CN109676855A - A kind of bumper support intelligence injection molding process - Google Patents
A kind of bumper support intelligence injection molding process Download PDFInfo
- Publication number
- CN109676855A CN109676855A CN201811590101.3A CN201811590101A CN109676855A CN 109676855 A CN109676855 A CN 109676855A CN 201811590101 A CN201811590101 A CN 201811590101A CN 109676855 A CN109676855 A CN 109676855A
- Authority
- CN
- China
- Prior art keywords
- injection molding
- controller
- processor
- bumper support
- inspection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76648—Sequence, e.g. the order in which operations are conducted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3044—Bumpers
Abstract
A kind of bumper support intelligence injection molding process, whole set of process process flow include raw material receiving inspection, the storage of raw material storage, neck material, injection molding, orthopedic, product deburring, assembling, inspection, packaging, outbound and delivery；Injection molding processes are intelligent injection molding process, including control platform, injection molding cloud manufacturing platform, controller of plastic injection molding and production terminal, the control platform is mobile terminal control platform, it is described injection molding cloud manufacturing platform have large data sets at, process management and control, malfunction monitoring diagnosis and process optimization function choosing-item, the controller of plastic injection molding includes primary processor and from processor, and the production terminal includes injection molding machine, mold, detection system, manipulator, loading and unloading conveying, dryer, die heater, hot flow path and production management system.
Description
Technical field
The invention belongs to injection molding technology field more particularly to a kind of bumper support intelligence injection molding works
Skill.
Background technique
The major product of my company is bumper and other automobile mouldings, we are acutely aware of Injection Industry manufacture enterprise
Industry is faced with huge transition pressure.Labor cost rapidly rise, excess capacity, dog-eat-dog, customer personalized demand day
The factors such as benefit growth force injection molding enterprise to turn to from low-cost competition strategy and establish differential competition advantage.In plant floor, note
Modeling enterprise is faced with recruitment hardly possible, and lacks the immense pressure of practicing engineer, it is necessary to realize and cut payroll to improve efficiency, there is an urgent need to promote intelligence
It can factory construction.In the international situation of Injection Industry, Internet of Things, cooperation robot, increasing material manufacturing, predictive maintenance, machine
The emerging technologies such as vision are rapidly growing, promote intelligent plant construction to provide good technical support for injection molding enterprise.It adds
National and local governments are vigorously supported, and the more and more large and medium-sized enterprise of every profession and trade is made to open the sign of intelligent plant construction
Journey.
My company has carried out the injection molding of more than ten years, has accumulated a large amount of live injection molding process experiences, passes through purchase
Full-automatic injection molding machine, manipulator are set, so as to realize intelligent injection molding process in the Implementation and application of enterprises.
Summary of the invention
In view of the above-mentioned problems, being solved the object of the present invention is to provide a kind of bumper support intelligence injection molding process
The existing existing labor cost of our enterprises rises rapidly, the problem of production efficiency deficiency.
The technical proposal adopted by the invention to solve the above technical problems is that:
A kind of bumper support intelligence injection molding process, which is characterized in that bumper support whole set of process technique stream
Journey includes raw material receiving inspection, the storage of raw material storage, neck material, injection molding, orthopedic, product deburring, assembling, inspection, packet
Dress, outbound and delivery；Injection molding processes are intelligent injection molding process, including control platform, injection molding cloud manufacturing platform, note
Molding machine controller and production terminal, the control platform are mobile terminal control platform, and the injection molding cloud manufacturing platform has
Large data sets at, process management and control, malfunction monitoring diagnosis and process optimization function choosing-item, the controller of plastic injection molding includes main place
Manage device and from processor, the input terminal from processor respectively with temperature detector, displacement detector, digital quantity input terminal phase
Connection, the output end from processor respectively with motor starting device, acoustic-optic alarm, Manipulator Controller, digital quantity
Output end, proportional valve controller, heating controller are connected, and the input terminal of the primary processor is connected with keyboard, the main process task
The output end of device is connected with LCD, and the primary processor interconnects with real-time clock realization, and the production terminal includes injection molding
Machine, mold, detection system, manipulator, loading and unloading conveying, dryer, die heater, hot flow path and production management system.
Preferably, the mobile terminal device of the mobile terminal control platform is any one in computer or mobile phone
Kind.
Preferably, the conveying of material position up and down uses capacitive approach switch, for detecting hopper in injection moulding process
Raw material material position, capacitive approach switch be equipped with red LED action indicator.
Preferably, the detection system is visual detecting system, using visual sensor by checking product shape
It is shape, edge, angle, area, length, diameter, number of objects, color identification, color region, color object counting, contrast, bright
Degree, position compensation, to identify defective product during quality inspection, and are connected with controller of plastic injection molding, find
Faulty goods reports controller of plastic injection molding.
Preferably, the primary processor and select LPC2138 chip from processor, the primary processor and from
It manages and communication is realized by RS232 between device.
Preferably, inspection process is unqualified, reprocessed or reworked processing, inspection process qualification then packed,
Master library and delivery.
The present invention has the advantages that
Since receiving order, the relevant informations such as relevant data such as mold, device parameter, material parameter are all completely passed
Injection molding cloud manufacturing platform is passed, injection molding cloud manufacturing platform, which has, provides these data to the function of powerful arrangement, classification, analysis
Can, manager can examine production scene, need of the comprehensive satisfaction to creation data closely from the angle of market, management, quality at any time
It asks, realizes to monitoring Field Production Data in workshop in real time, and Field Force can be issued by mobile terminal control platform and be given birth to
Produce instruction, it is ensured that production scene is constantly in controllable state, can more prevent scene wrong report or disorderly report creation data.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is system diagram of the invention.
Fig. 2 is the system diagram of controller of plastic injection molding.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
A kind of bumper support intelligence injection molding process, which is characterized in that bumper support whole set of process technique stream
Journey includes raw material receiving inspection, the storage of raw material storage, neck material, injection molding, orthopedic, product deburring, assembling, inspection, packet
Dress, outbound and delivery；Injection molding processes are intelligent injection molding process, including control platform, injection molding cloud manufacturing platform, note
Molding machine controller and production terminal, the control platform are mobile terminal control platform, and the injection molding cloud manufacturing platform has
Large data sets at, process management and control, malfunction monitoring diagnosis and process optimization function choosing-item, the controller of plastic injection molding includes main place
Manage device and from processor, the input terminal from processor respectively with temperature detector, displacement detector, digital quantity input terminal phase
Connection, the output end from processor respectively with motor starting device, acoustic-optic alarm, Manipulator Controller, digital quantity
Output end, proportional valve controller, heating controller are connected, and the input terminal of the primary processor is connected with keyboard, the main process task
The output end of device is connected with LCD, and the primary processor interconnects with real-time clock realization, and the production terminal includes injection molding
Machine, mold, detection system, manipulator, loading and unloading conveying, dryer, die heater, hot flow path and production management system.
Preferably, the manipulator selects six axis robot, payload is 50N, repetitive positioning accuracy is ±
0.02mm, acceleration can reach 30m/s2, point-to-point speed can reach 4m/s, and be equipped with built-in Control System Software, movement
Track input is patterned using touch screen shows Programming, and can be handed over the PLC of any brand by I/O on-link mode (OLM)
Data are changed, the customized control function of user is completed.
Preferably, the mobile terminal device of the mobile terminal control platform is any one in computer or mobile phone
Kind.
Preferably, the conveying of material position up and down uses capacitive approach switch, for detecting hopper in injection moulding process
Raw material material position, capacitive approach switch be equipped with red LED action indicator.
Preferably, the detection system is visual detecting system, using visual sensor by checking product shape
It is shape, edge, angle, area, length, diameter, number of objects, color identification, color region, color object counting, contrast, bright
Degree, position compensation, to identify defective product during quality inspection, and are connected with controller of plastic injection molding, find
Faulty goods reports controller of plastic injection molding.Injection molding belongs to mass production process, often the consistent product of continuous a large amount of outputs,
Confirmed one by one to guarantee that product massless defect (including color, shape, integrality) will generally be equipped with special messenger, expends people
Because of the fatigability of people while power, a possibility that erroneous judgement occurs, fails to judge that work long hours is very big, and by adopting in the present invention
With visual detecting system, after parameter preset group, can continual, accurate detection each output product, and efficiency is remote
Much higher than manual inspection.
Preferably, the primary processor and select LPC2138 chip from processor, the primary processor and from
It manages and communication is realized by RS232 between device.
Preferably, inspection process is unqualified, reprocessed or reworked processing, inspection process qualification then packed,
Master library and delivery.
It is described injection molding cloud manufacturing platform have large data sets at, process management and control, malfunction monitoring diagnosis and process optimization function
Energy option, the technological parameter of acquisition injection molding equipment industry, injection molding is equipped and the operation of production scene at being mainly used for for large data sets
Then the information such as data carry out data quality management, data mining and analysis to these information, finally construct the big number of injection molding
According to integration system, data supporting service is provided when producing and processing for our company technique personnel.It can also be mentioned simultaneously for colleague
For decision support service, power-assisted China Shooting Technique industry emphasis is solved the problems, such as into four aspects: injection molding process it is excellent
Change, the diagnosis of injection molding equipment failure and optimum control, the optimization of injection molding plant produced element and the whole promotion of efficiency,
Industry development Dynamic Programming and decision support etc..
The present invention can set production requirement using control platform, automatic identification and adjust/install the mold met, it is automatic on
The step of productions such as blanking conveying, automatic detection need, various information datas give injection molding machine cloud manufacturing platform by networking transport,
Cloud is molded according to big data analysis intelligent selection mold, automatic installation mold, adjustment technique, intelligently arranges the original set
Expect to complete the production of personalized, mass, will also be able to be cooperated with process equipment, assembling equipment, packaging facilities etc., assist
Finish integral product manufacturing, packaging, storage, transport.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (6)
1. a kind of bumper support intelligence injection molding process, which is characterized in that bumper support whole set of process process flow
Including raw material receiving inspection, raw material storage storage, neck material, injection molding, orthopedic, product deburring, assembling, inspection, packaging,
Outbound and delivery；Injection molding processes are intelligent injection molding process, including control platform, injection molding cloud manufacturing platform, injection molding
Machine controller and production terminal, the control platform are mobile terminal control platform, and the injection molding cloud manufacturing platform has greatly
Data integration, process management and control, malfunction monitoring diagnoses and the function choosing-item of process optimization, and the controller of plastic injection molding includes main process task
Device and from processor, the input terminal from processor is connected with temperature detector, displacement detector, digital quantity input terminal respectively
Logical, the output end from processor is defeated with motor starting device, acoustic-optic alarm, Manipulator Controller, digital quantity respectively
Outlet, proportional valve controller, heating controller are connected, and the input terminal of the primary processor is connected with keyboard, the primary processor
Output end be connected with LCD, the realization of the primary processor and real-time clock is interconnected, the production terminal include injection molding machine,
Mold, detection system, manipulator, loading and unloading conveying, dryer, die heater, hot flow path and production management system.
2. a kind of bumper support intelligence injection molding process according to claim 1, which is characterized in that the movement
The mobile terminal device of terminal control platform is any one in computer or mobile phone.
3. a kind of bumper support intelligence injection molding process according to claim 1, which is characterized in that above and below described
Material position conveying uses capacitive approach switch, for detecting the raw material material position of hopper in injection moulding process, on capacitive approach switch
Equipped with red LED action indicator.
4. a kind of bumper support intelligence injection molding process according to claim 1, which is characterized in that the detection
System is visual detecting system, using visual sensor by check shape of product, edge, angle, area, length, diameter,
Number of objects, color identification, color region, color object counting, contrast, brightness, position compensation, thus in quality inspection
Defective product is identified in journey, and is connected with controller of plastic injection molding, is found faulty goods, is reported controller of plastic injection molding.
5. a kind of bumper support intelligence injection molding process according to claim 1, which is characterized in that the main place
Reason device and selects LPC2138 chip from processor, the primary processor and from passing through RS232 realization communication between processor.
6. a kind of bumper support intelligence injection molding process according to claim 1, which is characterized in that inspection process
It is unqualified, it is reprocessed or reworked processing, inspection process qualification then packed, master library and delivery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590101.3A CN109676855A (en) | 2018-12-25 | 2018-12-25 | A kind of bumper support intelligence injection molding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590101.3A CN109676855A (en) | 2018-12-25 | 2018-12-25 | A kind of bumper support intelligence injection molding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109676855A true CN109676855A (en) | 2019-04-26 |
Family
ID=66189242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811590101.3A Pending CN109676855A (en) | 2018-12-25 | 2018-12-25 | A kind of bumper support intelligence injection molding process |
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| Country | Link |
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| CN (1) | CN109676855A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253829A (en) * | 2019-05-08 | 2019-09-20 | 泉州信息工程学院 | A kind of mold shaping method and robot of polychrome sole |
| CN110948778A (en) * | 2019-12-10 | 2020-04-03 | 天津柯林洁仕达自动化装备技术有限公司 | Intelligent production system for whole process from injection molding to spraying of automobile bumper |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201520044U (en) * | 2009-10-27 | 2010-07-07 | 武汉理工大学 | Fully-automatic high-efficiency injection molding machine controller |
| CN205969848U (en) * | 2016-06-02 | 2017-02-22 | 深蓝智控（北京）科技发展有限公司 | Production management system moulds plastics |
-
2018
- 2018-12-25 CN CN201811590101.3A patent/CN109676855A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201520044U (en) * | 2009-10-27 | 2010-07-07 | 武汉理工大学 | Fully-automatic high-efficiency injection molding machine controller |
| CN205969848U (en) * | 2016-06-02 | 2017-02-22 | 深蓝智控（北京）科技发展有限公司 | Production management system moulds plastics |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253829A (en) * | 2019-05-08 | 2019-09-20 | 泉州信息工程学院 | A kind of mold shaping method and robot of polychrome sole |
| CN110253829B (en) * | 2019-05-08 | 2021-06-29 | 泉州信息工程学院 | Molding method of multicolor sole and robot |
| CN110948778A (en) * | 2019-12-10 | 2020-04-03 | 天津柯林洁仕达自动化装备技术有限公司 | Intelligent production system for whole process from injection molding to spraying of automobile bumper |
| CN110948778B (en) * | 2019-12-10 | 2020-08-25 | 天津柯林洁仕达自动化装备技术有限公司 | Intelligent production system for whole process from injection molding to spraying of automobile bumper |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190426 |