Wear-resistant protective layer spraying device for iron bed production
Technical Field
The utility model relates to an iron bed processing field especially relates to iron bed production is with wear-resisting protective layer spraying device.
Background
The iron bed is the bed that steel passes through welding or bolted connection and constitutes, before the equipment, in order to improve the life of iron bed, can carry out the spraying of protective layer on the steel surface, nevertheless at present mainly carry out the spraying operation through the manual work in the course of working, its machining efficiency is low, and workman intensity of labour is big, and spraying quality is unstable simultaneously, has influenced the production of iron bed, has increased the processing cost.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at just provides the iron bed production with wear-resisting protective layer spraying device in order to solve above-mentioned problem, the utility model discloses a setting of fixed establishment, power unit is convenient for fix and wholly rotate spraying steel, and the spray gun that is convenient for drive spraying mechanism under moving mechanism's effect sprays steel, has realized automatic spraying, has improved spraying efficiency and quality, has reduced artifical intensity of labour.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
wear-resisting protective layer spraying device is used in iron bed production, including the support frame, still including setting up be used for on the support frame carrying out the fixed establishment to steel, fixed establishment one side is connected with and is used for driving its pivoted power unit, the fixed establishment front side is provided with and is used for making spraying mechanism carry out the moving mechanism that removes, fixed establishment with the support frame is connected, power unit with the support frame is connected.
Further setting: the fixing mechanism comprises a movable disc, the movable disc is installed on the movable end of the electric telescopic rod, the electric telescopic rod is installed on the support frame, a fixed disc is arranged on one side of the movable disc, grooves are formed in the movable disc and the fixed disc, the fixed disc is connected with the support frame in a rotating mode, and the fixed disc is connected with the power mechanism.
So set up, be convenient for pass through electric telescopic handle promotes the activity dish removes, fixes steel the activity dish with between the fixed disk.
Further setting: the power mechanism comprises a large gear, a small gear is meshed with the lower side of the large gear, the small gear is installed on a first servo motor, the first servo motor is fixed on the support frame, and the large gear is in key connection with a fixed disk of the fixing mechanism.
So set up, through first servo motor drives the pinion with the gear wheel meshing rotates, makes the gear wheel drives fixed disk of fixed establishment rotates.
Further setting: the power mechanism comprises an auxiliary chain wheel, a main chain wheel is arranged on the lower side of the auxiliary chain wheel, the main chain wheel is installed on a first servo motor, the first servo motor is fixed on the support frame, the auxiliary chain wheel is in key connection with a fixed disk of the fixing mechanism, and the auxiliary chain wheel is connected with the main chain wheel through a chain.
So set up, through first servo motor drives the main sprocket with vice sprocket rotates, makes vice sprocket drives fixed disk of fixed establishment rotates.
Further setting: the spraying mechanism comprises a storage barrel, a motor is arranged at the center of the upper end of the storage barrel, the output end of the motor is connected with a stirring rod, a conveying pipe is arranged on one side of the storage barrel, the end of the conveying pipe is connected with a spray gun, an air pressure source is connected onto the spray gun, and the spray gun is fixed onto the moving mechanism.
So set up, make the motor drives the puddler rotates, will coating stirring in the storage vat, coating process the conveying pipeline reachs jet in the spray gun to steel.
Further setting: the moving mechanism comprises a lead screw, a guide pillar is arranged on the upper side of the lead screw, a sliding block is arranged on the lead screw and the guide pillar, one end of the lead screw is connected with a second servo motor, the lead screw is rotatably connected with the support frame, the guide pillar is slidably connected with the sliding block, and the lead screw is in threaded connection with the sliding block.
According to the arrangement, the second servo motor drives the lead screw to rotate, and the sliding block is driven to move under the support of the guide pillar.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the spraying steel is convenient to fix and integrally rotate through the arrangement of the fixing mechanism and the power mechanism, the spraying gun which drives the spraying mechanism under the action of the moving mechanism is convenient to spray the steel, automatic spraying is realized, the spraying efficiency and quality are improved, and the manual labor intensity is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is an isometric view of an embodiment 1 of a wear-resistant protective layer spraying device for iron bed production according to the present invention;
FIG. 2 is a schematic structural view of the iron bed of the present invention in a front view according to embodiment 1 of the apparatus for spraying an abrasion-resistant protective layer;
fig. 3 is a schematic structural view of the power mechanism of embodiment 1 of the wear-resistant protective layer spraying device for iron bed production according to the present invention;
FIG. 4 is a schematic top view of the spraying apparatus for an abrasion-resistant protective layer for iron bed production according to embodiment 1 of the present invention;
fig. 5 is a schematic structural diagram of embodiment 2 of the spraying device for the wear-resistant protective layer for iron bed production of the present invention.
The reference numerals are explained below:
1. a support frame; 2. a fixing mechanism; 21 a removable disk; 22. an electric telescopic rod; 23. fixing the disc; 3. a power mechanism; 31. a bull gear; 32. a pinion gear; 33. a first servo motor; 34. a main sprocket; 35. a secondary sprocket; 4. a spraying mechanism; 41. a storage barrel; 42. an electric motor; 43. a stirring rod; 44. a delivery pipe; 45. a spray gun; 5. a moving mechanism; 51. a lead screw; 52. a guide post; 53. a second servo motor; 54. a slide block.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
example 1
As shown in fig. 1-4, the wear-resistant protective layer spraying device for iron bed production comprises a support frame 1, and further comprises a fixing mechanism 2 arranged on the support frame 1 and used for fixing steel, wherein one side of the fixing mechanism 2 is connected with a power mechanism 3 used for driving the fixing mechanism to rotate, a moving mechanism 5 used for moving the spraying mechanism 4 is arranged on the front side of the fixing mechanism 2, the fixing mechanism 2 is connected with the support frame 1, and the power mechanism 3 is connected with the support frame 1.
Preferably: the fixing mechanism 2 comprises a movable disc 21, the movable disc 21 is arranged at the movable end of an electric telescopic rod 22, the electric telescopic rod 22 is arranged on the support frame 1, a fixed disc 23 is arranged on one side of the movable disc 21, grooves are formed in the movable disc 21 and the fixed disc 23, the fixed disc 23 is rotatably connected with the support frame 1, the movable disc 21 is conveniently pushed to move through the electric telescopic rod 22, and steel is fixed between the movable disc 21 and the fixed disc 23; the power mechanism 3 comprises a large gear 31, a small gear 32 is meshed with the lower side of the large gear 31, the small gear 32 is installed on a first servo motor 33, the first servo motor 33 is fixed on the support frame 1, the large gear 31 is in key connection with a fixed disc 23 of the fixing mechanism 2, the small gear 32 is driven by the first servo motor 33 to be meshed with the large gear 31 to rotate, and the large gear 31 drives the fixed disc 23 of the fixing mechanism 2 to rotate; the spraying mechanism 4 comprises a storage barrel 41, a motor 42 is arranged at the center of the upper end of the storage barrel 41, the output end of the motor 42 is connected with a stirring rod 43, a material conveying pipe 44 is arranged at one side of the storage barrel 41, the end part of the material conveying pipe 44 is connected with a spray gun 45, the spray gun 45 is connected with an air pressure source, the spray gun 45 is fixed on a slide block 54 of the moving mechanism 5, the motor 42 drives the stirring rod 43 to rotate, the paint in the storage barrel 41 is uniformly stirred, and the paint reaches the spray gun 45 through the material conveying pipe 44 and is sprayed to steel; the moving mechanism 5 comprises a screw 51, a guide post 52 is arranged on the upper side of the screw 51, a slider 54 is arranged on the screw 51 and the guide post 52, one end of the screw 51 is connected with a second servo motor 53, the screw 51 is rotatably connected with the support frame 1, the guide post 52 is slidably connected with the slider 54, the screw 51 is in threaded connection with the slider 54, the second servo motor 53 drives the screw 51 to rotate, and the slider 54 is driven to move under the support of the guide post 52.
Example 2
As shown in fig. 5, the wear-resistant protective layer spraying device for iron bed production comprises a support frame 1, and further comprises a fixing mechanism 2 which is arranged on the support frame 1 and used for fixing steel, wherein one side of the fixing mechanism 2 is connected with a power mechanism 3 which is used for driving the fixing mechanism to rotate, a moving mechanism 5 which is used for enabling a spraying mechanism 4 to move is arranged on the front side of the fixing mechanism 2, the fixing mechanism 2 is connected with the support frame 1, and the power mechanism 3 is connected with the support frame 1.
Preferably: the fixing mechanism 2 comprises a movable disc 21, the movable disc 21 is arranged at the movable end of an electric telescopic rod 22, the electric telescopic rod 22 is arranged on the support frame 1, a fixed disc 23 is arranged on one side of the movable disc 21, grooves are formed in the movable disc 21 and the fixed disc 23, the fixed disc 23 is rotatably connected with the support frame 1, the movable disc 21 is conveniently pushed to move through the electric telescopic rod 22, and steel is fixed between the movable disc 21 and the fixed disc 23; the power mechanism 3 comprises an auxiliary chain wheel 35, a main chain wheel 34 is arranged on the lower side of the auxiliary chain wheel 35, the main chain wheel 34 is installed on a first servo motor 33, the first servo motor 33 is fixed on the support frame 1, the auxiliary chain wheel 35 is in key connection with a fixed disc 23 of the fixing mechanism 2, the auxiliary chain wheel 35 is connected with the main chain wheel 34 through a chain, the main chain wheel 34 and the auxiliary chain wheel 35 are driven to rotate through the first servo motor 33, and the auxiliary chain wheel 35 drives the fixed disc 23 of the fixing mechanism 2 to rotate; the spraying mechanism 4 comprises a storage barrel 41, a motor 42 is arranged at the center of the upper end of the storage barrel 41, the output end of the motor 42 is connected with a stirring rod 43, a material conveying pipe 44 is arranged at one side of the storage barrel 41, the end part of the material conveying pipe 44 is connected with a spray gun 45, the spray gun 45 is connected with an air pressure source, the spray gun 45 is fixed on a slide block 54 of the moving mechanism 5, the motor 42 drives the stirring rod 43 to rotate, the paint in the storage barrel 41 is uniformly stirred, and the paint reaches the spray gun 45 through the material conveying pipe 44 and is sprayed to steel; the moving mechanism 5 comprises a screw 51, a guide post 52 is arranged on the upper side of the screw 51, a slider 54 is arranged on the screw 51 and the guide post 52, one end of the screw 51 is connected with a second servo motor 53, the screw 51 is rotatably connected with the support frame 1, the guide post 52 is slidably connected with the slider 54, the screw 51 is in threaded connection with the slider 54, the second servo motor 53 drives the screw 51 to rotate, and the slider 54 is driven to move under the support of the guide post 52.
The utility model discloses theory of operation and use flow: steel is pushed to move towards the end of the fixed disc 23 through the electric telescopic rod 22 to clamp and fix the steel, the first servo motor 33 works to drive the pinion 32 to rotate in a meshed mode with the gearwheel 31, or the main sprocket 34 drives the auxiliary sprocket 35 to rotate, so that the fixed disc 23 drives the steel to rotate, meanwhile, the second servo motor 53 drives the screw rod 51 to rotate, the sliding block 54 moves under the support of the guide post 52, the spray gun 45 is driven to move synchronously, and the spray gun 45 sprays paint in the storage barrel 41 to the surface of the steel.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.