CN117634852B - Assembly production system - Google Patents
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- CN117634852B CN117634852B CN202410104923.5A CN202410104923A CN117634852B CN 117634852 B CN117634852 B CN 117634852B CN 202410104923 A CN202410104923 A CN 202410104923A CN 117634852 B CN117634852 B CN 117634852B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 128
- 238000007726 management method Methods 0.000 claims description 79
- 239000000463 material Substances 0.000 claims description 53
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- 230000008569 process Effects 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000013439 planning Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 3
- 238000012840 feeding operation Methods 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
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Abstract
The application discloses an assembly production system, which belongs to the technical field related to production control and comprises a sales management module, a plan scheduling management module, at least one assembly line, a production management module, a station recommendation module and control software.
Description
Technical Field
The invention belongs to the technical field related to production control, and particularly relates to an assembly production system.
Background
The assembly line is an effective combination of people and machines, fully reflects the flexibility of equipment, and organically combines a conveying system, a follower fixture, an online special machine and detection equipment so as to meet the assembly requirements of various products. The transmission mode of the assembly line can be synchronous transmission/forced transmission or asynchronous transmission/flexible, and manual assembly or semi-automatic assembly can be realized according to the selection of configuration. An assembly line is indispensable in mass production of enterprises.
However, existing assembly lines suffer from the following problems:
When the existing assembly line works, assembly is usually carried out at regular time and quantity according to preset frequency, namely, the yield and the running time are fixed, collinear and mixed line production of multiple products cannot be realized, and the production efficiency is greatly reduced due to non-dynamic adaptation of calling and operation modes.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides an assembly production system to solve the problems that the collinear and mixed line production of multiple products cannot be realized in the prior art, and the production efficiency is greatly reduced due to the non-dynamic adaptive calling and operation modes.
In order to achieve the above purpose, the present invention provides the following technical solutions:
An assembly production system comprising:
A sales management module; the sales management module is used for collecting customer order information;
A planning scheduling management module; the plan scheduling management module is connected with the sales management module, and a plurality of production plans of different processes are preset in the plan scheduling management module, and the plan scheduling management module is used for matching the actual production plan corresponding to the preset production plan in the preset production plan according to the customer order information;
At least one assembly line; the automatic feeding device comprises an assembly line, a plurality of assembly line devices, a plurality of auxiliary line rails and at least one AGV trolley, wherein the assembly line devices are arranged in the assembly line, the assembly line devices in the assembly line can complete feeding operation, assembly operation and discharging operation of different processes based on stations in a matched mode, the assembly line devices comprise a plurality of stations, a main line rail, a plurality of auxiliary line rails and at least one AGV trolley, each station can execute the assembly operation of different processes, the main line rail is of a conveying belt structure, the auxiliary line rail is of a conveying belt structure, a feeding opening and a discharging opening of one auxiliary line rail are both connected with the same side face of the main line rail, one station is arranged on the side face of one auxiliary line rail, and the AGV trolley is used for collecting materials according to an actual production plan and conveying the materials to the feeding opening on the main line rail;
A production management module; the production management module is connected with the assembly line equipment and the plan scheduling management module, the production management module is used for collecting real-time production state information of the assembly line equipment, the production management module is also used for combining the actual production plan and the real-time production state information to generate a production plan, the plan scheduling management module is also provided with a station recommendation module, the station recommendation module is connected with the production management module and the assembly line equipment, the station recommendation module is used for acquiring recommended station information through a preset recommendation algorithm according to the production plan after collecting basic information and the real-time production state information of the assembly line equipment, and the preset recommendation algorithm is specifically as follows:
s1: when the station use of the station corresponding to all the required processes is calculated, the required processes meet the requirements of the actual production plan corresponding to the customer order information, and the specific calculation method for the station use of each station is as follows:
Station time = number of queued orders for the station x number of working hours required for production of queued orders for the station + (number of currently real-time production orders for the station-number of currently real-time production orders for the station already-in-station) x actual working hours for the current product for the station;
S2: comparing the work stations of all the required process corresponding work stations, and taking the work station with the minimum work station use value as a recommended work station;
Control software; the control software is connected with the assembly line equipment and the station recommending module, after the control software is used for receiving production scheduling and station recommending information, the assembly line equipment is controlled to implement production according to the production scheduling at the recommending stations, the control software comprises station machine control software and a PLC (programmable logic controller), a station machine is arranged in each station, the station machine control software is connected with the station machine, the station machine control software is used for controlling the station machine to assemble incoming materials according to the production scheduling, the PLC is connected with the main line track and the auxiliary line track, when materials transported on the main line track pass through the auxiliary line track feeding port at the recommending station, the PLC controls the main line track to transport the materials into the auxiliary line track feeding port, after the station machine is processed, the processed materials return to the auxiliary line track, and then return to the main line track through the auxiliary line track feeding port, the information acquisition device is further arranged on the main line track, the PLC is used for acquiring information of the materials on the main line track, the PLC updates the recommending station information in real time, the auxiliary line is matched with the recommended station information once when the material information is matched with the recommended station information, and the PCL controller receives the recommended materials at the station track.
Preferably, an assembly production system further includes a purchase management module, the purchase management module is connected with the planning and scheduling management module and the production management module, and the purchase management module includes:
A purchase order module; the plan scheduling management module is also used for processing the customer order information into a purchase order, and the purchase order module is used for receiving the purchase order, converting the purchase order into a purchase order and transmitting the purchase order and the purchase contract to a staff;
A material receiving management module; the material receiving management module is used for receiving the purchase order, converting the purchase order into a material receiving order, and then sending the material receiving order into the production management module, wherein the material receiving order is used for delivering materials to a warehouse.
Preferably, the assembly production system further comprises a basic data management module, wherein the basic data management module is connected with the assembly line equipment and the station recommendation module, and is used for storing basic information, operator information and warehouse information of the assembly line equipment, and outputting the basic information of the assembly line equipment to the station recommendation module.
Preferably, the base information includes the name, function, and operational parameter information of the assembly line device.
Preferably, an assembly production system further includes a communication network module, the communication network module including:
a server; the server is connected with the station recommending module and is used for receiving and storing a scheduling plan, station recommending information and a receiving bill;
A message forwarding device; one end of the message forwarding equipment is connected with the server, the other end of the message forwarding equipment is connected with the control software, and the message forwarding equipment is used for receiving the scheduling plan, the station recommendation information and the receipt from the server and sending the scheduling plan, the station recommendation information and the receipt to the control software.
Compared with the prior art, the invention has the beneficial effects that:
According to the application, the actual production plan is generated by analyzing the order information through the plan scheduling management module, the production management module is combined with the assembly line information and the actual production plan to generate the production scheduling plan, the station recommendation module is used for searching a recommended station suitable for the production scheduling plan according to the actual production information of the assembly line and the production scheduling plan, and finally, the control software is used for controlling the assembly line equipment to implement production according to the production scheduling plan at the recommended station.
Drawings
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a schematic diagram of the structure of the main track and the sub-track of the present application;
The marks in the figure are respectively:
1-detecting a cache bit carrier; 2-buffer blocking; 3-detecting an outlet carrying trolley; 4-secondary line blocking; 5-a main line transfer motor; 6-inlet carrier detection; 7-a first ingress sub-line barrier; 8-reversing air cylinders; 9-a secondary line transfer motor; 10-detecting an auxiliary line carrying trolley; 11-second ingress sub-line blocking; 12-station picking and blocking; 13-station feeding material box detection; 14-detecting the secondary line carrying trolley.
Detailed Description
The present invention will be further described in detail below with reference to the accompanying drawings and specific examples in order to facilitate understanding of the technical content of the present invention by those skilled in the art. It should be understood that the specific examples described herein are intended to illustrate the invention and are not intended to limit the invention.
Example 1:
As shown in fig. 1, an assembly production system includes:
A sales management module; the sales management module is used for collecting customer order information;
a planning scheduling management module; the plan scheduling management module is connected with the sales management module, production plans of various different processes are preset in the plan scheduling management module, the plan scheduling management module is used for matching an actual production plan corresponding to the production plan in the preset production plan according to customer order information, and the actual production plan comprises working procedure information, station information, process route information, BOM information, operation guide files and actual working hours of products;
For example, if the demand in the customer order is the product A, the plan scheduling management module searches for a production process matched with the product A, and takes the procedure step as an actual production plan;
At least one assembly line; a plurality of assembly line devices are arranged in one assembly line, and the plurality of assembly line devices in one assembly line can be matched to complete feeding operation, assembly operation and blanking operation of different processes based on stations;
A production management module; the production management module is connected with the assembly line equipment and the plan scheduling management module, the production management module is used for collecting real-time production state information of the assembly line equipment, the production management module is also used for combining the actual production plan and the real-time production state information to generate a production plan, the plan scheduling management module is also provided with a station recommendation module, the station recommendation module is connected with the production management module and the assembly line equipment, the station recommendation module is used for acquiring recommended station information through a preset recommendation algorithm according to the production plan after collecting basic information and the real-time production state information of the assembly line equipment, and the preset recommendation algorithm is specifically as follows:
s1: when the station use of the station corresponding to all the required processes is calculated, the required processes meet the requirements of the actual production plan corresponding to the customer order information, and the specific calculation method for the station use of each station is as follows:
Station time = number of queued orders for the station x number of working hours required for production of queued orders for the station + (number of currently real-time production orders for the station-number of currently real-time production orders for the station already-in-station) x actual working hours for the current product for the station;
S2: comparing the work stations of all the required process corresponding work stations, and taking the work station with the minimum work station use value as a recommended work station;
Still taking the above product a as an example, after the actual production plan of the product a is matched, combining real-time production status information of assembly line equipment, wherein the real-time production status information includes which equipment types are enabled, which idle equipment is, whether equipment meeting the process steps in the production process of the product a can be used, and the like, and then giving a specific production plan;
Control software; the control software is connected with the assembly line equipment and the station recommending module, and is used for controlling the assembly line equipment to implement production according to the scheduling plan at the recommending station after receiving the scheduling plan and the station recommending information.
In the embodiment, the order information is analyzed through the plan scheduling management module to generate the actual production plan, the production management module is combined with the assembly line information and the actual production plan to generate the production scheduling plan, the station recommendation module is combined with the production scheduling plan according to the actual production information of the assembly line to find a recommended station suitable for the production scheduling plan, and finally, the control software is used for controlling the assembly line equipment to implement production at the recommended station according to the production scheduling plan.
Example 2:
The difference between this embodiment and embodiment 1 is that, as shown in fig. 1, an assembly production system further includes a purchase management module, the purchase management module is connected with a schedule management module and a production management module, in the schedule management module, an actual production schedule is used as data of the schedule to perform material packing analysis, if the reserved material is insufficient, purchase is performed through the purchase management module, and the purchase management module includes:
A purchase order module; the plan scheduling management module is also used for processing the customer order information into a purchase order, and the purchase order module is used for receiving the purchase order, converting the purchase order into a purchase order and transmitting the purchase order and the purchase contract to a staff;
a material receiving management module; the material receiving management module is used for receiving the purchase request list, converting the purchase request list into a material receiving list, and then sending the material receiving list into the production management module, wherein the material receiving list is used for delivering materials out of a warehouse;
and if the outsourcing order exists, carrying out data interaction on the outsourcing order, the purchase order module and the station recommendation module through the public/private cloud platform.
Example 3:
The difference between this embodiment and embodiment 1 is that, as shown in fig. 1, an assembly production system further includes a basic data management module, where the basic data management module is connected to the assembly line device and the station recommendation module, and the basic data management module is configured to store basic information, operator information, and warehouse information of the assembly line device, and the basic data management module is further configured to output the basic information of the assembly line device to the station recommendation module.
Example 4:
the present embodiment differs from embodiment 3 in that the basic information includes the name, function, and operation parameter information of the assembly line device.
Example 5:
The difference between this embodiment and embodiment 2 is that, as shown in fig. 1, an assembly production system further includes a communication network module, where the communication network module includes:
a server; the server is connected with the station recommending module and is used for receiving and storing a scheduling plan, station recommending information and a receiving bill;
A message forwarding device; one end of the message forwarding equipment is connected with the server, the other end of the message forwarding equipment is connected with the control software, the message forwarding equipment is used for receiving the scheduling plan, the station recommendation information and the receipt list from the server and sending the scheduling plan, the station recommendation information and the receipt list to the control software, and the message forwarding equipment is a switch or a router.
Example 6:
This embodiment differs from embodiment 5 in that, as shown in fig. 1 and 2, the assembly line equipment in one assembly line includes:
a plurality of stations; each station can execute assembly operations of different processes;
A main line track; the main line track is of a conveying belt structure;
A plurality of secondary line tracks; the auxiliary line rail is of a conveying belt structure, a feeding opening and a discharging opening of one auxiliary line rail are connected with the same side face of the main line rail, and a station is arranged on the side face of one auxiliary line rail;
at least one AGV trolley; the AGV trolley is used for collecting materials according to the receiving bill after receiving the receiving bill from the message forwarding equipment, and conveying the materials to a feeding port on the main line track after completing the collection of the materials.
Example 7:
The difference between this embodiment and embodiment 6 is that, as shown in fig. 1 and 2, the control software includes:
Station machine control software: each station is internally provided with a station machine, and station machine control software is connected with the message forwarding equipment and the station machines and used for controlling the station machines to assemble incoming materials according to a production scheduling plan;
A PLC controller; the PLC is connected with the main line track, the auxiliary line track and the message forwarding equipment, when materials transported on the main line track pass through the auxiliary line track feeding opening at the recommended station, the PLC controls the main line track to transport the materials into the auxiliary line track feeding opening, and after the station machine is controlled by the station machine control software to finish machining, the machined materials return to the auxiliary line track and then return to the main line track through the auxiliary line track discharging opening.
In this embodiment, as shown in fig. 2, materials on a main line track and a secondary line track are loaded by a material box on a carrying trolley, the carrying trolley is provided with an RFID message and a sensor, the RFID message is bound with the materials on the carrying trolley, a main line transmission motor 5 continuously works, after the inlet carrier detects 6 the material box, a first incoming secondary line barrier 7 works, the corresponding trolley RFID information is fed back to an assembly line control software matching process route through a scanning gun, the secondary line track is required to be entered, a reversing cylinder 8 and a secondary line transmission motor 9 act, after the station is reached, a station pick-up barrier 12 works, an operator takes down the material box, the station pick-up box detects 13 that the carrying trolley is empty, the binding of the carrying trolley and the material box is automatically released, and the carrying trolley returns to the main line track and autonomously advances according to the farthest path; the buffer position carrier detection 1, the buffer stop 2, the outlet carrying trolley detection 3, the outlet auxiliary line stop 4 and the outlet auxiliary line carrying trolley detection 14 are all used for the anticollision design of the main line track and the auxiliary line track transportation object, and the inlet auxiliary line carrying trolley detection 10 and the second inlet auxiliary line stop 11 are used for the auxiliary line queuing design.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An assembly production system, comprising:
A sales management module; the sales management module is used for collecting customer order information;
A planning scheduling management module; the plan scheduling management module is connected with the sales management module, and a plurality of production plans of different processes are preset in the plan scheduling management module, and the plan scheduling management module is used for matching the actual production plan corresponding to the preset production plan in the preset production plan according to the customer order information;
At least one assembly line; the automatic feeding device comprises an assembly line, a plurality of assembly line devices, a plurality of auxiliary line rails and at least one AGV trolley, wherein the assembly line devices are arranged in the assembly line, the assembly line devices in the assembly line can complete feeding operation, assembly operation and discharging operation of different processes based on stations in a matched mode, the assembly line devices comprise a plurality of stations, a main line rail, a plurality of auxiliary line rails and at least one AGV trolley, each station can execute the assembly operation of different processes, the main line rail is of a conveying belt structure, the auxiliary line rail is of a conveying belt structure, a feeding opening and a discharging opening of one auxiliary line rail are both connected with the same side face of the main line rail, one station is arranged on the side face of one auxiliary line rail, and the AGV trolley is used for collecting materials according to an actual production plan and conveying the materials to the feeding opening on the main line rail;
A production management module; the production management module is connected with the assembly line equipment and the plan scheduling management module, the production management module is used for collecting real-time production state information of the assembly line equipment, the production management module is also used for combining the actual production plan and the real-time production state information to generate a production plan, the plan scheduling management module is also provided with a station recommendation module, the station recommendation module is connected with the production management module and the assembly line equipment, the station recommendation module is used for acquiring recommended station information through a preset recommendation algorithm according to the production plan after collecting basic information and the real-time production state information of the assembly line equipment, and the preset recommendation algorithm is specifically as follows:
s1: when the station use of the station corresponding to all the required processes is calculated, the required processes meet the requirements of the actual production plan corresponding to the customer order information, and the specific calculation method for the station use of each station is as follows:
Station time = number of queued orders for the station x number of working hours required for production of queued orders for the station + (number of currently real-time production orders for the station-number of currently real-time production orders for the station already-in-station) x actual working hours for the current product for the station;
S2: comparing the work stations of all the required process corresponding work stations, and taking the work station with the minimum work station use value as a recommended work station;
Control software; the control software is connected with the assembly line equipment and the station recommending module, after the control software is used for receiving production scheduling and station recommending information, the assembly line equipment is controlled to implement production according to the production scheduling at the recommending stations, the control software comprises station machine control software and a PLC (programmable logic controller), a station machine is arranged in each station, the station machine control software is connected with the station machine, the station machine control software is used for controlling the station machine to assemble incoming materials according to the production scheduling, the PLC is connected with the main line track and the auxiliary line track, when materials transported on the main line track pass through the auxiliary line track feeding port at the recommending station, the PLC controls the main line track to transport the materials into the auxiliary line track feeding port, after the station machine is processed, the processed materials return to the auxiliary line track, and then return to the main line track through the auxiliary line track feeding port, the information acquisition device is further arranged on the main line track, the PLC is used for acquiring information of the materials on the main line track, the PLC updates the recommending station information in real time, the auxiliary line is matched with the recommended station information once when the material information is matched with the recommended station information, and the PCL controller receives the recommended materials at the station track.
2. An assembly production system according to claim 1, further comprising a procurement management module coupled to the planning management module and the production management module, the procurement management module comprising:
A purchase order module; the plan scheduling management module is also used for processing the customer order information into a purchase order, and the purchase order module is used for receiving the purchase order, converting the purchase order into a purchase order and transmitting the purchase order and the purchase contract to a staff;
A material receiving management module; the material receiving management module is used for receiving the purchase order, converting the purchase order into a material receiving order, and then sending the material receiving order into the production management module, wherein the material receiving order is used for delivering materials to a warehouse.
3. An assembly production system according to claim 1, further comprising a base material management module, the base material management module being coupled to the assembly line device and the station recommendation module, the base material management module being configured to store base information, operator information, and warehouse information for the assembly line device, the base material management module being further configured to output the base information for the assembly line device to the station recommendation module.
4. An assembly production system according to claim 3, wherein the base information includes assembly line equipment name, function and operating parameter information.
5. An assembly production system according to claim 2, further comprising a communication network module, the communication network module comprising:
a server; the server is connected with the station recommending module and is used for receiving and storing a scheduling plan, station recommending information and a receiving bill;
A message forwarding device; one end of the message forwarding equipment is connected with the server, the other end of the message forwarding equipment is connected with the control software, and the message forwarding equipment is used for receiving the scheduling plan, the station recommendation information and the receipt from the server and sending the scheduling plan, the station recommendation information and the receipt to the control software.
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