CN206493552U - A kind of injection molding disposal management system extremely - Google Patents
A kind of injection molding disposal management system extremely Download PDFInfo
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- CN206493552U CN206493552U CN201621474314.6U CN201621474314U CN206493552U CN 206493552 U CN206493552 U CN 206493552U CN 201621474314 U CN201621474314 U CN 201621474314U CN 206493552 U CN206493552 U CN 206493552U
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- plc module
- manipulator
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Abstract
The utility model provides a kind of injection molding disposal management system extremely, including PLC module, abnormal alarm module, the complete injection signal transducer of injection machine mold closing on PLC module connection injection machine, the complete signal transducer of injection moulding machine mould open, manipulator are also connected with PLC module；PLC module is also connected with confirming that failture evacuation input module, defective products force discarded input module and confirm qualified product input module.Pass through PLC module centralized Control between injection machine and manipulator; after unit exception alarms confirmed failture evacuation; must be discarded by the discarded number pressure of setting under the conditions of semi-automatic; after the examination and test of products is qualified; equipment could be transferred to the production of robot work pattern automated automatically; ensure that operating under certain controlled condition for manipulator is run, it is ensured that discontinued product is not flowed into normal product.The system that the utility model is provided, simple in construction, easy to use, dependable performance, suitable for promoting the use of on a large scale.
Description
Technical field
The utility model is related to a kind of injection molding disposal management system extremely, belongs to workshop management system technical field.
Background technology
In injection moulded products production, injection automated production is realized using manipulator pickup mostly at present, injection is set
Standby scene is without direct operating personnel, and existing injection-moulding device is assembled with abnormal alarm and automatic shutdown function module, scene
Technician's processing can cause equipment downtime not in time.
In terms of the injection moulded products flow sheet shown in Fig. 1, plastify, inject, being molded pressurize, cooling, die sinking, machinery
Hand pickup, depanning be put into conveyer belt, rewinding, packaging overall process, influence quality of item product qualitative factor be mainly plasticizing, injection,
It is molded pressurize, four periods of cooling.Plastifying temperature, pressure and the fusion time and technological standards parameter value of period has overproof, will
Produce product abnormal；Injecting temperature, pressure and the fusion time and technological standards parameter value of period has overproof, different by product is produced
Often；Temperature, pressure and the time and technological standards parameter value for being molded pressurize have overproof, abnormal by product is produced；Cool down the period
Temperature, pressure and time and technological standards parameter value have overproof, and product can equally produce product exception, these abnormal current notes
Modeling equipment meeting and alarm simultaneously make the reflection being stopped.
In daily injection field management, often technician, which receives, arrives in-situ processing abnormal alarm after warning message, report
Production is directly transferred to after alert information deletion, in this process, downtime can not accurately hold.It is special due to plastic material
Property, material degradation can be caused within a certain period of time and causes the bad of injection-moulded plastic part under hot conditions, if not pressing material property
Discarded, resumed production after direct handling failure by normal flow, defective products can be caused to flow out.
Utility model content
The technical problems to be solved in the utility model is how injection machine and manipulator to be run by automated system
Cheng Jinhang is mandatory to be intervened, it is ensured that is postponed and is operated by flow with exception in start, it is to avoid the randomness of manual control is led
Cause the defective products outflow that exception is postponed.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is to provide a kind of injection molding disposal pipe extremely
Reason system, it is characterised in that：Including PLC module, the abnormal alarm module, injection machine mold closing on PLC module connection injection machine are complete
The complete signal transducer of injection signal transducer, injection moulding machine mould open, manipulator is also connected with PLC module；PLC module is also connected with confirming
Failture evacuation input module, defective products force discarded input module and confirm qualified product input module.
Preferably, the fully automatic working pattern starting module of PLC module connection manipulator and manipulator is full-automatic
Mode of operation closedown module.
The utility model provide system between injection machine and manipulator by PLC module centralized Control, it is different in equipment
Often alarm after confirmed failture evacuation, it is necessary to force discarded by the discarded number of setting under the conditions of semi-automatic, the examination and test of products is qualified
Afterwards, equipment could be transferred to the production of robot work pattern automated automatically, it is ensured that manipulator operates in certain controlled condition
Lower operation, it is ensured that discontinued product is not flowed into normal product.
The system that the utility model is provided overcomes the deficiencies in the prior art, simple in construction, easy to use, can avoid setting
The defective products outflow that standby exception is postponed, dependable performance, suitable for promoting the use of on a large scale.
Brief description of the drawings
Fig. 1 is injection moulded products flow sheet；
The injection molding disposal management system structured flowchart extremely that Fig. 2 provides for the present embodiment；
The injection molding disposal management system workflow diagram extremely that Fig. 3 provides for the present embodiment.
Embodiment
With reference to specific embodiment, the utility model is expanded on further.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation scope of the present utility model.In addition, it is to be understood that reading the content of the utility model instruction
Afterwards, those skilled in the art can make various changes or modifications to the utility model, and these equivalent form of values equally fall within this Shen
Please appended claims limited range.
The injection molding disposal management system structured flowchart extremely that Fig. 1 provides for the present embodiment, described injection molding is different
Often disposal management system includes abnormal alarm module, the complete injection of injection machine mold closing on PLC module, PLC module connection injection machine
The complete signal transducer of signal transducer, injection moulding machine mould open, manipulator is also connected with PLC module；PLC module is also connected with confirming failure
Input module, defective products is excluded to force discarded input module and confirm qualified product input module.
With reference to Fig. 2, the method for work of the injection molding that the present embodiment is provided disposal management system extremely is as follows：
Abnormal alarm module on injection machine occurs after abnormal alarm, injection machine autostop；Manipulator is stopped.
PLC module by obtain one of the complete injection signal of injection machine mold closing and the complete signal of injection moulding machine mould open wheel return to determine once into
Type, the signal of samsara reaches that number of times is considered as having reached the modulus of setting.If not collecting these signals for a long time, just recognize
To shut down time-out.
After injection machine failture evacuation, failture evacuation is confirmed by confirming that failture evacuation input module is sent to PLC module
Signal.It can cause material degradation under time-out, hot conditions due to shutting down and cause the bad of part injection part, by the useless of setting
Abandon number to force defective products after discarding, force discarded input module to be sent to PLC module by defective products and confirm obsolete letter
Number.Then, technician tests to product quality, how qualified product, then PLC module give manipulator send signal,
Recover fully-automatic production pattern；If product quality is unqualified, injection machine failture evacuation, defective products are carried out again and forces useless
Abandon, the operation such as product quality inspection, until qualified, manipulator recovers fully-automatic production pattern.
PLC module determines whether equipment is in normal production model by obtaining the alarm output signal of injection machine, and
Warning time and the alarm recovery time of equipment are determined with the complete injection signal of injection machine mold closing and the complete signal of injection moulding machine mould open.
PLC module is decided whether to both cooperations by the full-automatic signal of control machinery hand and realizes fully-automatic production.
The present embodiment between injection machine and manipulator by PLC module by being controlled after cancel closedown, and manipulator must
It must force to discard after the processing of technician's abnormal alarm, according to the discarded number of setting and manipulator could be normal after the assay was approved
Work, it is to avoid defective products flows out.
Claims (2)
1. a kind of injection molding disposal management system extremely, it is characterised in that：Including PLC module, PLC module is connected on injection machine
Abnormal alarm module, the complete injection signal transducer of injection machine mold closing, the complete signal transducer of injection moulding machine mould open, manipulator also with
PLC module is connected；PLC module is also connected with confirming that failture evacuation input module, defective products force discarded input module and confirm production
The qualified input module of quality.
2. a kind of injection molding as claimed in claim 1 disposal management system extremely, it is characterised in that：The PLC module connects
The fully automatic working pattern starting module of welding manipulator and the fully automatic working pattern closedown module of manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621474314.6U CN206493552U (en) | 2016-12-30 | 2016-12-30 | A kind of injection molding disposal management system extremely |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621474314.6U CN206493552U (en) | 2016-12-30 | 2016-12-30 | A kind of injection molding disposal management system extremely |
Publications (1)
| Publication Number | Publication Date |
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| CN206493552U true CN206493552U (en) | 2017-09-15 |
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| CN201621474314.6U Active CN206493552U (en) | 2016-12-30 | 2016-12-30 | A kind of injection molding disposal management system extremely |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060523A (en) * | 2020-09-28 | 2020-12-11 | 珠海格力智能装备有限公司 | Control method and device of injection molding equipment and injection molding equipment |
| CN113752490A (en) * | 2021-09-06 | 2021-12-07 | 苏州磊屹光电科技有限公司 | Electric control method for removing vacant terminal |
| CN115972522A (en) * | 2022-12-05 | 2023-04-18 | 上美塑胶（南京）有限公司 | Defective product control system, method and control circuit of injection molding machine |
-
2016
- 2016-12-30 CN CN201621474314.6U patent/CN206493552U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060523A (en) * | 2020-09-28 | 2020-12-11 | 珠海格力智能装备有限公司 | Control method and device of injection molding equipment and injection molding equipment |
| CN113752490A (en) * | 2021-09-06 | 2021-12-07 | 苏州磊屹光电科技有限公司 | Electric control method for removing vacant terminal |
| CN115972522A (en) * | 2022-12-05 | 2023-04-18 | 上美塑胶（南京）有限公司 | Defective product control system, method and control circuit of injection molding machine |
| CN115972522B (en) * | 2022-12-05 | 2023-11-21 | 上美塑胶（南京）有限公司 | Defective product control system and method of injection molding machine |
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