CN117620830A - Magnetic material removes bits device of polishing - Google Patents
Magnetic material removes bits device of polishing Download PDFInfo
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- CN117620830A CN117620830A CN202311564937.7A CN202311564937A CN117620830A CN 117620830 A CN117620830 A CN 117620830A CN 202311564937 A CN202311564937 A CN 202311564937A CN 117620830 A CN117620830 A CN 117620830A
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 101
- 238000005498 polishing Methods 0.000 title claims abstract description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 128
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 54
- 238000000227 grinding Methods 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 11
- 239000000523 sample Substances 0.000 claims description 11
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 10
- 229910052744 lithium Inorganic materials 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000007517 polishing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a magnetic material polishing and chip removing device, and relates to the technical field of magnetic material processing. The magnetic material polishing and chip removing device comprises a bearing plate, a polishing mechanism, a water spraying mechanism, a transmission mechanism and a turnover mechanism, wherein the top of the bearing plate is fixedly provided with a bottom plate through bolts, the top of the bottom plate is fixedly provided with a polishing table, the top of the polishing table is rotatably provided with a steering plate, the top of the steering plate is fixedly provided with a negative pressure sucker through bolts, and the negative pressure sucker is used for adsorbing and fixing magnetic materials. This magnetic material removes bits device of polishing, through the cooperation use of turn-over mechanism and grinding machanism, on the basis that grinding machanism has improved the scope of polishing relative current partial device, can also cooperate turn-over mechanism realize the automatic turn-over of magnetic material at the in-process of polishing to attach the function that the magnetic material on the D motor drive negative pressure sucking disc rotated in order to adjust the angle, the three combines the comprehensive polishing of realization magnetic material.
Description
Technical Field
The invention relates to the technical field of magnetic material processing, in particular to a magnetic material polishing and chip removing device.
Background
The magnetic material is a material with magnetic performance, is commonly used in equipment and products for manufacturing motors, transformers, magnetic cores, magnetic recording media and the like, and is required to be polished, and the surface quality, the dimensional accuracy, the hardness uniformity and the texture of the magnetic material can be improved through polishing, so that the magnetic material meets specific requirements and application requirements.
The application document with the publication number of CN219293576U discloses a magnetic material polishing device, concretely relates to field of polishing, the device comprises a workbench, crane and polishing assembly, crane fixed mounting is at the top of workstation, polishing assembly fixed connection is in the bottom of crane, the outer wall of polishing assembly has cup jointed driving belt, the inner wall of driving belt has cup jointed the spliced pole, the outer wall fixedly connected with semicircle gear of spliced pole, the outer wall meshing of semicircle gear has movable ring gear, one side fixedly connected with movable rod of movable rod, the one end fixedly connected with piston plate of movable rod, through having set up semicircle gear and movable ring gear, polishing assembly is polishing to magnetic material, polishing assembly will drive the spliced pole through driving belt and rotate, finally make water in the storage water tank carry out water spray cooling to magnetic material through the drain pipe, the problem that the staff always leads to magnetic material to produce the high temperature to cause the demagnetization to magnetic material polishing is solved.
However, the device comprises the existing part device, and only part of the surface (top surface) of the magnetic material can be polished at one time in the process of polishing the single magnetic material, so that the operation of the device is needed to be suspended halfway in the polishing process, and the magnetic material is manually disassembled, turned and repositioned to realize the polishing of the rest surface.
Disclosure of Invention
The invention aims to provide a magnetic material polishing and chip removing device, which can solve the problem that the conventional part device can only polish part of the surface of a magnetic material at one time, so that frequent transposition is required.
In order to achieve the above purpose, the present invention provides the following technical solutions: a magnetic material sanding chip removing apparatus comprising:
the top of the bearing plate is fixedly provided with a bottom plate through a bolt, the top of the bottom plate is fixedly provided with a grinding table, the top of the grinding table is rotationally provided with a steering plate, the top of the steering plate is fixedly provided with a negative pressure sucker through the bolt, the negative pressure sucker is used for adsorbing and fixing magnetic materials, the grinding table is provided with a through groove, the top of the inner side of the through groove is fixedly provided with a D motor, a rotating shaft of the D motor is in transmission connection with the steering plate, one side of the grinding table is provided with an embedded groove, a storage battery is fixedly arranged in the embedded groove, a power supply wire is fixedly connected to the storage battery, one end of the power supply wire is fixedly connected to the negative pressure sucker, the storage battery is electrically connected with the negative pressure sucker, and the top of the negative pressure sucker is fixedly provided with a sealing ring;
the polishing mechanism is arranged at the top of the bearing plate and is positioned right above the negative pressure sucker, and the polishing mechanism is used for polishing the magnetic material;
the water spraying mechanism is arranged at the top of the bearing plate and positioned at the front side of the negative pressure sucker, and is used for cooling the magnetic material and removing scraps;
the transmission mechanism is arranged at the top of the bearing plate and positioned at the front side of the negative pressure sucker, and is used for collecting magnetic materials and detecting damage in the collecting process;
the turnover mechanism is arranged at the top of the bottom plate and positioned around the negative pressure suction cup, and comprises A hydraulic rods, connecting blocks and an outer frame, wherein the top of the bottom plate is fixedly provided with four groups of A hydraulic rods which are distributed on the front side and the rear side of the negative pressure suction cup in pairs, the free ends of the four groups of A hydraulic rods are fixedly provided with a group of connecting blocks, the outer frame is arranged around the negative pressure suction cup, and the four groups of connecting blocks are fixedly arranged on the outer surfaces of the front side and the rear side of the outer frame in pairs through bolts.
Preferably, the turn-over mechanism further comprises an inner frame, B hydraulic rods, clamping sheets and an A motor, wherein the inner frame is rotatably installed between the inner walls of the two sides of the outer frame, two groups of empty slots are formed in the inner frame, a group of B hydraulic rods are fixedly installed in the two groups of empty slots, the free ends of the two groups of B hydraulic rods penetrate through the inner frame and are fixedly installed with the clamping sheets, the A motor is fixedly installed on the outer surface of one side of the outer frame, and a rotating shaft of the A motor is in transmission connection with the inner frame.
Preferably, the polishing mechanism comprises a U-shaped mounting plate, an arc rod, a sliding block, a C hydraulic rod, a hollow plate, a B motor, a screw rod, a sliding frame, a C motor, a polishing wheel, a driving motor, a gear and an arc toothed plate, wherein the U-shaped mounting plate is fixedly mounted at the top of the bearing plate through bolts, the arc rod is fixedly mounted on the front side outer surface of the U-shaped mounting plate, the sliding block is movably sleeved on the arc rod, the C hydraulic rod is fixedly mounted at the top of the sliding block, the free end of the C hydraulic rod is fixedly mounted with the hollow plate through bolts, the B motor is fixedly mounted on the front side outer surface of the hollow plate, the screw rod is rotatably mounted between the front side inner wall and the rear side inner wall of the hollow plate, a rotating shaft of the B motor is in transmission connection with the screw rod, the sliding frame is threadedly mounted on the screw rod, the C motor is fixedly mounted at the inner side bottom of the sliding frame, the polishing wheel is rotatably mounted at the bottom of the sliding frame, the rotating shaft of the C motor is in transmission connection with the polishing wheel, the driving motor is fixedly mounted on the front side outer surface of the sliding block, the gear is rotatably mounted on the rear side outer surface of the sliding block, the rotating shaft of the driving motor is in transmission connection with the gear, the front side outer surface of the U-shaped mounting plate is fixedly mounted with the arc toothed plate, the gear is meshed with the toothed plate, the screw plate is fixedly mounted on the front side of the U-shaped outer surface of the U-shaped mounting plate is fixedly mounted on the U-shaped plate, the U-shaped mounting plate is fixedly mounted on the rotating plate, and the U-shaped steel plate is fixedly mounted on the front side surface of the U-shaped steel plate and fixedly mounted surface.
Preferably, the water spraying mechanism comprises a water tank, a water injection cover, an A water pump, a connecting frame, a water spraying pipe, a hose, atomization water spraying and blowing components, wherein the water tank is fixedly arranged at the top of a bearing plate through bolts, the water injection cover is fixedly arranged at the top of the water tank and is communicated with the inside of the water tank, the A water pump is fixedly arranged at the bottom of the inner side of the water tank, the connecting frame is fixedly arranged on the outer surface of one side of the water tank through bolts, the water spraying pipe is fixedly arranged on the connecting frame, the hose is fixedly arranged on the outer surface of the front side of the water tank, one end of the hose is fixedly connected with the output end of the A water pump, atomization water spraying is fixedly arranged on the inner wall of the water spraying pipe, the other end of the hose is fixedly arranged on the outer surface of the water spraying pipe and is communicated with the inside of the atomization water spraying, the blowing components are arranged in the water spraying pipe, a mounting hole is formed in the front side of the water tank, and a water level window is embedded in the mounting hole.
Preferably, the blowing assembly comprises a connecting plate, a fan and a waterproof motor, wherein the connecting plate is fixedly installed between the inner walls of the water spraying pipes, the waterproof motor is fixedly installed on the outer surface of the front side of the connecting plate, the fan is rotatably installed on the outer surface of the rear side of the connecting plate, and a rotating shaft of the waterproof motor is in transmission connection with the fan.
Preferably, the transmission mechanism comprises a transmission table, driving rollers, a conveyor belt, a servo motor, a striker plate and a detection assembly, wherein the transmission table is fixedly arranged at the top of the bearing plate through bolts, two groups of driving rollers are rotatably arranged between the inner walls of the front side and the rear side of the transmission table, the conveyor belt is installed between the two groups of driving rollers in a sleeved mode, the servo motor is fixedly arranged on the outer surface of the front side of the transmission table, a rotating shaft of the servo motor is in transmission connection with one group of driving rollers, the striker plate is fixedly arranged between the inner walls of the front side and the rear side of the transmission table, the detection assembly is arranged at the top of the transmission table, the collecting box is arranged at the bottom of the inner side of the transmission table, and the pulling handle is fixedly arranged on the outer surface of one side of the collecting box.
Preferably, the detection assembly comprises a supporting plate, a lithium battery, an ultrasonic probe and an alarm, wherein the supporting plate is fixedly arranged at the top of the transmission table, the lithium battery is fixedly arranged at the top of the supporting plate, the ultrasonic probe is fixedly arranged at the bottom of the supporting plate, the alarm is fixedly arranged at the top of the supporting plate, and the lithium battery is electrically connected with the ultrasonic probe and the alarm.
Preferably, the top fixed mounting of loading board has the water conservancy diversion platform, and water catch bowl has been seted up at the rear side surface of water conservancy diversion platform fixed mounting in the platform of polishing, and the filter box has been placed to the inboard bottom of water catch bowl, has seted up the filter tank on the filter box, and fixed mounting has the filter screen in the filter tank, and the inboard bottom fixed mounting of water catch bowl has the B water pump, and the output of B water pump communicates with each other with the inside of water tank through the pipeline, has reached to remove the bits when the cooling to filter the collection to the piece.
Preferably, the wiring groove has been seted up at the top of loading board, and fixed mounting has the control panel in the wiring groove, and the top fixed mounting of loading board has the integrated board, and the top of integrated board is provided with the control button that is two sets of at least, and the top fixed mounting of integrated board has the signal lamp that quantity and control button correspond, and fixedly connected with is two sets of connecting wire at least between control panel and the integrated board, has reached the effect that can carry out accurate control to the device.
Preferably, a group of handle grooves are formed in two sides of the bearing plate, so that the worker can conveniently lift the device to transfer positions.
Compared with the prior art, the invention has the beneficial effects that:
(1) This magnetic material removes bits device of polishing through tilting mechanism and tilting mechanism's cooperation use, on the basis that tilting mechanism has improved the scope of polishing relative current partial device, can also cooperate tilting mechanism realize the automatic tilting of magnetic material at the in-process of polishing to attach the function that magnetic material on the D motor drive negative pressure sucking disc rotated with angle regulation, the three combines the comprehensive polishing of realization magnetic material, and whole process need not stall device, has improved the degree of automation of device, has improved magnetic material's polishing efficiency, has promoted the practicality of device.
(2) This magnetic material removes bits device of polishing through the cooperation of water spray mechanism and blast assembly and uses, can be when magnetic material polishes, in order to cool down to magnetic material continuous water spray, avoids magnetic material because of high temperature influence magnetic properties, and blast assembly can further assist spun water smoke to accelerate to flow and take away the piece on the magnetic material, and the water that contains the piece is finally collected, filtration and reuse have strengthened the functionality of device, are favorable to the popularization and the use of device.
(3) This magnetic material removes bits device of polishing uses through the cooperation of transport mechanism, D hydraulic stem, pushing away material piece and U type fixed plate, can assist the magnetic material unloading of polishing and transport, and under the detection component effect in transport mechanism simultaneously, can further detect out the magnetic material of damage to in time remind the staff to sort, improved magnetic material's quality, guaranteed the result of use of device.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a rear perspective view of the present invention;
FIG. 3 is a partial rear perspective view of the present invention;
FIG. 4 is a partial front perspective view of the present invention;
FIG. 5 is a front perspective view of the sanding table of the present invention;
FIG. 6 is a front view of the sanding table of the present invention;
FIG. 7 is a front perspective view of the turn-over mechanism of the present invention;
FIG. 8 is a front perspective view of the grinding mechanism of the present invention;
FIG. 9 is a bottom perspective view of the grinding mechanism of the present invention;
FIG. 10 is a partial front perspective view of the grinding mechanism of the present invention;
FIG. 11 is a partial bottom perspective view of the grinding mechanism of the present invention;
FIG. 12 is a front perspective view of the water spray mechanism of the present invention;
FIG. 13 is a partial front view of the water spray mechanism of the present invention;
FIG. 14 is a partial rear view of the water jet mechanism of the present invention;
FIG. 15 is a front perspective view of the transfer mechanism of the present invention;
FIG. 16 is a right side view of the transfer mechanism of the present invention;
FIG. 17 is a partial front perspective view of the transfer mechanism of the present invention;
fig. 18 is a perspective view of a filter cartridge of the present invention.
Reference numerals: 1. a carrying plate; 2. a bottom plate; 3. a grinding table; 4. a steering plate; 5. a negative pressure suction cup; 6. a turn-over mechanism; 61. a, a hydraulic rod; 62. a connecting block; 63. an outer frame; 64. an inner frame; 65. b, a hydraulic rod; 66. clamping a material sheet; 67. a, a motor; 7. a polishing mechanism; 71. a U-shaped mounting plate; 72. an arc-shaped rod; 73. a slide block; 74. c, a hydraulic rod; 75. a hollow slab; 76. a motor B; 77. a screw rod; 78. a slip frame; 79. a motor C; 710. grinding wheel; 711. a driving motor; 712. a gear; 713. arc toothed plates; 8. a water spraying mechanism; 81. a water tank; 82. a water injection cover; 83. a, a water pump; 84. a connecting frame; 85. a water spray pipe; 86. a hose; 87. atomizing and spraying water; 88. a blowing assembly; 881. a connecting plate; 882. a fan; 883. a waterproof motor; 9. a transmission mechanism; 91. a transmission station; 92. a driving roller; 93. a conveyor belt; 94. a servo motor; 95. a striker plate; 96. a detection assembly; 961. a support plate; 962. a lithium battery; 963. an ultrasonic probe; 964. an alarm; 10. a D motor; 11. a storage battery; 12. a power supply wire; 13. a seal ring; 14. d, a hydraulic rod; 15. pushing the material sheet; 16. a water level window; 17. a collection box; 18. a pull handle; 19. a diversion table; 20. a water collection tank; 21. a filter box; 22. a filter screen; 23. b, a water pump; 24. a control board; 25. an integrated board; 26. a control knob; 27. a signal lamp; 28. connecting wires; 29. a handle groove; 30. u-shaped fixed plate.
Detailed Description
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present invention, but not to limit the scope of the present invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, greater than, less than, exceeding, etc. are understood to exclude this number, and above, below, within, etc. are understood to include this number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
The invention provides a technical scheme that: the utility model provides a magnetic material removes bits device of polishing, including loading board 1, grinding machanism 7, water spray mechanism 8, transport mechanism 9 and turn over mechanism 6, please see fig. 5-6, there is bottom plate 2 at the top of loading board 1 through bolt fixed mounting, the top of bottom plate 2 fixed mounting has the grinding platform 3, the top of grinding platform 3 rotates and installs deflector 4, the top of deflector 4 passes through bolt fixed mounting has negative pressure sucking disc 5, negative pressure sucking disc 5 is used for adsorbing the fixed to magnetic material, wear the groove on the grinding platform 3, wear inboard top fixed mounting of groove has D motor 10, the pivot and the deflector 4 transmission of D motor 10 are connected, one side of grinding platform 3 has seted up the caulking groove, fixedly mounted in the caulking groove has battery 11, fixedly connected with power supply wire 12 on the battery 11, the one end fixedly connected with negative pressure sucking disc 5 of power supply wire 12, battery 11 is connected with negative pressure sucking disc 5 electricity, the top fixed mounting of negative pressure sucking disc 5 has sealing washer 13, please see fig. 1-2, grinding machanism 7 sets up in the top of loading board 1 and is located the negative pressure sucking disc 5 directly over, grinding machanism 7 is used for carrying out absorption fixation to magnetic material, wear groove's inboard top fixed to carry on the side of polishing mechanism 8 and carry out the transmission of magnetic material to carry out the transmission 9 before 9 to the magnetic material is located on the side of loading board 1 and is used for carrying out the transmission mechanism to the magnetic material is detected, the side 9 is used for carrying out the transmission to the magnetic material is broken to be used for carrying on the side 9, the side of the magnetic material is detected to be used for carrying 9;
referring to fig. 4 and 7 specifically, the turn-over mechanism 6 is disposed at the top of the bottom plate 2 and located around the negative pressure suction cup 5, the turn-over mechanism 6 includes a hydraulic rod 61, a connection block 62 and an outer frame 63, four groups of hydraulic rods 61 are fixedly mounted at the top of the bottom plate 2 and distributed on the front and rear sides of the negative pressure suction cup 5, a group of connection blocks 62 are fixedly mounted at the free ends of the four groups of hydraulic rods 61, an outer frame 63 is disposed around the negative pressure suction cup 5, and the four groups of connection blocks 62 are fixedly mounted on the front and rear outer surfaces of the outer frame 63 by bolts.
As can be seen from fig. 7, the turn-over mechanism 6 further includes an inner frame 64, B hydraulic rods 65, a clamping sheet 66 and an a motor 67, the inner frame 64 is rotatably mounted between inner walls of two sides of the outer frame 63, two groups of empty slots are formed in the inner frame 64, a group of B hydraulic rods 65 are fixedly mounted in the two groups of empty slots, free ends of the two groups of B hydraulic rods 65 penetrate through the inner frame 64 and are fixedly provided with a group of clamping sheets 66, an a motor 67 is fixedly mounted on an outer surface of one side of the outer frame 63, and a rotating shaft of the a motor 67 is in transmission connection with the inner frame 64.
Referring to fig. 8-11, the polishing mechanism 7 comprises a U-shaped mounting plate 71, an arc-shaped rod 72, a sliding block 73, a C hydraulic rod 74, a hollow plate 75, a B motor 76, a screw rod 77, a sliding frame 78, a C motor 79, a polishing wheel 710, a driving motor 711, a gear 712 and an arc-shaped toothed plate 713, referring to fig. 8-9, the top of the bearing plate 1 is fixedly provided with the U-shaped mounting plate 71 by bolts, the front outer surface of the U-shaped mounting plate 71 is fixedly provided with the arc-shaped rod 72, the sliding block 73 is movably sleeved on the arc-shaped rod 72, referring to fig. 10-11, the top of the sliding block 73 is fixedly provided with the C hydraulic rod 74, the free end of the C hydraulic rod 74 is fixedly provided with the hollow plate 75 by bolts, the front outer surface of the hollow plate 75 is fixedly provided with the B motor 76, the screw rod 77 is rotatably arranged between the front inner wall and the rear inner wall of the hollow plate 75, the rotating shaft of the B motor 76 is in transmission connection with the screw rod 77, the sliding frame 78 is arranged on the screw rod 77 in a threaded manner, the C motor 79 is fixedly arranged at the bottom of the inner side of the sliding frame 78, the grinding wheel 710 is rotatably arranged at the bottom of the sliding frame 78, the rotating shaft of the C motor 79 is in transmission connection with the grinding wheel 710, the driving motor 711 is fixedly arranged on the outer surface of the front side of the sliding block 73, the gear 712 is rotatably arranged on the outer surface of the rear side of the sliding block 73, the rotating shaft of the driving motor 711 is in transmission connection with the gear 712, the arc toothed plate 713 is fixedly arranged on the outer surface of the front side of the U-shaped mounting plate 71, the U-shaped fixing plate 30 is fixedly arranged on the outer surface of the rear side of the U-shaped fixing plate 71, the D hydraulic rod 14 is fixedly arranged on the outer surface of the rear side of the U-shaped fixing plate 30, the free end of the D hydraulic rod 14 penetrates through the U-shaped fixing plate 30 and is fixedly provided with the pushing plate 15, under the combined action of the turning mechanism 6 and the polishing mechanism 7, on the basis that the polishing range of the polishing mechanism 7 is improved relative to the existing part device, the automatic turning of the magnetic material can be realized by matching with the turning mechanism 6 in the polishing process, the function of rotating the magnetic material on the negative pressure sucker 5 by attaching the D motor 10 to adjust the angle is realized, the magnetic material is comprehensively polished by combining the three functions, a stall device is not needed in the whole process, the automation degree of the device is improved, the polishing efficiency of the magnetic material is improved, and the practicability of the device is improved.
Referring to fig. 12, the water spraying mechanism 8 includes a water tank 81, a water injection cover 82, an a water pump 83, a connecting frame 84, a spray pipe 85, a hose 86, an atomized water spray 87 and a blowing component 88, the water tank 81 is fixedly mounted on the top of the carrier plate 1 by bolts, the water injection cover 82 is fixedly mounted on the top of the water tank 81, the water injection cover 82 is communicated with the inside of the water tank 81, the a water pump 83 is fixedly mounted on the bottom of the inner side of the water tank 81, the connecting frame 84 is fixedly mounted with the spray pipe 85 on one side outer surface of the water tank 81 by bolts, the hose 86 is fixedly mounted on the front side outer surface of the water tank 81, one end of the hose 86 is fixedly connected with the output end of the a water pump 83, the atomized water spray 87 is fixedly mounted on the inner wall of the spray pipe 85, the other end of the hose 86 is fixedly mounted on the outer surface of the spray pipe 85 and is communicated with the inside of the atomized water spray 87, the blowing component 88 is arranged in the water pipe 85, a mounting hole is formed in the front side of the water tank 81, and the water level window 16 is mounted in the mounting hole.
As can be seen from fig. 13-14, the blowing assembly 88 includes a connecting plate 881, a fan 882 and a waterproof motor 883, the connecting plate 881 is fixedly installed between the inner walls of the water spray pipes 85, the waterproof motor 883 is fixedly installed on the outer surface of the front side of the connecting plate 881, the fan 882 is rotatably installed on the outer surface of the rear side of the connecting plate 881, the rotating shaft of the waterproof motor 883 is in transmission connection with the fan 882, under the cooperation of the water spray mechanism 8 and the blowing assembly 88, the magnetic material can be continuously sprayed with water to cool while the magnetic material is polished, the magnetic material is prevented from affecting the magnetic performance due to high temperature, and the blowing assembly 88 can further assist the sprayed water mist to accelerate to flow to take away the scraps on the magnetic material, the water containing the scraps is finally collected, filtered and recycled, the functionality of the device is enhanced, and the popularization and the use of the device are facilitated.
Referring to fig. 15-16, the transmission mechanism 9 includes a transmission table 91, driving rollers 92, a transmission belt 93, a servo motor 94, a baffle 95 and a detection assembly 96, the top of the carrier plate 1 is fixedly provided with the transmission table 91 through bolts, two groups of driving rollers 92 are rotatably installed between the front and rear inner walls of the transmission table 91, the transmission belt 93 is sleeved between the two groups of driving rollers 92, the servo motor 94 is fixedly installed on the front outer surface of the transmission table 91, a rotating shaft of the servo motor 94 is in transmission connection with one group of driving rollers 92, the baffle 95 is fixedly installed between the front and rear inner walls of the transmission table 91, the detection assembly 96 is arranged at the top of the transmission table 91, the collecting box 17 is placed at the inner bottom of the transmission table 91, and the pulling handle 18 is fixedly installed on one side outer surface of the collecting box 17.
As can be seen from fig. 16-17, the detection assembly 96 includes a support plate 961, a lithium battery 962, an ultrasonic probe 963 and an alarm 964, the support plate 961 is fixedly installed at the top of the transmission table 91, the lithium battery 962 is fixedly installed at the top of the support plate 961, the ultrasonic probe 963 is fixedly installed at the bottom of the support plate 961, the alarm 964 is fixedly installed at the top of the support plate 961, the lithium battery 962 is electrically connected with the ultrasonic probe 963 and the alarm 964, and under the cooperation of the transmission mechanism 9, the D hydraulic rod 14, the pushing sheet 15 and the U-shaped fixing plate 30, the polished magnetic materials can be assisted to be fed and transported, and meanwhile, the damaged magnetic materials can be further detected under the action of the detection assembly 96 in the transmission mechanism 9, so that workers can be timely reminded of sorting the magnetic materials, the quality of the magnetic materials is improved, and the use effect of the device is ensured.
Referring to fig. 1-3, a diversion table 19 is fixedly installed at the top of the bearing plate 1, the diversion table 19 is fixedly installed on the outer surface of the rear side of the polishing table 3, referring to fig. 3 specifically, a water collecting tank 20 is provided at the top of the bearing plate 1, referring to fig. 18 specifically, a filter box 21 is placed at the bottom of the inner side of the water collecting tank 20, a filter tank is provided on the filter box 21, a filter screen 22 is fixedly installed in the filter tank, a B water pump 23 is fixedly installed at the bottom of the inner side of the water collecting tank 20, and the output end of the B water pump 23 is communicated with the inside of the water tank 81 through a pipeline.
Referring to fig. 3, it can be further known that a wiring groove is formed in the top of the carrier plate 1, a control board 24 is fixedly mounted in the wiring groove, an integrated plate 25 is fixedly mounted on the top of the carrier plate 1, at least two groups of control buttons 26 are arranged on the top of the integrated plate 25, signal lamps 27 corresponding to the control buttons 26 in number are fixedly mounted on the top of the integrated plate 25, and at least two groups of connecting wires 28 are fixedly connected between the control board 24 and the integrated plate 25.
Referring to fig. 1, a set of handle slots 29 are formed on both sides of the carrying plate 1.
Working principle: in the initial state, the hydraulic rod 61 is in a contracted state, the inner frame 64 on the outer frame 63 surrounds the polishing table 3 and is positioned below the horizontal plane of the negative pressure suction cup 5, the magnetic material to be polished is placed on the negative pressure suction cup 5 and is perfectly attached to the sealing ring 13 to completely cover the negative pressure suction cup 5, the negative pressure suction cup 5 is controlled to start adsorbing the magnetic material, the initial polishing can be started at this time, namely, the control device is started, the C motor 79 is started to drive the polishing wheel 710 to rotate, the free end of the C hydraulic rod 74 is stretched to drive the polishing wheel 710 to approach and attach the magnetic material to polish, the B motor 76 is driven by the lead screw 77 to drive the polishing wheel 710 on the sliding frame 78 to move back and forth to change the polishing position, in the process, the driving motor 711 is started to drive the gear 712 to rotate, and under the meshing action of the gear 712 and the arc toothed plate 713, the sliding block 73 is driven to slide on the arc-shaped rod 72 to change the polishing angle, so that the polishing of the top surface and the two side surfaces of the magnetic material is realized, in addition, the D motor 10 can drive the negative pressure suction disc 5 on the steering plate 4 to carry the rotating angle of the magnetic material, so that the polishing mechanism 7 polishes the front side and the rear side surface of the magnetic material, when the magnetic material is required to be turned, under the state of keeping the magnetic material to be at the initial position, the free end of the A hydraulic rod 61 can be stretched to drive the outer frame 63 connected with the connecting block 62 to move upwards until the inner frame 64 is positioned around the magnetic material, the free ends of the two groups of B hydraulic rods 65 on the inner frame 64 can be stretched to drive the two groups of clamping sheets 66 to clamp the magnetic material, after the free ends of the A hydraulic rod 61 are continuously stretched and lifted for a certain distance, the A motor 67 can drive the inner frame 64 to rotate relative to the outer frame 63 to carry the magnetic material to be turned, the turning mechanism 6 drives the magnetic material to be reset on the negative pressure sucker 5 to be adsorbed and fixed, the turning mechanism 6 is reset along with the reset, then the polishing mechanism 7 continuously polishes the other surface of the magnetic material, so as to finish the comprehensive polishing of the magnetic material, in the polishing process, the A water pump 83 in the water tank 81 atomizes and sprays water from the atomizing water spray 87 through the hose 86, meanwhile, the waterproof motor 883 in the blowing assembly 88 drives the fan 882 to rotate to generate strong wind, the water mist is sprayed onto the polished magnetic material at a high speed to cool, meanwhile, the scraps on the magnetic material are adhered to water flow formed by the convergence of the water mist, and flow backwards along with the water flow to the guide table 19, the scraps are guided into the water collecting tank 20 along with the guide table 19, the scraps in the water flow into the filter box 21 and are filtered and collected, the filtered water flows into the water collecting tank 20 through the filter screen 22 and is pumped into the water tank 81 again by the B water pump 23 for recycling, so that the temperature reduction and chip removal of the magnetic material during polishing are completed, after the magnetic material is polished, the free end of the D hydraulic rod 14 stretches and drives the pushing plate 15 to push the magnetic material on the negative pressure suction disc 5 to fall onto the conveying belt 93 in the conveying table 91, and the new magnetic material is refilled for polishing, the servo motor 94 drives the driving roller 92 to drive the conveying belt 93 to drive the magnetic material to be finally collected into the collecting tank 17, the magnetic material is detected when passing through the ultrasonic probe 963, and an alarm is sent out through the alarm 964 to remind a worker to sort if damage occurs, so that the whole polishing process of the magnetic material is completed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (10)
1. A magnetic material chip removing apparatus for grinding, comprising:
the bearing plate (1), the bottom plate (2) is fixedly installed at the top of the bearing plate (2) through the bolt, the grinding table (3) is fixedly installed at the top of the bottom plate (2), the steering plate (4) is rotatably installed at the top of the grinding table (3), the negative pressure sucker (5) is fixedly installed at the top of the steering plate (4) through the bolt, the negative pressure sucker (5) is used for adsorbing and fixing magnetic materials, the trough is formed in the grinding table (3), the D motor (10) is fixedly installed at the inner side top of the trough, the rotating shaft of the D motor (10) is in transmission connection with the steering plate (4), the embedded groove is formed in one side of the grinding table (3), the storage battery (11) is fixedly installed in the embedded groove, the power supply wire (12) is fixedly connected to the storage battery (11), one end of the power supply wire (12) is fixedly connected to the negative pressure sucker (5), the storage battery (11) is electrically connected with the negative pressure sucker (5), and the sealing ring (13) is fixedly installed at the top of the negative pressure sucker (5);
the polishing mechanism (7) is arranged at the top of the bearing plate (1) and is positioned right above the negative pressure sucker (5), and the polishing mechanism (7) is used for polishing the magnetic material;
the water spraying mechanism (8) is arranged at the top of the bearing plate (1) and positioned at the front side of the negative pressure sucker (5), and the water spraying mechanism (8) is used for cooling the magnetic material and removing scraps;
the transmission mechanism (9) is arranged at the top of the bearing plate (1) and positioned at the front side of the negative pressure sucker (5), and the transmission mechanism (9) is used for collecting magnetic materials and detecting damage in the collecting process;
the turnover mechanism (6) is arranged at the top of the bottom plate (2) and located around the negative pressure sucker (5), the turnover mechanism (6) comprises A hydraulic rods (61), connecting blocks (62) and an outer frame (63), four groups of A hydraulic rods (61) are fixedly arranged at the top of the bottom plate (2) and distributed on the front side and the rear side of the negative pressure sucker (5), a group of connecting blocks (62) are fixedly arranged at the free ends of the four groups of A hydraulic rods (61), the outer frame (63) is arranged around the negative pressure sucker (5), and the four groups of connecting blocks (62) are fixedly arranged on the front outer surface and the rear outer surface of the outer frame (63) in pairs through bolts.
2. The magnetic material polishing and chip removing device according to claim 1, wherein: the turnover mechanism (6) further comprises an inner frame (64), B hydraulic rods (65), clamping sheets (66) and an A motor (67), wherein the inner frame (64) is rotatably installed between the inner walls of two sides of the outer frame (63), two groups of empty slots are formed in the inner frame (64), a group of B hydraulic rods (65) are fixedly installed in the two groups of empty slots, the free ends of the two groups of B hydraulic rods (65) penetrate through the inner frame (64) and are fixedly provided with a group of clamping sheets (66), one outer surface of the outer frame (63) is fixedly provided with the A motor (67), and a rotating shaft of the A motor (67) is in transmission connection with the inner frame (64).
3. A magnetic material grinding and chip removing device according to claim 2, wherein: the polishing mechanism (7) comprises a U-shaped mounting plate (71), an arc-shaped rod (72), a sliding block (73), a C hydraulic rod (74), a hollow plate (75), a B motor (76), a lead screw (77), a sliding frame (78), a C motor (79), a polishing wheel (710), a driving motor (711), a gear (712) and an arc-shaped toothed plate (713), wherein the U-shaped mounting plate (71) is fixedly arranged at the top of the bearing plate (1) through bolts, the arc-shaped rod (72) is fixedly arranged at the front outer surface of the U-shaped mounting plate (71), the sliding block (73) is movably sleeved on the arc-shaped rod (72), the C hydraulic rod (74) is fixedly arranged at the top of the sliding block (73), the hollow plate (75) is fixedly arranged at the free end of the C hydraulic rod (74) through bolts, the lead screw (77) is rotatably arranged between the front outer surface of the hollow plate (75) and the inner wall of the B motor (76), the rotating shaft of the B motor (76) is in transmission connection with the lead screw (77), the sliding frame (78) is threadedly arranged on the lead screw (77), the bottom of the sliding frame (78) is fixedly arranged at the inner side of the motor (79), the bottom of the sliding frame (78) is rotatably arranged at the bottom of the grinding wheel (78), the pivot and the grinding wheel (710) transmission of C motor (79) are connected, the front side surface fixed mounting of slider (73) has driving motor (711), gear (712) is installed in the rear side surface rotation of slider (73), the pivot and the gear (712) transmission of driving motor (711) are connected, the front side surface fixed mounting of U type mounting panel (71) has arc pinion rack (713), gear (712) and arc pinion rack (713) mesh, the rear side surface fixed mounting of U type mounting panel (71) has U type fixed plate (30), the rear side surface fixed mounting of U type fixed plate (30) has D hydraulic rod (14), the free end of D hydraulic rod (14) runs through U type fixed plate (30) and fixed mounting has pushing away material piece (15).
4. A magnetic material sanding chip removing apparatus as defined in claim 3, wherein: the utility model provides a water spraying mechanism (8) including water tank (81), water injection lid (82), A water pump (83), link (84), spray pipe (85), hose (86), atomizing water spray (87) and blast subassembly (88), there is water tank (81) at the top of loading board (1) through bolt fixed mounting, the top fixed mounting of water tank (81) has water injection lid (82), the inside of water injection lid (82) and water tank (81) communicates with each other, the inboard bottom fixed mounting of water tank (81) has A water pump (83), one side surface of water tank (81) has link (84) through bolt fixed mounting, fixed mounting has spray pipe (85) on link (84), the front side surface fixed mounting of water tank (81) has hose (86), one end and the output fixed connection of A water pump (83) of hose (86), fixed mounting has atomizing (87) on the inner wall of spray pipe (85), the other end fixed mounting of hose (86) is in the surface of spray pipe (85) and communicates with each other with the inside of atomizing (87), the inside of spray pipe (85) is provided with blast subassembly (88), the front side of water tank (81) has water level (81) to set up in the front side of water level (81) and installs water-spraying hole (16) and installs.
5. The magnetic material polishing and chip removing device according to claim 4, wherein: the blowing assembly (88) comprises a connecting plate (881), a fan (882) and a waterproof motor (883), wherein the connecting plate (881) is fixedly installed between the inner walls of the water spraying pipes (85), the waterproof motor (883) is fixedly installed on the outer surface of the front side of the connecting plate (881), the fan (882) is rotatably installed on the outer surface of the rear side of the connecting plate (881), and a rotating shaft of the waterproof motor (883) is in transmission connection with the fan (882).
6. The magnetic material polishing and chip removing device according to claim 5, wherein: the conveying mechanism (9) comprises a conveying table (91), driving rollers (92), a conveying belt (93), a servo motor (94), a baffle plate (95) and a detection assembly (96), wherein the conveying table (91) is fixedly installed at the top of the bearing plate (1) through bolts, two groups of driving rollers (92) are rotatably installed between the inner walls of the front side and the rear side of the conveying table (91), the conveying belt (93) is installed between the two groups of driving rollers (92) in a sleeved mode, the servo motor (94) is fixedly installed on the outer surface of the front side of the conveying table (91), a rotating shaft of the servo motor (94) is in transmission connection with one group of driving rollers (92), the baffle plate (95) is fixedly installed between the inner walls of the front side and the rear side of the conveying table (91), the detection assembly (96) is arranged at the top of the conveying table (91), and a collecting box (17) is placed at the bottom of the inner side of the conveying table (91), and a pulling handle (18) is fixedly installed on the outer surface of one side of the collecting box (17).
7. The magnetic material polishing and chip removing device according to claim 6, wherein: the detection assembly (96) comprises a supporting plate (961), a lithium battery (962), an ultrasonic probe (963) and an alarm (964), the supporting plate (961) is fixedly arranged at the top of the transmission table (91), the lithium battery (962) is fixedly arranged at the top of the supporting plate (961), the ultrasonic probe (963) is fixedly arranged at the bottom of the supporting plate (961), the alarm (964) is fixedly arranged at the top of the supporting plate (961), and the lithium battery (962) is electrically connected with the ultrasonic probe (963) and the alarm (964).
8. The magnetic material polishing and chip removing device according to claim 7, wherein: the top fixed mounting of loading board (1) has water conservancy diversion platform (19), and water conservancy diversion platform (19) fixed mounting is in the rear side surface of platform (3) of polishing, and water catch bowl (20) have been seted up at the top of loading board (1), and filter cartridge (21) have been placed to the inboard bottom of water catch bowl (20), have seted up the filter vat on filter cartridge (21), and fixed mounting has filter screen (22) in the filter vat, and the inboard bottom fixed mounting of water catch bowl (20) has B water pump (23), and the output of B water pump (23) communicates with each other with the inside of water tank (81) through the pipeline.
9. The magnetic material polishing and chip removing device according to claim 8, wherein: the utility model discloses a wiring groove has been seted up at the top of loading board (1), and wiring inslot fixed mounting has control panel (24), and the top fixed mounting of loading board (1) has integrated board (25), and the top of integrated board (25) is provided with control button (26) of two sets of at least, and the top fixed mounting of integrated board (25) has signal lamp (27) that quantity and control button (26) correspond, and fixedly connected with is connecting wire (28) of two sets of at least between control panel (24) and the integrated board (25).
10. The magnetic material polishing and chip removing device according to claim 9, wherein: a group of handle grooves (29) are formed in two sides of the bearing plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311564937.7A CN117620830A (en) | 2023-11-22 | 2023-11-22 | Magnetic material removes bits device of polishing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311564937.7A CN117620830A (en) | 2023-11-22 | 2023-11-22 | Magnetic material removes bits device of polishing |
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| CN117620830A true CN117620830A (en) | 2024-03-01 |
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| CN202311564937.7A Pending CN117620830A (en) | 2023-11-22 | 2023-11-22 | Magnetic material removes bits device of polishing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003105A (en) * | 2024-04-08 | 2024-05-10 | 苏州得乐众鑫机械有限公司 | Sheet metal perforating device |
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2023
- 2023-11-22 CN CN202311564937.7A patent/CN117620830A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003105A (en) * | 2024-04-08 | 2024-05-10 | 苏州得乐众鑫机械有限公司 | Sheet metal perforating device |
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