CN206304611U - A kind of Scattered Kettle - Google Patents
A kind of Scattered Kettle Download PDFInfo
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- CN206304611U CN206304611U CN201621373943.XU CN201621373943U CN206304611U CN 206304611 U CN206304611 U CN 206304611U CN 201621373943 U CN201621373943 U CN 201621373943U CN 206304611 U CN206304611 U CN 206304611U
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Abstract
本实用新型提供一种分散釜,其包括机架、釜体和搅拌机构,所述搅拌机构设于机架上,所述釜体设于搅拌机构下方,釜体上部设有进料口,釜体底部设有出料阀门,所述搅拌机构包括搅拌桨,所述搅拌桨外侧设有刮壁装置,所述搅拌桨为锚式搅拌桨,所述搅拌桨包括两侧翼以及连接两侧翼下端的底桨,底桨中部设有与搅拌轴下端连接的连接部。与现有技术相比,本实用新型提供的生产高粘度膏体的分散釜运用锚式搅拌技术,其结合了刮壁装置,解决了常规螺带式搅拌装置所出现的死角位问题,同时解决了螺带式搅拌的剪切力不足的缺点;并且,分散装置与锚式搅拌桨共同作用使得釜内物料可充分地上下循环,提高了产品的质量。
The utility model provides a dispersing kettle, which comprises a frame, a kettle body and a stirring mechanism, the stirring mechanism is arranged on the frame, the kettle body is arranged below the stirring mechanism, the upper part of the kettle body is provided with a feeding port, the kettle body The bottom of the body is provided with a discharge valve, the stirring mechanism includes a stirring paddle, and a wall scraping device is provided on the outside of the stirring paddle, and the stirring paddle is an anchor type stirring paddle, and the stirring paddle includes two side wings and connecting the lower ends of the two side wings. Bottom paddle, the middle part of the bottom paddle is provided with a connecting part connected with the lower end of the stirring shaft. Compared with the prior art, the dispersing kettle for the production of high-viscosity paste provided by the utility model uses the anchor stirring technology, which combines the wall scraping device, which solves the problem of the dead angle of the conventional ribbon stirring device, and at the same time solves the problem of It overcomes the shortcoming of insufficient shearing force of ribbon agitation; moreover, the joint action of the dispersing device and the anchor agitator allows the material in the kettle to fully circulate up and down, which improves the quality of the product.
Description
技术领域technical field
本实用新型涉及生产高粘度膏体技术领域,具体涉及一种分散釜。The utility model relates to the technical field of producing high-viscosity paste, in particular to a dispersion kettle.
背景技术Background technique
分散釜的广义理解为有物理或化学反应的釜体。随着精细化工的技术发展,生产中出现的高粘度膏体物料混合过程越来越普遍,尤其在日化、粘胶、腻子领域,高粘度膏体分散釜为主要核心设备。The broad understanding of dispersion tank is a tank body with physical or chemical reactions. With the development of fine chemical technology, the mixing process of high-viscosity paste materials in production is becoming more and more common, especially in the fields of daily chemicals, viscose, and putty, high-viscosity paste dispersing kettles are the main core equipment.
通常来说,高粘度分散釜采用螺带式搅拌器,采用螺带的旋转力,物料会沿着釜体侧壁螺旋上升,在物料中心汇合,形成往下凹入的下料漩涡,从而形成上下对流循环,达到物料混合的目的。螺带式搅拌装置的缺点是,在釜壁上所粘挂的物料无法搅拌充分导致膏体不均匀,出现颗粒、结块等现象,导致产品质量不稳定;同时,采用螺带式搅拌时剪切力不足,无法生产一定细度的物料。Generally speaking, the high-viscosity dispersing kettle adopts a ribbon-type agitator. Using the rotating force of the ribbon, the material will spiral up along the side wall of the kettle body and meet at the center of the material to form a downwardly concave feeding vortex, thus forming Up and down convection circulation to achieve the purpose of material mixing. The disadvantage of the spiral ribbon stirring device is that the materials stuck on the wall of the kettle cannot be stirred sufficiently, resulting in uneven paste, particles, agglomeration, etc., resulting in unstable product quality; at the same time, when the spiral ribbon stirring is used, the shear Insufficient cutting force cannot produce materials with a certain fineness.
中国专利201520615310.4所提供的螺旋式搅拌分散釜,其缺点在于,其所采用的螺旋式搅拌方式对于粘挂在釜壁上的物料难以进行再次的混合,所述专利文件虽然增加了上部桨叶进行对粘挂在釜壁上的物料进行回收及再次混合,但这并不能对整个釜壁上的所有粘挂物料进行再次混合,亦会造成了膏体不均匀。The disadvantage of the spiral stirring and dispersing kettle provided by Chinese patent 201520615310.4 is that the spiral stirring method it adopts is difficult to remix the materials stuck on the wall of the kettle. Recover and remix the materials stuck on the wall of the kettle, but this cannot remix all the materials stuck on the whole wall of the kettle, and it will also cause uneven paste.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种运用锚式搅拌、生产高粘度膏体的分散釜。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a dispersing kettle which uses anchor stirring to produce high-viscosity paste.
为了解决上述技术问题,本实用新型采用以下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种分散釜,其包括机架、釜体和搅拌机构,所述搅拌机构设于机架上,所述釜体设于搅拌机构下方,釜体上部设有进料口,釜体底部设有出料阀门,所述搅拌机构包括机座、分散装置、搅拌桨、搅拌轴和搅拌电机,所述搅拌电机设于机座中部,搅拌轴的上端与搅拌电机传动连接,搅拌轴的下端与搅拌桨连接,所述搅拌桨外侧设有刮壁装置,所述搅拌桨为锚式搅拌桨,所述搅拌桨包括两侧翼以及连接两侧翼下端的底桨,底桨中部设有与搅拌轴下端连接的连接部。A dispersing kettle, which includes a frame, a kettle body and a stirring mechanism, the stirring mechanism is arranged on the frame, the kettle body is arranged below the stirring mechanism, the upper part of the kettle body is provided with a feeding port, and the bottom of the kettle body is provided with The discharge valve, the stirring mechanism includes a machine base, a dispersing device, a stirring paddle, a stirring shaft and a stirring motor, the stirring motor is arranged in the middle of the machine base, the upper end of the stirring shaft is connected to the stirring motor, and the lower end of the stirring shaft is connected to the stirring motor. Paddle connection, the outer side of the stirring paddle is equipped with a wall scraping device, the stirring paddle is an anchor type stirring paddle, the stirring paddle includes two side wings and the bottom paddle connecting the lower ends of the two side wings, the middle part of the bottom paddle is provided with the bottom paddle connected to the lower end of the stirring shaft the connection part.
与现有技术相比,本实用新型提供的生产高粘度膏体的分散釜运用锚式搅拌技术,其结合了刮壁装置,解决了常规螺带式搅拌装置所出现的死角位问题,同时解决了螺带式搅拌的剪切力不足的缺点;并且,分散装置与锚式搅拌桨共同作用使得釜内物料可充分地上下循环,提高了产品的质量。Compared with the prior art, the dispersing kettle for the production of high-viscosity paste provided by the utility model uses the anchor stirring technology, which combines the wall scraping device, which solves the problem of the dead angle of the conventional ribbon stirring device, and at the same time solves the problem of It overcomes the shortcoming of insufficient shearing force of ribbon agitation; moreover, the joint action of the dispersing device and the anchor agitator allows the material in the kettle to fully circulate up and down, which improves the quality of the product.
进一步的,所述分散装置包括分散驱动电机、分散盘传动轴和分散盘,所述分散驱动电机安装在机座上,分散盘传动轴上端与机座连接,分散驱动电机与分散盘传动轴上端通过传动机构连接,分散盘设置在分散盘传动轴的下部,分散驱动电机驱动分散盘转动将物料混合。Further, the dispersing device includes a dispersing drive motor, a dispersing disc drive shaft and a dispersing disc, the dispersing drive motor is installed on the machine base, the upper end of the dispersing disc drive shaft is connected with the machine base, and the dispersing drive motor is connected to the upper end of the dispersing disc drive shaft. Connected by the transmission mechanism, the dispersing disc is arranged at the lower part of the transmission shaft of the dispersing disc, and the dispersing drive motor drives the dispersing disc to rotate to mix the materials.
进一步的,所述分散装置设有两个,其对称设置于搅拌轴的两侧,分散盘设置在搅拌桨的两侧翼与搅拌轴之间;所述搅拌桨与分散装置共同作用,实现无死角且强度高的混合分散。Further, the dispersing device is provided with two, which are symmetrically arranged on both sides of the stirring shaft, and the dispersing disc is arranged between the two side wings of the stirring paddle and the stirring shaft; the stirring paddle and the dispersing device work together to realize no dead angle And high strength mixing dispersion.
进一步的,所述两个分散装置的分散盘各设置有三个或以上,两组分散盘对称设置,加强对物料的剪切力。Further, three or more dispersing discs of the two dispersing devices are arranged respectively, and two sets of dispersing discs are arranged symmetrically to strengthen the shearing force on the materials.
进一步的,所述侧翼包括竖翼和斜翼,斜翼向中部倾斜,所述竖翼和斜翼外侧均设有软质刮壁装置。Further, the side wings include vertical wings and oblique wings, the oblique wings are inclined to the middle, and the outer sides of the vertical wings and the oblique wings are equipped with soft wall scraping devices.
进一步的,所述刮壁装置包括下刮壁板和侧刮壁板,所述侧刮壁板设于侧翼的竖翼上,所述下刮壁板设于侧翼的斜翼上,下刮壁板与侧刮壁板共同作用,以确保釜底部由于粘壁所形成的死角位的为均匀物料重新回到釜中进行充分搅拌。Further, the scraper device includes a lower scraper and a side scraper, the side scraper is arranged on the vertical wing of the side wing, the lower scraper is arranged on the inclined wing of the side wing, and the lower scraper The plate and the side scraping plate work together to ensure that the dead angle formed by the sticky wall at the bottom of the kettle is uniform and the material returns to the kettle for full stirring.
进一步的,所述传动机构包括设于分散驱动电机输出轴上的第一齿轮,以及设于分散盘传动轴上端的第二齿轮,第一齿轮和第二齿轮通过带传动或齿轮传动。Further, the transmission mechanism includes a first gear arranged on the output shaft of the dispersion drive motor, and a second gear arranged at the upper end of the transmission shaft of the dispersion disc, and the first gear and the second gear are driven by a belt or a gear.
进一步的,所述侧翼的高度与釜体的深度相适配,所述侧翼的距离与釜体的内径相适配,以进一步确保釜内没有死角位置,提高搅拌效率,提升了产品的质量。Further, the height of the side wings is adapted to the depth of the kettle body, and the distance of the side wings is adapted to the inner diameter of the kettle body, so as to further ensure that there are no dead spots in the kettle, improve the stirring efficiency, and improve the quality of the product.
附图说明Description of drawings
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图2是本实用新型搅拌机构的示意图。Fig. 2 is a schematic diagram of the stirring mechanism of the present invention.
具体实施方式detailed description
以下结合附图说明本实用新型的一种优选的具体实施方式。A preferred embodiment of the present utility model is described below in conjunction with the accompanying drawings.
参见图1和图2,一种分散釜,其包括机架1、釜体2和搅拌机构3,所述搅拌机构3设于机架1上,所述釜体2设于搅拌机构3下方,釜体2上部设有进料口(图中未标示),釜体2底部设有出料阀门201,所述搅拌机构3包括机座301、分散装置302、搅拌桨303、搅拌轴304和搅拌电机305,所述搅拌电机305设于机座301中部,搅拌轴304的上端与搅拌电机305传动连接,搅拌轴304的下端与搅拌桨303连接,所述搅拌桨303外侧设有刮壁装置306,所述搅拌桨303为锚式搅拌桨,所述搅拌桨303包括两侧翼31以及连接两侧翼31下端的底桨32,底桨32中部设有与搅拌轴304下端连接的连接部33。Referring to Fig. 1 and Fig. 2, a kind of dispersing kettle comprises frame 1, kettle body 2 and stirring mechanism 3, and described stirring mechanism 3 is arranged on the frame 1, and described kettle body 2 is arranged at stirring mechanism 3 below, The upper part of the kettle body 2 is provided with a feed inlet (not marked in the figure), and the bottom of the kettle body 2 is provided with a discharge valve 201. The stirring mechanism 3 includes a machine base 301, a dispersing device 302, a stirring paddle 303, a stirring shaft 304 and a stirring Motor 305, the stirring motor 305 is located in the middle of the base 301, the upper end of the stirring shaft 304 is connected to the stirring motor 305, the lower end of the stirring shaft 304 is connected to the stirring paddle 303, and the outside of the stirring paddle 303 is provided with a wall scraping device 306 , the stirring paddle 303 is an anchor type stirring paddle, and the stirring paddle 303 includes two side wings 31 and a bottom paddle 32 connecting the lower ends of the two side wings 31 , the middle part of the bottom paddle 32 is provided with a connecting portion 33 connected to the lower end of the stirring shaft 304 .
与现有技术相比,本实用新型提供的生产高粘度膏体的分散釜运用锚式搅拌技术,其结合了刮壁装置,解决了常规螺带式搅拌装置所出现的死角位问题,同时解决了螺带式搅拌的剪切力不足的缺点;并且,分散装置与锚式搅拌桨共同作用使得釜内物料可充分地上下循环,提高了产品的质量。Compared with the prior art, the dispersing kettle for the production of high-viscosity paste provided by the utility model uses the anchor stirring technology, which combines the wall scraping device, which solves the problem of the dead angle of the conventional ribbon stirring device, and at the same time solves the problem of It overcomes the shortcoming of insufficient shearing force of ribbon agitation; moreover, the joint action of the dispersing device and the anchor agitator allows the material in the kettle to fully circulate up and down, which improves the quality of the product.
参见图2,作为优选方案,所述侧翼31包括竖翼311和斜翼312,斜翼312向中部倾斜,所述竖翼311和斜翼312外侧均设有软质刮壁装置。Referring to Fig. 2, as a preferred solution, the side wings 31 include vertical wings 311 and oblique wings 312, the oblique wings 312 are inclined to the middle, and the outer sides of the vertical wings 311 and the oblique wings 312 are equipped with soft wall scraping devices.
参见图2,作为优选方案,所述分散装置302包括分散驱动电机34、分散盘传动轴35和分散盘36,所述分散驱动电机34安装在机座301上,分散盘传动轴35上端与机座301连接,分散驱动电机34与分散盘传动轴35上端通过传动机构4连接,分散盘36设置在分散盘传动轴35的下部,分散驱动电机34驱动分散盘36转动将物料混合。Referring to Fig. 2, as a preferred solution, the dispersing device 302 includes a dispersing drive motor 34, a dispersing disc drive shaft 35 and a dispersing disc 36, and the dispersing drive motor 34 is installed on the support 301, and the dispersing disc drive shaft 35 upper end is in contact with the machine Seat 301 is connected, and dispersing drive motor 34 is connected with dispersing disc drive shaft 35 upper ends by transmission mechanism 4, and dispersing disc 36 is arranged on the bottom of dispersing disc drive shaft 35, and dispersing drive motor 34 drives dispersing disc 36 to rotate and mixes material.
作为优选方案,所述分散装置302设有两个,其对称设置于搅拌轴304的两侧,分散盘36设置在搅拌桨303的两侧翼31与搅拌轴304之间;所述搅拌桨303与分散装置302共同作用,实现无死角且强度高的混合分散。As a preferred solution, the dispersing device 302 is provided with two, which are symmetrically arranged on both sides of the stirring shaft 304, and the dispersion disc 36 is arranged between the two side wings 31 of the stirring paddle 303 and the stirring shaft 304; The dispersing devices 302 work together to realize mixing and dispersing with no dead angle and high intensity.
作为优选方案,所述分散盘36设有六个,所述分散盘36均分两列等距设置,六个分散盘36共同工作所产生的高剪切力可对物料进行细度剪切,增加了物料混合的效率。As a preferred solution, the dispersing discs 36 are provided with six, and the dispersing discs 36 are equidistantly arranged in two rows, and the high shear force generated by the joint work of the six dispersing discs 36 can finely shear the material, Increase the efficiency of material mixing.
作为优选方案,所述刮壁装置306包括下刮壁板37和侧刮壁板38,所述侧刮壁板38设于侧翼31的竖翼311上,所述下刮壁板37设于侧翼31的斜翼312上,下刮壁板37与侧刮壁板38共同作用,以确保釜体2由于粘壁所形成的死角位的为均匀物料重新回到釜中进行充分搅拌。As a preferred solution, the scraping device 306 includes a lower scraping board 37 and a side scraping board 38, the side scraping board 38 is arranged on the vertical wing 311 of the side wing 31, and the lower scraping board 37 is arranged on the side wing 31's slanted wing 312, the lower scraper 37 and the side scraper 38 work together to ensure that the dead angle of the kettle body 2 due to sticking to the wall is uniform and the material returns to the kettle for full stirring.
作为优选方案,所述传动机构4包括设于分散驱动电机34输出轴上的第一齿轮401,以及设于分散盘传动轴35上端的第二齿轮402,第一齿轮401和第二齿轮402通过带传动或齿轮传动。As a preferred solution, the transmission mechanism 4 includes a first gear 401 located on the output shaft of the dispersing drive motor 34, and a second gear 402 located at the upper end of the dispersing disc drive shaft 35, the first gear 401 and the second gear 402 pass through Belt drive or gear drive.
作为优选方案,所述侧翼31的高度与釜体2的深度相适配,所述两侧翼31的距离与釜体2的内径相适配,以进一步确保釜内没有死角位置,提高搅拌效率,提升了产品的质量。As a preferred solution, the height of the side wings 31 is adapted to the depth of the kettle body 2, and the distance of the two side wings 31 is adapted to the inner diameter of the kettle body 2, so as to further ensure that there is no dead angle position in the kettle and improve the stirring efficiency. Improved product quality.
作为优选方案,所述分散驱动电机34和搅拌电机305为防爆电机,防爆电机在工作过程中,不产生电火花,适用于易燃易爆场所,在化工领域里,电机一般会采用防爆电机。As a preferred solution, the decentralized driving motor 34 and the stirring motor 305 are explosion-proof motors, which do not generate electric sparks during operation and are suitable for inflammable and explosive places. In the chemical industry, explosion-proof motors are generally used as motors.
下面结合图1和图2说明本实用新型的工作原理:Below in conjunction with Fig. 1 and Fig. 2 illustrate working principle of the present utility model:
通过分散盘驱动电机34提供动力,传动到分散盘36中,由六个分散盘36同时工作所产生的高剪切力对物料进行细度剪切,同时在高剪切的作用下,物料由中间往釜壁移动,在釜壁处产生了往上和往下的压力。因此物料会沿着釜体2的侧壁螺旋地上升和下降,在物料的中心汇合,形成往下凹入的下料漩涡。为加强釜壁的混合与搅拌死角位的积料,采用了锚式搅拌桨303,在该搅拌桨303外侧装有刮壁装置306,以确保釜体2底部由于粘壁而形成的死角位的未均匀物料从新回到釜中间进行充分搅拌,同时确保了釜体2侧壁由于粘壁而使得不均匀物料重新回到体2中充分分散。搅拌过程中,锚式搅拌与盘式搅拌联动,并结合刮壁装置306,让物料在釜体2内进行了充分的上下循环与细度剪切,以生产出具有良好细度的高粘度膏体物料。Power is provided by the drive motor 34 of the dispersing disc, and it is transmitted to the dispersing disc 36. The high shear force generated by the simultaneous operation of the six dispersing discs 36 performs fine shearing on the material, and at the same time, under the action of the high shear, the material is The middle moves toward the wall of the kettle, and upward and downward pressures are generated at the wall of the kettle. Therefore, the material will spirally rise and fall along the side wall of the kettle body 2, and meet at the center of the material to form a downward concave feeding vortex. In order to strengthen the mixing of the kettle wall and the accumulation of material in the dead corner of stirring, an anchor stirring paddle 303 is used, and a scraping device 306 is installed outside the stirring paddle 303 to ensure that the bottom of the kettle body 2 is free from the dead corner formed by sticking to the wall. The non-uniform materials are returned to the middle of the kettle for full stirring, and at the same time, it is ensured that the side walls of the kettle body 2 are adhered to the walls so that the uneven materials return to the body 2 and are fully dispersed. During the stirring process, the anchor stirring and the disc stirring are linked together, combined with the scraping device 306, so that the material is fully circulated up and down and finely sheared in the kettle body 2, so as to produce a high-viscosity paste with good fineness Body material.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621373943.XU CN206304611U (en) | 2016-12-14 | 2016-12-14 | A kind of Scattered Kettle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621373943.XU CN206304611U (en) | 2016-12-14 | 2016-12-14 | A kind of Scattered Kettle |
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| CN206304611U true CN206304611U (en) | 2017-07-07 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110327806A (en) * | 2019-05-30 | 2019-10-15 | 浙江海轩科技有限公司 | A kind of production equipment of polymeric membrane |
| CN116983859A (en) * | 2023-07-03 | 2023-11-03 | 德马科技集团股份有限公司 | An anchor-type paddle glue mixer |
-
2016
- 2016-12-14 CN CN201621373943.XU patent/CN206304611U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110327806A (en) * | 2019-05-30 | 2019-10-15 | 浙江海轩科技有限公司 | A kind of production equipment of polymeric membrane |
| CN116983859A (en) * | 2023-07-03 | 2023-11-03 | 德马科技集团股份有限公司 | An anchor-type paddle glue mixer |
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Effective date of registration: 20220126 Address after: 618400 section 3, Chaoyang Avenue, Shifang Economic Development Zone (North District), Deyang City, Sichuan Province Patentee after: SICHUAN TINGJIANG NEW MATERIALS Co.,Ltd. Address before: 528305 room 4, 1f, No. 7, Jianfeng Road, Ronggui Rongli neighborhood committee, Shunde District, Foshan City, Guangdong Province Patentee before: Foshan Shunde Longting New Material Co.,Ltd. |
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