt based on brown sugar according to any one of claims 1-3, and comprising in particular the following steps:
s1, starting a hydraulic cylinder (12) to jack up an upper connecting seat (10), and further driving a first cover plate (200) and a second cover plate (210) to separate from the upper parts of a first tank body (20) and a second tank body (21) after the upper connecting seat (10) is jacked up, so as to open the first tank body (20) and the second tank body (21); after the first tank body (20) is opened, a user adds a first material and a second material to be homogenized into the second tank body (21), and opens a liquid inlet valve to inject a heating medium into the water bath bin (3);
s2, after the first material, the second material and the heating medium are all added, closing the first cover plate (200) and the second cover plate (210), closing the liquid inlet valve, and simultaneously starting the driving motor (230) of the rotation driving piece, so that the driving motor (230) starts to work, and drives the dispersion emulsifying shaft (220) to eccentrically rotate in the second tank body (21) through the rotation chuck (2100) by the rotation plate (231) and the connecting rod (232), thereby pushing the first material and the second material in the second tank body (21) to generate vortex so as to realize preliminary dispersion of the first material and the second material;
s3, when the dispersing and emulsifying shaft (220) eccentrically rotates, the dispersing and emulsifying shaft (220) is driven to automatically rotate through mutual transmission cooperation of the first transmission gear (233) and the first transmission gear ring (234), so that the dispersing and emulsifying shaft (220) drives the dispersing blades (221) to rotate, and the dispersing and emulsifying shaft is used for emulsifying and homogenizing the first material and the second material in the second tank body (21);
s4, when the first material and the second material in the second tank body (21) are emulsified and homogenized, the transmission mechanism drives the first tank body (20) to rotate under the drive of the driving motor (230) so as to realize the rotation of a heating medium in the water bath bin (3) between the first tank body (20) and the second tank body (21), and meanwhile, the heating assembly is driven to move up and down in the water bath bin (3) through the mutual matching of the second sliding group and the first sliding group after the first tank body (20) rotates so as to rapidly heat the water bath bin (3), realize the required working temperature when the first material and the second material in the second tank body (21) are emulsified and homogenized, and keep constant temperature in the homogenizing and emulsifying process;
s5, when the heating component of the water bath bin (3) moves up and down, the third sliding group drives the dispersion auxiliary piece (5) to synchronously move up and down in the second tank body (21) so as to carry out auxiliary dispersion on the first material and the second material in the second tank body (21), thereby ensuring that the first material and the second material are fully homogenized and emulsified, and obtaining a finished product with a more uniform dispersion system;
s6, after homogenizing and emulsifying, opening the first cover plate (200) and the second cover plate (210) through the hydraulic cylinder (12) again, taking out the uniformly mixed finished product in the second tank body (21), and opening the liquid inlet valve to lead out the heating medium in the water bath bin (3).
5. The use method of the emulsifying device for preparing the yogurt based on the brown sugar, which is described in claim 4, is characterized in that: the first material is cow milk raw material, the second material is brown sugar powder, and the working temperature in homogenizing and emulsifying is controlled at 60 ℃.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410128220.6A CN117680016B (en) | 2024-01-30 | 2024-01-30 | Emulsifying equipment for preparing yogurt based on brown sugar and application method of emulsifying equipment |
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| CN202410128220.6A CN117680016B (en) | 2024-01-30 | 2024-01-30 | Emulsifying equipment for preparing yogurt based on brown sugar and application method of emulsifying equipment |
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| CN117680016B true CN117680016B (en) | 2024-04-12 |
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| CN117680016A (en) | 2024-03-12 |
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