CN117657948A - Double-beam intelligent running rice steamer feeding system - Google Patents

Double-beam intelligent running rice steamer feeding system Download PDF

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Publication number
CN117657948A
CN117657948A CN202311671906.1A CN202311671906A CN117657948A CN 117657948 A CN117657948 A CN 117657948A CN 202311671906 A CN202311671906 A CN 202311671906A CN 117657948 A CN117657948 A CN 117657948A
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China
Prior art keywords
arm
rope
grab
steamer
trolley
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CN202311671906.1A
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Chinese (zh)
Inventor
孙云权
黄兴博
田超
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Luzhou Intersmart Automation Equipment Co Ltd
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Luzhou Intersmart Automation Equipment Co Ltd
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Priority to CN202311671906.1A priority Critical patent/CN117657948A/en
Publication of CN117657948A publication Critical patent/CN117657948A/en
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Abstract

The invention relates to the technical field of intelligent brewing of white spirit, and particularly discloses a double-beam intelligent crane steamer feeding system, which comprises a girder assembly, a grab bucket trolley, a transfer trolley, a steamer feeding machine, a steamer feeding robot and a steamer pot, wherein the girder assembly is arranged above a vinasse pile; the girder component is used for bearing the grab trolley and the transfer trolley. The double-beam intelligent crane steamer feeding system can realize automatic steamer feeding operation, stacking fermentation operation and steamer spreading and airing operation; and the whole process automatic operation in the links of turning over grains, transferring the grains, conveying the grains, feeding the grains, discharging the grains and the like is realized completely, the automatic operation is realized, the manual operation intensity is reduced, the production efficiency is improved, and the production cost of enterprises is reduced.

Description

Double-beam intelligent running rice steamer feeding system
Technical Field
The invention relates to the technical field of intelligent brewing of white spirit, in particular to a double-beam intelligent travelling crane steamer feeding system.
Background
The distilled spirit is a Chinese-specific distilled spirit, and the unique production process endows the Chinese distilled spirit with unique flavor characteristics, and has extremely complex flavor components, multiple component types and large content span, and can be called as the crown of the world distilled spirit. The solid state method white spirit is white spirit produced by adopting a solid matrix form in the main processes of cooking, saccharification, fermentation, distillation and the like. The traditional white wine production line is semi-automatic, and the semi-automatic means that corresponding automatic equipment is adopted in part of the white wine brewing process, and manual cooperation is still needed to complete the brewing operation in part of the white wine brewing process. Especially in links such as grain grabbing, grain transferring, scattering, feeding and the like, the automation degree is still low.
In the prior art, chinese patent CN107099411A discloses retort feeding equipment and a system thereof, and the automatic feeding system and the retort feeding device are arranged in the retort feeding equipment, so that the working efficiency in the retort feeding process is greatly improved; the on-line mixing device in the automatic feeding system further improves the mixing efficiency of the vinasse; the wine yield and the wine yield quality of the distilled grains are improved through an automatic steamer feeding device in the steamer feeding device; by arranging the temperature sensor and the wine outlet temperature control device, intelligent control of wine steam is realized. However, the application only adopts automatic equipment in the process of feeding the steamer, and does not disclose automatic equipment for the links of fermented grain grabbing, turning, transferring, scattering and the like, so that the steamer feeding system is only semi-automatic and not fully automatic.
The applicant is devoted to the research of intelligent white spirit brewing equipment, and applies for a feeding machine with a water metering function with the publication number of CN217147395U in 2022, and the feeding machine comprises a frame, wherein a chain plate conveyor is arranged on the frame, and a hopper connected with the frame is arranged above the chain plate conveyor; the chain plate conveyor comprises a driving wheel, a driven wheel, a chain connected between the driving wheel and the driven wheel, a chain plate arranged on the chain and a gear motor for driving the driving wheel to rotate, a plurality of metering water pipes are arranged on the chain plate conveyor beside the hopper, and a first metering water hole is formed in the bottom of each metering water pipe.
The applicant has made an effort on the research of intelligent brewing equipment of white spirit, and applied for a quick-change connector for heavy load with publication number of CN211761619U in 2019, comprising a bottom plate for connecting with a suspension arm and a connecting plate for connecting with the heavy load; the connecting plate is provided with a pin shaft, and the side surface of the pin shaft, which is close to the end part, is provided with a concave clamping groove; the upper support and the lower support are sequentially arranged on the bottom plate in a stacked mode from top to bottom, the upper support is movably connected with the lower support, the lower support is movably connected with the bottom plate, a through hole matched with the pin shaft is formed in the upper support, a limiting hole communicated with the through hole and matched with the clamping groove is formed in the side of the through hole, a power mechanism for driving the lower support to slide relative to the bottom plate and the upper support is arranged on the bottom plate, and a limiting plate for limiting the upper support is arranged on one side, away from the power mechanism, of the lower support.
Disclosure of Invention
Aiming at the technical problem of low automation degree of the traditional retort system, the invention provides the double-beam intelligent travelling crane retort feeding system, which thoroughly realizes the full automation of the retort feeding system. The travelling crane, the robot, the steamer feeding machine, the heavy-load quick-change device and the chain plate conveyor in the prior art are used as references for the invention.
The technical scheme adopted by the invention is as follows: double-beam intelligence driving goes up rice steamer system includes:
the girder assembly is arranged above the vinasse pile and used for bearing the grab bucket trolley and the transfer trolley, and comprises an end girder and two main girders arranged on the end girder;
the grab trolley is movably arranged at the top of the main beam, is connected with the grab through the first connecting component and is used for grabbing grains and turning the grains;
the transferring trolley is movably arranged at the bottom of the main beam, the transferring trolley is detachably connected with the distributing machine through a second connecting component, the grab bucket trolley can grab fermented grains in a vinasse pile or a pit into the distributing machine, and the transferring trolley can put the fermented grains in the distributing machine on the steamer feeding machine;
the steamer feeding machine is arranged at the side of the vinasse pile and is used for continuously and uniformly conveying the vinasse;
the upper steamer robot is arranged at the side of the upper steamer feeding machine, a receiving hopper is arranged on the upper steamer robot, and the upper steamer robot can drive the receiving hopper to reciprocate below the output end of the upper steamer feeding machine and above the steamer pot;
The steamer pot is arranged at the side of the steamer feeding robot.
The grab bucket trolley and the transfer trolley adopt the traditional travelling crane structure, are arranged on the girder assembly in a top-to-bottom mode, so that the space is greatly saved, the arrangement of rails is reduced, and the production cost is effectively reduced. The grab trolley and the transfer trolley are provided with corresponding driving mechanisms for driving the grab trolley and the transfer trolley to run on corresponding tracks. The principle of the application is as follows: when the fermented grains are piled up and fermented on the ground and the turning of the grains is needed, the grab trolley is matched with the grab through the first connecting component to perform the turning operation on the fermented grains pile. When the steamer is needed to be put in, the grab bucket trolley drives the grab bucket to grab the fermented grains on the ground into the distributing machine through the first connecting component, after the distributing machine is filled with the fermented grains, the transferring trolley is connected with the distributing machine through the second connecting component, the transferring trolley transfers the distributing machine to the upper part of the steamer feeding machine, the distributing machine is started, the distributing machine uniformly and continuously conveys the fermented grains in the distributing machine to the steamer feeding machine below the distributing machine, the steamer feeding machine continuously and uniformly conveys the fermented grains to the connecting hopper connected with the steamer feeding robot, the steamer feeding machine is stopped after the fermented grains are connected to the connecting hopper, the steamer feeding robot drives the connecting hopper to pour the fermented grains in the connecting hopper onto the steamer, and the connecting hopper is driven to move to the lower part of the output end of the steamer feeding machine after the pouring is finished, so that the steamer is reciprocated until the steamer is filled with the suitable fermented grains. After the fermented grains are distilled, the grab bucket trolley is connected with the steamer pot through the first connecting assembly, the steamer pot is hung to a airing area, and the steamer discharging operation is completed. It can be seen that the double-beam intelligent crane steamer feeding system can not only realize automatic steamer feeding operation, but also realize stacking fermentation operation, and can also realize steamer spreading and airing operation; and the whole process automatic operation in the links of turning over grains, transferring the grains, conveying the grains, feeding the grains, discharging the grains and the like is realized completely, the automatic operation is realized, the manual operation intensity is reduced, the production efficiency is improved, and the production cost of enterprises is reduced.
Further, the first connecting component is a telescopic arm, and the telescopic arm comprises a first arm, a second arm movably arranged in the first arm, a third arm movably arranged in the second arm and a fourth arm movably arranged in the third arm, wherein the first arm is connected with the grab trolley, and the fourth arm is connected with the grab, and further comprises an arm extending component and an arm retracting component; the arm extension assembly comprises a first arm extension rope, a second arm extension rope, a third tail fixed pulley arranged at the tail of the three-section arm and a second tail fixed pulley arranged at the tail of the two-section arm; one end of the first arm extending rope is connected to the tail parts of the four sections of arms, and the other end of the first arm extending rope bypasses the third tail fixed pulley and is connected to the mouth parts of the two sections of arms; one end of the second arm extending rope is connected to the tail part of the three-section arm, and the other end of the second arm extending rope bypasses the second tail fixed pulley and is connected to the mouth part of the one-section arm; the arm retraction assembly comprises a first arm retraction rope, a second arm retraction rope, a third opening fixed pulley arranged at the opening of the three-section arm and a second opening fixed pulley arranged at the opening of the two-section arm; one end of the first arm retracting rope is connected to the tail parts of the four sections of arms, and the other end of the first arm retracting rope bypasses the third opening fixed pulley and is connected to the tail parts of the two sections of arms; one end of the second arm retracting rope is connected to the tail of the three-section arm, and the other end of the second arm retracting rope bypasses the second opening fixed pulley and is connected to the tail of the one-section arm; the tail part of one arm is provided with a first connecting plate, the mouth part of the four arms is provided with a fourth connecting plate, two first fixed pulleys are symmetrically arranged on the first connecting plate, two fourth fixed pulleys are symmetrically arranged on the fourth connecting plate, a hoisting mechanism is arranged on the grab bucket trolley, the hoisting mechanism sequentially bypasses the fourth fixed pulleys and the first fixed pulleys on one side of the telescopic arm through a steel wire rope, and then bypasses the first fixed pulleys and the fourth fixed pulleys on the other side of the telescopic arm to form a loop, and the lengths of the first telescopic arm rope and the second telescopic arm rope are the same; the first arm retracting rope and the second arm retracting rope are the same in length. The extension arm component and the retraction arm component are two sets. The tail part refers to one end of the telescopic arm close to the grab trolley, namely the top of the telescopic arm; the term "mouth" as used herein refers to the end of the telescoping arm that is adjacent the grapple, i.e., the bottom of the telescoping arm. The arm extension principle is as follows: when the telescopic arm is in a retracted state, the fourth connecting plate is tensioned by the hoisting mechanism through the steel wire rope, so that the telescopic arm is ensured to be in the retracted state. When the arm is required to be stretched, the hoisting mechanism descends the steel wire rope and moves under the self gravity action of the two-section arm, the three-section arm and the four-section arm, the four-section arm pulls the first arm stretching rope to bypass the third tail fixed pulley and move downwards relative to the three-section arm, the three-section arm pulls the second arm stretching rope to bypass the second tail fixed pulley and move downwards relative to the two-section arm, and the two-section arm, the three-section arm and the four-section arm synchronously move downwards, namely synchronously stretch out. The arm shrinkage principle is as follows: the hoisting mechanism withdraws the steel wire rope, a second arm retracting rope connected to the tail part of one arm bypasses the second opening fixed pulley to pull the three-section arm to ascend, a first arm retracting rope connected to the tail part of the two-section arm bypasses the third opening fixed pulley to pull the four-section arm to ascend, and the two-section arm, the three-section arm and the four-section arm retract synchronously under the action of the first arm extending rope and the second arm extending rope. According to the invention, the telescopic arm is used for hoisting the grab bucket, the strength of the telescopic arm is high, the stability is good, the grab bucket can be ensured to accurately position and grab fermented grains in the pit in the lifting or moving process of the grab bucket, the shaking of the grab bucket is avoided, and the working efficiency is improved; meanwhile, the telescopic arm can telescope the grab bucket, so that the fermented grains can be more conveniently grabbed, and the universality is improved. In addition, the hoisting mechanism is simple in structure, simple and convenient to install and convenient to maintain and overhaul by taking the hoisting steel wire rope structure as a driving mode; in addition, the stretching process of the telescopic boom in the application depends on the gravity of the telescopic boom as a driving force, and the hoisting mechanism only needs to be lowered down by a steel wire rope, so that the operation load of the hoisting mechanism is reduced, and the service life of the hoisting mechanism can be prolonged.
Further, the end parts of the first arm extending rope, the second arm extending rope, the first arm shrinking rope and the second arm shrinking rope are provided with pin shafts, and the first arm extending rope, the second arm extending rope, the first arm shrinking rope and the second arm shrinking rope are connected with the telescopic arm through the pin shafts and the telescopic arm bolts. Therefore, the arm extension rope and the arm retraction rope are convenient to connect with the telescopic arm, the connection is firmer, and the maintenance and the replacement of the arm extension rope and the arm retraction rope are also convenient.
Further, the first arm extending rope, the second arm extending rope, the first arm shrinking rope and the second arm shrinking rope extend into the pin shaft and are connected in a die casting mode, and the die casting has the advantages of high casting dimensional accuracy, high production speed, high tensile strength, long service life and the like.
Further, the grab bucket comprises a base and two bucket bodies which are arranged below the base and can be opened and closed in a rotating mode, a rotating shaft is fixedly connected to the bucket bodies, the rotating shaft is hinged to the bottom of the base through a first lug plate, the rotating shaft is fixedly connected with the first lug plate, a power component used for driving the bucket bodies to be opened and closed automatically is arranged on the base, the power component can drive the bucket bodies to rotate relative to the base in the vertical direction, and the power component provides driving force for the bucket bodies to be closed. The traditional grab bucket comprises a frame, the frame is connected with a travelling crane through a steel wire rope, a winch and a pulley block are arranged on the frame, a bucket body is arranged below the frame, the winch is connected with the pulley block through the steel wire rope, and the bucket body is driven to open and close through the winch, the steel wire rope and the pulley block. Therefore, the traditional grab bucket can be opened by driving the bucket body to rotate through the winch and the steel wire rope; and the grab bucket is closed by the gravity of the bucket body. That is, the conventional grab bucket has no driving force during the closing process and completely depends on the gravity of the grab bucket. This is not a problem for normal fermented grains, which are loose; however, for the soy sauce type fermented grains, the soy sauce type fermented grains have very sticky characteristics, so the soy sauce type fermented grains are bonded into groups, the compactness of the agglomerated fermented grains is improved, the grab bucket cannot be completely closed when grabbing the soy sauce type fermented grains, part of the fermented grains are clamped between the two bucket bodies, and finally the grab bucket cannot grab the full-bucket fermented grains, that is, the grab bucket cannot grab the fermented grains according to the original set volume. In addition, the grab bucket which cannot be completely closed can fall off in the process of transferring fermented grains, so that the waste of the fermented grains is caused, and meanwhile, the fallen fermented grains also have certain potential safety hazards. As is known, the quantification of the fermented grains is calculated by the capacity of the grab bucket, if the grab bucket cannot grab the full fermented grains and the dropped fermented grains can affect the total weight of the fermented grains, so that the total amount of the fermented grains actually subjected to retort or pit-entering fermentation is less than the rated value, thereby affecting the loading of the fermented grains and pit-entering fermentation; and the error exists between the proportion of auxiliary materials added in the process of steaming fermented grains and cellar entering fermentation and the fermented grains, so that the quality of the distilled liquor is affected in the subsequent distillation of the fermented grains. The grab bucket has the following principle: the power assembly drives the bucket body to rotate relative to the base in the vertical direction through the rotating shaft, and the bucket body can open and close the grab bucket in the rotating process to grab and discard fermented grains. In particular, the power assembly of the application can drive the grab bucket to open and drive the grab bucket to close so as to provide driving force for closing the bucket body. That is, the grab bucket is closed not only by the gravity of the bucket bodies but also by the driving force provided by the power component in the closing process, so that the closing force of the grab bucket is improved, namely the biting force of the two bucket bodies is improved, the grab bucket can be completely closed when grabbing sticky sauce flavor fermented grains, the fermented grains are prevented from falling off in the process of transferring the sauce flavor fermented grains, the waste of the fermented grains is avoided, the cleanliness of a production site is ensured, and the safety problem that the fermented grains fall off to hurt people is solved. In addition, after the grab bucket is closed and has driving force, the grab bucket can grab the fermented grains filled with the grab bucket, that is to say, the grab bucket can grab the fermented grains according to the original set volume, so that the total amount of the fermented grains actually subjected to retort or pit-entering fermentation accords with the rated value, and the normal feeding of the fermented grains and pit-entering fermentation are ensured; and the proportion of auxiliary materials added in the process of steaming fermented grains and cellar entering fermentation is consistent with that of the fermented grains, so that the quality of the distilled liquor is ensured in the subsequent process of the fermented grains.
Further, the power component comprises an electric cylinder and a push rod, the push rod is connected with the movable end of the electric cylinder, the fixed end of the electric cylinder is connected to the upper portion of the base through a second lug plate, the second lug plate is fixedly connected with the base, the second lug plate is hinged to the fixed end of the electric cylinder, the push rod is connected to the middle of the rotating shaft through a third lug plate, the third lug plate is fixedly connected with the rotating shaft, and the third lug plate is hinged to the push rod. The principle is as follows: in the retraction process of the electric cylinder, the push rod is driven to move upwards, and the push rod drives the second lug plate and the rotating shaft to rotate upwards around the base, so that the bucket body is opened; in the process that the electric cylinder stretches out, the push rod is driven to move downwards, and the push rod drives the second lug plate and the rotating shaft to rotate downwards around the base, so that the bucket body is closed. It can be seen that the bucket bodies are driven by the electric cylinders in the opening and closing processes, so that the closing force of the grab bucket is improved, namely the biting force of the two bucket bodies is improved, the grab bucket can be completely closed when grabbing sticky sauce flavor fermented grains, the fermented grains are prevented from falling off in the process of transferring the sauce flavor fermented grains, the waste of the fermented grains is avoided, the cleanliness of the production site is ensured, and the safety problem that the fermented grains fall off to hurt people is solved.
Further, a first limiting assembly is arranged on the base and comprises limiting seats which are obliquely arranged on the base; after the bucket body rotates at the limit, the third lug plate can be abutted against the limit seat; the end part of the limiting seat is provided with a limiting bolt, and the limiting bolt is in threaded connection with the limiting seat. The first limiting component is used for limiting the excessive rotation of the bucket body and protecting and limiting the bucket body. Under the normal state, the telescopic distance of electric jar is the assorted with the rotation angle of bucket body, and when certain part wearing and tearing or trouble, just can appear the problem of bucket body excessive rotation, and at this moment, first spacing subassembly just can play protection and limiting displacement to the bucket body, avoids bucket body or other part damage. After the bucket body rotates at the limit, the third lug plate can be abutted against the limiting seat, so that the limiting seat can prevent the bucket body from rotating excessively. On one hand, the limiting bolt plays a role in protecting the limiting seat, and after the bucket body rotates at limit, the third lug plate can be abutted with the limiting bolt and is not abutted with the limiting seat any more; on the other hand, as the limit bolt is in threaded connection with the limit seat, the integral width of the first limit component can be adjusted in the screwing process of the limit bolt, so that the first limit component can be matched with bucket bodies with different sizes, and the use universality of the first limit component is improved; and the limit bolt is in threaded connection with the limit seat, so that the damaged limit bolt can be replaced conveniently and rapidly.
Further, be provided with the spacing subassembly of second on the base, the spacing subassembly of second is including setting up the travel switch in the base lower part and setting up on first otic placode with travel switch supporting travel separation blade that uses, the bucket body is rotatory back at the limit, travel switch can be with travel separation blade contact. The second limiting component is used for limiting the excessive rotation of the bucket body and protecting and limiting the bucket body. And the first limiting component is matched with the first limiting component, so that the bucket body is further protected and limited under the double measures. In the next step, even if one limiting component fails, the other limiting component can also continue to protect and limit the bucket body. Under the normal state, the telescopic distance of the electric cylinder is matched with the rotation angle of the bucket body, when certain parts are worn or fail, the problem of excessive rotation of the bucket body can possibly occur, and at the moment, the second limiting assembly can protect and limit the bucket body, so that the bucket body or other parts are prevented from being damaged. After the bucket body rotates at the limit, the travel switch can be in contact with the travel baffle, the travel switch receives a signal, and the system gives out a warning to remind an operator of faults and the operator overhauls in time.
Further, one side of each of the two hopper bodies adjacent to each other is provided with a sub hopper, each sub hopper comprises a side plate arranged on the outer side of the hopper body and a bottom plate arranged at the bottom of the hopper body, the side plates and the bottom plates extend out of the hopper body, and the inclination angle of the bottom plates is larger than the arc angle of the hopper body; the thickness of the part of the bottom plate extending out of the bucket body is gradually reduced in the direction that the two bucket bodies are close. On one hand, the arrangement of the side plates and the bottom plate has a reinforcing effect on the bucket body, so that the strength of the bucket body is improved; on the other hand, as the side plates and the bottom plate extend out of the bucket body, in the process of closing the bucket body, the auxiliary bucket is used for actually completing the opening and closing of the bucket body, so that the rotation amplitude in the opening and closing process of the bucket body is reduced, the torque output of the power assembly is reduced, and the running load of equipment is also reduced; in addition, the inclination of the bottom plate is larger than the arc angle of the bucket body, so that the materials scattered on the ground are more easily grabbed. The thickness of the bottom plate extending out of the bucket body part is gradually reduced in the direction that the two bucket bodies are close, namely, the contact surface of the two bottom plates is reduced, so that the bottom plates are more sharp, fermented grains scattered on the ground are more easily grabbed, and the friction force between the bottom plates and the fermented grains is reduced.
Further, the second connecting component is connected with the grab bucket through the heavy-load quick-change device. The heavy-load quick-change device is the prior art, and the principle thereof is not described in detail herein. The heavy-load quick-change device is a joint and is used for quickly changing different hung workpieces, and the grab bucket is convenient to change. Because grab bucket is heavy-duty big spare, its weight is heavier, if adopt traditional manual connection's mode, waste time and energy, be difficult for aligning moreover, can be fast automatic dismouting by hanging the work piece after adopting heavy-duty quick change device.
Further, the second connection assembly is a shear fork. The shear fork is the prior art, and the principle thereof is not described in detail herein. Traditional second coupling assembling mainly adopts wire rope's mode, consequently at the in-process that the dolly removed, receives the influence of cloth machine gravity, and the cloth opportunity produces in step along with wire rope and rocks, has certain risk, also can not be accurate hang the cloth machine to the assigned position. For this reason, the second coupling assembly of this application adopts the shear force fork, can play the effect of preventing rocking.
Further, the material distributor comprises a frame, a chain plate conveyor is arranged on the frame, a feeding bin connected with the frame is arranged above the chain plate conveyor, and a discharge hole is formed in one side of the feeding bin in the running direction of the chain plate conveyor. The feeding bin is used for temporarily storing fermented grains, the fermented grains entering the feeding hopper bin are piled on the chain plate conveyor, when the fermented grains in the distributing machine are required to be output, the chain plate conveyor is started, the fermented grains in the feeding bin are output to the steamer feeding machine through the discharging port by the chain plate conveyor, and the height of the discharging port is fixed, so that the fermented grains output from the chain plate conveyor are uniform in height and thickness, and the piled-up condition can not occur.
Further, a scattering component is arranged at one end, close to the discharge port, of the outer side of the feeding bin and used for scattering hardened fermented grains. Because fermented grains are sticky and can be agglomerated, the agglomerated fermented grains are scattered by the scattering component, so that the fermented grains entering the steamer pot are loose, the passage of wine steam during steaming is facilitated, and the wine output is improved.
Further, the breaking assembly comprises a breaking shaft and a first gear motor for driving the breaking shaft to rotate, and the breaking shaft and a breaking rod provided with a plurality of vertical breaking shafts are arranged on the breaking shaft. The principle is as follows: the first gear motor drives the scattering rod to synchronously rotate with the water scattering shaft, the scattering rod plays a role in scattering fermented grains, so that the output fermented grains are fluffy, and the liquor output during subsequent steaming is improved.
Further, the chain plate conveyor comprises a driving sprocket, a driven sprocket, a chain connected between the driving sprocket and the driven sprocket and a second gear motor for driving the driving sprocket to rotate, the two driven sprockets are connected through a transmission shaft, the end part of the transmission shaft is provided with a tensioning seat, the top and the bottom of the tensioning seat are in sliding connection with the frame, one side, close to the driving sprocket, of the tensioning seat is connected with a tensioning screw rod, the tensioning screw rod penetrates through the frame, and tensioning bolts are arranged on two sides, penetrating through the frame, of the tensioning screw rod. The chain plate conveyor is of a mechanical structure and bears heavy cultivation, and certain abrasion and deformation can be caused when the chain plate conveyor is used for a long time, so that the chain plate can be loosened, and the normal use of the chain plate conveyor is affected. To this end, the present application tightens the chain through the tensioning mount. The specific principle is as follows: the tensioning screw drives the tensioning seat to slide relative to the frame, so that the distance between the driving sprocket and the driven sprocket is adjusted, when the distance between the driving sprocket and the driven sprocket is increased, the chain plate is naturally tensioned, and finally the tensioning screw is fixed with the frame through the tensioning bolt.
Further, a transfer lifting appliance is arranged between the second connecting component and the distributing machine, and the second connecting component is connected with the distributing machine through the transfer lifting appliance; the transferring lifting appliance comprises a lifting appliance frame matched with the distributing machine, a second connecting assembly is connected with the lifting appliance frame, and automatic rotary locking mechanisms for fixing the distributing machine are arranged on two opposite sides of the lifting appliance frame; the automatic spin lock mechanism comprises two rotating pins and a power mechanism, the two rotating pins are arranged at the two ends of the same side of the lifting appliance frame, the power mechanism drives the rotating pins to rotate, the rotating pins are connected with the power mechanism sequentially through a pull rod and a rotating arm, the two ends of the pull rod are respectively hinged with the rotating arm and the rotating pins, and the rotating arm is fixedly connected with the power mechanism; the lower part of the rotating pin is of a triangular flat structure, and a protective sleeve of the flat structure is movably arranged on the outer side of the rotating pin. The spreader used in the invention is provided with a long hole matched with the rotating pin, and the automatic locking mechanism can complete the automatic locking of the lifting appliance and the spreader, and specifically comprises the following steps: the transportation trolley moves the transportation lifting appliance to the position right above the distributing machine, the transportation trolley drives the transportation lifting appliance to descend, a long hole on the distributing machine is aligned with the rotating pin, at the moment, the flat structure of the rotating pin just can pass through the long hole of the distributing machine, after the rotating pin passes through the long hole, the power mechanism drives the pull rod to displace in the horizontal direction through the rotating arm, the pull rod drives the rotating pin to synchronously rotate by 90 degrees, the flat structure of the rotating pin rotates to the width direction of the long hole, at the moment, the rotating pin cannot be taken out from the long hole, and automatic locking of the transportation lifting appliance and the distributing machine is completed. Compared with the traditional manual connection mode, the lifting appliance can complete automatic connection of the distributing machine, reduces the labor intensity, improves the working efficiency, saves the production cost, and has the advantages of simple structure, convenient operation and high degree of automation.
Further, two limiting plates are arranged at two limit positions of the hanger frame beside the radial arm, corresponding to the radial arm, and limiting rods are arranged on the limiting plates. The two limiting rods correspond to two limiting positions of the rotating pin rotating 90 degrees, and play a limiting role on the rotating arm, so that the problem that the connection failure of the lifting appliance and the distributing machine is caused by excessive rotation of the rotating pin is solved.
Further, two first proximity switches are arranged on the upper part of the lifting appliance frame corresponding to the rotating pin, and the included angle between the two first proximity switches and the rotating pin is 90 degrees; a lifting spring pin shaft is vertically arranged on the lifting tool frame beside the rotating pin, the spring pin shaft is mutually parallel to the rotating pin, the distance between the spring pin shaft and the rotating pin is smaller than the length of the triangular part of the rotating pin, and a second proximity switch for detecting the vertical displacement condition of the spring pin shaft is arranged beside the spring pin shaft; the pull rod is provided with a detection plate, and two third proximity switches are arranged below the detection plate at intervals. The two first proximity switches are exactly corresponding to two positions of the rotating pin rotating in the 90-degree range, and are used for detecting whether the rotating pin rotates in place or not. When the spreader is not arranged below the lifting appliance, the spring pin shaft is in a low position, and the distance between the spring pin shaft and the rotating pin is smaller than the length of the triangular part of the rotating pin, so that the spring pin shaft plays a role in blocking and limiting the rotating pin, and the rotating pin at the moment cannot rotate by 90 degrees under the blocking of the spring pin shaft; when the spreader is arranged below the lifting appliance, once the spreader and the spreader are contacted, the spreader props against the spring pin shaft, so that the spring pin shaft rises, the spring pin shaft does not block the rotating pin, at the moment, the spring pin shaft can rotate freely, the second proximity switch controls the spring pin shaft to rotate through the control system after detecting signals when the spring pin shaft rises to the second proximity switch, and the lifting appliance is simple in design structure, ingenious in conception and high in automation degree. Because the power unit drives the rotation pin to rotate, the pull rod can generate displacement in the horizontal direction, and the distance between the two third proximity switches just corresponds to the displacement generated by the rotation of the rotation pin by 90 degrees and the pull rod in the horizontal direction, the position and the rotation condition of the rotation pin are detected in real time by multiple effective measures formed by the power unit and the first proximity switches.
Further, a feeding hopper matched with the lifting tool frame is arranged at the top of the lifting tool frame, the cross section area of the feeding hopper is gradually reduced from top to bottom, feeding of the distributing machine is facilitated, after the transferring lifting tool is connected with the distributing machine, the transferring trolley can drive the distributing machine to move to a discharging station, and fermented grains can enter the distributing machine below from the feeding hopper; the bottom of the lifting appliance frame is provided with a guide plate, and the lower part of the guide plate is outwards expanded to form an inclined plane. When the transporting lifting appliance and the distributing machine are installed, the guide plate can play a guiding role on the distributing machine, and the butt joint area of the transporting lifting appliance and the distributing machine is increased.
Further, the grab trolley comprises a grab trolley track arranged on the main beam and a grab trolley body arranged on the grab trolley track, the transfer trolley comprises a transfer trolley track arranged on the main beam and a transfer trolley body arranged on the transfer trolley track, two-dimensional codes are adhered to the inner side surfaces of the grab trolley track and the transfer trolley track, the bottoms of the grab trolley body and the transfer trolley body are provided with code readers which are arranged at the same level with the two-dimensional codes, and the code readers can control the grab trolley body and the transfer trolley body to start and stop by reading the two-dimensional codes. The invention has ingenious design, and applies the code reader and the two-dimensional code to the grab trolley and the transfer trolley. In the moving process of the grab trolley and the transfer trolley, the code reader scans the two-dimensional code on the track so as to control the start and stop of the transfer trolley, and the accurate start and stop of any position can be realized. In the prior art, the start and stop of related equipment are controlled by arranging a laser sensor, and the adjacent arrangement of the sensor cannot be closely mixed with hemp, so that the equipment cannot be identified. Therefore, the traditional mode has low precision and can not be started or stopped at any position.
The beneficial effects of the invention are as follows:
1. the double-beam intelligent crane steamer feeding system can realize automatic steamer feeding operation, stacking fermentation operation and steamer spreading and airing operation; and the whole process automatic operation in the links of turning over grains, transferring the grains, conveying the grains, feeding the grains, discharging the grains and the like is realized completely, the automatic operation is realized, the manual operation intensity is reduced, the production efficiency is improved, and the production cost of enterprises is reduced.
2. According to the invention, the telescopic arm is used for hoisting the grab bucket, the strength of the telescopic arm is high, the stability is good, the grab bucket can be ensured to accurately position and grab fermented grains in the pit in the lifting or moving process of the grab bucket, the shaking of the grab bucket is avoided, and the working efficiency is improved; meanwhile, the telescopic arm can be used for telescoping the grab bucket, so that the fermented grains can be more conveniently grabbed, and the universality is improved; in addition, the extending process of the telescopic arm is realized by taking the gravity of the telescopic arm as the driving force, and the hoisting mechanism only needs to be lowered by the steel wire rope, so that the operation load of the hoisting mechanism is reduced, and the service life of the hoisting mechanism can be prolonged.
3. The grab bucket disclosed by the invention is closed not only by relying on the gravity of the bucket bodies per se but also mainly by driving force provided by the power assembly, so that the closing force of the grab bucket is improved, namely the biting force of the two bucket bodies is improved, the grab bucket can be completely closed when grabbing sticky sauce-flavor fermented grains, the phenomenon that the fermented grains fall off in the process of transferring the sauce-flavor fermented grains is avoided, the waste of the fermented grains is avoided, the cleanliness of a production site is ensured, and the safety problem that the fermented grains fall off to hurt people is solved.
4. After the grab bucket is closed and has driving force, the grab bucket can grab fermented grains filled with the grab bucket, namely the grab bucket can grab the fermented grains according to the original set volume, so that the total amount of the fermented grains actually subjected to retort or pit-entering fermentation is consistent with a rated value, and the normal loading of the fermented grains and pit-entering fermentation are ensured; and the proportion of auxiliary materials added in the process of steaming fermented grains and cellar entering fermentation is consistent with that of the fermented grains, so that the quality of the distilled liquor is ensured in the subsequent process of the fermented grains.
5. The auxiliary hopper has the advantages that the auxiliary hopper body is reinforced on one side, and the strength of the hopper body is improved; on the other hand, as the side plates and the bottom plate extend out of the bucket body, in the process of closing the bucket body, the auxiliary bucket is used for actually completing the opening and closing of the bucket body, so that the rotation amplitude in the opening and closing process of the bucket body is reduced, the torque output of the power assembly is reduced, and the running load of equipment is also reduced; in addition, the inclination of the bottom plate is larger than the arc angle of the bucket body, so that the materials scattered on the ground are more easily grabbed.
6. According to the chain plate conveyor, the tensioning screw drives the tensioning seat to slide relative to the frame, the distance between the driving chain wheel and the driven chain wheel can be adjusted, the chain plate tensioning function is achieved, and the influence of chain loosening and sagging on the operation of the chain plate conveyor is avoided.
7. The transfer lifting appliance can complete automatic connection of the distributing machine, reduces the labor intensity, improves the working efficiency, saves the production cost, and has the advantages of simple structure, convenient operation and high degree of automation.
8. According to the invention, the code reader and the two-dimension code are applied to the grab trolley and the transfer trolley, and the code reader can control the start and stop of the transfer trolley by scanning the two-dimension code on the track in the moving process of the grab trolley and the transfer trolley, so that the accurate start and stop of any position can be realized.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view in the direction a in fig. 1.
Fig. 3 is a perspective view of the telescoping arm.
Fig. 4 is a front view of the telescoping arm.
Fig. 5 is a schematic diagram of the structure of B-B in fig. 4.
Fig. 6 is a partial enlarged view of D in fig. 5.
Fig. 7 is a cross-sectional view of C-C of fig. 4.
Fig. 8 is a partial enlarged view of E in fig. 7.
Fig. 9 is a schematic diagram of a telescoping arm.
Fig. 10 is a perspective view of the grapple.
Fig. 11 is a front view of the grapple.
Fig. 12 is a right side view of fig. 11.
Fig. 13 is a top view of fig. 11.
Fig. 14 is a cross-sectional view of F-F of fig. 13.
Fig. 15 is a state that two bodies of the grapple are opened.
Fig. 16 is a perspective view of the spreader.
Fig. 17 is a perspective view of the spreader.
Fig. 18 is a front view of the spreader.
Fig. 19 is a perspective view of the transfer spreader.
Fig. 20 is a front view of the transfer spreader.
Fig. 21 is a bottom view of fig. 20.
Fig. 22 is a cross-sectional view of G-G of fig. 20.
Fig. 23 is a cross-sectional view of H-H in fig. 21.
Fig. 24 is a schematic structural view of a power mechanism in the transfer spreader.
Fig. 25 is a schematic structural view of the rotation pin.
Fig. 26 is a schematic diagram of the structure of the code reader.
Marked in the figure as:
1. an end beam; 2. a main beam; 4. a second connection assembly; 6. a transfer trolley; 10. feeding into a steamer feeding machine; 11. a steamer feeding robot; 12. a receiving hopper; 13. a heavy-load quick-change device; 14. a vinasse pile; 15. steaming pot;
3. grab trolley; 301. grab trolley track; 302. grab bucket trolley body; 303. a two-dimensional code; 304. a code reader;
5. a grab bucket; 501. a base; 502. a bucket body; 503. a rotating shaft; 504. an electric cylinder; 505. a push rod; 506. a limit seat; 507. a limit bolt; 508. a travel switch; 509. a travel stop piece; 510. a side plate; 511. a bottom plate; 512. a first ear plate; 513. a second ear plate; 514. a third ear plate;
7. a first connection assembly; 701. a section of arm; 702. two-section arm; 703. three-section arm; 704. four-section arm; 705. a wire rope; 706. a pin shaft; 707. a first connection plate; 708. a first fixed pulley; 709. a fourth connecting plate; 710. a fourth fixed pulley; 711. a first arm-extending rope; 712. a second arm-extending rope; 713. a third mouth fixed pulley; 714. a second mouth fixed pulley; 715. a third tail fixed pulley; 716. a second tail fixed pulley; 717. a first arm retracting rope; 718. a second arm retracting rope;
8. A cloth machine; 801. a frame; 802. a link plate conveyor; 803. a feeding bin; 804. a discharge port; 805. scattering the shaft; 806. a first speed reducer; 807. scattering sticks; 808. a tensioning seat; 809. tensioning a screw; 810. tensioning a bolt; 811. a second gear motor;
9. a transportation lifting appliance; 901. a spreader frame; 902. a rotation pin; 903. a pull rod; 904. a cantilever; 905. a power mechanism; 906. a limiting plate; 907. a spring pin; 908. a detection plate; 909. a protective sleeve; 910. a feed hopper; 911. a guide plate; 912. a first proximity switch; 913. a second proximity switch; 914. a third proximity switch; 915. and a limit rod.
Detailed Description
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "front", "upper", "lower", "left", "right", "vertical", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention is further described below with reference to the accompanying drawings.
Example 1
Referring to fig. 1 and 2, the double-beam intelligent traveling crane retort feeding system of the invention comprises a girder assembly, a grab trolley 3, a transfer trolley 6, a retort feeding machine 10, a retort feeding robot 11 and a retort pot 16, wherein the girder assembly is arranged above a retort stack 14 and is used for bearing the grab trolley 3 and the transfer trolley 2, and the girder assembly comprises an end beam 1 and two main beams 2 arranged on the end beam 1; the grab trolley 3 is movably arranged at the top of the main beam 2, the grab trolley 3 is connected with the grab 5 through a first connecting component 7, and the grab 5 is used for grabbing grains and turning grains; the transfer trolley 6 is movably arranged at the bottom of the main beam 2, the transfer trolley 6 is detachably connected with the distributing machine 8 through the second connecting component 4, the grab bucket trolley 3 can grab the fermented grains in the pit or the pit into the distributing machine 8, and the transfer trolley 6 can throw the fermented grains in the distributing machine 8 onto the steamer feeding machine 10; the retort feeding machine 10 is arranged at the side of the retort stack 14 and is used for continuously and uniformly conveying the fermented grains; the upper steamer robot 11 is arranged at the side of the upper steamer feeder 10, a receiving hopper 12 is arranged on the upper steamer robot 11, and the upper steamer robot 11 can drive the receiving hopper 12 to reciprocate below the output end of the upper steamer feeder and above the steamer 16; the retort pot 16 is disposed at the side of the retort robot 11.
The grab bucket trolley and the transfer trolley adopt the traditional travelling crane structure, are arranged on the girder assembly in a top-to-bottom mode, so that the space is greatly saved, the arrangement of rails is reduced, and the production cost is effectively reduced. The grab trolley and the transfer trolley are provided with corresponding driving mechanisms for driving the grab trolley and the transfer trolley to run on corresponding tracks. The principle of the application is as follows: when the fermented grains are piled up and fermented on the ground and the turning of the grains is needed, the grab trolley is matched with the grab through the first connecting component to perform the turning operation on the fermented grains pile. When the steamer is needed to be put in, the grab bucket trolley drives the grab bucket to grab the fermented grains on the ground into the distributing machine through the first connecting component, after the distributing machine is filled with the fermented grains, the transferring trolley is connected with the distributing machine through the second connecting component, the transferring trolley transfers the distributing machine to the upper part of the steamer feeding machine, the distributing machine is started, the distributing machine uniformly and continuously conveys the fermented grains in the distributing machine to the steamer feeding machine below the distributing machine, the steamer feeding machine continuously and uniformly conveys the fermented grains to the connecting hopper connected with the steamer feeding robot, the steamer feeding machine is stopped after the fermented grains are connected to the connecting hopper, the steamer feeding robot drives the connecting hopper to pour the fermented grains in the connecting hopper onto the steamer, and the connecting hopper is driven to move to the lower part of the output end of the steamer feeding machine after the pouring is finished, so that the steamer is reciprocated until the steamer is filled with the suitable fermented grains. After the fermented grains are distilled, the grab bucket trolley is connected with the steamer pot through the first connecting assembly, the steamer pot is hung to a airing area, and the steamer discharging operation is completed. It can be seen that the double-beam intelligent crane steamer feeding system can not only realize automatic steamer feeding operation, but also realize stacking fermentation operation, and can also realize steamer spreading and airing operation; and the whole process automatic operation in the links of turning over grains, transferring the grains, conveying the grains, feeding the grains, discharging the grains and the like is realized completely, the automatic operation is realized, the manual operation intensity is reduced, the production efficiency is improved, and the production cost of enterprises is reduced.
Referring to fig. 3 to 9, the first connecting assembly in the present embodiment is a telescopic arm, the telescopic arm includes a first arm 701, a second arm 702 movably disposed in the first arm 701, a third arm 703 movably disposed in the second arm 702, and a fourth arm 704 movably disposed in the third arm 703, the first arm 701 is connected to the grab cart, the fourth arm 704 is connected to the grab, and further includes an arm extension assembly and an arm retraction assembly; the arm extension assembly comprises a first arm extension rope 711, a second arm extension rope 712, a third tail fixed pulley 715 arranged at the tail of the three-section arm 703 and a second tail fixed pulley 716 arranged at the tail of the two-section arm 702; one end of the first arm extension rope 711 is connected to the tail part of the four-section arm 704, and the other end of the first arm extension rope is connected to the mouth part of the two-section arm 702 by bypassing the third tail fixed pulley 715; one end of the second arm extension rope 712 is connected to the tail of the three-section arm 703, and the other end of the second arm extension rope is connected to the mouth of the one-section arm 701 by bypassing the second tail fixed pulley 716; the arm retraction assembly comprises a first arm retraction rope 717, a second arm retraction rope 718, a third mouth fixed pulley 713 arranged at the mouth of the three-section arm 703 and a second mouth fixed pulley 714 arranged at the mouth of the two-section arm 702; one end of the first arm shrinkage rope 717 is connected to the tail of the four-section arm 704, and the other end of the first arm shrinkage rope bypasses the third opening fixed pulley 713 and is connected to the tail of the two-section arm 702; one end of the second arm retracting rope 718 is connected to the tail part of the three-section arm 703, and the other end of the second arm retracting rope bypasses the second opening fixed pulley 714 and is connected to the tail part of the one-section arm 701; the tail part of one arm 701 is provided with a first connecting plate 707, the mouth part of the four arms 704 is provided with a fourth connecting plate 709, two first fixed pulleys 708 are symmetrically arranged on the first connecting plate 707, two fourth fixed pulleys 710 are symmetrically arranged on the fourth connecting plate 709, a hoisting mechanism is arranged on the grab trolley, the hoisting mechanism sequentially bypasses the fourth fixed pulleys 710 and the first fixed pulleys 708 on one side of the telescopic arm through a steel wire rope 705, and then bypasses the first fixed pulleys 708 and the fourth fixed pulleys 710 on the other side of the telescopic arm to form a loop, and the lengths of the first arm extension rope 711 and the second arm extension rope 712 are the same; the first arm retraction cord 717 and the second arm retraction cord 718 have the same length. The extension arm component and the retraction arm component are two sets. The tail part refers to one end of the telescopic arm close to the grab trolley, namely the top of the telescopic arm; the term "mouth" as used herein refers to the end of the telescoping arm that is adjacent the grapple, i.e., the bottom of the telescoping arm. For better demonstration of the telescopic boom principle, please refer to fig. 9, the telescopic boom principle is: when the telescopic arm is in a retracted state, the fourth connecting plate is tensioned by the hoisting mechanism through the steel wire rope, so that the telescopic arm is ensured to be in the retracted state. When the arm is required to be stretched, the hoisting mechanism descends the steel wire rope and moves under the self gravity action of the two-section arm, the three-section arm and the four-section arm, the four-section arm pulls the first arm stretching rope to bypass the third tail fixed pulley and move downwards relative to the three-section arm, the three-section arm pulls the second arm stretching rope to bypass the second tail fixed pulley and move downwards relative to the two-section arm, and the two-section arm, the three-section arm and the four-section arm synchronously move downwards, namely synchronously stretch out. The arm shrinkage principle is as follows: the hoisting mechanism withdraws the steel wire rope, a second arm retracting rope connected to the tail part of one arm bypasses the second opening fixed pulley to pull the three-section arm to ascend, a first arm retracting rope connected to the tail part of the two-section arm bypasses the third opening fixed pulley to pull the four-section arm to ascend, and the two-section arm, the three-section arm and the four-section arm retract synchronously under the action of the first arm extending rope and the second arm extending rope. According to the invention, the telescopic arm is used for hoisting the grab bucket, the strength of the telescopic arm is high, the stability is good, the grab bucket can be ensured to accurately position and grab fermented grains in the pit in the lifting or moving process of the grab bucket, the shaking of the grab bucket is avoided, and the working efficiency is improved; meanwhile, the telescopic arm can telescope the grab bucket, so that the fermented grains can be more conveniently grabbed, and the universality is improved. In addition, the hoisting mechanism is simple in structure, simple and convenient to install and convenient to maintain and overhaul by taking the hoisting steel wire rope structure as a driving mode; in addition, the stretching process of the telescopic boom in the application depends on the gravity of the telescopic boom as a driving force, and the hoisting mechanism only needs to be lowered down by a steel wire rope, so that the operation load of the hoisting mechanism is reduced, and the service life of the hoisting mechanism can be prolonged.
Referring to fig. 6, the first arm extension rope 711, the second arm extension rope 712, the first arm retraction rope 717, and the second arm retraction rope 718 of the present embodiment are provided with pins 706 at ends thereof, and the first arm extension rope 711, the second arm extension rope 712, the first arm retraction rope 717, and the second arm retraction rope 718 are connected to the telescopic arm by the pins 706. Therefore, the arm extension rope and the arm retraction rope are convenient to connect with the telescopic arm, the connection is firmer, and the maintenance and the replacement of the arm extension rope and the arm retraction rope are also convenient.
The first arm extension rope 711, the second arm extension rope 712, the first arm shrinkage rope 717 and the second arm shrinkage rope 718 in the embodiment extend into the pin shaft 706, and are connected in a die casting manner, and the die casting has the advantages of high dimensional accuracy of castings, high production speed, high tensile strength, long service life and the like.
The traditional grab bucket comprises a frame, the frame is connected with a travelling crane through a steel wire rope, a winch and a pulley block are arranged on the frame, a bucket body is arranged below the frame, the winch is connected with the pulley block through the steel wire rope, and the bucket body is driven to open and close through the winch, the steel wire rope and the pulley block. Therefore, the traditional grab bucket can be opened by driving the bucket body to rotate through the winch and the steel wire rope; and the grab bucket is closed by the gravity of the bucket body. That is, the conventional grab bucket has no driving force during the closing process and completely depends on the gravity of the grab bucket. This is not a problem for normal fermented grains, which are loose; however, for the soy sauce type fermented grains, the soy sauce type fermented grains have very sticky characteristics, so the soy sauce type fermented grains are bonded into groups, the compactness of the agglomerated fermented grains is improved, the grab bucket cannot be completely closed when grabbing the soy sauce type fermented grains, part of the fermented grains are clamped between the two bucket bodies, and finally the grab bucket cannot grab the full-bucket fermented grains, that is, the grab bucket cannot grab the fermented grains according to the original set volume. In addition, the grab bucket which cannot be completely closed can fall off in the process of transferring fermented grains, so that the waste of the fermented grains is caused, and meanwhile, the fallen fermented grains also have certain potential safety hazards. As is known, the quantification of the fermented grains is calculated by the capacity of the grab bucket, if the grab bucket cannot grab the full fermented grains and the dropped fermented grains can affect the total weight of the fermented grains, so that the total amount of the fermented grains actually subjected to retort or pit-entering fermentation is less than the rated value, thereby affecting the loading of the fermented grains and pit-entering fermentation; and the error exists between the proportion of auxiliary materials added in the process of steaming fermented grains and cellar entering fermentation and the fermented grains, so that the quality of the distilled liquor is affected in the subsequent distillation of the fermented grains. For this reason, referring to fig. 10 to 15, the grab bucket 5 of this embodiment includes a base 501 and two rotatable opening and closing bucket bodies 502 disposed below the base 501, a rotating shaft 503 is fixedly connected to the bucket bodies 502, the rotating shaft 503 is hinged to the bottom of the base 501 through a first ear plate 512, the rotating shaft 503 is fixedly connected to the first ear plate 512, a power assembly for driving the bucket bodies 502 to automatically open and close is disposed on the base 501, the power assembly can drive the bucket bodies 502 to rotate relative to the base 501 in the vertical direction, and the power assembly provides driving force for closing the bucket bodies 502. The principle of the grab bucket in the embodiment is as follows: the power assembly drives the bucket body to rotate relative to the base in the vertical direction through the rotating shaft, and the bucket body can open and close the grab bucket in the rotating process to grab and discard fermented grains. In particular, the power assembly of the application can drive the grab bucket to open and drive the grab bucket to close so as to provide driving force for closing the bucket body. That is, the grab bucket is closed not only by the gravity of the bucket bodies but also by the driving force provided by the power component in the closing process, so that the closing force of the grab bucket is improved, namely the biting force of the two bucket bodies is improved, the grab bucket can be completely closed when grabbing sticky sauce flavor fermented grains, the fermented grains are prevented from falling off in the process of transferring the sauce flavor fermented grains, the waste of the fermented grains is avoided, the cleanliness of a production site is ensured, and the safety problem that the fermented grains fall off to hurt people is solved. In addition, after the grab bucket is closed and has driving force, the grab bucket can grab the fermented grains filled with the grab bucket, that is to say, the grab bucket can grab the fermented grains according to the original set volume, so that the total amount of the fermented grains actually subjected to retort or pit-entering fermentation accords with the rated value, and the normal feeding of the fermented grains and pit-entering fermentation are ensured; and the proportion of auxiliary materials added in the process of steaming fermented grains and cellar entering fermentation is consistent with that of the fermented grains, so that the quality of the distilled liquor is ensured in the subsequent process of the fermented grains.
Referring to fig. 10 to 15, the power assembly of the present embodiment includes an electric cylinder 504 and a push rod 505, the push rod 505 is connected to a movable end of the electric cylinder 504, a fixed end of the electric cylinder 504 is connected to an upper portion of the base 501 through a second ear plate 513, the second ear plate 513 is fixedly connected to the base 501, the second ear plate 513 is hinged to the fixed end of the electric cylinder 504, the push rod 505 is connected to a middle portion of the rotating shaft 503 through a third ear plate 514, the third ear plate 514 is fixedly connected to the rotating shaft 503, and the third ear plate 514 is hinged to the push rod 505. The principle is as follows: in the retraction process of the electric cylinder, the push rod is driven to move upwards, and the push rod drives the second lug plate and the rotating shaft to rotate upwards around the base, so that the bucket body is opened; in the process that the electric cylinder stretches out, the push rod is driven to move downwards, and the push rod drives the second lug plate and the rotating shaft to rotate downwards around the base, so that the bucket body is closed. It can be seen that the bucket bodies are driven by the electric cylinders in the opening and closing processes, so that the closing force of the grab bucket is improved, namely the biting force of the two bucket bodies is improved, the grab bucket can be completely closed when grabbing sticky sauce flavor fermented grains, the fermented grains are prevented from falling off in the process of transferring the sauce flavor fermented grains, the waste of the fermented grains is avoided, the cleanliness of the production site is ensured, and the safety problem that the fermented grains fall off to hurt people is solved.
Referring to fig. 10 and 12, the present embodiment is provided with a first limiting assembly on the base 501, the first limiting assembly including a limiting seat 506 on the base 501 arranged obliquely; after the bucket body 502 rotates at the limit, the third lug plate 514 can abut against the limiting seat 506; the end of the limit seat 506 is provided with a limit bolt 507, and the limit bolt 507 is in threaded connection with the limit seat 506. The first limiting component is used for limiting the excessive rotation of the bucket body and protecting and limiting the bucket body. Under the normal state, the telescopic distance of electric jar is the assorted with the rotation angle of bucket body, and when certain part wearing and tearing or trouble, just can appear the problem of bucket body excessive rotation, and at this moment, first spacing subassembly just can play protection and limiting displacement to the bucket body, avoids bucket body or other part damage. After the bucket body rotates at the limit, the third lug plate can be abutted against the limiting seat, so that the limiting seat can prevent the bucket body from rotating excessively. On one hand, the limiting bolt plays a role in protecting the limiting seat, and after the bucket body rotates at limit, the third lug plate can be abutted with the limiting bolt and is not abutted with the limiting seat any more; on the other hand, as the limit bolt is in threaded connection with the limit seat, the integral width of the first limit component can be adjusted in the screwing process of the limit bolt, so that the first limit component can be matched with bucket bodies with different sizes, and the use universality of the first limit component is improved; and the limit bolt is in threaded connection with the limit seat, so that the damaged limit bolt can be replaced conveniently and rapidly.
Referring to fig. 11 and 15, in this embodiment, a second limiting assembly is further disposed on the base 501, where the second limiting assembly includes a travel switch 508 disposed on a lower portion of the base 501 and a travel stop 509 disposed on the first ear plate 512 and used with the travel switch 508, and after the bucket 502 rotates to a limit, the travel switch 508 may contact the travel stop 509. The second limiting component is used for limiting the excessive rotation of the bucket body and protecting and limiting the bucket body. And the first limiting component is matched with the first limiting component, so that the bucket body is further protected and limited under the double measures. In the next step, even if one limiting component fails, the other limiting component can also continue to protect and limit the bucket body. Under the normal state, the telescopic distance of the electric cylinder is matched with the rotation angle of the bucket body, when certain parts are worn or fail, the problem of excessive rotation of the bucket body can possibly occur, and at the moment, the second limiting assembly can protect and limit the bucket body, so that the bucket body or other parts are prevented from being damaged. After the bucket body rotates at the limit, the travel switch can be in contact with the travel baffle, the travel switch receives a signal, and the system gives out a warning to remind an operator of faults and the operator overhauls in time.
Referring to fig. 14, in this embodiment, a sub-bucket is disposed on one side of two bucket bodies 502 adjacent to each other, the sub-bucket includes a side plate 510 disposed on the outer side of the bucket bodies 502 and a bottom plate 511 disposed on the bottom of the bucket bodies 502, the side plate 510 and the bottom plate 511 extend out of the bucket bodies 502, and the inclination angle of the bottom plate 511 is greater than the arc angle of the bucket bodies 502; the thickness of the portion of the bottom plate 511 extending out of the bucket body 502 is gradually reduced in the direction in which the two bucket bodies 502 are drawn together. On one hand, the arrangement of the side plates and the bottom plate has a reinforcing effect on the bucket body, so that the strength of the bucket body is improved; on the other hand, as the side plates and the bottom plate extend out of the bucket body, in the process of closing the bucket body, the auxiliary bucket is used for actually completing the opening and closing of the bucket body, so that the rotation amplitude in the opening and closing process of the bucket body is reduced, the torque output of the power assembly is reduced, and the running load of equipment is also reduced; in addition, the inclination of the bottom plate is larger than the arc angle of the bucket body, so that the materials scattered on the ground are more easily grabbed. The thickness of the bottom plate extending out of the bucket body part is gradually reduced in the direction that the two bucket bodies are close, namely, the contact surface of the two bottom plates is reduced, so that the bottom plates are more sharp, fermented grains scattered on the ground are more easily grabbed, and the friction force between the bottom plates and the fermented grains is reduced.
Referring to fig. 1, the second connecting assembly 4 of the present embodiment is a shear fork. The shear fork is the prior art, and the principle thereof is not described in detail herein. Traditional second coupling assembling mainly adopts wire rope's mode, consequently at the in-process that the dolly removed, receives the influence of cloth machine gravity, and the cloth opportunity produces in step along with wire rope and rocks, has certain risk, also can not be accurate hang the cloth machine to the assigned position. For this reason, the second coupling assembly of this application adopts the shear force fork, can play the effect of preventing rocking.
Referring to fig. 16, 17 and 18, the spreader 8 in this embodiment includes a frame 801, a scraper conveyor 802 is disposed on the frame 801, a feeding bin 803 connected to the frame 801 is disposed above the scraper conveyor 802, and a discharge port 804 is disposed on one side of the feeding bin 803 in the running direction of the scraper conveyor 802. The feeding bin is used for temporarily storing fermented grains, the fermented grains entering the feeding hopper bin are piled on the chain plate conveyor, when the fermented grains in the distributing machine are required to be output, the chain plate conveyor is started, the fermented grains in the feeding bin are output to the steamer feeding machine through the discharging port by the chain plate conveyor, and the height of the discharging port is fixed, so that the fermented grains output from the chain plate conveyor are uniform in height and thickness, and the piled-up condition can not occur.
Referring to fig. 16, 17 and 18, in this embodiment, a breaking assembly is disposed at one end, close to the discharge port 804, of the outer side of the feeding bin 803, and the breaking assembly is used for breaking up hardened fermented grains. Because fermented grains are sticky and can be agglomerated, the agglomerated fermented grains are scattered by the scattering component, so that the fermented grains entering the steamer pot are loose, the passage of wine steam during steaming is facilitated, and the wine output is improved.
Referring to fig. 16, 17 and 18, the breaking assembly of the present embodiment includes a breaking shaft 805 and a first gear motor 806 for driving the breaking shaft 805 to rotate, and the breaking shaft 805 and a breaking rod 807 provided with a plurality of perpendicular and breaking shafts 805. The principle is as follows: the first gear motor drives the scattering rod to synchronously rotate with the water scattering shaft, the scattering rod plays a role in scattering fermented grains, so that the output fermented grains are fluffy, and the liquor output during subsequent steaming is improved.
Referring to fig. 1 and 19-25, in the present embodiment, a transfer sling 9 is disposed between the second connecting component 4 and the spreader 8, and the second connecting component 4 is connected to the spreader 8 through the transfer sling 9; the transfer lifting appliance 9 comprises a lifting appliance frame 901 matched with the distributing machine 8, the second connecting component 4 is connected with the lifting appliance frame 901, and automatic rotary locking mechanisms for fixing the distributing machine 8 are arranged on two opposite sides of the lifting appliance frame 901; the automatic twist-lock mechanism comprises two rotating pins 902 and a power mechanism 905, wherein the two rotating pins 902 are arranged at two ends of the same side of the lifting appliance frame 901, the power mechanism 905 drives the rotating pins 902 to rotate, the rotating pins 902 are connected with the power mechanism 905 through a pull rod 903 and a rotating arm 904 in sequence, two ends of the pull rod 903 are respectively hinged with the rotating arm 904 and the rotating pins 902, and the rotating arm 904 is fixedly connected with the power mechanism 905; the lower part of the rotating pin 902 is in a triangular flat structure, and a protective sleeve 909 in a flat structure is movably arranged on the outer side of the rotating pin 902. The spreader used in the invention is provided with a long hole matched with the rotating pin, and the automatic locking mechanism can complete the automatic locking of the lifting appliance and the spreader, and specifically comprises the following steps: the transportation trolley moves the transportation lifting appliance to the position right above the distributing machine, the transportation trolley drives the transportation lifting appliance to descend, a long hole on the distributing machine is aligned with the rotating pin, at the moment, the flat structure of the rotating pin just can pass through the long hole of the distributing machine, after the rotating pin passes through the long hole, the power mechanism drives the pull rod to displace in the horizontal direction through the rotating arm, the pull rod drives the rotating pin to synchronously rotate by 90 degrees, the flat structure of the rotating pin rotates to the width direction of the long hole, at the moment, the rotating pin cannot be taken out from the long hole, and automatic locking of the transportation lifting appliance and the distributing machine is completed. Compared with the traditional manual connection mode, the lifting appliance can complete automatic connection of the distributing machine, reduces the labor intensity, improves the working efficiency, saves the production cost, and has the advantages of simple structure, convenient operation and high degree of automation.
Referring to fig. 24, in this embodiment, two limiting plates 906 are provided on a hanger frame 901 beside a radial arm 904 corresponding to two limit positions of the radial arm 904, and a limiting rod 915 is provided on the limiting plate 906. The two limiting rods correspond to two limiting positions of the rotating pin rotating 90 degrees, and play a limiting role on the rotating arm, so that the problem that the connection failure of the lifting appliance and the distributing machine is caused by excessive rotation of the rotating pin is solved.
Referring to fig. 24, in this embodiment, two first proximity switches 912 are provided on the hanger frame 901 corresponding to the upper portion of the rotation pin 902, and the angle between the two first proximity switches 912 and the rotation pin 902 is 90 °; a lifting spring pin shaft 907 is vertically arranged on the lifting tool frame 901 beside the rotating pin 902, the spring pin shaft 907 is mutually parallel to the rotating pin 902, the distance between the spring pin shaft 907 and the rotating pin 902 is smaller than the length of the triangular part of the rotating pin, and a second proximity switch 913 for detecting the vertical displacement condition of the spring pin shaft 907 is arranged beside the spring pin shaft 907; the pull rod 903 is provided with a detection plate 908, and two third proximity switches 914 are arranged below the detection plate 908 at a certain distance. The two first proximity switches are exactly corresponding to two positions of the rotating pin rotating in the 90-degree range, and are used for detecting whether the rotating pin rotates in place or not. When the spreader is not arranged below the lifting appliance, the spring pin shaft is in a low position, and the distance between the spring pin shaft and the rotating pin is smaller than the length of the triangular part of the rotating pin, so that the spring pin shaft plays a role in blocking and limiting the rotating pin, and the rotating pin at the moment cannot rotate by 90 degrees under the blocking of the spring pin shaft; when the spreader is arranged below the lifting appliance, once the spreader and the spreader are contacted, the spreader props against the spring pin shaft, so that the spring pin shaft rises, the spring pin shaft does not block the rotating pin, at the moment, the spring pin shaft can rotate freely, the second proximity switch controls the spring pin shaft to rotate through the control system after detecting signals when the spring pin shaft rises to the second proximity switch, and the lifting appliance is simple in design structure, ingenious in conception and high in automation degree. Because the power unit drives the rotation pin to rotate, the pull rod can generate displacement in the horizontal direction, and the distance between the two third proximity switches just corresponds to the displacement generated by the rotation of the rotation pin by 90 degrees and the pull rod in the horizontal direction, the position and the rotation condition of the rotation pin are detected in real time by multiple effective measures formed by the power unit and the first proximity switches.
Referring to fig. 19, in this embodiment, a feeding hopper 910 matched with a lifting tool frame 901 is arranged at the top of the lifting tool frame 901, the cross-sectional area of the feeding hopper 910 gradually decreases from top to bottom, so as to facilitate feeding of a spreader, and when a transfer lifting tool is connected with the spreader, a transfer trolley can drive the spreader to move to a blanking station, and fermented grains can enter the spreader below from the feeding hopper; the bottom of hoist frame 901 is provided with deflector 911, and the lower part of deflector 911 outwards expands to be formed with the inclined plane, and when transporting hoist and cloth machine and installing, the deflector can play the guide effect to the cloth machine, increases the butt joint area of transporting hoist and cloth machine.
Example two
Referring to fig. 1, in the first embodiment, the second connecting assembly 4 is connected to the grab bucket 5 through a heavy-duty quick-change device 13. The heavy-load quick-change device is the prior art, and the principle thereof is not described in detail herein. The heavy-load quick-change device is a joint and is used for quickly changing different hung workpieces, and the grab bucket is convenient to change. Because grab bucket is heavy-duty big spare, its weight is heavier, if adopt traditional manual connection's mode, waste time and energy, be difficult for aligning moreover, can be fast automatic dismouting by hanging the work piece after adopting heavy-duty quick change device.
Example III
Referring to fig. 18, on the basis of the first embodiment, the link plate conveyor 802 of this embodiment includes a driving sprocket, a driven sprocket, a chain connected between the driving sprocket and the driven sprocket, and a second speed reduction motor 811 driving the driving sprocket to rotate, the two driven sprockets are connected by a transmission shaft, the end of the transmission shaft is provided with a tensioning seat 808, the top and bottom of the tensioning seat 808 are slidably connected with the frame 1, one side of the tensioning seat 808 near the driving sprocket is connected with a tensioning screw 809, the tensioning screw 809 penetrates through the frame 801, and tensioning bolts 810 are provided on both sides of the tensioning screw 809 penetrating through the frame 801. The chain plate conveyor is of a mechanical structure and bears heavy cultivation, and certain abrasion and deformation can be caused when the chain plate conveyor is used for a long time, so that the chain plate can be loosened, and the normal use of the chain plate conveyor is affected. To this end, the present application tightens the chain through the tensioning mount. The specific principle is as follows: the tensioning screw drives the tensioning seat to slide relative to the frame, so that the distance between the driving sprocket and the driven sprocket is adjusted, when the distance between the driving sprocket and the driven sprocket is increased, the chain plate is naturally tensioned, and finally the tensioning screw is fixed with the frame through the tensioning bolt.
Example IV
Referring to fig. 26, on the basis of the first embodiment, the grab trolley 3 in the present embodiment includes a grab trolley track 301 provided on the main beam 2 and a grab trolley body 302 provided on the grab trolley track 301, the transfer trolley includes a transfer trolley track provided on the main beam and a transfer trolley body provided on the transfer trolley track, two-dimensional codes 303 are adhered to inner side surfaces of the grab trolley track 301 and the transfer trolley track, code readers 304 arranged at the same level as the two-dimensional codes 303 are provided at bottoms of the grab trolley body 302 and the transfer trolley body, and the code readers 304 can control the grab trolley body 302 and the transfer trolley body to start and stop by reading the two-dimensional codes 303. The invention has ingenious design, and applies the code reader and the two-dimensional code to the grab trolley and the transfer trolley. In the moving process of the grab trolley and the transfer trolley, the code reader scans the two-dimensional code on the track so as to control the start and stop of the transfer trolley, and the accurate start and stop of any position can be realized. In the prior art, the start and stop of related equipment are controlled by arranging a laser sensor, and the adjacent arrangement of the sensor cannot be closely mixed with hemp, so that the equipment cannot be identified. Therefore, the traditional mode has low precision and can not be started or stopped at any position.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (20)

1. Double-beam intelligent crane steamer feeding system, which is characterized by comprising:
the girder assembly is arranged above the vinasse pile (14) and is used for bearing the grab trolley (3) and the transfer trolley (2), and comprises an end girder (1) and two main girders (2) arranged on the end girder (1);
the grab trolley (3) is movably arranged at the top of the main beam (2), the grab trolley (3) is connected with the grab (5) through the first connecting component (7), and the grab (5) is used for grabbing grains and turning grains;
the transferring trolley (6) is movably arranged at the bottom of the main beam (2), the transferring trolley (6) is detachably connected with the distributing machine (8) through the second connecting component (4), the grab bucket trolley (3) can grab the fermented grains in the pit or the vinasse pile (14) into the distributing machine (8), and the transferring trolley (6) can throw the fermented grains in the distributing machine (8) onto the steamer feeding machine (10);
The steamer feeding machine (10) is arranged at the side of the vinasse pile (14) and is used for continuously and uniformly conveying the vinasse;
the upper steamer robot (11) is arranged at the side of the upper steamer feeding machine (10), a receiving hopper (12) is arranged on the upper steamer robot (11), and the upper steamer robot (11) can drive the receiving hopper (12) to reciprocate below the output end of the upper steamer feeding machine and above the steamer pot (16);
and the steamer pot (16) is arranged beside the steamer feeding robot (11).
2. The double-beam intelligent traveling crane retort system according to claim 1, wherein the first connecting component is a telescopic arm, the telescopic arm comprises a first arm (701), a second arm (702) movably arranged in the first arm (701), a third arm (703) movably arranged in the second arm (702) and a fourth arm (704) movably arranged in the third arm (703), the first arm (701) is connected with a grab trolley, the fourth arm (704) is connected with the grab, and the double-beam intelligent traveling crane retort system further comprises an arm extension component and a telescopic arm component; the arm extension assembly comprises a first arm extension rope (711), a second arm extension rope (712), a third tail fixed pulley (715) arranged at the tail of the three-section arm (703) and a second tail fixed pulley (716) arranged at the tail of the two-section arm (702); one end of the first arm stretching rope (711) is connected to the tail of the four-section arm (704), and the other end of the first arm stretching rope bypasses the third tail fixed pulley (715) and is connected to the mouth of the two-section arm (702); one end of the second arm extending rope (712) is connected to the tail part of the three-section arm (703), and the other end of the second arm extending rope bypasses the second tail fixed pulley (716) and is connected to the mouth part of the one-section arm (701); the arm retraction assembly comprises a first arm retraction rope (717), a second arm retraction rope (718), a third mouth fixed pulley (713) arranged at the mouth of the three-section arm (703) and a second mouth fixed pulley (714) arranged at the mouth of the two-section arm (702); one end of the first arm shrinkage rope (717) is connected to the tail part of the four-section arm (704), and the other end of the first arm shrinkage rope bypasses the third opening fixed pulley (713) and is connected to the tail part of the two-section arm (702); one end of the second arm retracting rope (718) is connected to the tail part of the three-section arm (703), and the other end of the second arm retracting rope bypasses the second opening fixed pulley (714) and is connected to the tail part of the one-section arm (701); the tail part of one arm (701) is provided with a first connecting plate (707), the mouth part of the four arms (704) is provided with a fourth connecting plate (709), two first fixed pulleys (708) are symmetrically arranged on the first connecting plate (707), two fourth fixed pulleys (710) are symmetrically arranged on the fourth connecting plate (709), a grab trolley is provided with a hoisting mechanism, the hoisting mechanism sequentially bypasses the fourth fixed pulleys (710) and the first fixed pulleys (708) on one side of the telescopic arm through a steel wire rope (705), and then bypasses the first fixed pulleys (708) and the fourth fixed pulleys (710) on the other side of the telescopic arm to form a loop, and the lengths of the first arm extending rope (711) and the second arm extending rope (712) are the same; the first arm-retracting rope (717) and the second arm-retracting rope (718) have the same length.
3. The double-beam intelligent traveling crane retort system according to claim 1, wherein the ends of the first arm extension rope (711), the second arm extension rope (712), the first arm retraction rope (717) and the second arm retraction rope (718) are provided with pin shafts (706), and the first arm extension rope (711), the second arm extension rope (712), the first arm retraction rope (717) and the second arm retraction rope (718) are connected with telescopic arm bolts through the pin shafts (706).
4. The dual beam intelligent vehicle retorting system of claim 1 wherein said first arm extension cord (711), second arm extension cord (712), first arm retraction cord (717) and second arm retraction cord (718) extend into pin (706) and are connected by die casting.
5. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that the grab bucket (5) comprises a base (501) and two bucket bodies (502) which are arranged below the base (501) and can be opened and closed in a rotating mode, a rotating shaft (503) is fixedly connected to the bucket bodies (502), the rotating shaft (503) is hinged to the bottom of the base (501) through a first lug plate (512), the rotating shaft (503) is fixedly connected with the first lug plate (512), a power assembly used for driving the bucket bodies (502) to be opened and closed automatically is arranged on the base (501), the power assembly can drive the bucket bodies (502) to rotate relative to the base (501) in the vertical direction, and the power assembly provides driving force for the bucket bodies (502) to be closed.
6. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that the power assembly comprises an electric cylinder (504) and a push rod (505), the push rod (505) is connected with a movable end of the electric cylinder (504), a fixed end of the electric cylinder (504) is connected to the upper portion of the base (501) through a second lug plate (513), the second lug plate (513) is fixedly connected with the base (501), the second lug plate (513) is hinged with the fixed end of the electric cylinder (504), the push rod (505) is connected to the middle portion of the rotating shaft (503) through a third lug plate (514), the third lug plate (514) is fixedly connected with the rotating shaft (503), and the third lug plate (514) is hinged with the push rod (505).
7. The double-beam intelligent crane retort system according to claim 1, wherein a first limiting assembly is arranged on the base (501), and the first limiting assembly comprises a limiting seat (506) on the base (501) which is obliquely arranged; after the bucket body (502) rotates at the limit, the third lug plate (514) can be abutted against the limit seat (506); the end of the limiting seat (506) is provided with a limiting bolt (507), and the limiting bolt (507) is in threaded connection with the limiting seat (506).
8. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that the base (501) is provided with a second limiting assembly, the second limiting assembly comprises a travel switch (508) arranged at the lower part of the base (501) and a travel baffle (509) arranged on the first lug plate (512) and used together with the travel switch (508), and after the bucket body (502) is rotated in a limiting mode, the travel switch (508) can be contacted with the travel baffle (509).
9. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that an auxiliary hopper is arranged on one side adjacent to two hopper bodies (502), the auxiliary hopper comprises a side plate (510) arranged on the outer side of the hopper bodies (502) and a bottom plate (511) arranged at the bottom of the hopper bodies (502), the side plate (510) and the bottom plate (511) extend out of the hopper bodies (502), and the inclination angle of the bottom plate (511) is larger than the arc angle of the hopper bodies (502); the thickness of the part of the bottom plate (511) extending out of the bucket body (502) is gradually reduced in the direction that the two bucket bodies (502) are close.
10. The double-beam intelligent crane retort system according to claim 1, wherein the second connecting assembly (4) is connected with the grab bucket (5) through a reloading quick-change device (13).
11. The double beam intelligent drive retorter system of claim 1, wherein the second connecting assembly (4) is a shear fork.
12. The double-beam intelligent traveling crane retort feeding system according to claim 1, wherein the material distributor (8) comprises a rack (801), a chain plate conveyor (802) is arranged on the rack (801), a feeding bin (803) connected with the rack (801) is arranged above the chain plate conveyor (802), and a discharge port (804) is formed in one side of the running direction of the chain plate conveyor (802) where the feeding bin (803) is located.
13. The double-beam intelligent traveling crane retort feeding system according to claim 1, wherein a breaking component is arranged at one end, close to the discharge hole (804), of the outer side of the feeding bin (803), and is used for breaking hardened fermented grains.
14. The double-beam intelligent traveling crane retort system according to claim 1, wherein the breaking assembly comprises a breaking shaft (805) and a first gear motor (806) for driving the breaking shaft (805) to rotate, and the breaking shaft (805) and a breaking rod (807) on which a plurality of perpendicular and breaking shafts (805) are arranged.
15. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that the chain plate conveyor (802) comprises a driving sprocket, a driven sprocket, a chain connected between the driving sprocket and the driven sprocket and a second speed reduction motor (811) for driving the driving sprocket to rotate, the two driven sprockets are connected through a transmission shaft, a tensioning seat (808) is arranged at the end part of the transmission shaft, the top and the bottom of the tensioning seat (808) are slidably connected with the frame (1), a tensioning screw (809) is connected to one side, close to the driving sprocket, of the tensioning seat (808), the tensioning screw (809) penetrates through the frame (801), and tensioning bolts (810) are arranged on two sides, penetrating through the frame (801), of the tensioning screw (809).
16. The double-beam intelligent crane steamer feeding system according to claim 1, characterized in that a transfer lifting appliance (9) is arranged between the second connecting component (4) and the spreader (8), and the second connecting component (4) is connected with the spreader (8) through the transfer lifting appliance (9);
the transferring lifting appliance (9) comprises a lifting appliance frame (901) matched with the distributing machine (8), the second connecting component (4) is connected with the lifting appliance frame (901), and automatic rotary locking mechanisms for fixing the distributing machine (8) are arranged on two opposite sides of the lifting appliance frame (901);
the automatic spin lock mechanism comprises two rotating pins (902) and a power mechanism (905) which are arranged at the two ends of the same side of the lifting appliance frame (901), wherein the power mechanism (905) drives the rotating pins (902) to rotate, the rotating pins (902) are connected with the power mechanism (905) sequentially through a pull rod (903) and a rotating arm (904), the two ends of the pull rod (903) are respectively hinged with the rotating arm (904) and the rotating pins (902), and the rotating arm (904) is fixedly connected with the power mechanism (905); the lower part of the rotating pin (902) is of a triangular flat structure, and a protective sleeve (909) of the flat structure is movably arranged on the outer side of the rotating pin (902).
17. The double-beam intelligent traveling crane steamer feeding system according to claim 1, characterized in that two limiting plates (906) are arranged at two limit positions of the lifting appliance frame (901) beside the rotating arm (904) corresponding to the rotating arm (904), and limiting rods (915) are arranged on the limiting plates (906).
18. The double-beam intelligent traveling crane steamer system according to claim 1, characterized in that two first proximity switches (912) are arranged on the upper part of the lifting appliance frame (901) corresponding to the rotating pin (902), and the included angle between the two first proximity switches (912) and the rotating pin (902) is 90 degrees;
a lifting spring pin roll (907) is vertically arranged on the lifting tool frame (901) beside the rotating pin (902), the spring pin roll (907) is parallel to the rotating pin (902), the distance between the spring pin roll (907) and the rotating pin (902) is smaller than the length of the triangular part of the rotating pin, and a second proximity switch (913) for detecting the vertical displacement condition of the spring pin roll (907) is arranged beside the spring pin roll (907);
the pull rod (903) is provided with a detection plate (908), and two third proximity switches (914) are arranged below the detection plate (908) at a certain distance.
19. The double-beam intelligent traveling crane retort system according to claim 1, wherein a feeding hopper (910) matched with the lifting appliance frame (901) is arranged at the top of the lifting appliance frame (901), and the cross-sectional area of the feeding hopper (910) is gradually reduced from top to bottom;
the bottom of the lifting appliance frame (901) is provided with a guide plate (911), and the lower part of the guide plate (911) is outwards expanded to form an inclined plane.
20. The double-beam intelligent traveling crane retort feeding system according to claim 1, wherein the grab trolley (3) comprises a grab trolley track (301) arranged on the main beam (2) and a grab trolley body (302) arranged on the grab trolley track (301), the transfer trolley comprises a transfer trolley track arranged on the main beam and a transfer trolley body arranged on the transfer trolley track, two-dimensional codes (303) are adhered to inner side surfaces of the grab trolley track (301) and the transfer trolley track, code readers (304) which are arranged at the same level as the two-dimensional codes (303) are arranged at the bottoms of the grab trolley body (302) and the transfer trolley body, and the code readers (304) can control the start and stop of the grab trolley body (302) and the transfer trolley body by reading the two-dimensional codes (303).
CN202311671906.1A 2023-12-07 2023-12-07 Double-beam intelligent running rice steamer feeding system Pending CN117657948A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311671906.1A CN117657948A (en) 2023-12-07 2023-12-07 Double-beam intelligent running rice steamer feeding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311671906.1A CN117657948A (en) 2023-12-07 2023-12-07 Double-beam intelligent running rice steamer feeding system

Publications (1)

Publication Number Publication Date
CN117657948A true CN117657948A (en) 2024-03-08

Family

ID=90063779

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311671906.1A Pending CN117657948A (en) 2023-12-07 2023-12-07 Double-beam intelligent running rice steamer feeding system

Country Status (1)

Country Link
CN (1) CN117657948A (en)

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