CN117618248A - Two-stage decoction process and intelligent decoction system for traditional Chinese medicine - Google Patents
Two-stage decoction process and intelligent decoction system for traditional Chinese medicine Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 89
- 230000008569 process Effects 0.000 title claims abstract description 86
- 239000003814 drug Substances 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 238000012546 transfer Methods 0.000 claims abstract description 102
- 238000003825 pressing Methods 0.000 claims abstract description 43
- 238000005303 weighing Methods 0.000 claims abstract description 42
- 239000002893 slag Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 229940126680 traditional chinese medicines Drugs 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 33
- 238000000926 separation method Methods 0.000 claims description 25
- 238000002791 soaking Methods 0.000 claims description 25
- 238000004140 cleaning Methods 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 230000003993 interaction Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000000875 corresponding effect Effects 0.000 abstract description 18
- 230000001276 controlling effect Effects 0.000 abstract description 2
- 238000012552 review Methods 0.000 description 5
- 241000467686 Eschscholzia lobbii Species 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000003640 drug residue Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000005235 decoking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000013386 optimize process Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2200/00—General characteristics or adaptations
- A61J2200/20—Extrusion means, e.g. for producing pharmaceutical forms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2200/00—General characteristics or adaptations
- A61J2200/40—Heating or cooling means; Combinations thereof
- A61J2200/42—Heating means
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2205/00—General identification or selection means
- A61J2205/60—General identification or selection means using magnetic or electronic identifications, e.g. chips, RFID, electronic tags
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The application discloses a two-step decoction process and an intelligent decoction system for traditional Chinese medicines, wherein the process comprises the following steps: generating a decoction process scheme; scheduling the first decoction pot and the second decoction pot to establish information association; controlling the dispensing equipment and the water adding equipment to act; the transferring mechanism clamps the first decoction pot to the heating equipment for decoction, and the second decoction pot to the transferring waiting area; moving the first decoction pot to a slag pressing mechanism when the decoction is in place, extruding the slag of the first decoction pot, and assembling an inner barrel of the slag pressing mechanism with an outer barrel of the second decoction pot; the transferring mechanism transfers the second decoction pot to carry out secondary decoction, after the decoction is finished, the liquid medicine of the first decoction pot is poured into the second decoction pot and is weighed on the medicine residue separating and weighing mechanism until the weight meets the requirement. Corresponding actions are executed through the transfer mechanism and the slag pressing mechanism, and the first decoction pot and the second decoction pot can be combined, so that the cost is reduced, and the process is optimized; the medicine residue separating and weighing mechanism aims at the weight problem and aims at the targeted treatment, so that the process precision and the automation degree are improved.
Description
Technical Field
The application relates to the technical field of intelligent traditional Chinese medicine decoction, in particular to a two-decoction process and an intelligent decoction system for traditional Chinese medicines.
Background
The traditional Chinese medicine decocting system in the related art has a plurality of defects, including:
(1) In order to finish the two-frying process, more frying pans are used, so that more equipment is arranged on a production line, and the production cost and the maintenance cost are high;
(2) The equipment has complicated action of executing the second decoction process, and places which can be optimized exist;
(3) The two-decoction process has the problem of insufficient weight caused by liquid medicine transfer, and the related art mostly passes manual check, so the defects of insufficient precision and low automation degree exist.
Disclosure of Invention
The object of the present application is to solve at least one of the technical problems existing in the prior art. Therefore, the application provides a traditional Chinese medicine double-decoction process, which can optimize process steps, reduce required equipment for completing the process, improve process precision and automation degree, and reduce production cost and maintenance cost.
The application also provides an intelligent decocting system comprising the two-decoction process of the traditional Chinese medicine.
According to the embodiment of the first aspect of the application, the second decocting process of the traditional Chinese medicine comprises the following steps:
s1: the decoction system receives prescription information to generate a decoction process scheme;
s2: scheduling a first decoction pot comprising an outer barrel, an inner barrel and a barrel cover, scheduling a second decoction pot comprising an outer barrel, and establishing information association between the prescription information and at least one first decoction pot and at least one second decoction pot;
s3: dispensing equipment or manually dispensing medicinal materials according to the prescription information, and putting the medicinal materials into the first decoction pot after manual rechecking, wherein the medicinal materials are not put into the second decoction pot;
s4: the water adding equipment respectively adds a preset amount of water into the first decoction pot and the second decoction pot according to the decoction process scheme;
s5: conveying the first decoction pot and the second decoction pot to a decoction area by a conveying line according to the decoction process scheme;
s6: at least one set of transfer mechanism comprising a pouring structure clamps the first decoction pot to heating equipment of the decoction area according to a decoction process scheme of the decoction system, and the heating equipment is used for decocting medicinal materials according to the decoction process scheme; clamping the second decoction pot to a transfer waiting area through the transfer mechanism;
s7: the transfer waiting area is provided with a slag pressing mechanism, when the corresponding first decoction pot is decocted, the transfer mechanism moves the first decoction pot onto the slag pressing mechanism, and the slag pressing mechanism lifts an inner barrel and a barrel cover of the first decoction pot and presses slag;
s8: the transfer mechanism separates an inner barrel and a barrel cover of the first decoction pot from an outer barrel and is assembled with the outer barrel of the second decoction pot, the transfer mechanism transfers the second decoction pot to heating equipment of the decoction area for secondary decoction, when the second decoction pot is decocted, the transfer mechanism pours the corresponding liquid medicine in the first decoction pot into the second decoction pot, and the transfer mechanism clamps the second decoction pot onto a medicine residue separation weighing mechanism;
s9: the dreg separation weighing mechanism separates an inner barrel and a barrel cover of the second decoction pot from an outer barrel, performs dreg-liquid separation and extrusion, and weighs liquid medicine in the outer barrel;
when the weight meets the requirement of the prescription information, the conveying line conveys the outer barrel of the second decoction pot to a packaging area, the liquid medicine is filtered and packaged, and the conveying line recovers the first decoction pot and the second decoction pot;
when the weight is less than the prescription information, the inner barrel, the barrel cover and the outer barrel of the second decocting pan are reassembled, the transfer mechanism clamps the second decocting pan to the transfer waiting area, wherein the transfer waiting area is provided with quantitative equipment, water is added to the inner barrel through the quantitative equipment according to the missing weight, the transfer mechanism clamps the second decocting pan to the heating equipment for turning and decocting, and the transfer mechanism moves the second decocting pan after turning and decocting to the dreg separation weighing mechanism, and the dreg separation weighing mechanism is squeezed and weighed again until the weight meets the prescription information requirement.
The second decocting process of the traditional Chinese medicine according to the embodiment of the first aspect of the application has at least the following beneficial effects: parts required for assembling the first and second frying pans are determined according to prescription information, and the inner barrel and the barrel cover of the first frying pan can be directly combined with the second frying pan in the subsequent second frying process, so that the cost is reduced; meanwhile, corresponding actions are executed by configuring heating equipment, a transfer mechanism and a slag pressing mechanism, and the process steps are optimized by matching with the arrangement of a transfer waiting area, so that the production efficiency is improved; furthermore, a specific processing mode is provided for the weight problem by configuring the medicine residue separating and weighing mechanism, so that the effect of improving the process precision and the automation degree is achieved.
According to the second traditional Chinese medicine decocting process of the embodiment of the first aspect of the application, in the step S1, the decocting system receives prescription information to generate a decocting process scheme, and the decocting system generates production scheduling information according to real-time production conditions and displays the prescription information and the production scheduling information on a human-computer interaction interface.
According to the second traditional Chinese medicine decocting process of the embodiment of the first aspect of the application, in S2, the combining device respectively assembles the first decocting pot and the second decocting pot according to the decocting process scheme and the production scheduling information of the decocting system, the decocting system writes the decocting process scheme and the production scheduling information into a first RFID tag through an RFID read-write assembly, and the first RFID tag is respectively attached to the first decocting pot and the second decocting pot.
According to the second traditional Chinese medicine decoction process of the embodiment of the first aspect of the application, in the step S3, the medicinal materials of the dispensing equipment and the medicinal materials dispensed manually are conveyed to a manual rechecking station, the decoction system reads the information of the first RFID tag through the RFID read-write assembly, the medicinal materials are poured into the first decoction pot after being rechecked manually, and the decoction system writes the rechecked related information into the first RFID tag through the RFID read-write assembly and stores the information into the decoction system;
in the step S4, the decocting system reads the information of the first RFID tag through the RFID read-write assembly, and adds a certain amount of water through the water adding device, and uploads the water adding amount to the decocting system.
According to the second traditional Chinese medicine decocting process of the embodiment of the first aspect of the application, in the step S5, the conveying line comprises a soaking line and a quick line, the soaking line is used for conveying a decocting pot which needs to soak medicinal materials for a certain time, the quick line is used for conveying the decocting pot which does not need to directly reach a decocting area through soaking, the first decocting pot is conveyed through the soaking line, the decocting system adjusts the speed of the soaking line according to the production scheduling information so as to control the soaking time of the traditional Chinese medicinal materials of the first decocting pot, and the second decocting pot is conveyed through the soaking line or the quick line according to the production scheduling information.
According to the second traditional Chinese medicine decoction process of the embodiment of the first aspect of the application, in S6, the heating device comprises a plurality of heating furnaces, each heating furnace is provided with a second RFID tag, the transfer waiting area is provided with a plurality of middle indexes, each middle index is provided with a third RFID tag, and the transfer mechanism moves the first decoction pot and the second decoction pot according to the first RFID tag, the second RFID tag and the third RFID tag.
According to the second traditional Chinese medicine decoction process of the embodiment of the first aspect of the present application, in the step S7, when the first decoction pan is decocted, the transfer mechanism moves the second decoction pan to the transfer waiting area; in the step S8, the inner barrel, the barrel cover of the first decoction pot and the outer barrel of the second decoction pot are combined, and the transfer mechanism moves the outer barrel of the first decoction pot to the transfer waiting area.
According to the second traditional Chinese medicine decoction process of the embodiment of the first aspect of the application, in the step S7, the outer barrel is provided with two supporting positions with different heights, and the inner barrel is placed at a supporting position at a relatively lower position of the outer barrel during decoction; when the slag is pressed, the slag pressing mechanism grabs and lifts the inner barrel and presses the slag, and after the slag pressing is finished, the slag pressing mechanism places the inner barrel on a relatively high supporting position of the outer barrel;
in the step S9, the dreg separation weighing mechanism grabs and lifts the inner barrel, and after dreg-liquid separation, dreg pressing and weighing actions are executed, the dreg separation weighing mechanism places the inner barrel at a relatively high supporting position of the outer barrel;
according to the second traditional Chinese medicine decocting process of the embodiment of the first aspect of the application, in S9, after the first decoction pot and the second decoction pot are recovered, the first decoction pot and the second decoction pot are disassembled by a manipulator, the inner barrel, the barrel cover and the outer barrel are cleaned and dried by cleaning and drying equipment respectively, and the conveying line transfers the inner barrel, the barrel cover and the outer barrel to the combination device.
An intelligent decoking system according to an embodiment of the second aspect of the present application, comprising: a two-fry process of traditional Chinese medicine as described in the embodiments of the first aspect of the present application is used.
It will be appreciated that the intelligent decocting system according to the second embodiment of the present application has the technical effects of the two-decoction process of the traditional Chinese medicine according to the first embodiment, and thus will not be described in detail.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The present application is further described below with reference to the drawings and examples;
fig. 1 is a system layout diagram of an embodiment of the present application.
Reference numerals:
100. a dispensing device;
200. a water adding device;
300. a transfer mechanism;
400. a decoction area; 410. a heating device;
500. a medicine residue separating and weighing mechanism;
600. a transfer waiting area;
700. a conveying line; 710. soaking the wire; 720. a fast line; 730. an assembly line;
800. a dosing device;
900. a combination device.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it should be understood that references to orientation descriptions, such as directions of up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the description of the present application, the meaning of several is one or more, the meaning of a plurality is at least two, greater than, less than, exceeding, etc. is understood to not include the present number, and above, below, within, etc. is understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art after combining the specific contents of the technical solutions.
Referring to fig. 1, a second decocting process of the traditional Chinese medicine according to the embodiment of the first aspect of the present application includes the following steps:
s1: the decoction system receives prescription information to generate a decoction process scheme;
s2: scheduling a first decoction pot comprising an outer barrel, an inner barrel and a barrel cover, scheduling a second decoction pot comprising the outer barrel, and establishing information association between prescription information and at least one first decoction pot and at least one second decoction pot;
s3: the dispensing device 100 or manually dispenses the medicinal materials according to prescription information, and after manual rechecking, the medicinal materials are put into a first decoction pot, wherein the medicinal materials are not put into a second decoction pot;
s4: the water adding device 200 respectively adds a preset amount of water into the first decoction pot and the second decoction pot according to the decoction process scheme;
s5: the conveyor line 700 conveys the first and second decocts to the decoct zone 400 according to a decoct process recipe;
s6: at least one set of transfer mechanism 300 comprising a pouring structure clamps the first decoction pot onto heating equipment 410 of the decoction area 400 according to a decoction process scheme of the decoction system, and the heating equipment 410 is used for decocting medicinal materials according to the decoction process scheme; clamping the second decoction pot to a transfer waiting area 600 through a transfer mechanism 300;
s7: wherein the transfer waiting area 600 is provided with a slag pressing mechanism, and after the corresponding first decoction pot is decocted, the transfer mechanism 300 moves the first decoction pot onto the slag pressing mechanism, and the slag pressing mechanism lifts an inner barrel and a barrel cover of the first decoction pot and presses the slag;
s8: the transferring mechanism 300 separates the inner barrel and the barrel cover of the first decoction pot from the outer barrel and is assembled with the outer barrel of the second decoction pot, the transferring mechanism 300 transfers the second decoction pot to the heating equipment 410 of the decoction area 400 for secondary decoction, after the second decoction pot is decocted, the transferring mechanism 300 pours the liquid medicine in the corresponding first decoction pot into the second decoction pot, and the transferring mechanism 300 clamps the second decoction pot onto the medicine residue separating and weighing mechanism 500;
s9: the medicine residue separating and weighing mechanism 500 separates the inner barrel and the barrel cover of the second decoction pot from the outer barrel, separates and extrudes the residues and the liquid, and weighs the medicine liquid in the outer barrel;
when the weight meets the requirement of prescription information, the conveying line 700 conveys the outer barrel of the second decoction pot to a packaging area, filters and packages the liquid medicine, and then the conveying line 700 recovers the first decoction pot and the second decoction pot;
when the weight is less than the requirement of prescription information, the inner barrel, the barrel cover and the outer barrel of the second decocting pan are reassembled, the transferring mechanism 300 clamps the second decocting pan to the transferring waiting area 600, wherein the transferring waiting area 600 is provided with the quantifying equipment 800, water is added to the inner barrel through the quantifying equipment 800 according to the missing weight, the transferring mechanism 300 clamps the second decocting pan to the heating equipment 410 for turning over and decocting, and then the transferring mechanism 300 moves the turned-over second decocting pan to the dreg separating and weighing mechanism 500, and the second decocting pan is squeezed and weighed again until the weight meets the requirement of prescription information.
Referring to fig. 1, in the second decocting process of the first embodiment of the present application, the parts required for assembling the first and second decocting pans are determined according to the prescription information, and the inner barrel and the barrel cover of the first decocting pan can be directly combined with the second decocting pan when the second decocting is performed subsequently, so that the cost is reduced; meanwhile, corresponding actions are executed by configuring the heating equipment 410, the transfer mechanism 300 and the slag pressing mechanism, and the process steps are optimized by matching with the arrangement of the transfer waiting area 600, so that the production efficiency is improved; further, the medicine residue separating and weighing mechanism 500 is configured to make a targeted processing mode aiming at the weight problem, so that the effect of improving the process precision and the automation degree is achieved.
In some embodiments of the present application, in S1, after the decoction system receives the prescription information to generate a decoction process scheme, the decoction system generates production scheduling information according to a real-time production situation, and displays the prescription information and the production scheduling information on a man-machine interaction interface. It can be understood that after the prescription information is received by the decoction system, the automatic generation decoction process scheme comprises one-time group decoction, first decoction and then second decoction, and the prescription information of the whole decoction system has corresponding decoction process schemes, intelligent scheduling is performed according to the real-time production condition of the whole decoction system, and meanwhile, the decoction system displays the prescription information, scheduling information, production energy and other information on a human-computer interaction interface, such as a large screen of operation equipment of technicians in different specific posts. Based on the monitoring of the decoction system, technicians can track the production process in real time, and the error probability of each production link is reduced.
In some embodiments of the present application, in S2, the combining device 900 assembles the first and second decoctes according to the decoction process scheme and the production schedule information of the decoction system, respectively, and then the decoction system writes the decoction process scheme and the production schedule information into the first RFID tag through the RFID read-write assembly, and the first RFID tag is attached to the first and second decoctes, respectively. It will be appreciated that the combination device 900 is connected to the instruction of the decocting system, the outer tub, the inner tub and the tub cover after washing and drying are assembled and then transferred to the downstream station for dispensing and adding water according to the decocting process and the production scheduling requirement of the decocting system, wherein it is possible to assemble a combination pot comprising the outer tub, the inner tub and the tub cover according to the instruction combination device 900, or a single outer tub pot requiring to schedule only the outer tub, wherein the outer walls of all the outer tub are attached with RFID tags, the inner tub and the tub cover are not attached with tags, and the decocting system writes the process and production scheduling information of the prescription into the tags through the RFID read-write head. The combining device 900 places the temporarily unused inner tub and tub cover in a buffer position, thereby realizing the automation of the decocting system.
In some embodiments of the present application, in S3, the medicinal material of the dispensing apparatus 100 is transported to the manual review station together with the medicinal material dispensed manually, the decocting system reads the information of the first RFID tag through the RFID read-write assembly, after the manual review, the medicinal material is poured into the first decocting pot, and the decocting system writes the relevant information after the review into the first RFID tag through the RFID read-write assembly, and stores the information into the decocting system for traceability. It will be appreciated that the automatic dispensing apparatus 100 in the dispensing area automatically dispenses the medicinal material after receiving the instruction from the decocting system and sends the medicinal material to the manual review station, and if there is a medicinal material to be dispensed manually, the medicinal material dispensing is manually performed to supplement the medicinal material. The manual rechecking position is obtained by manually checking the prescription, the information of the decoction system and the medicinal materials, and the medicinal materials are placed into a corresponding combined pot or a single outer barrel pot after being correctly checked, the decoction system reads the information through the RFID read-write head and displays the information to the manual work after the decoction pot reaches the manual rechecking position, and the system information is written into the label of the pot through the read-write head after the medicinal materials are manually placed, so that accurate dispensing of the medicinal materials is ensured.
In some embodiments of the present application, in S4, the decocting system reads the information of the first RFID tag through the RFID read-write assembly and adds a fixed amount of water through the water adding device 200 while uploading the added water amount to the decocting system for traceability. It can be understood that the automatic water adding device 200 in the water adding area receives the instruction of the decoction system to give a certain amount of water set by the automatic water adding system according to the prescription process to the corresponding combined pot or single outer pot, the decoction system reads information through the RFID read-write head after the pot reaches the water adding area, and the system information is written into the label of the pot through the read-write head after the water is added.
In some embodiments of the present application, S5, the conveyor line 700 includes a soaking line 710 and a quick line 720, the soaking line 710 is used for conveying a decoct pan that needs to soak the medicinal material for a certain time, the quick line 720 is used for conveying the decoct pan that does not need to directly reach the decoct area through soaking, the first decoct pan is conveyed through the soaking line 710, and the second decoct pan is conveyed through the soaking line 710 or the quick line 720 according to the production information. It can be understood that the tail ends of the production lines of the dispensing device 100 and the water adding device 200 are connected with the soaking line 710 and the quick line 720, wherein the soaking line 710 is used for conveying soaked medicinal materials at a slow speed, can be a straight line, can be multiple layers up and down, and can be a plurality of S-shaped shapes side by side; both ends of the two lines flow to the decoction zone 400. The decoction pot needs to determine the flow direction by the decoction system through the reading and writing information of the RFID read-write head before entering the soaking line 710 or the quick line 720, and the system is specifically determined according to the real-time production situation.
In some embodiments of the present application, in S6, the heating apparatus 410 includes a plurality of heating ovens, each heating oven is provided with a second RFID tag, the transfer waiting area 600 is provided with a plurality of middle indexes, each middle index is provided with a third RFID tag, and the transfer mechanism 300 positions the first and second decoctches for the decoction process scheme according to the first, second and third RFID tags. Further, in some embodiments of the present application, in S7, the transfer mechanism 300 moves the second decoction pot to the transfer waiting area 600 while the first decoction pot is decocting; in S8, after the inner tub, the tub cover, and the outer tub of the first pan are combined, the transfer mechanism 300 transfers the outer tub of the first pan to the transfer waiting area 600.
In some embodiments of the present application, in S7, the outer tub has two supporting positions with different heights, and the inner tub is placed at a relatively low supporting position of the outer tub during the decoction; when the slag is pressed, the slag pressing mechanism grabs and lifts the inner barrel and extrudes the medicine slag, and after the slag is finished, the slag pressing mechanism places the inner barrel at a relatively high supporting position of the outer barrel.
It will be appreciated that each of the ovens of the decoction zone 400 may be used for a single group, first, second, etc. of processes, with each oven having an RFID tag thereon, as determined by the type and number of processes prescribed by the decoction system and the real-time status of the idle and operating times of the ovens. The transfer mechanism 300 has the functions of clamping the combined pot, clamping the single outer barrel pot, loading and taking the barrel cover, pressing slag, dumping the single outer barrel pot, RFID reading and writing and the like. The transfer mechanism 300 needs to read and write the RFID tag when reaching a certain heating furnace according to the instruction, so as to ensure the accuracy of the system. Either the quick line 720 or the soak line 710, whether the combination pot or the single outer tub pot, reaches the decoct area 400, the decoct system reads and writes information through the RFID read/write head. A transfer waiting area 600 is arranged in the middle of or beside the decoction area 400, a plurality of stations for transfer waiting are arranged, each transfer waiting station is provided with an RFID label, wherein the transfer waiting area 600 is provided with a dosing device 800 capable of being cleaned, and water can be quantitatively supplemented to the decoction pot with insufficient weight of liquid medicine; wherein the transfer waiting area 600 is provided with a slag pressing mechanism for taking out and pressing slag from the cover and the inner tub of the first frying pan, and then the transfer mechanism 300 can put the inner tub and the cover into the second frying pan.
Specifically, the prescription process is a two-stage decoction process, and after the first decoction pot (one-stage decoction pot) filled with medicinal materials and water reaches the decoction area 400 through the soaking line 710, the transfer mechanism 300 clamps the one-stage decoction pot onto the allocated heating furnace, and the heating furnace is used for decocting medicinal materials according to the heating process set by the system. When the second frying pan (second frying pan) filled with water only reaches the frying area 400 through the soaking line 710 or the quick line 720, the transfer mechanism 300 clamps the second frying pan onto the transfer waiting area 600, after the corresponding first frying pan is finished, the transfer mechanism 300 moves the first frying pan onto the residue pressing mechanism, the residue pressing mechanism lifts the inner barrel and the barrel cover of the first frying pan without separating from the first frying pan, the pressing plate in the barrel cover is pressed down, the pressing plate presses the residues in the inner barrel, meanwhile, the liquid medicine remained in the residues flows back to the first frying pan, the residue pressing mechanism lifts the inner barrel and the barrel cover of the first frying pan off the first frying pan, then the transfer mechanism 300 puts the second frying pan into the second frying pan, the transfer mechanism 300 moves the second frying pan onto the heating furnace of the frying area 400 for second frying, and the transfer mechanism 300 transfers the first frying pan to a certain waiting position of the allocated transfer waiting area 600. When the second frying pan is finished according to the required decoction, the transfer mechanism 300 moves the second frying pan to a certain waiting position of the allocated transfer waiting area 600, clamps the pot cover, then pours the liquid medicine of the corresponding first frying pan into the second frying pan, and moves the empty first frying pan to the assembly line 730 for cleaning and using next time. The transfer mechanism 300 clamps the two frying pans to the dreg separation weighing mechanism 500.
After the two frying pans after the decoction is moved to the dreg separation weighing mechanism 500, the dreg separation weighing mechanism 500 lifts the inner barrel and the barrel cover but does not separate from the outer barrel, the mechanism presses down the pressing plate in the barrel cover, the pressing plate extrudes the dreg in the inner barrel, meanwhile, the liquid medicine remained in the dreg flows back to the outer barrel, the dreg separation weighing mechanism 500 lifts the inner barrel and the barrel cover again and separates from the outer barrel, at the moment, the dreg separation weighing mechanism 500 weighs the outer barrel and the liquid medicine in the outer barrel, if the weight is not less than the prescription requirement, the dreg separation weighing mechanism 500 puts the inner barrel and the barrel cover back to the outer barrel and hangs in the half air separated from the surface of the liquid medicine, and then the liquid medicine is transferred to a production line of a packaging area; if the weight is less than the prescription requirement, the medicine residue separating and weighing mechanism 500 returns the inner barrel and the barrel cover to the inner barrel, the transfer mechanism 300 moves the inner barrel and the barrel cover to the quantifying equipment 800 of the transfer waiting area 600 of the decocting area 400, water is supplemented according to the given water adding amount, the transfer mechanism 300 moves the pot supplemented with water to the distributed heating furnace for turning and frying, the transfer mechanism 300 moves the pot after turning and frying to the medicine residue separating and weighing mechanism 500, the medicine residue separating and weighing mechanism 500 returns the inner barrel and the barrel cover to the outer barrel and hangs in the half air separated from the surface of the medicine liquid after the requirements are met, and then the medicine residue separating and weighing mechanism 500 is moved to the assembly line of the packaging area.
Further, the first frying pan and the second frying pan reach the packaging area, and the RFID read-write head reads the information of the outer pan to judge whether the pan body is the frying pan with liquid medicine; if the soup is not the soup-carrying frying pan, the manipulator grabs the frying pan and transfers the frying pan to the cleaning area conveying line 700; in the case of a decoction pot with liquid medicine, the inner barrel is firstly grasped and transferred to the cleaning area conveying line 700 by a mechanical arm, then the outer barrel with the liquid medicine is grasped and transferred to the upper part of the packaging machine charging barrel, the liquid medicine is poured into the packaging machine charging barrel, and finally the barrel is placed on the cleaning area conveying line 700.
In some embodiments of the present application, in S9, the drug residue separating and weighing mechanism 500 grips and lifts the inner tub, and after sequentially performing the residue-liquid separation, the residue pressing and the weighing actions, the drug residue separating and weighing mechanism 500 places the inner tub on a relatively high supporting position of the outer tub.
In some embodiments of the present application, in S9, after the first and second decoiling pans are recovered, the first and second decoiling pans are disassembled by the manipulator, the inner tub, the tub cover and the outer tub are cleaned and dried by the cleaning and drying device, respectively, and the inner tub, the tub cover and the outer tub are transferred to the combining device 900 by the transfer line 700. It will be appreciated that the cleaning and drying apparatus may be disposed along the assembly line 730 by sequentially performing the processes of flushing, drying and sterilizing, so that the parts may be recycled after the cleaning is completed, thereby satisfying the automation requirement.
Referring to fig. 1, the intelligent decocting system according to the second aspect of the present application uses the second decocting process of the traditional Chinese medicine according to the first aspect of the present application, which can optimize the process steps, reduce the required equipment for completing the process, improve the process precision and the automation degree, and reduce the production cost and the maintenance cost.
In some embodiments of the present application, the intelligent decoction system of the second aspect of the present application comprises a dispensing apparatus 100, a water adding apparatus 200, a transfer mechanism 300, a heating apparatus 410, a dreg separation weighing mechanism 500, a transfer waiting area 600, a combining device 900, a dosing apparatus 800, a conveying line 700, and an RFID read-write apparatus, wherein the conveying line 700 comprises a soaking line 710, a rapid line 720, an assembly line 730, and a line interfacing therebetween, and the heating apparatus 410 comprises a plurality of heating ovens.
In some embodiments, the dispensing apparatus 100 has a plurality of containers for storing different medicinal materials, a technician can add medicinal materials into different containers according to prescription information, and output a specific amount of medicinal materials into a specific decoction pot through a feeding component of the dispensing apparatus 100 according to corresponding instructions, the water adding apparatus 200 outputs a specific amount of water into the specific decoction pot through a corresponding instruction through a feeding component or a pipeline in a similar way, each heating furnace is sequentially arranged in the decoction area 400 so as to process a plurality of decoction process schemes at the same time, the transfer mechanism 300 comprises a portal frame and a manipulator arranged on the portal frame, and the manipulator is controlled to transfer the specific decoction pot according to corresponding instructions, so that the one-time group decoction, the first decoction, the second decoction and other decoction process schemes are completed.
In some embodiments, the combining device 900 is a manipulator, a robot or an assembling device capable of assembling the tub cover, the inner tub and the outer tub into a frying pan, and according to the corresponding instructions, the combined pan comprising the outer tub, the inner tub and the tub cover, or a single outer tub pan only comprising the outer tub is formed, and the assembled frying pan is continuously output through the conveying line 700, so as to ensure the automatic production of the whole system.
In some embodiments, the transfer waiting area 600 is arranged in cooperation with the decoction area 400, and the transfer mechanism 300 can move between the transfer waiting area 600 and the decoction area 400 at will to execute corresponding instructions, wherein a slag pressing mechanism, a slag separating and weighing mechanism 500 and a quantifying device 800 are arranged in the transfer waiting area 600, and the medicine liquid in the decoction pot is weighed by the slag separating and weighing mechanism 500 to determine whether the decoction process is executed in place. Further, the residue pressing mechanism is provided with a lifting component for separating the inner barrel and the barrel cover from the outer barrel, a pressing plate for pressing the medicinal liquid in the residue, a manipulator, a robot or an assembling device capable of disassembling the decoction pot is arranged on the residue separating and weighing mechanism 500, the lifting component for separating the inner barrel, the barrel cover and the outer barrel and the pressing plate for pressing the medicinal liquid in the residue are also provided, when the residue pressing mechanism is used, the first action for separating the inner barrel, the barrel cover and the outer barrel is firstly performed, then the medicinal liquid in the residue is pressed through the pressing plate and is reserved in the outer barrel, then the inner barrel is removed and temporarily placed in the transfer waiting area 600, the medicinal liquid in the outer barrel and the outer barrel is weighed, the medicinal liquid in the outer barrel is output, the decoction pot is packaged, and if the weight does not reach the standard, the decoction pot is reassembled through the residue separating and weighing mechanism 500, and then further water adding, decoction, extrusion and weighing treatment are performed until the medicinal liquid reaches the standard.
In some embodiments, the conveying line 700 is configured with a dispensing device 100, a water adding device 200, a transfer mechanism 300, a heating device 410, a dreg separation weighing mechanism 500, a transfer waiting area 600, a combining device 900 and a quantifying device 800, wherein, for the cooperative action of a first decoction pot and a second decoction pot, a soaking line 710 and a quick line 720 are respectively configured, and the decoction pot filled with medicinal materials is conveyed by the soaking line 710, so that the medicinal materials are conveyed to the decoction area 400 after being soaked for a certain time, and the medicinal materials which do not need to be soaked or the decoction pot only provided with an outer barrel are conveyed by the quick line 720 or a conventional line, and the coordinated action of each conveying line 700 can be realized by controlling. Further, the assembly line 730 is used for conveying three parts of the outer tub, the inner tub and the tub cover, preferably, a cleaning and drying device can be configured on the assembly line 730 to clean each part, each part is conveyed to the operation position of the assembly device 900 after being conveyed by the assembly line 730, the specific position information of the outer tub, the inner tub and the tub cover is obtained by the assembly device 900, and the required frying pan is assembled according to the scheme of the frying process.
In some embodiments, the RFID read-write device includes an RFID read-write head and an RFID tag, and each mechanism and each decocting pot in the decocting system are tracked and read through the RFID, so that the mutual matching actions of each device are ensured, and meanwhile, technicians can review in real time, so that errors are reduced.
Based on the above-mentioned structure of the decoction system, the second decoction process of the first embodiment of the present application can be performed, and corresponding technical effects are obtained, which will not be repeated.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The embodiments of the present application have been described in detail above with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application.
Claims (10)
1. A Chinese medicine two-decoction process is characterized by comprising the following steps:
s1: the decoction system receives prescription information to generate a decoction process scheme;
s2: scheduling a first decoction pot comprising an outer barrel, an inner barrel and a barrel cover, scheduling a second decoction pot comprising an outer barrel, and establishing information association between the prescription information and at least one first decoction pot and at least one second decoction pot;
s3: dispensing equipment or manually dispensing medicinal materials according to the prescription information, and putting the medicinal materials into the first decoction pot after manual rechecking, wherein the medicinal materials are not put into the second decoction pot;
s4: the water adding equipment respectively adds a preset amount of water into the first decoction pot and the second decoction pot according to the decoction process scheme;
s5: conveying the first decoction pot and the second decoction pot to a decoction area by a conveying line according to the decoction process scheme;
s6: at least one set of transfer mechanism comprising a pouring structure clamps the first decoction pot to heating equipment of the decoction area according to a decoction process scheme of the decoction system, and the heating equipment is used for decocting medicinal materials according to the decoction process scheme; clamping the second decoction pot to a transfer waiting area through the transfer mechanism;
s7: the transfer waiting area is provided with a slag pressing mechanism, when the corresponding first decoction pot is decocted, the transfer mechanism moves the first decoction pot onto the slag pressing mechanism, and the slag pressing mechanism lifts an inner barrel and a barrel cover of the first decoction pot and presses slag;
s8: the transfer mechanism separates an inner barrel and a barrel cover of the first decoction pot from an outer barrel and is assembled with the outer barrel of the second decoction pot, the transfer mechanism transfers the second decoction pot to heating equipment of the decoction area for secondary decoction, when the second decoction pot is decocted, the transfer mechanism pours the corresponding liquid medicine in the first decoction pot into the second decoction pot, and the transfer mechanism clamps the second decoction pot onto a medicine residue separation weighing mechanism;
s9: the dreg separation weighing mechanism separates an inner barrel and a barrel cover of the second decoction pot from an outer barrel, performs dreg-liquid separation and extrusion, and weighs liquid medicine in the outer barrel;
when the weight meets the requirement of the prescription information, the conveying line conveys the outer barrel of the second decoction pot to a packaging area, the liquid medicine is filtered and packaged, and the conveying line recovers the first decoction pot and the second decoction pot;
when the weight is less than the prescription information, the inner barrel, the barrel cover and the outer barrel of the second decocting pan are reassembled, the transfer mechanism clamps the second decocting pan to the transfer waiting area, wherein the transfer waiting area is provided with quantitative equipment, water is added to the inner barrel through the quantitative equipment according to the missing weight, the transfer mechanism clamps the second decocting pan to the heating equipment for turning and decocting, and the transfer mechanism moves the turned second decocting pan to the dreg separation weighing mechanism, and the dreg separation weighing mechanism is extruded and weighed again until the weight meets the prescription information.
2. The process according to claim 1, wherein the steps of: in the step S1, the decoction system receives prescription information to generate a decoction process scheme, generates scheduling information according to real-time production conditions, and displays the prescription information and the scheduling information on a human-computer interaction interface.
3. The process according to claim 2, wherein the steps of: in the step S2, the combination device respectively assembles the first decoction pan and the second decoction pan according to the decoction process scheme and the production scheduling information of the decoction system, the decoction system writes the decoction process scheme and the production scheduling information into a first RFID tag through an RFID read-write assembly, and the first RFID tag is respectively attached to the first decoction pan and the second decoction pan.
4. The process of decocting two traditional Chinese medicines according to claim 3, wherein: in the step S3, the medicinal materials of the dispensing equipment and the medicinal materials dispensed manually are conveyed to a manual rechecking station, the decocting system reads the information of the first RFID tag through an RFID read-write assembly, the medicinal materials are poured into the first decocting pot after being rechecked manually, and the decocting system writes the rechecked related information into the first RFID tag through the RFID read-write assembly and stores the information into the decocting system;
in the step S4, the decocting system reads the information of the first RFID tag through the RFID read-write assembly, and adds quantitative water through the water adding device, and at the same time, uploads the water adding amount information to the decocting system.
5. The process according to claim 2, wherein the steps of: in S5, the conveying line comprises a soaking line and a quick line, the soaking line is used for conveying a decoction pot which needs to be soaked for a certain time for medicinal materials, the quick line is used for conveying the decoction pot which does not need to be soaked and directly reaches a decoction area, the first decoction pot is conveyed through the soaking line, and the second decoction pot is conveyed through the soaking line or the quick line according to production information.
6. The process of decocting two traditional Chinese medicines according to claim 3, wherein: in the step S6, the heating device includes a plurality of heating furnaces, each heating furnace is provided with a second RFID tag, the transfer waiting area is provided with a plurality of middle indexes, each middle index is provided with a third RFID tag, and the transfer mechanism moves the first frying pan and the second frying pan according to the first RFID tag, the second RFID tag and the third RFID tag.
7. The process according to claim 1, wherein the steps of: in the step S7, when the first decoction pot is decocted, the transfer mechanism moves the second decoction pot to the transfer waiting area; in the step S8, the inner barrel, the barrel cover of the first decoction pot and the outer barrel of the second decoction pot are combined, and the transfer mechanism moves the outer barrel of the first decoction pot to the transfer waiting area.
8. The process according to claim 1, wherein the steps of: in the step S7, the outer barrel is provided with two supporting positions with different heights, and the inner barrel is placed at the supporting position at the relatively lower part of the outer barrel during decoction; when the slag is pressed, the slag pressing mechanism grabs and lifts the inner barrel and presses the slag, and after the slag pressing is finished, the slag pressing mechanism places the inner barrel on a relatively high supporting position of the outer barrel;
in the step S9, the dreg separation weighing mechanism grabs and lifts the inner barrel, and after dreg-liquid separation, dreg pressing and weighing actions are executed, the dreg separation weighing mechanism places the inner barrel at a relatively high supporting position of the outer barrel.
9. The process of decocting two traditional Chinese medicines according to claim 3, wherein: in S9, the first decocting pot and the second decocting pot are recovered, the first decocting pot and the second decocting pot are disassembled by a manipulator, the inner barrel, the barrel cover and the outer barrel are cleaned and dried by cleaning and drying equipment respectively, and the inner barrel, the barrel cover and the outer barrel are transferred to the combination device by the conveying line.
10. An intelligent decoct system, comprising: a two-decoction process using a Chinese medicine according to any one of claims 1 to 9.
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