CN117644230A - Composite board stripping device - Google Patents
Composite board stripping device Download PDFInfo
- Publication number
- CN117644230A CN117644230A CN202410114744.XA CN202410114744A CN117644230A CN 117644230 A CN117644230 A CN 117644230A CN 202410114744 A CN202410114744 A CN 202410114744A CN 117644230 A CN117644230 A CN 117644230A
- Authority
- CN
- China
- Prior art keywords
- stripping
- track
- composite board
- detachable
- vehicle body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 238000007689 inspection Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 46
- 238000003801 milling Methods 0.000 claims description 25
- 238000009736 wetting Methods 0.000 claims description 20
- 239000010935 stainless steel Substances 0.000 claims description 17
- 229910001220 stainless steel Inorganic materials 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 15
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 238000003466 welding Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 5
- 239000010962 carbon steel Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/003—Cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/006—Delaminating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The invention discloses a composite board stripping device, which belongs to the technical field of composite board welding pretreatment, and comprises a movable cutting mechanism and a detachable track, wherein the cutting mechanism is arranged on a movable vehicle body; the detachable track is arranged on the composite board; the movable vehicle body can move along the detachable track; the detachable track is in a straight line shape or a circular ring shape; the detachable track is formed by splicing a plurality of track sections end to end; the cleaning mechanism is arranged on the movable vehicle body and is arranged at the rear part of the cutting mechanism in the moving direction; the stripping checking mechanism is arranged on the movable vehicle body and is arranged at the rear of the cleaning mechanism in the moving direction; the invention can realize the integrated continuous operation of stripping, cleaning and inspection, and improves the stripping efficiency; the peeling device is not limited by the length of the plate, and the peeling of the annular plate can be realized; the accuracy and uniformity of the stripping depth can be improved, and the stripping quality of the composite board is improved; the waste of the inspection solution can be reduced, and the production cost is saved.
Description
Technical Field
The invention relates to the technical field of composite board welding pretreatment, in particular to a composite board stripping device.
Background
Taking an explosive composite board with a base layer of carbon steel and a cladding layer of 316L stainless steel as an example, during welding, welding a welding seam of the base layer, welding a transition layer area by using 309 welding materials, and finally welding the 316 cladding layer. When welding the base layer, the carbon steel is not allowed to be welded on the coated stainless steel, so when welding the base layer, the stainless steel layer of the composite plate needs to be peeled off and then the base layer is welded.
At present, when the stainless steel coating is stripped, an edge milling machine or a hand-held angle milling machine is generally adopted for cutting and polishing. The edge milling length of the edge milling machine is limited, the composite plate cannot be used when the length is too long, and the stripping cost is high by using the edge milling machine; in addition, the edge milling machine cannot directly peel off the circular seam of the composite board, and the use condition is limited.
The hand-held angle grinder is used for stripping, the stripping depth is not easy to grasp, the thickness of a base layer welding line is insufficient if the stripping depth is too deep, the strength of the welding line is affected, the stainless steel is incompletely stripped if the stripping depth is too shallow, and when the base layer welding line is welded, a carbon steel molten pool contacts with a stainless steel coating and cracks are easy to occur.
In addition, when the stainless steel coating of the composite board is stripped, whether the stainless steel coating is stripped completely or not needs to be checked, copper sulfate solution is mainly used for checking in the industry, copper can be replaced after the replacement reaction of copper sulfate and carbon steel, the surface is red and yellow, and a passivation film on the surface of the stainless steel can not react with the copper sulfate. However, in the prior art, no matter the stainless steel coating is stripped by adopting a milling machine or a hand-held angle grinder, the stripped area is sprayed with a copper sulfate solution by adopting a hand-held spray can for inspection, on one hand, automatic inspection cannot be realized, the inspection efficiency is low, scrap iron in the stripped area needs to be manually cleaned before spraying inspection, the time and the labor are wasted, the speed is low, and the inspection efficiency is further reduced; on the other hand, the spraying amount is not easy to grasp, so that a large amount of waste is caused, and the workshop environment is polluted.
In summary, it is clear that the prior art has inconvenience and defects in practical use, so that improvement is needed.
Disclosure of Invention
In order to solve the above technical problems or at least partially solve the above technical problems, the present invention provides a composite board peeling device, which achieves the following objects:
1. the automatic stripping, automatic cleaning and automatic inspection can be realized, the integrated continuous operation of stripping, cleaning and inspection is realized, and the stripping efficiency is improved;
2. the device is not limited by the length of the plate, can realize the stripping of the annular plate, and has wide application range;
3. the accuracy and uniformity of the stripping depth can be improved, and the stripping quality of the composite board is improved;
4. the waste of the inspection solution can be reduced and the production cost can be saved on the basis of realizing the inspection effect.
The invention adopts the following technical scheme: the composite board stripping device comprises a movable cutting mechanism, wherein the cutting mechanism is used for stripping the stainless steel coating of the composite board to form a stripping seam;
the cutting mechanism is arranged on the movable car body; the detachable track is arranged on the composite board; the movable vehicle body is arranged on the detachable track and can move along the detachable track;
the detachable track is in a straight line shape or a circular ring shape;
the detachable track is formed by splicing a plurality of track sections end to end;
further comprises:
the cleaning mechanism is arranged on the movable vehicle body and is arranged at the rear of the moving direction of the cutting mechanism, and can move together with the cutting mechanism, and scrap iron on the stripping seam is cleaned through the cleaning mechanism;
and the stripping checking mechanism is arranged on the movable vehicle body and is arranged behind the cleaning mechanism in the moving direction, and can move along with the cleaning mechanism together to check whether the stripping seam is qualified or not through the stripping checking mechanism.
Further, the device also comprises a height adjusting device, wherein the height adjusting device is arranged on the mobile vehicle body; the cutting mechanism is arranged on the height adjusting device, and the height adjusting device can drive the cutting mechanism to move up and down.
Further, a rotatable wheel shaft is arranged at the bottom of the movable vehicle body, wheels are arranged at two ends of the wheel shaft, and the wheels are connected with the detachable track through a tooth-shaped structure;
the cleaning mechanism comprises a transmission shaft rotatably arranged on the mobile vehicle body, the transmission shaft is vertically arranged, and a hairbrush is arranged at the bottom end of the transmission shaft;
the upper end of the transmission shaft is in transmission connection with the wheel shaft through a transmission mechanism.
Further, the stripping inspection mechanism comprises a container filled with a copper sulfate solution, an outlet of the container is connected with a guide pipe, and a soft brush is arranged at the outlet end of the guide pipe; the conduit is provided with a flow control valve;
the inner cavity of the catheter is internally provided with a wetting belt along the extending direction of the wetting belt, one end of the wetting belt extends into the container, and the other end of the wetting belt penetrates through a flow passage of the flow control valve and is connected with the soft brush.
Further, the height adjusting device comprises a rack-type track which is vertically arranged, a rack on the rack-type track is meshed with an adjusting worm wheel, the adjusting worm wheel is meshed with an adjusting worm, the adjusting worm wheel and the adjusting worm are arranged on a movable vehicle body, and the end part of the adjusting worm is connected with an adjusting knob; the cutting mechanism is arranged on the rack type track;
the adjusting knob is provided with a large knob disc and a small knob disc which are coaxial, and fine adjustment scales are arranged on the large knob disc; the small knob disk is provided with coarse adjustment scales; the big knob disk and the small knob disk are matched with the indicating needle arranged on the movable car body.
Further, the tooth-shaped structure comprises a tooth ring and a rack which are meshed, and the tooth ring is arranged on the periphery of the wheel; the detachable track is a channel steel with an opening facing to the side part, the rack is arranged on the inner side of one side wall of the channel steel, the wheels are assembled in the groove of the channel steel, and a gap of 0.2mm is reserved between the wheels and the other side wall of the channel steel;
the transmission mechanism comprises a single-stage cylindrical gear reducer arranged on the movable vehicle body, and an input shaft of the single-stage cylindrical gear reducer is in transmission connection with a wheel shaft through a belt transmission assembly; the output shaft of the single-stage cylindrical gear reducer is in transmission connection with the transmission shaft through the transmission component.
Further, the cutting mechanism comprises a rotatable roller milling cutter which is coaxially arranged on a driving shaft, and the driving shaft is in transmission connection with a driving motor; the driving motor is arranged in the motor case;
the rack type track is arranged on the side part of the motor box;
the roller milling cutter is a cylindrical milling cutter; one end of the roller milling cutter is provided with a bulge along the circumferential direction; the height and width of the protrusions were 0.2mm.
Further, two detachable rails are arranged in parallel, and are installed on the composite board through rail buckles; the two detachable rails are connected through a rail connecting rod.
Further, two ends of the track section are respectively provided with a bolt and a bolt hole;
when the detachable track is linear, the track section is linear; when the detachable track is in a circular shape, the track section is in a circular arc shape.
After the technical scheme is adopted, compared with the prior art, the invention has the following advantages:
1. the invention is provided with the detachable track which can be arranged on the composite board, and is matched with the movable vehicle body which runs along the detachable track, and the cutting mechanism, the cleaning mechanism and the stripping checking mechanism are integrally arranged on the movable vehicle body, so that the automatic stripping, the automatic cleaning and the automatic checking are realized, the integrated continuous operation of stripping, cleaning and checking is realized, and the production efficiency is improved.
2. The detachable track is formed by splicing a plurality of track sections, and can be free from the limitation of the length of the plate; and the detachable track can be a linear track or a circular track, can be used for stripping the linear composite board and the circular composite board, and has wide application range.
3. The invention sets the height adjusting device with a specific structure to drive the adjusting cutting mechanism to move up and down, thereby adjusting the cutting depth, not only being capable of adapting to different cutting depth requirements, but also improving the accuracy and uniformity of the stripping depth and the stripping quality of the composite board.
4. In the stripping inspection device, the guide pipe is connected with the container and the soft brush, the wetting belt is arranged in the guide pipe, the copper sulfate solution is transmitted to the soft brush through the wetting belt, and the copper sulfate solution is brushed to the stripping area through the soft brush when the mobile vehicle body moves, so that a good inspection effect is realized, the waste of the copper sulfate solution is greatly reduced, and the material and the production cost are saved.
5. Compared with the prior art, the edge milling machine provided by the invention has the advantages that the processing cost is reduced, and the stripping quality is improved and ensured.
6. The detachable track adopts the channel steel, the rack for running the wheels is arranged on one side wall of the channel steel, a small gap, preferably 0.2mm, is reserved between the other side wall and the wheels, so that the wheels can be ensured to be smoothly installed and run, the cutting depth of the cutting mechanism is prevented from being too small, and the accuracy and uniformity of the cutting depth are further improved.
7. According to the invention, the wheel shaft of the movable car body rotates, power is transmitted to the transmission shaft of the cleaning device through the transmission mechanism, and the brush is driven to rotate through the transmission shaft to automatically clean scrap iron, so that a driving device is not required to be additionally arranged, the equipment configuration is reduced, and meanwhile, the operation cost is also reduced.
8. The roller milling cutter of the cutting mechanism is provided with the bulge at one end, so that the positioning function can be realized in the stripping process.
The invention will now be described in detail with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic structural view of embodiment 1;
FIG. 2 is a schematic view of the installation of the removable track and composite panel of example 1;
FIG. 3 is a schematic view of the detachable track in embodiment 1;
FIG. 4 is a cross-sectional view E-E of FIG. 3;
FIG. 5 is a cross-sectional view of F-F in FIG. 3;
FIG. 6 is a schematic view of the cutting mechanism of example 1;
FIG. 7 is an enlarged view at C in FIG. 6;
FIG. 8 is a schematic view of a cleaning mechanism in example 1;
FIG. 9 is a view in the direction A of FIG. 8;
FIG. 10 is a view of the drive shaft B of FIG. 8;
FIG. 11 is a schematic view of the peel-test mechanism in example 1;
FIG. 12 is a schematic view of a height adjusting apparatus in embodiment 1;
FIG. 13 is a schematic view of an adjustment knob in example 1;
FIG. 14 is a schematic view of a detachable track in embodiment 2;
fig. 15 is a schematic view showing the state of the peeling test mechanism in example 2 at the lowest end of the annular composite plate.
In the drawing the view of the figure,
1-moving car body, 2-detachable rail, 21-plug, 22-plug pin hole, 3-rail buckle, 4-cutting mechanism, 41-roller milling cutter, 42-driving shaft, 43-protrusion, 5-cleaning mechanism, 51-driving shaft, 52-brush, 53-single-stage cylindrical gear reducer 541-driving pulley, 542-belt, 543-driven pulley, 55-first gear, 56-worm wheel, 57-second gear, 58-connecting shaft, 59-worm, 6-peeling checking mechanism, 61-container, 62-conduit, 63-flow control valve, 64-soft brush, 65-wetting belt, 7-height adjusting device, 71-rack type rail, 72-adjusting worm wheel, 73-adjusting worm, 74-adjusting knob, 741-large knob disc, 742-small knob disc, 8-motor box, 9-wheel, 10-wheel axle, 11-rail connecting rod.
Detailed Description
For a clearer understanding of technical features, objects, and effects of the present invention, a specific embodiment of the present invention will be described with reference to the accompanying drawings.
Example 1
As shown in fig. 1-13 together, the embodiment provides a composite board stripping device, which comprises two parallel detachable rails 2 and a mobile car body 1, wherein the detachable rails 2 can be mounted on a composite board through rail buckles 3; the two detachable rails 2 are connected through a rail connecting rod 11; the mobile vehicle body 1 can move along two detachable rails 2.
The rail buckle 3 can be a G-shaped clamp, and is convenient to install.
The track connecting rods 11 are uniformly distributed along the extending direction of the detachable track 2.
The movable car body 1 is provided with a cutting mechanism 4, a cleaning mechanism 5 and a peeling inspection mechanism 6 in sequence from front to back, and the cutting mechanism 4 is used for cutting and peeling the stainless steel coating of the composite board.
When the movable car body 1 moves, the stainless steel coating of the composite board is peeled off by the cutting mechanism 4 to form a peeling seam, scrap iron on the peeling seam is cleaned by the cleaning mechanism 5, and whether the peeling seam is qualified or not is checked by the peeling checking mechanism 6, namely whether the stainless steel coating is completely peeled off or not is checked.
The mobile car body 1 is provided with an electric drive system, can be powered on and is provided with a large-capacity battery, and can normally operate indoors and outdoors.
The composite board stripping device further comprises a height adjusting device 7, the height adjusting device 7 is arranged on the movable vehicle body 1, the cutting mechanism 4 is arranged on the height adjusting device 7, and the height adjusting device 7 can adjust the height of the cutting mechanism 4, so that the cutting depth is adjusted.
The cutting mechanism 4 comprises a rotatable roller milling cutter 41, the roller milling cutter 41 is coaxially arranged on a driving shaft 42, and the driving shaft 42 is in transmission connection with a driving motor; the drive motor is arranged in a motor housing 8.
The roller milling cutter 41 is a cylindrical milling cutter, the width of the roller milling cutter 41 is 20mm, the stripping width requirement in daily operation can be met, and when the width of a stripping gap is smaller than the width of the roller milling cutter 41, the roller milling cutter 41 can be suspended at one side of the composite board for a certain distance.
Further, a protrusion 43 is provided at one end of the roller milling cutter 41 along the circumferential direction, and the protrusion 43 plays a role in positioning and traction in the peeling process; the height and width of the protrusions 43 are 0.2mm, so that obvious groove marks are prevented from being left after the protrusions are peeled off, and welding is prevented from being affected.
The height adjusting device 7 comprises a rack-type rail 71 which is vertically arranged, and the rack-type rail 71 is arranged at the side part of the motor box 8; the rack on the rack track 71 is meshed with an adjusting worm gear 72, the adjusting worm gear 72 is meshed with an adjusting worm 73, the adjusting worm gear 72 and the adjusting worm 73 are arranged on the mobile car body 1, and the end part of the adjusting worm 73 is connected with an adjusting knob 74; the adjusting knob 74 is rotated to drive the adjusting worm 73 to rotate, the adjusting worm 73 drives the adjusting worm gear 72 to rotate, and the adjusting worm gear 72 drives the rack-type track 71 to move up and down, so that the motor case 8 moves up and down, and finally the cutting mechanism 4 moves up and down to adjust the cutting depth.
In order to ensure the stability of the cutting mechanism 4, the motor case 8 is mounted on the moving vehicle body 1 using a guide post or rail, and the motor case 8 is movable up and down along the guide post or rail.
Further, the adjusting knob 74 is provided with a large knob disc 741 and a small knob disc 742 which are coaxial, and fine adjustment scales are arranged on the large knob disc 741; the small knob disk 742 is provided with a rough adjustment scale; the adjustment precision of the fine adjustment scale is 0.1mm, and the adjustment precision of the coarse adjustment scale is 0.2mm; the large knob disc 741 and the small knob disc 742 are both engaged with the pointer provided on the moving vehicle body 1.
The bottom of the movable vehicle body 1 is provided with a rotatable wheel shaft 10, wheels 9 are arranged at two ends of the wheel shaft 10, and the wheels 9 are connected with the detachable track 2 through a tooth-shaped structure, so that the wheels 9 move along the detachable track 2.
Further, the tooth structure comprises a gear ring arranged on the wheel 9 and a rack arranged on the detachable track 2, and the gear ring and the rack are meshed; the gear ring is arranged on the periphery of the wheel.
The detachable track 2 is the channel-section steel of opening orientation lateral part, the rack sets up in channel-section steel side wall inboard, wheel 9 assembly is in the inslot of channel-section steel, wheel 9 and the another lateral wall of channel-section steel leave 0.2 mm's clearance, both can guarantee that wheel 9 installs in the channel-section steel smoothly to and guarantee that it moves smoothly along the rack, can avoid cutting mechanism 4's cutting depth too little again, improved cutting depth's accuracy.
In the working process of the stripping device, the cutting mechanism 4 generates an upward reaction force on the movable vehicle body 1, and the constraint force of the channel steel on the wheels 9 can completely offset the reaction force of cutting. Meanwhile, when the movable vehicle body 1 advances, the cutting mechanism 4 generates a backward reaction force on the movable vehicle body 1, and the trolley can be effectively prevented from skidding by the way that the wheels 9 are meshed with the tooth-shaped structure of the detachable track 2.
The detachable track 2 is formed by splicing a plurality of track sections end to end. Specifically, two ends of the track segments are respectively provided with a bolt 21 and a bolt hole 22 so as to facilitate quick positioning and connection between the track segments. The length of the track section is 2 meters, so that the track section is not suitable for overlong, otherwise, the track section is not suitable for disassembly and movement.
The detachable track 2 is made of carbon steel with higher strength, and is prevented from being deformed by cutting reaction force.
In this embodiment, the detachable track 2 is in a straight line shape, and the track section is in a straight line shape, and is used for stripping the stainless steel coating of the straight line-shaped composite board.
The cleaning mechanism 5 comprises a transmission shaft 51 rotatably installed on the mobile vehicle body 1, the transmission shaft 51 is vertically arranged, a brush 52 is installed at the bottom end of the transmission shaft 51, and specifically, the brush 52 is inserted into the transmission shaft 51 through a clamping groove.
The upper end of the transmission shaft 51 is in transmission connection with the wheel shaft 10 through a transmission mechanism, and when the movable vehicle body 1 moves, the wheel shaft 10 transmits power to the transmission shaft 51 through the transmission mechanism, so that the hairbrush 52 is driven to rotate, and scrap iron in a stripping area is cleaned.
Further, the transmission mechanism comprises a single-stage cylindrical gear reducer 53 which is arranged on the mobile vehicle body 1, and an input shaft of the single-stage cylindrical gear reducer 53 is in transmission connection with the wheel shaft 10 through a belt transmission assembly; the output shaft of the single stage cylindrical gear reducer 53 is drivingly connected to the drive shaft 51 through a drive assembly to rotate the drive shaft 51 about its axis.
Further, the belt transmission assembly includes a driving pulley 541 provided on the wheel shaft 10, a driven pulley 543 provided on the input shaft of the single stage spur gear reducer 53, and the driving pulley 541 and the driven pulley 543 are in transmission connection by a belt 542.
Further, the rotational axis of the wheel axle 10 and the drive shaft 51 are perpendicular, and the drive assembly converts rotational motion about the wheel axle 10 to rotational motion about the drive shaft 51; the transmission assembly comprises a first gear 55 arranged on the output shaft of the single-stage cylindrical gear reducer 53, a worm gear 56 arranged on the transmission shaft 51 and a second gear 57; the worm wheel 56 is meshed with a worm 59, the worm 59 is coaxially connected with the second gear 57 through a connecting shaft 58 into a whole, and the first gear 55 and the second gear 57 are meshed.
The output shaft of the single-stage cylindrical gear reducer 53 drives the first gear 55 to rotate and drives the worm 59 to synchronously rotate along with the second gear 57, so that the worm gear 56 drives the transmission shaft 51 to rotate, and the brush 52 is rotated.
The peeling inspection mechanism 6 comprises a container 61 filled with a copper sulfate solution, an outlet of the container 61 is connected with a conduit 62, a flow control valve 63 is arranged on the conduit 62, a soft brush 64 is arranged at the outlet end of the conduit 62, and the soft brush 64 can sweep a peeling area on the composite board.
A wetting belt 65 is arranged in the inner cavity of the guide pipe 62 along the extending direction of the wetting belt 65, one end of the wetting belt 65 stretches into the copper sulfate solution in the container 61, and the other end of the wetting belt passes through a flow passage of the flow control valve 63 and is connected with the soft brush 64. The wetting strip 65 is made of a material having a good water absorbability, such as cotton strips.
When the stripping device works, the container 61 is filled with the copper sulfate solution, the solution is transferred to the soft brush 64 through the capillary action of the wetting belt 65, the usage amount of the copper sulfate solution is controlled through the flow control valve 63, a layer of copper sulfate solution is brushed on the stripping position through the soft brush 64, and whether stripping is clean or not is judged according to the color of the stripping position. The flow control valve 63 controls the wetting amount of the wetting belt 65 when the moving vehicle body 1 moves straight along the linear detachable rail 2.
Example 2
As shown in fig. 14-15 together, this embodiment provides a composite board peeling apparatus, and the difference between this embodiment and embodiment 1 is that: the detachable track 2 is annular and is used for stripping the stainless steel coating from the annular composite plate.
Specifically, the track sections are arc-shaped, and the multiple sections of track sections are spliced into a circular ring along the circumferential direction.
When the stripping device works, the detachable track is installed on the annular composite plate by adopting the track buckle, and when the stripping operation is carried out, when the movable vehicle body is positioned on an uphill section of the annular composite plate, the wetting belt in the stripping inspection device conveys copper sulfate solution to the soft brush through capillary action, so that the influence of gravity can be avoided, and the flow control valve can be opened to the maximum.
The foregoing is illustrative of the best mode of carrying out the invention, and is not presented in any detail as is known to those of ordinary skill in the art. The protection scope of the invention is defined by the claims, and any equivalent transformation based on the technical teaching of the invention is also within the protection scope of the invention.
Claims (9)
1. The composite board stripping device is characterized by comprising a movable cutting mechanism (4), wherein the cutting mechanism (4) is used for stripping a stainless steel coating of the composite board to form a stripping seam;
the cutting mechanism (4) is arranged on the mobile car body (1); the detachable track (2) is arranged on the composite board; the movable vehicle body (1) is arranged on the detachable track (2) and can move along the detachable track (2);
the detachable track (2) is in a straight line shape or a circular ring shape;
the detachable track (2) is formed by splicing a plurality of track sections end to end;
the cleaning mechanism (5) is arranged on the movable vehicle body (1) and is arranged behind the cutting mechanism (4) in the moving direction, the cleaning mechanism (5) can move together with the cutting mechanism (4), and scrap iron on the stripping seam is cleaned through the cleaning mechanism (5);
and the stripping checking mechanism (6) is arranged on the movable vehicle body (1) and is arranged behind the cleaning mechanism (5) in the moving direction, the stripping checking mechanism (6) can move along with the cleaning mechanism (5), and whether the stripping seam is qualified or not is checked through the stripping checking mechanism (6).
2. The composite panel peeling apparatus according to claim 1, further comprising a height adjusting device (7) mounted on the moving vehicle body (1); the cutting mechanism (4) is arranged on the height adjusting device (7), and the height adjusting device (7) can drive the cutting mechanism (4) to move up and down.
3. The composite board stripping device according to claim 1, wherein a rotatable wheel shaft (10) is arranged at the bottom of the mobile vehicle body (1), wheels (9) are arranged at two ends of the wheel shaft (10), and the wheels (9) are connected with the detachable track (2) through a tooth-shaped structure;
the cleaning mechanism (5) comprises a transmission shaft (51) rotatably arranged on the movable vehicle body (1), the transmission shaft (51) is vertically arranged, and a hairbrush (52) is arranged at the bottom end of the transmission shaft (51);
the upper end of the transmission shaft (51) is in transmission connection with the wheel shaft (10) through a transmission mechanism.
4. The composite board peeling apparatus according to claim 1, wherein the peeling inspection mechanism (6) includes a container (61) containing a copper sulfate solution, an outlet of the container (61) is connected to a conduit (62), and a soft brush (64) is mounted at an outlet end of the conduit (62); a flow control valve (63) is arranged on the conduit (62);
a wetting belt (65) is arranged in the inner cavity of the conduit (62) along the extending direction of the wetting belt, one end of the wetting belt (65) stretches into the container (61), and the other end of the wetting belt penetrates through a flow passage of the flow control valve (63) and is connected with the soft brush (64).
5. The composite board peeling device according to claim 2, wherein the height adjusting device (7) comprises a rack-type track (71) which is vertically arranged, a rack on the rack-type track (71) is meshed with an adjusting worm wheel (72), the adjusting worm wheel (72) is meshed with an adjusting worm (73), the adjusting worm wheel (72) and the adjusting worm (73) are installed on the mobile car body (1), and the end part of the adjusting worm (73) is connected with an adjusting knob (74); the cutting mechanism (4) is arranged on a rack type track (71);
the adjusting knob (74) is provided with a large knob disc (741) and a small knob disc (742) which are coaxial, and fine adjustment scales are arranged on the large knob disc (741); a coarse adjustment scale is arranged on the small knob disk (742); the large knob disc (741) and the small knob disc (742) are matched with the indicating needle arranged on the movable car body (1).
6. A composite board stripping device as claimed in claim 3, wherein the toothed structure comprises a toothed ring and a toothed rack which are meshed, the toothed ring being provided on the periphery of the wheel (9); the detachable track (2) is a channel steel with an opening facing to the side part, the rack is arranged on the inner side of one side wall of the channel steel, the wheels (9) are assembled in the groove of the channel steel, and a gap of 0.2mm is reserved between each wheel (9) and the other side wall of the channel steel;
the transmission mechanism comprises a single-stage cylindrical gear reducer (53) arranged on the movable vehicle body (1), and an input shaft of the single-stage cylindrical gear reducer (53) is in transmission connection with the wheel shaft (10) through a belt transmission assembly; an output shaft of the single-stage cylindrical gear reducer (53) is in transmission connection with a transmission shaft (51) through a transmission assembly.
7. The composite board peeling apparatus as claimed in claim 5, wherein the cutting mechanism (4) comprises a rotatable roller mill (41), the roller mill (41) being coaxially mounted on a drive shaft (42), the drive shaft (42) being in driving connection with a drive motor; the driving motor is arranged in a motor case (8);
the rack type track (71) is arranged at the side part of the motor box (8);
the roller milling cutter (41) is a cylindrical milling cutter; one end of the roller milling cutter (41) is provided with a bulge (43) along the circumferential direction; the height and width of the protrusions (43) are 0.2mm.
8. The composite board stripping device according to claim 1, wherein two detachable rails (2) are arranged, the two detachable rails (2) are arranged in parallel, and the detachable rails (2) are mounted on the composite board through rail buckles (3); the two detachable rails (2) are connected through a rail connecting rod (11).
9. The composite board stripping device according to claim 1, wherein both ends of the track section are respectively provided with a bolt (21) and a bolt hole (22);
when the detachable track (2) is in a straight line shape, the track section is in a straight line shape; when the detachable track (2) is in a circular shape, the track section is in a circular arc shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410114744.XA CN117644230B (en) | 2024-01-29 | 2024-01-29 | Composite board stripping device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410114744.XA CN117644230B (en) | 2024-01-29 | 2024-01-29 | Composite board stripping device |
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| CN117644230A true CN117644230A (en) | 2024-03-05 |
| CN117644230B CN117644230B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410114744.XA Active CN117644230B (en) | 2024-01-29 | 2024-01-29 | Composite board stripping device |
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| CN217142461U (en) * | 2022-04-08 | 2022-08-09 | 山东永固黄金矿山设备有限公司 | Edge milling machine for milling edges of plate |
| CN219986998U (en) * | 2023-06-20 | 2023-11-10 | 常州九洲创胜特种铜业有限公司 | Copper scraps scraping and sweeping device of face milling machine |
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2024
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| JPH11230927A (en) * | 1998-02-18 | 1999-08-27 | Taisei Corp | Concrete structure capable of detecting defect in coated reinforcing bar and its detecting method |
| CN206204443U (en) * | 2016-09-30 | 2017-05-31 | 云南铜业股份有限公司 | A kind of permanent stainless steel cathode edge milling machines of cupric electrolysis |
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| Publication number | Publication date |
|---|---|
| CN117644230B (en) | 2024-05-28 |
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